Professional Documents
Culture Documents
Operation Instruction
DP-100
Contents
User Guide Promise ........................................................................................................1
Safe Marks ............................................................................................................... 1
Type of Annotations....................................................................................................1
Environmental Conditions............................................................................................... 2
Direction for Use...................................................................................................... 2
Caution................................................................................................................... 3
Warranty.................................................................................................................. 3
1 Brief Introduction........................................................................................................ 4
1.1 Summary.............................................................................................................. 4
1.2 The Name and Function of Each part........................................................................ 4
1.2.1 Introduction of Front Panel............................................................................. 4
1.2.2Introduction of Back Panel.............................................................................. 4
1.2.3Side View......................................................................................................5
1.2.4Top View...................................................................................................... 5
1.3 Keyboard panel....................................................................................................5
1.3.1 Keyboard panel button deploy....................................................................... 5
1.3.2 Function of Keyboard.................................................................................... 5
1.4 The Definition of the term Commonly Used.............................................................7
1.4.1 Graphic elements.........................................................................................7
1.4.2 Graphic table............................................................................................... 8
1.4.3 Targeting Point............................................................................................. 8
1.4.4 Method of generated graphics........................................................................ 8
1.4.5 Recall Graphic Elements................................................................................ 8
1.4.6 Coordinate System....................................................................................... 8
1.4.7 Measurement Pattern................................................................................... 8
1.4.8 Function of rotation of coordinates (Adjust the Coordinate)................................ 9
1.4.9 Input Numbers............................................................................................ 9
2 Basic System Setting.................................................................................................. 10
2.1 System Setting ....................................................................................................10
2.1.1 Pointing Measurement.................................................................................10
2.1.2 Line Measurement......................................................................................10
2.1.3 Circle Measurement....................................................................................10
2.1.4 Angle Display form......................................................................................10
2.1.5 Set up key tone........................................................................................... 10
2.1.6 Set up LCD back-light brightness................................................................... 10
2.1.7 System Setting Operation Illustration............................................................ 10
2.2 Advanced Management....................................................................................... 11
2.2.1 Restore factory settings................................................................................ 11
2.2.2 Setting up Z-axis type...................................................................................11
2.2.3 Set up X-axis Resolution...............................................................................12
2.2.4 Set up Y-axis Resolution............................................................................... 12
2.2.5 Set up Z-axis Resolution...............................................................................12
2.2.6 Set up X-axis Reverse Counting..................................................................... 12
2.2.7 Set up Y-axis Reverse Counting.....................................................................12
Warning
Indicate the potential danger, if neglect, may result in physical harm or endanger the safety of
life and property.
Cautton
Indicate the potential danger, if neglect, may result light or moderate endanger the safety of
life and property.
Type of Annotations
This guide has the following type of annotations: to help operators correctly operate the instrument, to
obtain reliable measuring data.
Important
An important annotations, it is necessary to complete a task, if want to smoothly finish a task, the
annotations can not be ignored.
An annotation to indicate youd better careful. Or else will lose the important data, reduction of
precision, to cause malfunction or cant work properly.
Attention
These annotations are to stress or replenish some important literal information, also offer special
information (such as Restrictions on equipment configuration memory or special version of software
explanation).
Cue
Cue is to help users, it according to users requirement to help users apply the technique and
procedures described in this text.
It also offers some bibliography information about subject.
For loss or damage that resulted by nonobservance the Users Guide, We will uncommitted any responsibility.
This guide's contents are subject to change without notice.
2008 All Right Reserved
Environmental Conditions
Avoid exposure to the sun or under high temperature, the temperature must be used in the 040 range.
Keep away from the equipment with high-voltage, high current, strong magnetic field.
Keep the Optical scale signal cable line away from the power cord.
Avoid use it in the environment of scrap iron, oil, water, bug dust and vibration.
Keep away from strong acid, alkali and chemicals.
Direction for Use
If a malfunction occurs, such as on the circumstances the power is turned on, no LCD image display,
should stop using the DP-100 digital readout. At the same time to inform authorized distributor,
Warning
it will send maintenance engineer to repair immediately. In such circumstances, if continue to use
the DP-100, it may lead to electric shock or fire.
Do not let foreign bodies, such as water, metal or other liquids enter into the DP-100 digital
readout from the back interface, otherwise they may lead to electric shock or fire.
Do not damage or modify the AC power adapter power cable. If squeezing or pulling , distorting
or heat deformation by heavy objects, it may leads to AC power adapter damage and cause to electric
shock or fire.
When lightning near, press the combination of AC power adapter plugs. Otherwise, they will
probably lead to failure, electric shock or fire.
Do not contact combination plugs and AC power adapter plug by wet hands, it could lead to
electric shock or fire.
When the plug inserts into an electrical outlet, dont contact with the combination of AC power
adapter plugs, or may lead to electric shocks.
Dont directly contact with the back plate interface pins by hand, or will leads to the failure of
internal circuit by static electricity, using the supplied protective cover, cover the interface that
does use temporarily.
If the power cord or a combination of AC power adapter plugs damaged, or loose of power plug ,
please do not use DP-100 digital readout. At the same time to inform authorized distributor, it will
send maintenance engineer to repair immediately. In such circumstances, if continue to use the
DP-100 digital readout, it may lead to shock or fire.
Do not connect AC power adapter to the high-current power supply, such as connecting machine
tools or large CNC measuring machine power, but also avoid the use of complex circuit wiring .
If the metal part or outlet of AC power adapter combination plugs contaminated with dust, water
vapor or oil pollution, needed a dry cloth rub-up. Otherwise it might lead to fire.
Do not arbitrarily remove or modify DP-100 digital readout. Otherwise, it will lead to DP-100
digital readout can not be used. If the DP-100 digital readout needs to overhaul, please contact
with authorized distributor.
Do not impact LCD panels, not to use sharp tools top pressure LCD, otherwise it will cause breakdown
of LCD panels. If the liquid flow from the breakdown of inside LCD panels, it will tarnished your skin,
Cautton
at this time you need wash your skin in the water for 15 minutes. If the liquid crystal sullied your eyes,
please rinse with water at least 15 minutes, and then quickly seek medical treatment because LCD
liquid crystal contains a strong stimulus material.
