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DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

2X660MW IB VALLEY TPS


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BHEL-EPD
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SHEET

OF

14

A.

415V PMCC/MCC, 415V AC & 220V DC DB/SVB/FB,220V DC STARTER

1.1

Make

1.2

Type

: DDE

1.3

Reference Standard

: IS: 13947and IEC 60439-1

1.4

Voltage (Nom./Max.)

Volt

1.5

Phase, Frequency

No., Hz : 3, 50

1.6

Short Circuit Rating

1.7

: BHEL-EPD

a)

Interrupting Symmetrical

KA

b)

Short time for 1 sec.

KA rms : 50

1.9

1.10

: 50

Insulation Level
1-min., 50 Hz Voltage withstand KV rms

1.8

: 415 / 457

: 2.5

Construction
a)

Metal clad, air insulated, floor mounting

b)

Suitable for mounting against


building wall

Yes/No : Yes

Yes/No : Yes

Enclosure
a)

Degree of Protection

: IP 52 for rating < 1600A


IP 42 for rating >= 1600A

b)

Minimum thickness of sheet metal

mm

PMCC/MCC fully assembled,


wired and tested at factory

2.0

CONSTRUCTION

2.1

Design
a)

Completely compartmentalised

: 1.6 for door, 2.0 for frame

Yes/No : Yes

: DDE

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

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b)
1800mm
2.2

OF

14

Working height limits from floor level mm :be limited between 450 and

Drawout features provided for


a)

2.3

SHEET

Circuit breaker with SERVICE, TEST


and ISOLATED position
Yes/No

Yes

b)

Voltage Transformers

Yes/No

DDE

c)

Protective Relays

Yes/No

: DDE

d)

MCC module provided with service


test& isolated position
Yes/No

: Yes

Breaker Cubicle
a)
b)

Breaker cubicles restricted


to bottom 2-tiers only

Yes/No :

Yes

Working height limits


from floor level

be limited between 450 and

1800mm
2.4
2.5

Control Compartment provided


with individual front access door?

: Yes

PMCC/MCC section provided with


a)

Removable back cover

: Yes

b)

Full height cable chamber

: Yes

2.6

Horizontal wire way for inter panel wiring

2.7

All meter, switch and relays flush


mounted type Yes/No: Yes

3.0

BUSBAR

3.1

Make

3.2

Material

: Yes

DDE
:

Aluminium

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

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3.3

Reference, Standard

3.4
joint

Maximum temperature rise over 50 Deg.C

OF

14

IS 5082 (E91E)
:

90 with plain bolted

: 105 with silver plated bolted


joint
3.5

Short-time current for 1 sec. KA rms.

: 105

3.10
Minimum clearance of bare
busbar and connection
a) Phase to phase

mm

25

b) Phase to ground

mm

25

Yes/No

: Yes

3.11Busbars colour coded


3.12Bus Support Insulator
a)

Make

b)

Type

c)

Voltage class

DDE

: bus post, EPOXY


KV

415

4.0

CIRCUIT BREAKER

4.1

Make

DDE

4.2

Type

Air break

4.3

Reference Standard

IS/IEC: 60947-2

4.4

Rated Voltage

KV

: 415

4.5

Rated Frequency

Hz

4.6

No. of Poles

No.

4.7

Rated Currents
a)
b)

Continuous (at site condition,


50 Deg.C ambient & within cubicle)
Short-time Current for1 second

50
:

Amp. : As per rating approved

KA rms.

: 50

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

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4.9

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Maximum temperature rise over


50 Deg.C ambient

Deg.C.

Rated Operating Duty

4.10 Operating duty


4.11

Rated Making Current

4.12

Transient Recovery Voltage

4.13

a)

Rate of Rise

b)

Peak Voltage

Continuous

0-3'-CO-3'-CO
105

KV/ms :

DDE

: DDE

KV rms.

a)

Opening time

ms.

b)

Arcing time

ms.

DDE

c)

Total tripping time

ms.

60

ms.

40

Total closing time

4.16

Material of Contacts

4.18

14

2.5

At 100% interrupting capacity

4.15

4.17

OF

Insulation Level
1-minute 50 Hz voltage withstand

4.14

: 90

KA.peak:

KV

DDE

a)

Main

Silver

b)

Arcing

Copper

c)

Whether contacts are silver plated

Yes

Minimum clearance in air


a)

Between poles

mm

25

b)

Between live parts & ground

mm

25

Closing Motor wound spring

Operating Mechanism
a)

Type

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


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: II
REV NO. :00 ; DATE: 23/01/2014

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Tripping shunt trip

4.19

4.20

4.21

4.22

b)

No. of breaker operations stored

c)

Anti-pumping features provided ?

