Dustless Blaster

(800) 727-5707

www.DustlessBlasting.com

USERS MANUAL

DB800 USERS MANUAL

TABLE OF CONTENTS
TRANSLATION OF MANUAL

WARNING

INSTRUCTIONS

MAINTENANCE

PINCH VALVE ROTATION AND REPLACEMENT

10

PARTS DIAGRAM

11

PARTS LIST

13

CERTIFICATES

16

WARRANTY

28

MSDS
RECYCLED GLASS

19

HOLDTIGHT

22

International Distributors are Responsible

for Translation of the Manual.
Please Read and Understand manual fully
prior to operating any machinery.

IMPORTANT

(Pertinent to blast machines)

WARNING

Before operating any abrasive blast cleaning equipment

READ ALL operating and maintenance instructions.
Personal protective equipment is REQUIRED when
using this type of equipment. Operator MUST be
equipped with heavy canvas or leather gloves, aprons,
and arm protectors. Safety shoes and hearing protection MUST be worn when required. NIOSH approved air
fed respirators (helmets) furnished with at least Grade
D breathing air MUST be used. for protection against
dust inhalation. Air MUST be filtered and monitored for
Carbon Monoxide.

DANGER

Use of Abrasive cleaning equipment with silica sands

may produce a heavy concentration of silica dust.
Breathing this dust can produce "Silicosis", a permanent lung disease. Depending upon the object to be
cleaned, blasting, even with non-silica abrasives, may
release hazardous dust particles into the air that can
cause permanent lung damage. Failure to use NIOSH
approved air fed respirator (helmet) may cause SERIOUS lung DAMAGE. This warning, as to the proper use
of an approved respirator (helmet), applies not only to
the operator, but extends to all those working in or
around the blasting area, such as pot tenders, painters,
supervisors, etc.

CAUTION

Blast cleaning equipment and components are subjected to wear and deterioration.
Keep your equipment in good operable condition.
MAINTAIN nozzle control at all times during operation.
INSPECT machine, nozzles, hoses, and couplings.
WIRE all kwik-fit hose couplings together.
Inspect, clean, or replace helmet lens and filters
frequently.
Ground equipment to AVOID electrical shock.
DO NOT operate any machine without thorough
knowledge of machine operation.
Carefully READ the INSTALLATION, OPERATING,
AND MAINTENANCE directions supplied with the
machine from the factory. If you do not have a copy,
please contact your employer (supervisor) or MMLJ Inc.

IMPORTANTE
(Relativo a todos maquinas)

ADVERTENCIA

Antes de operar cualquiera de los equipos de limpieza con

chorro abrasivo, LEA TODOS las instrucciones de operacion y mantenimiento. ES OBLIGATORIO usar equipo
protector personal al manejar este tipo de equipos. El Operador DEBE. estar equipado con guantes, delantales y
protectores de brazos de cuero 0 Iona pesada. DEBEN
usarse zapatos de seguridad y proteccion para los oldos
cuando aSI se exija. Los respiradores (cascos) alimentados
por aire, aprobados por NIOSH y que esten previstos de por
10 menos aire respi rable de Grado D, DEBEN ser usados
como proteccion contra la inhalacion de polvo. El aire DEBE
ser filtrado y controlado para detectar monoxide de carbono.

PELIGRO

Es posible que el uso de los equipos de limpieza por abrasion con arenas sillceas provoque una concentracion
pesada de polvo sillceo. Este polvo, al ser respirado, puede
producir "silicosis", que es una enfermedad pulmonar
permanente. Dependiendo del objeto que va a limpiarse, es
posible que la limpieza a chorro, aun con abrasives no
silfceos, provoque el escape de partlculas de pohio pel
igrosas en el aire que pueden causar dano pulmonar permanente. Si nose usan los respiradores (cascos) alimentados
por aire, aprobados por NIOSH, puede provocarse un
GRAVE DANO a los pulmones. Esta advertencia sabre el
uso adecuado de un respirador (casco) aprobado no solo se
aplica al operador sino que comprende a todos aquellos que
trabajan en el area de limpieza a chorro, 0 al rededor de la
misma, como por ejemplo los que vigilan los recipientes, los
pintores, supervisores, etc.

PRECAUCION

El equipo de limpieza a chorro y sus componentes estan

sujetos a desgaste y deterioro.
Mantenga su equipo en buenas condiciones deoperacion,
MANTENGA el control de la boquilla en todo momenta
durante la operacion.
INSPECCIONE !a maquina, las boquillas, las mangueras y
las uniones.
ALAMBREjuntas todas las uniones de la manguera de
rapido ajuste.
lnspeccione, limpie 0 reemplace los lentes y fi ltros del
casco frecuentemente.
Conecte el equipo a tierra para EVITAR un shock electrico.
NO opere ninguna maqu ina sin tener un detallado conocimiento de la operacion de la misma.
LEA cuidadosamente las instrucciones de INSTALACION,
OPERACION Y MANTENIMIENTO que vienen incluidas de
fabrica con la maquina. Si no tiene una copia, slrvase comunicarse con su empleador (supervisor) 0 con MMLJ Inc.

Installation and Operating

Instructions
Read carefully before operating.