Please keystroke with your fingers, do not use pencils, ball pens or sharp tools to strike keyboard, otherwise
it will cause damage to the keyboard.
Must use a specific AC power adapter, or it may cause internal circuit failure, fire or injury of life.
Be sure hold plug when pull out the AC power adapter combination plug , do not pulling the power
cord, or else it would pull off the line caused the inside wire nudity, which could lead to electric
shockor fire.
Must insert the AC power adapter combination plugs into the electrical outlet, or it may result in fires or
cause failure.
Caution
Prohibit unauthorized removal or any unauthorized modification
Do not remove or modify DP-100 digital readout unilateral, otherwise accuracy and function will
b e a d v e r s e l y a f f e c t e d , o r w i l l b e f a i l u r e s . Fo r t e s t i n g o r m a i n t e n a n c e D P- 1 0 0 d i g i t a l r e a d o u t ,
please contact with authorized distributor.
Attention to install battery
Cautton
Memory of backup saved applies lithium battery, so please note the following:
Lithium batteries installed in digital readout of printed circuit boards.
Do not discarded or burning the scrapped digital readout, or throw in the fire, the battery will
leak from chemical substances, cause explosions or intense burning . Disposal methods should
accordance with government regulations.
The general note for use DP-100 digital readout
Measures should be taken when problems
W h e n t h e t e m p e r a t u r e o f D P- 1 0 0 d i g i t a l r e a d o u t i s t o o h i g h , s m o k i n g o r O f f - f l a v o r, i t s h o u l d
be immediately shut down power from the power outlet and unplug the AC power adapter plugs.
And inform authorized distributor immediately, they will send maintenance engineer to repair.
In such circumstances, if continue to use, it may lead to electric shock or fire.
I f t h e f o r e i g n b o d y, s u c h a s w a t e r o r m e t a l d e b r i s f a l l i n g i n t o t h e d i g i t a l r e a d o u t , s h o u l d b e
immediately shut down power from the power outlet and unplug the AC power adapter plugs.
And to inform authorized distributor immediately, they will send maintenance engineer to repair.
In such circumstances, if continue to use the DP-100 digital readout, it may lead to electric shock or fire.
If the crust or some other components of DP-100 digital readout damaged by severe shock, it should
be immediately shut down power from the power outlet and unplug the AC power adapter plugs. And
to inform authorized distributor immediately, they will send maintenance engineer to repair. In such
circumstances, if continue to use the DP-100 digital readout, it may lead to electric shock or fire.
Warranty
From the date of purchase in one year, if confirmed the manufacturing processes and materials are flawed
of DP-100 digital readout manufactured by us, according to the user's choice, be repaired or replaced free of
charge, but must be prepaid the retreat postage of DP-100 digital readout.
If the following reasons lead DP-100 digital readout can not be used or damaged, even in the warranty period,
will still collect maintenance fees:
1.Because of improper operation or unauthorized modification caused by any failure or damage.
2.After the purchase of equipment, due to improper transport, crashed or re-installation caused by the
failure or damage.
3.Because of fire, salt and harmful gases, abnormal voltage or natural disasters cause the failure or damage.
This warranty effective only in the following occasions:
1.Equipment installation normal.
2.Operation agrees with the Users guide requirements
Brief Introduction
This chapter describes the overview, each part name and functions of DP100 digital readout.
1.1 Summary
DP-100 digital readout is a multi-function
digital display processing system, which is
used on profile projector to finish precise
measurement of geometrical work-pieces.
Work-piece measurement includes workpiece adjustment, creation coordinate origin,
measuring work-piece via sample collection etc.
The working principle of DP-100 as chart below:
Linear Scale
Master/slave raster of
linear scale Displace
relatively to create a
phrase and B phase
signal
Digital Readout
Counting Value
Display value
9.USB Interface
To connect with PC
Chart1.5Top View
Print Key
LCD Screeen
Direction Key
Zero Key
Unit Transter Key
View Key
Dimidiate Key
Call-Out Key
Coordinate Option Key
Function Key
Order Key
Measuring Key
Power Key
Function
Measure a point
Measure a line.
Measure a circle
Measure distance, include distance for point to point, point to line, point to
circle, circle to circle and line to circle.
Measure a point of intersection and angle formed by two lines.
Correction Key for coordinate compensation.
More function key, this instrument without definition for this key
2Function Key
Key
Function
Setup
Preset
Construct
Pr og ram
Delete
3Numeral Key
Key
Function
+-
Function
X0
Y0
Q 0 /Z 0
5Order Key
Key
Function
Enter
Cancel
Finish
Quit
Recall
6Direction Key
Cursor move up one place
Cursor move down one place
Cursor move left one location
Cursor move right one location
7Measuring Pattern Option Key
Shift between rectangular coordinate system and polar
angle coordinate system
shift among coordinate system, this key is non-effective in
single coordinate system.
mm
inch
8Others Keys
More
Screen On/Off.
Printer Key, print the data.
the combination result of the above graphic elements, but in DP-100 they still are looked as graphic elements.
Graphic elements are short for graphics, graphic element or element.
1.4.2 Graphic Table
When generated new graphic, it will be put in the graphic table. DP-100 can store 100 graphs (001-100).
1.4.3 Targeting Point
In Measuring, a special point of data is inputted the coordinates of DP-100 system, the DP-100 calculate the
correct measurement graphics process. These graphic elements used to generate the special point is that the
sampling points. In addition to measuring distance and angle measurement, other graphics can be measured
up to collect 50 points.
1.4.4 Method of Generated Graphics
1.Graph Measuring
Collect sample points on the work piece and generate graph by these points.
2.Pre-place Graph
Through the keyboard input the necessary information generated new graphics.
3.Construct Graph
Put the previous generated graph portfolio into a new graph.
1.4.5 Recall Graphic Elements
Rapid positioning an already exist element in the list.
1.4.6 Coordinate System
1.Relative / absolute Coordinate System
Absolute Coordinate system refers to the basic coordinate system
Relative Coordinate system means the coordinate system which is relative to absolute Coordinate.