Yes

Spring Charging Motor


a)

Rating

KW

: 160

b)

Voltage

: 110

Closing Coil
a)

Voltage

220V D.C.

b)

Permissible Voltage variation

(85 - 110%)

: 220V D.C.

Tripping Coil
a)

Voltage

b)

Permissible Voltage variation

(70 - 110%)

For trip circuit supervision can the


tripping coil be connected in series with

a)

Green lamps when breaker is open

Yes

b)

Red lamps when breaker is closed

Yes

5.0

FUSE

5.1

Make

: DDE

5.2

Type

: HRC

5.3

Reference standard

5.4

Rupturing capacity KArms (sym)

6.0

CONTACTORS

6.1

Make

: DDE

6.2

Type

: Air break electro magnetic

: IS: 13703 / IEC: 60269


: AC 50, DC - 20

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

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6.3

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Reference standard

OF

14

: IS: 13947-4-1 / IEC-60947-4-1

6.4
Duty class
unidirectional drives and AC4 for bidirectional /inching duty drives

: AC - Class III-category AC3 for


DC - Class I - category DC2

6.5

Utilization category

: Reversible Motor AC4


Non - Reversible Motor

AC3
6.9

Auxiliary Contacts furnished per Contactor


a)

Normally open (NO)

: 4 min

b)

Normally closed (NC)

: 4 min

7.0

CONTROL & INDICATIONS

7.1

Push Buttons
a)

Make

b)

Type & Cat. No.

c)

Contact rating
i)

7.2

DDE

:Spring Return Push To Actuate


: DDE

Make & Continuous

Amp

240 V AC

Amp

: DDE & 10A

220 V DC

Amp

: DDE & 2A

Lamps (LED Type)


a)
b)

Make
Type & Cat. No.

DDE

: Led Clustered Aluminium Indium


Gallium Phosphide

Technology &
c)
8.0

Voltage

CURRENT TRANSFORMER

: DDE

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

2X660MW IB VALLEY TPS


DATA SHEET
BHEL-EPD
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SHEET

8.1

Make

: DDE

8.2

Type

: Dry / Cast Resin

8.3

Reference Standard

: IS: 2705

8.4

C.T. Ratios as per drawings ?

: Yes

8.5

Rated frequency

: 50 Hz

8.6

Class/ALF or ISF/VA burden furnished for

8.7

OF

a)

Differential C.T.

: PS

b)

Relaying C.T.

: 5P20

c)

Metering C.T.

: Class 0.5 ISF < 5

Short-Circuit Withstand
a)

Short-time current for 1 sec.

KA rms. : 50

b)

Dynamic current

KA peak : 105

8.8

Class of Insulation

: E or Better

8.9

Temperature rise over 50 Deg.C ambient

: 30

8.10

Basic Insulation level

: 2.5

9.0

VOLTAGE TRANSFORMER

9.1

Make

9.2

Type

: Dry / Cast Resin

9.3

Reference Standard

: IS: 3156

9.4

Voltage ratio

9.5

Rated frequency

: 50 Hz

9.6

Accuracy class

9.7

VA burden

: DDE

KV rms

: DDE

DDE

3P

14

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

2X660MW IB VALLEY TPS


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9.8

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14

Over Voltage factor


a)

Continuous

1.9

b)

30 seconds

E or Better

9.9

Class of Insulation

9.10

Temperature rise over 50 Deg.C ambient

9.11

Basic Impulse Level

9.12

Winding Connection

9.13

Kvp

40

: 2.5

a)

Primary

Star

b)

Secondary

: Star

Fuses
a)

Continuous rating

Amp. :

DDE

b)

Symmetrical fault rating

KA rms. : 50

10.0

RELAYS

10.1

Drawout type with built in test facilities

10.2

Type of mounting ?

: Fixed

10.3

Reference Standard

11.0

METERS

11.1

Make

: DDE

11.2

Type

11.3

Reference Standard

: IS-722

11.4

Size

11.5

Scale

: Full

11.6

Accuracy class

: 2%

: Yes

IS-3231

switchboard

96 x 96 mm with 240 Deg. scale,

DOCUMENT TITLE:

2X660MW IB VALLEY TPS


DATA SHEET
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11.7

LV SWITCHGEAR

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014
SHEET

Meter Switch
a)

Make

b)

Type

c)

Cat. No.

DDE

DDE

Rotary

12.0

SECONDARY WIRING

12.1

Type of Insulation

PVC

12.2

Voltage grade

1100 V

12.3

Conductor material

: Copper

12.4

Conductor Size (Minimum)


a)

Potential & Control Circuit

2.5 Sq.mm

b)

Current Circuit

2.5 Sq.mm

12.5 Wires identified at both


ends with markers ?