2. Polar /Rectangular coordinate
Rectangular coordinate expresses a point as with (x, y)
Polar angle coordinate expresses a point as with (, )
For ExampleLCD displays The current coordinates location
X window displays 1.000
Y window displays 2.125
It means the current coordinate is(1.000, 2.125), but if convert polar coordinate is(2.349, 64.799), the
display interface is as the chart 1.7 show.
Enter
Enter
Quit
key to cancel the number put in last time, also can press
at the beginning; it means that you put in the default number displayed on the screen.
Cancel
10
In system setting , use left key right key, up key, down key, number keys, Quit key and Enter key. The
following are introduce each key:
1
: and
Quit
: Use for select each option. As point measuring sampling , points line measuring sampling ,
Enter
: Two choices: Shift option, Use for angle display form, between degree centigrade and
degree/minute/second.
2.2 Advanced Settings
This function is used for 8 aspects settings
To restore factory setting
Set up Z axis type
Set up X axis resolution
Set up Y axis resolution
Set up Z axis resolution
Set up X axis reverse count
Set up Y axis reverse count
Set up Z axis reverse count
Chart 2.2 is advanced setting interface
11
2 )
and :
3 )
Quit
:Use for select each option. Such as restore factory setting , set up Z axis type, X axis
resolution, Y axis resolution, Z axis resolution, X axis reverse count setting , Y axis reverse count
setting , Z axis reverse count setting etc.
4 )
Enter
:While selecting restore the factory setting, press ENTER can restore the factory setting.
When there are only two kinds of options, it is used to transfer the options. For more than two
options, press ENTER firstly, then press up/down key to select the options, then press ENTER
to confirm selection.
12
and
and
Quit
13
4Number key: It is used to put in standard value and view value while making linearity setting .
5
Enter
:When there are only two kinds of options, it is used to transfer the options. For more
than two options, press ENTER firstly, then press up/down key to select the options, after
entering into compensation option, press ENTER to enter into corresponding options setting .
For example
Press"enter"
linearity setting
Compensation option
Cue: if the user had set up the linearity and section compensation, you have to set up both linearity
compensation parameter and section compensation parameter simultaneously. Otherwise, it will lead
to unpredictable error, and further an invalid measuring result. Before setting up compensation parameter,
please confirm whether the coordinate is in correct status, if so, please cancel compensation status.
(Please refer to the chart 2.3 and Chart 2.5)
2.4 Language setup
This function is used to set up the language to be displayed, DP100 has only one language: English, chart
2.7 is relevant display interface of language setup.
14
and
3)
and
Enter
Quit
When there are only two kinds of options, it is used to transfer the options. For more
than two options, press ENTER firstly, then press up/down key to select the options, finally,
press ENTER to confirm options.
2.6 Administrator
This function is used to set up the user permission, if the user doesnt put in password, he can have
only some modification permissions of system setting , including system setup, printing option.
DP-100 preterits without permission identification, if user put in the password correctly, he can has
the modification permission of all options, including system setting , advanced setting , compensation
options, language setting , signal port setting , print option. If he put in a wrong password, there will
display the hint of invalid password, at this time, he can re-put in password 51818.
Chart 2.9 is the relevant interface of administrator
Quit
15
and
3)
Quit
They are used to select option, such as print title, print unit, print blank line etc.
Quit
16
Delete
17
Quit
to enter
Before starting the machine, please check power cable carefully to confirm they are connected with
machine well. Under normal start, system will enter into self-check status, small LCD will display
company name JATEN, machine name and version and so on in turn. Show as Chart 4.2. After starting
Warning
the machine, please observe whether the machine is working normally, if any abnormity please cut off.
Under start, please dont plug signal cable.
Operation Step
18
1 Adjust the current interface into the current coordination interface (chart 4.1.1) press
Setup
enter into the interface of system setting , as the chart 4.3 show
2Press
3
and
Quit
Operation Step
1Adjust the current interface into the current coordinate interface press measuring key to
enter into corresponding measuring interface ( show as chart 4.4-4.15)
mm
inch
you can transfer the measuring unit between millimeter and inch.
Illuminationthe length of decimal digits is unchanged, which had been decided when we set up
the resolution of linear scales, if resolution of linear scale is 0.0010.002 or 0.005decimal digits
is 3 when unit is mm, when unit is inch, decimal digits is 5. if resolution of linear scale is 0.0001,
0.0002 or 0.0005,decimal digits is 4 when unit is mm, when unit is inch, decimal digits is 6. If
the type of Z axis is set up as rotary encoder scales, when Z express angle, fixed decimal digits is 2.
19
Example
1Press unit transfer key to display current coordinate interface, show as chart 4.16
2Current coordinate interface after pressing unit transfer key, show as chart 4.17
X0
Q 0 /Z 0
Y0
Operation steps
1when you want to zero clearing the collected value, press
X0
Y0
Q 0 /Z 0
X0
Y0
and
Q 0 /Z 0
Illustration: DP-100 still support the zero clearing of a certain coordinate value, at this time, DP-100 will
look coordinate value after zero clearing as parameter to make offset of coordinate origin, and update
all graphic primitives and current coordinates in the list. After that, if the user views other graphic primitives
and current coordinate, these values will become relative value of cleared graphic primitive coordinate.
Through this function, user can observe the relevant position of measured graphic primitive easily.
Note: DP-100 cant clear angle value of graphic primitive; it can clear coordinate value of graphic primitive.
Meanwhile, it is meaningless to clear some graphic primitive parameter; they also wont be cleared, such
as distance parameter.
20
key, you can make current coordinate value to be divided 2, using this function, you can
determine 1/2 value of current coordinate, you also can dimidiated value move to 0to get midpoint
of this section indirectly.
Function key
Operation steps
1) When you need dimidiate the collected value, firstly press
21
mm
inch
on the panel
above of coordinate information display zone, namely in the middle of measuring information
display zone, where is displaying the points you currently need sampling
In the right side of interface, it is measuring information display zone
In the lower left corner of coordinate information display zone, there is diplaying a picture which
is relative with current measuring function, whose function is reminding of the user strikingly which
measuring function his current measurement is.
In the left of measuring information display zone, it is display zone of measuring point number,
which is used to remind of user the point number the current measurement needs and the remainder
point number to be sampled. Point measurement function supports multi-points measurement,
under point measurement, user can press
again, the sampling pointsbecome 3, and the like, maximum sampling point
Function
In the current coordinate interface (the default interface after starting) or while Browsing graphic
primitive list, press
there is displaying the Current measurable point number, if you need measuring more points, you can
press a Few correspondingly point measuring keyboard. If the measuring parameter can meet with
Your requirement, the measuring result will add automatically to graphic primitive List, normally, newly
added graphic primitive will be listed in the last.
Cue:
If user want to delete newly collected sample point, press
Cancel
on the panel.
After collecting one point each time, remainder sampling point in the hint zone of point number will
automatically reduce 1when collected point number is equal to the sampling point(the maximum
point number in the hint zone)measurement will finish automatically.
22
measure point element 1-50 times to get the coordinate Value of point element
y
P
While carrying out multi-points measurement, you can Get coordinates arithmetic
x,y
average value
x
Example
1) Press
to enter into point measuring function, measuring dialogue box is Shown as chart 4.23
2) User moves the coordinates to measuring value interesting him, then collects this Point
3) Press
Enter
to collect the coordinate value, the small LCD screen will display the general
information of measuring point, large LCD screen displays data information of measuring point,
show as Chart4.24
Chart4.24
Chart4.24
4.2.3 Measure Line
The function of line measurement just measure line element through collecting 2-50 points, normally,
within the maximum range on the straight line, user should collect points as more as possible to improve
accuracy of graphic element, user can decide sampling point number by himself. When the number of
sampling point is more than 2, system will create a most suitable line according to point data requirement,
and also will reflect the true straightness of line.
Press Key Operation
Function
In the current coordinate interface (the default interface after starting) or while Browsing graphic
primitive list, press
meet with requirement, Measuring results will be added to graphic primitive list automatically.
Normally, newly added graphic primitive will be listed in the last.
y
F2
While carrying out multi-points measurement, you can get average value by
F1
Hint:
The vector direction of line element is the direction from first point P1 to last point P2, please note
that vector direction of line element will affect the calculation result of slant angle.
23
Example
1) Press line measuring key
Enter
key to collect the coordinates value P1, then collect coordinate value P2, show as chart 4.26
Chart 4.25
Chart 4.26
3) Use the same method to collect the value of P2, and then press
show as Chart 4.27, press
More
Enter
Chart 4.27
4.2.4 Circle Measurement
Chart 4.28
Circle measurement can be realized via collecting 3-50 points on the circle. Normally, three points
can get the circle, but in order for accurate measuring , the sampling point number should be more
than 3, and sampling points should distribute on the circle equally. When sampling point number is
more than 3, system will create a most suitable circle according to collected points data, and also
will reflect the roundness of this circle.
Key operation
Function
In the current coordinate interface (the default interface after starting)or while Browsing graphic
primitive list, press
can meet with requirement, Measuring results will be added to graphic primitive list automatically.
Normally, newly added graphic primitive will be listed in the last.
24
P1
D
While carrying out multi-points measurement, you can get Average circle by
x,y P3
P2
Example
1) Press circle measuring key
Enter
key to collect this coordinates value P1, then collect coordinate value P2, show as chart 4.30
Chart 4.30
3) Use the same method to collect the value of P2, P3, then press
circle information, show as Chart 4.31, press
More
Enter
to display measuring
Chart 4.31
Chart 4.32
Function
25
In the current coordinate interface (the default interface after starting)or while Browsing graphic
primitive list, press
and
, you need select a certain number key according distance Measuring type
Finish
to end
26
Example
(Take the distance from point to point as example
1)Press distance measuring key
Enter
Enter
Enter
Function
By measuring the two sides of an angle to realize purpose to measure angle element, this is angle
measuring method. In DP-100, you can collect two points on each side of two lines. When you use
the mode of preset sampling point number, the sampling point number requested to measure each
line will be displayed on the small LCD screen.
y
Measure 2 points on the straight line (P1, P2), then measure another straight
A2
A3
line points(P3, P4) to get the intersection and angle of two lines
A1
A4
27
hint
The vector direction of each line is from the first measuring point (P1/P3) to the last measuring
point(P2/P4)
AngleA1 (0~180 degree), it is an interior angle created by vector of two lines
Angle A2 (0~180 degree), its value is 180-A1
Angle A3 (0~180 degree), its value is 180+A1
Angle A4 (0~180 degree), its value is 360-A1
Example
1) Press measuring key
Enter
key
to acquire the data of coordinate P1,and then enter the data acquisition of coordinate P2.As the
chart 4.38 show, chart4.39 is the interface of data acquisition of coordinate P3
Enter
the information of angle measurement are showed on the LCD, as the chart4.40.the angle value
of A2,A3,A4 appear in the LCD by press the
28
More
key
function
At The interface of current coordinate (default interface after switching on the instrument) or as
looking through the list of graphics, press key to enter the operating interface of measurement of
special figure. Showed as chart4.42, press key
or
or
or
chart 4.43
29
operating procedure
1) Press measuring key
then press
Enter
Chart 4.44
2) Sample 5 points, the method of sampling accord with chart 4.43,press
More
now the center coordinate and the length a of rectangle display in the LCD, showed in the chart4.45,
press key
Finish
Ellipse measurement
The parameters in ellipse measurement are center coordinates, the long axis, the short axis and A,
F3 are obtained by measurement, A is the intersecting angle of long axis and short axis, F2 is the
geometrical deviation of ellipse
Attention:
When using DP100 to measure ellipse, need to sample at least five points, and the method of sampling
point must accord with the chart4.47.and the sampling direction must be clockwise or anti-clockwise.
P2
P3
b
a
P4
P1
P5
0
chart 4.47
30
operating procedure
1) Press measuring key
,then press
or
Enter
chart4.48
2).Sampling five points, the method of sampling accord with chart4.47, press
Finish
after sampling
finish, the value of X, Y, Z axis displayed in the LCD are the center coordinate of ellipse and the long
axis a of ellipse, showed in the chart4.49, press key
More
angle of long axis and short axis, and geometrical deviation of ellipse.