: YES

13.0

TERMINAL BLOCK

13.1

Make

13.2

Type

: box-clamp

13.3

Voltage grade

: 1100 V

14.0

CABLE TERMINATION

14.1

Cable termination/connection
furnished as specified

14.2

: DDE

: Yes

Cable termination kit furnished


a)

Make

NA

b)

Type

NA

c)

Complete with all accessories

NA

OF

14

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

2X660MW IB VALLEY TPS


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14.3

Cable entry provision from top and bottom

14.4

Cable Lugs

14.5

14.6

10

OF

14

Yes/No : Yes

a)

Type

: crimp

b)

Material

: tinned copper

Cable Gland
a)

Type

: Double compression

b)

Material

: Nickel plated Brass

c)

With tapered washer

d)

With armour clamp

: YES

YES

Removable Gland Plate


a)

Material for multicore cable

b)

Material for I/C cable

CRCA

c)

Thickness of the plate

15.0

BUSDUCT CONNECTION

15.1

Busduct connection suitable for-

15.2

: CRCA

a)

Top entry

Yes/No :

YES

b)

Side entry

Yes/No :

NO

Busduct connection as per


drawing furnished

16.0

GROUND BUS

16.1

Ground bus furnished

16.2

Material

16.3

Size

17.0

NAME PLATE

Yes/No : Yes

YES
: Galvanized steel

: 50 x 6 mm

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

2X660MW IB VALLEY TPS


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17.1

Material

17.2

Thickness

18.0

SPACE HEATER/PLUG SOCKET

18.1

Cubicle Heater
a)

18.2

SHEET
:

11

OF

14

anodized aluminium
:

Thermostat controlled

3 mm

: Yes

Plug Socket
a)

Type

3 pin

b)

Rating

5A

19.0

A.C./D.C. SUPPLY

19.1

Isolating switch fuse unit for incoming supply :


a)

A.C. - type & rating

b)

D.C. - type & rating

c)

Three position DC selector switch

:
:

4-pole, double throw & DDE

Double pole, double throw with off &

DDE

19.2

: Rotary type & 220V DC

Isolating switch fused unit at each cubicle

a)

A.C. - type & rating

: 4-pole, single throw & 415V

b)

D.C. - type & rating

2- pole double throw with off &

220V
20.0

PAINTING

20.1

Finisha)

Inside

: as per specification

b)

Outside

: battle ship grey IS: 632 as per IS-5

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

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12

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14

Note :
This Document is tentative and detail document will be submitted during
detailed engineering

B.

415 V NON SEGREGATED PHASE BUSDUCT

1.1

Make

: DDE

1.2

Type

: Non-segregrated

1.3

Reference Standard

: DDE

1.4

Rated Voltage

: 415

1.5

Phase

Nos.

: 3

1.6

Frequency

Hz

:50

1.7

Insulation Level
a) 1 min. Hipot
b) Basic Impulse

1.8

Rated Continuous Current

1.9

Maximum temperature rise over


50 Deg.C ambient
a) Bus Conductor

KV rms : 2.5
KV peak: 95
Amp

:DDE

Deg.C : 40

DOCUMENT TITLE:

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014

2X660MW IB VALLEY TPS


DATA SHEET
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b) Bus Enclosure
1.10

1.12

1.13

14

50 KA

Momentary
KA peak
105 KA

a) Conductor

:Aluminium

b) Enclosure

:Sheet steel below 2000A


Aluminium alloy Above 2000A

Bus Insulator
a) Make

:DDE

b) Type

:Bus post type

c) Reference Standard

: ASTM B236 - 07

d) Number per support

:DDE

e) Voltage class

KV

f) Creepage distance

mm

: 31mm/KV

1.1

Supporting Steel Structure


Yes/No :YES

Switchgear Terminal Adaptor Box

b) Thickness of enclosure

2.7

OF

Symmetrical
KA for 1 Sec.

a) Material of enclosure

1.15

13

Material

Hot-dip galvanised
1.14

Deg.C :40

Rated Short Time Current


Main Run

1.11

SHEET

:DDE
mm

:DDE

Minimum clearance for bus bar and connection


a) Phase to phase

:25mm

b) Phase to earth

:25mm

Space Heater

DOCUMENT TITLE:

2X660MW IB VALLEY TPS


DATA SHEET
BHEL-EPD
BANGALORE

LV SWITCHGEAR

DOCUMENT NO. EP-3-GN-107-001


SECTION
: II
REV NO. :00 ; DATE: 23/01/2014
SHEET

a) KW

:2

b) Volt

:110

14

OF

14

Note :
This Document is tentative and detail document will be submitted during
detailed engineering

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