P1
P2
P4
P5
chart 4.51
31
P3
In the chart, and then the final sampling point P5, according to above method we can get the right
result, otherwise, the result is wrong .
operating procedure
1) Press the measuring key
Enter
,then press
or
chart 4.52
2) sampling 5 points, the method of sampling accord with chart4.51,press key
Finish
to finish after
sampling , the value displayed in X axis and Z axis in LCD are Pitch, Pitch Diameter and Lead angle
of the thread, showed in the chart4.53.press key
More
Diameter, showed in chart4.54. The procedure of measuring parameter of thread showed in chart4.55.
P
D
D1
D2
A
32
Preset
, and then press measuring icon to select type of the preset graphics
Finish
to finish
In the following , its the demonstration of preset point, line, circle, distance, angle and skew.
4.3.1 Preset point
Input coordinates of a point P(X, Y)
Create a preset point
Output of result: X, Y
4.3.2 Preset line
Input coordinate of a point P(X, Y) and angle A.
Create a preset line, the intersecting angle of this line and X axis is A.
Output of result: X, Y, A, F1
4.3.3 Preset circle
Input coordinates of a point P(X, Y) and the radius r
Create a preset circle, the center and radius of this circle is P, and r.
Output of result: X, Y, D, r, F2.
4.3.4 Preset distance
Point to point: input coordinates of two point P1(X, Y) and P2(X, Y).
Create a preset distance.
Output of result: X, Y, DT.
4.3.5 Preset angle
Input coordinate of a point P(X, Y) and an angle A
Create a preset angle.
Output of result: X Y, A1, A2, A3, and A4.
4.3.6 Preset skew
Input coordinates of two points P1(X, Y), P2(X, Y) and the angle A
Create a preset line
Output of result: X, Y, A
4.3.7 Demonstration of preset
According to the preset point, demonstrate the operating procedure in preset function.
Operating procedure
1) Press preset key
Preset
press measuring point firstly, and press preset key to enter interface of preset point, in the following
demonstration is the fore method showed in the chart4.56, a status awaited to input data
2) Using numeric key to input data, like input 1.023,the order of press key is 1
33
3 .
3) Press
+- , or +-
Enter
Finish
in chart4.60
chart 4.60
Attention:
If dont press
then press
Finish
Cancel
or
Enter
or
Recall
,a dialog box pop up with please input ID No., showed in the chart4.61.
chart 4.61.
34
Enter
4.62 chart
Cue:
The inputting ID No. can not exceed the number of graphics, the Recall function execute the
constructing , if want to cancel one choosing graphics, firstly move the cursor to choose this graphics,
and press key
Delete
Attention:
When one graphics was chose in the construction process, a* will display aside this graphics. When
the element of recall reach preset value, press key
Finish
display automatic
4.5 Construct function of graphics:
This chapter mainly introduces the meaning of constructing graphics, the procedure and function of
constructing graphics, constructing point, and line, circle, constructing distance and angle, and demonstrating
usage of construction graphics function in the end.
4.5.1 Constructing graphics
Choose a stored graphics to construct a new graphics from graphics list is called construct graphics.
The constructed graphics by using such method and the graphics by measuring and presetting can
be used in every operation.
General speaking , the procedure of constructing graphics is:
1)Press construct key
Const ruct
measuring key firstly, and press construct key to enter the function of constructing . The fore method
is adopted commonly.
2) Choose two or several graphics from the list of graphics.
3) Press key
Finish
to finish.
Graphics construction charts in the following help to interpret the permission of constructing a g
raphics element.
4.5.2 Point construction
Params
Graph
Construct result
Operation Step
points itself
x,y
35
1.Press Key
to confirm the
type of Construction
2.Choose a point element
3.Press key Finish
Remarks
of intersection
0
Middle point
0
circle center to
2
3. Press
Finish
1.Press
y
circle
confirm Construct
result type
circle center
midpoint of point
1. Press
confirm the
Construct result type
2.select two point element
3. press Finish
1.Press
distance
1.Press
confirm the
Construct result type.
2.Select two line element
3. Press Finish
of a perpendicular
0
Finish
1. Press key
to confirm the
type of construction.
2. Choose one point element
and a line element.
3.Press key Finish
in the line
Operating procedure
Remarks
point is not
Result of
construction
Example
1. Press key
y
type of construction.
line itself
a line constituted
point and
0
center of circle
perpendicular
Finish
to confirm the
type of construction.
center of circle
a line passed
3. Press key
1. Press key
by two points
to confirm the
passed point
0
36
2.Press key
Finish
1. Press key
to confirm the
type of construction.
2. Choose two circle elements
3.Press key Finish
1. Press key
to confirm the
type of construction.
2. Choose a point element and
circle element
3. Press key Finish
1. Press key
to confirm the
type of construction.
2. Choose one line element and
one point element.
3 Press key Finish
two points
must be
different
two center of
circle mu st
be different
more than
three
parameters
more than
three
parameter
line passed
lot of point
1. Press key
to confirm the
type of construction.
lots of points
2. Choose 3 or more point
to form a line
elements
Finish
3. Press key
1. Press key
to confirm the
lots center
type of construction.
of circle to
2. Choose 3 or more circle
elements.
form a line
3.Press key Finish
Result of
Number
construction
Example
Operating Procedure
1. Press key
three
three center
lots of points to
form a circle
points
More than
of circle
more than
circle passed
lots of center of
three
circle to form
circles
a circle
to confirm the
type of construction.
circle
circle by
three points
Remarks
3. Press key
Finish
1. Press key
to confirm the any two points
type of construction.
of three points
2. Choose three point elements
must be
3. Press key Finish
different
1. Press key
to confirm the any two center
type of construction.
of circ le must
2. Choose three circle elements
be different
3. Press key Finish
1. Press key
to confirm the
type of construction.
2. Choose more than 3 circle
elements.
3. Press key Finish
lots of points
almost in
a circle
1. Press key
to confirm the lots of center
type of construction.
of circle
almost in
2. Choose three circle elements
a circle
3. Press key Finish
Result of
Number
construction
distance of
Example
two points
0
Operating Procedure
1. Press key
to confirm the
type of construction.
2. Choose two points element
3. Press key Finish
1. Press key
mi nimu m distance
to confirm the
type of construction.
37
Finish
Remarks
The distance of
2
1. Press key
y
to confirm the
type of construction.
center of
two circles
The minimum
2
the distance of
2
1. Press key
to confirm the
type of construction.
2. Choose one point element
and one circle element.
3. Press key Finish
distance of center
of circle and line
Result of
Operating Procedure
Example
construction
1. Press key
Finish
to confirm the
type of construction.
3. Press key
1. Press key
to confirm the
type of construction.
Angle
0
3. Press key
1. Press key
to confirm the
type of construction.
2. Choose three point elements
3. Press key Finish
as the peak
A
of angle
to confirm the
type of construction.
choose the
sharp angle
Finish
1. Press key
3
Remarks
Finish
Construct
construction of graphics, and the distance of two center of circles), showed in chart4.63.
chart 4.63
38
2)Press key
chart 4.64
3). Press key
or
, press key
Enter
chart 4.65
4) Continue the step 3,choose another circle, press key
add in the list of graphics.
Showed in chart4.66. Press key
More
Finish
chart 4.67
chart 4.66
Example : three points form an angle.
(for example: using point elemnet 1(17.859, 38.602 ) point element13(18.883, 40.617), point element6
(19.304,40.051) . Press construction key to choose the type of graphics, press key and like chart 4.68
shows
2). Press key
or
,press key
Enter
chart 4.68
39
chart 4.69
3). Continue step2, and choose point13, like chart4.70 shows
4). Continue step2, choose point 6, press key
Finish
chart 4.70
chart 4.71
40
mechanical coordinates change to work-piece coordinates. Applying function of coordinates skew when
measuring a new work-piece for the convenience of measurement.
Skew a work-piece, the method is to choose a border in work-piece, and rotate the coordinates axis in an
angle base on this border to make the original coordinates axis to superpose or parallel to this border, then
choose one appropriate point as the objective data origin, using the function of coordinates parallel, move
the data origin to the selected data point, 2 sampling points is at least when measuring a line, and maximum
quantities are 50 points.
4.6.3 Mode of coordinates skew
DP-100 digital readout provides three modes of coordinates skew.
Mode 1: input two points P1,P2,the origin of new coordinates system is P1,and line passed P1 and P2 is X
axis, direction is from P1 to P2,like chart4.72 shows.
Mode 1
P2
P1
Mode 2
P2
P3
P1
Mode 3
P4
P2
P3
P1
41
No matter choose what kind of skew measurement mode, general speaking; there are several steps
in the following:
1)Press measuring key
2).Press key
mode2,or press right arrow key to choose mode 2,displayed interface like chart 4.76 shows.
Chart4.75
chart 4.76
Enter
Enter
shows in chart4.78.
Chart 4.77
Chart 4.78
Tips:
Every two points of the inputting three points can not be same with each other, otherwise press
key
Enter
Preset
4.7 Communications
This chapter introduces the connection of DP-100 readout panel and printer. There are many type of
printer in market, but only a few is suitable (Weihuang Chinese mini printer is suitable)
Remarks: User should check the adaptability, cable and transmission setting of printer.
The instrument use RS232 terminal and its default setting are:
42
Explanation
Direction
not connect
data input
input
data output
output
input
Earthed signal
common point
output
request sending
input
sending enable
output
not connect
0(shell)
RS 232
Printer
DCD
2, 6 , 8, 26
RX
19
TX
21
DTR
GND
DSR
TRS
CTS
RI
0(crust)
GND
10-24
10-24
43
2 3 4 5 6 7 8 9 10 11 12 13
Content: v
s s
- d
Example 1: X
14
d d
- 1
Example 2: R
b) English System
Position:1
2 3 4 5 6 7 8 9 10 11 12 13
Content: v
s s s
s - d
Example 1: X
- 0
Example 2: R
14
Angle Format
Default Value is DD format
a) DD Format
Position:1
2 3 4 5 6 7 8 9 10 11 12 13
14
Content: v
v s s
s - d d
Position:1
2 3 4 5 6 7 8 9 10 11 12 13
14
Content: v
v s s
Example 1: <
Example 2: A
b) DMS Format
Example: <
Example2: A
- d d d .
0 .
1 4
7 .
44
Specification of Title
5.1 How to add the measure points when its measuring .
Abstract
In DP-100 system, it can add the points when its measuring .
Operator Step
If you want to add the measure points when its measuring , you can press the measure key direct.
Examples
For example: Measuring the circle as a sample, and introduce how to add the points when its measuring .
1) First, Enter into the interface of measuring circle, and display input three points, spare three points.
As show in chart 5.1
2) After input the first point P1, press the
Enter
spare two points. At this point wait for input the second
Point P2. For example 5.1 chart
chart 5.1
chart 5.2
3) If we want to add the measure points at this time, we can press the measure key add the measure
points. After press the measure key once, the screen will display input all four points, spare three
points. As show in chart 5.3
Indication:
When it need add the measure point, the key will be pressed once again, the input all points and
spare points to be automatic plus one simultaneity, and the key can be pressed many times.
chart 5.3
45
5.2 When get the measurement conclusion, how to finish the measure at once.
DP-100 does not support an immediate end to the process of measurement.
The sampling point is to be added in DP-100 system any time. The user can add the sampling point
according to the actual any time.
Indication:
The spare sampling point must be more than one before add the sampling point. Because the process
will automatic calculate the conclusion of measurement and finish the measuring process when the
users spare sampling point is zero. Its not to be canceled when the sampling point is added.
5.3 How to cancel the wrong sampling point.
Abstract
The
Cancel
key can cancel the previous sampling points immediately, and return to the initial
Cancel
immediately.
2) If press the
Cancel
continuously.
5.4 How to cancel the measurement results of the chart.
Abstract
In DRO DP-100 system, the
Delete
Operator Step
1) Use the up key
or
down keys, select the graphic feature of delete. If want to cancel the line
Enter
Delete
, the dialog box of Confirm delete graphic feature will appear, and
key confirm the delete the graphic feature 6. And press the
chart 5.4
chart 5.5
46
Cancel
key ,
or
3) After press
down key browse the menu and select Equalize, for example 5.6 charts.
Enter
key. Press
Enter
chart 5.6
chart 5.7
4) After press
or
Quit
key or
chart 5.8
5) Press
Enter
key, enter into the surface of segment linear error compensation settings. As show in
chart 5.9
chart 5.9
6) Press
Enter
chart 5.10
7) Move linear scale, and find point RI.., as show in chart 5.11
chart 5.11
8) According to the indicator, move X-axis to extreme minus, and then press
key cleared
X0
X-axis. After cleared, and then step into the waiting for input the first interface of compensation
point. As show in chart 5.12
chart 5.12
47
9) Move the linear scale, after finished the first compensation point settings, press
Enter
key and
step into the interface of the second compensation point settings. As show in chart 5.13
chart 5.14
10) Repeat the Eighth step, and set the standard value of other points. The maximum number of the
compensation point is fifty.
11) After finished the all compensation points, press
Finish
linear error compensation settings as show in chart 5.9. To this point, its finished the input of X-axis
compensation settings.
Notice:
These settings can amend the balance of the measured value of linear scale and standard value.
The count direction of standard scale and digital scale must be consistent. Generally, the correct
direction is minus direction in left, positive direction in right. This is the operator step of X-axis
segment linear error compensation settings.
If want to set Y-axis compensation, from the fifth step begin, press up or down key and select Y-axis
compensation settings
When input the value of compensation point, it must be input from minus ports to positive ports of
the axis one by one, the counting direction of axis is the best with the same direction of input. With
regards to the segment which is not compensation, the calculating of its show value is, if this point
is before of the first compensation, it will use the first segment linear error compensation value to
compensation.
If this point at the end of the segment linear error compensation, it should be use the last one voltampere value to equalize.
For the section of the better linear which is not correction, it should be set the same with the
observations value and standard value, as show in the chart 5.14
After select the segment linear error compensation, when turn on the machine, the find RI point is
requested every time(ReferenceDP-100 Operator manual4.1.1 How to turn on and turn off
the machine).It is should be finished following the operator step of turn on the machine.
If the segment linear error compensation has been set before, in the fifth step, we can press up key
or
down key, select the Amend, and revised the interface of segment linear error
chart 5.15
chart 5.14
48
chart 6.1
chart 6.2
chart 6.3
2) In accordance with option, select the related number
R e c o r d , l i k e t h e p i c t u r e 6 . 2 s h o w s . I f t h e o t h e r p r o g r a m h a s e x i s t i n t h e D R O D P- 1 0 0 s y s t e m ,
please press the down
key and select the blank program to record. Otherwise, it will cover the
Enter
record state. (The first number which is entered into the bar box can not be zero, and the maximum
is not more than eight numbers.)
3) After go into the record, it can go to related operate such as measure, preset, construct circle
feature, coordinate skew and so forth, and every operator step is all be recorded one by one.
6.2 Editor the Program of User
In the interface of program, if the program of selected in the list is effective, the content of this program
will appear in right window, and meanwhile it can use the editor key go into the editing status, and
find the content of the program.
1) Press Pr og ram key, like the picture 6.4 shows, and then press number
will show the steps of the recording. Press up key
and
49
chart 6.4
chart 6.5
3) The current row is the first row, the user press the Enter key, it can amend the run model of the
current program, if the model of the running is running once, it shows as 6.5 picture. If the model of
the running is running recycling , it shows as 6.6 pictures.
chart 6.6
With regards to the meaning of the symbol and number of the directive statement, the operator can
review the specification in charter 6.4
6.3 The Running of Users Program
The directive statement of the program has been run automatically. For the directive which is the
calculated result direct, the flash screen will be seen when the program is running . If the directive
asking the user go to operate, the directive will stop running at once, and waiting for input of user.
The most directive can calculate the results immediately, For instance, preset, construction, cleared,
print, half and so on. Only the measure directive is necessary for the user go to operate.
6.4 Samples of User Program
For instance 1, the user program 2: measure the distance of the two circles.
1) Return to the normal status, press
Pr og ram
and set up to the second program document, and then press number
key,
chart 6.7
2) Press
Enter
key and enter into recording , as show in chart 6.8 . Select and press
key, the
step into the interface of measure circle to circle distance. The REC mark will appear in the upper
right corner, like the picture 6.9 show.
chart 6.8
chart 6.9
50
3) Sampling the six points coordinates respectively, get two circles, and measure the distance of
theirs. The measure results as show in chart 6.10
chart 6.10
4) Press
Quit
Quit
key quit
chart 6.11
For example 2 the program of user: it including many functions such as preset, measure, construction,
print, reset, half, delete, coordinate skew, clear and so forth. In additional, this program can be
operated repeatable after finished the foresaid operate, and the specific operate step as following:
1) Return to the normal status, press
Press
Pr og ram
key and the interface will appear like picture 6.4 show.
down key and position the third program document, and then press number
key,
put into the program name of user, for instance 3 (The specific operate step please see the procedure
record of user)
2) The recording step including: Preset point 28, measure point 29, measure point 30, construct
distance 31, print current circle feature 31, print current coordinates, cleared X-axis( Current
Coordinates), cleared Y-axis( Current Coordinates), half X-axis, delete circle feature 25, measure
and probe skew 32, clear all. The finished interface of record as show in picture 6.12
chart 6.12
51
In chart 6.12, the first column figures show that the function of instruction in the location of procedure.
For instance: 011 construct distance 31 02 28 30
The number 011 indicator that the location of this program instruction is eleven; The second column
description words show that the achieve function of instruction; The third column number show that
the circle feature in location of list or distinction current coordinates and non-current coordinates; The
fourth column expression and number show that required number of parameters to achieve the function,
if the construct number of parameters is more than ten, it only show ten numbers of parameters, and the
spare parameters will be ignored. The fifth, sixth column number show that the selected the circle feature
28 and circle feature 30 during constructing .
3) After finished the record, if the operator need to run the program of aforesaid recycling, in the interface
of editor program, when the cursor enter into the line of Start press key, the letter Recycling operation
will appear like picture 6.6 show. If selected this function, after the program has been run once, the
dialog box 6.13 will be shown.
chart 6.13
If this dialog box is appear, it means the program has been run once. The user can press ENTER key and
run the program from scratch again, and can press CANCEL key and cancel run program.
If the user does not take any operate, after two seconds, the program will be run from scratch automatically.
52
Appendix
7.1 Output Symbol List
Output symbol data processor obtain the relative data, as chart 7.1.1
Table 7.1 .1
Output Symbol
Meaning
Display
X:
Y:
Graph explanation
y
y
x
x
y
R:
R
x
y
A:
R
Circle diameter
D:
D
r:
Circle radius
A1
A2
A1:
y
A2
A2:
A3
A3
A3:
A4
A4:
A1
A4
0
y
F1
Real right-angle
F1:
F1
x
y
F2
Real circularity
F2:
x
y
F3
Geometric deviation(elliptical)
F2:
x
X:
Y:
DT
DT:
MaxDT
MaxDT:
MinDT
MinDT:
53
Bit2: the state of Z-axis, Zero indication OK, One indication ERROR.
Bit1: the state of Y-axis, Zero indication OK, One indication ERROR.
Bit0: the state of X-axis, Zero indication OK, One indication ERROR.
Byte 4 th-7 th: the value of X-axis, adopt packed BCD Code that is:
X-value = B4 + B5 *10^2+B6*10^4+B7*10^6
For example: set X-axis value is -1.234
Byte 8 th-11 th: the value of Y-axis, also adopt packed BCD Code that is:
Y-value = B8+B9*10^2+B10*10^4+B11*10^6
th
Byte 12 -15 th: the value of Z-axis, also adopt packed BCD Code that is:
Z-value = B12+B13*10^2+B14*10^4+B15*10^6
th
Notice:
Dont care non-exit numerical of axis, for instance:
If byte 8th-11th is the figure of Y-value, 4th -7th and 12th -15th will not be used.
B4: is the fourth bit. The others are similarity. It is packed BCD Code from B4 to B17 .
7.3 ASCII Character
The PC machine put out one character S. After the DRO received one character S, it returns seventy
characters to pc machine immediately. And these seventy characters as following:
1) The fore ten characters as following:
Byte: 0 1 2 3 4 5 6 7 8 9
Character: S : s s s s s s \r \l
After press
Enter
key or down footswitch, the first character S indication initial, and the back small
letter s indication blank, '\r' indication Enter, '\l' indication new line.
54
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
: s
s
s S x x x x x x x s m m
s \r \l
X
.
:
m m
3 0
0 5 3
X
\r \l
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
: s
x X x x x x x x x s m m s
s
s \r \l
Y
.
:
m m
5 9 2
3 2 7
Y
\r \l
50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
x X x x x x x x x s
s
s
s s
s \r \l
Q : s
.
Q :
8 3
\r \l
1 2 8
Specification
X-axis: from the tenth byte to the twenty-ninth byte, Y-axis: from the thirtieth byte to the forty-ninth
byte, Z-axis: from the fiftieth byte to the sixty-ninth byte.
The twenty-fourth byte and twenty-fifth byte is always unit MM( indication metric minimum) or in
( indication imperial standard inch), Y-axis is the forty-fourth and forty-fifth byte, Q -axis is only rotary
encoder, and is not unit.
The capital letter X indication X-axis, the small letter x indication decimal places of number and symbol,
it is total nine bit. The symbol \r indication Enter, and the symbol\l indication new line; this two symbols
is always located the twenty-eighth and twenty-ninth bit. Y-axis lie in the forty-eighth and forty-ninth bit,
Q-axis lie in the sixty-eighth and sixty-ninth bit.
The specification of sample as following: the value of X-axis is -30.053mm, Y-axis is 327.592mm, and
Q-axis is 128.83.
The host computer put out one character S. After the DRO received one character S, it returns seventy
characters to pc machine immediately.
7.4 The output format of data
The output format of data is print output.
7.5 The plug chart of all kinds of symbols
7.5.1 The plug chart of linear scale
No.
Signal
Wire color
+5V
red
0V
black
A+
grown
B+
yellow
ABS+
orange
NC
NC
NC
FG
55
mesh grid
2) 15PD socket(Optional)
11
15 10
No.
Signal
Wire color
+5V
red
0V
black
A+
grown
B+
yellow
NC
FG
7-14
NC
15
ABS+
orange
No.
Signal
Wire color
0V
black
NC
A+
grown
B+
yellow
+5V
red
ABS+
orange
FG
mesh grid
mesh grid
3) 7PD socket(optional)
9PD socket is the standard outfit, 15PD socket and 7PD socket is option
7.5.2RS232 Signal Interface
No.
Signal
NC
TXD
yellow
RXD
orange
NC
GND
brown
NC
black
NC
red
8- 9
NC
56
Wire color
No.
Signal
Wire color
FT1_1
red
FT1_2
red
FT2_1
brown
FT2_2
brown
EXTO_PLUS
yellow
EXTO_RIN
orange
EDGE_PS
blue
EDGE_GND
black
NC
No.
Signal
Wire color
STROBE
red
D0
brown
D1
yellow
D2
orange
D3
blue
D4
purple
D5
grey
D6
D7
white
green
10
ACK
pink
11
BUSy
azure
12-15
GND
black
No.
Signal
Wire color
STROBE
red
D0
brown
D1
yellow
D2
orange
D3
blue
D4
purple
D5
grey
D6
D7
white
green
10
ACK
pink
11
BUSy
azure
12
GND
black
13-17
NC
18-25
GND
11
15 10
25
25
13
57
black
7.6 Specification
Model
DP 100
Code#
561-301
Weight
About1.5 Kg
Dimensions
100V - 240V
Max power
15W
Working Temperature
0 oC -40 oC
Storage Temperature
-10 oC -40 oC
relative humidity
< 90%
coordinate
3 Axis
Operation Keyboard
Raster interface
9PD/15PD
Raster signal
Orthogonal TTL Square wave, the drive capability is more than 10mA.
Raster resolution
RS232
Printer Port
Centronix Interface
Mini-Printer
Option
58