DB-800

Operating
Instructions

This system will mix clean water, Holdtight 102 and abrasive together. The DB-800 is designed to hold:
30 gallons of clean water
42 oz of rust inhibitor
4 Cubic Feet of Abrasive, mesh size approx. 50-70
300 lbs if using Crushed Glass
1. Close Inlet Valve

3. Connect 50 Blast Hose to the

coupling on top of the machine.

2. Open Blow Down Valve

4. Connect red and green air lines to their

respective colors on the control box.

5. Connect Compressor Hose

7. Insert Fill Funnel

6. Remove Fill Cap

8. Fill with clean water until water level valve

RS@QSRNUDQlNVHMF "KNRDU@KUD

9. Pour 42 oz of rust inhibitor into DB800

10. Add 300 lbs of Abrasive
11. Remove Fill Funnel
12. Secure Fill Cap
READ the INSTALLATION, OPERATING, and MAINTENANCE
directions supplied with the machine from the factory. If you
www.dustlessblasting.com

do not have a copy, please contact your employer (supervisor)

or MMLJ (800) 727-5707, or email m@mmlj.com.

!!!

To Blast
13. Blow Down Valve should be closed

14. Air Inlet should be open

15. Open Abrasive Lever to approximately 1/2

16. Depress Deadman

To stop blasting, let go of deadman. To shut down, close

air inlet valve, open blow down valve.
Dustless Blasting 5711 Schurmier Rd. Houston, TX 77048 (800) 727-5707 toll free (713) 868-8041 fax
www.dustlessblasting.com

Maintenance:!
!

If leaving unit for extended period of time blast water out of machine!
!
!
"!" !

!
!
!
!
!
!
!

Fully depressurize machine !

Remove 2 bolts from bottom of machine !
Remove 2 ears from bottom !
Remove air inlet jet (looks like a pilgrim hat)!
Remove gasket!
Push casting and air hose out of the way !
Flush out inside of equipment with water !

Once media and water are out of machine, reverse procedure:!

!
!
!
"Put gasket on air inlet jet !
!
"Insert air inlet jet and gasket !
!
"Put casting up to bottom of machine !
!
"Use ears and bolts to secure casting !

It is the responsibility of the owner / operator to install a pressure relief valve.!

!

Every 15 hours rotate pinch hose and perform a physical inspection.

Replace pinch hose when physical inspection reveals soft spots or
weakness in hose. How to replace: !

!
!
!
!
!
!

Remove pinch hose !

Remove 4 screws from each coupling!
Put couplings on new hose!
Screw 4 screws into each coupling !
Replace pinch hose into pinch valve !

Visually and physically inspect blast hoses for any weak spots. Replace
when necessary. Please call the manufacturer directly with any additional
maintenance questions at 1-800-727-5707 or email tech@mmlj.com !

527$7(

527$7(

33A

34

11
33B

15A 15

15A

1A

33C
7

1B

33D

33

33F

33E

12

33J

NOTE:
ITEMS 24, 25 & 26
ARE INSTALLED ON
THE INSIDE OF
TANK.

28

1E

10

1F

11

14

33K
14
24

26

1D

33G
33H

1C

28
13

25

30B
27

27

31

30A
28
31

29

30C
27A

30
31

31
30

16

30D

32

30E

3
4

17

5
5A

18
22
23

19
20
21

22
23

44
45
46A

45A
44

38

45B
43
45C

40
39

45B
41

45A

42

CONNECT ITEM 53 TO ITEM 37.

CONNECT ITEM 54 TO ITEM 56.
CONNECT ITEM 57 TO ITEM 52.

36

35

35

57B

57D

58

57K

57C

57F
57L

57J

57E
57G

57J

57A

57H
57

DB-500 & DB-800 Pneumatic Pinch Valve

134172/002 (500) - 134712/001 (800)
Item No.
1
1A
1B
1C
1D
1E
1F
2
2
3
4
5
5A
6
7
8
9
10
11
12
13
14
15
15A
16
17
18
19
20
21
22
23
24
24
25
26
27
27A
28
29
29
30
30A
30B
30C
30D
30E
31
32
33
33A
33B
33C
33D
33E

Description
Outlet Elbow Assembly Complete
Outlet Elbow Cap Bolts (4)
Outlet Elbow Cap
Outlet Elbow Cap Gasket
Outlet Elbow Insert Gasket
Outlet Elbow Insert
Outlet Elbow Body
34-1/2" Outlet Pipe (DB-500)
43-3/16" Outlet Pipe (DB-800)
Packing Gland Nut
Gasket
Coupling Gasket
Seal (manufactured after 5/15/13)
Rocker Arm Adusting Screw
Rocker Arm
Abrasive Lever Clevis Pin w/ Cotter Pins
Pedestal Clevis Pin w/ Cotter Pins
Rocker Arm Hinge Yoke
Pedestal Locking Nut/Fill Cap Hold-Down Screw Locking Nut
Rocker Arm Acorn Nut (5/8"-11)
Rocker Arm Hinge Yoke Adusting Nut
Connecting Link w/ Cotter Pins
Abrasive Control Lever
Abrasive Control Lever Washers
Wheel Cotter Pin
Wheel Washer
Wheel
Air Inlet Body Gasket
Air Inlet Nozzle (5/8")
Air Inlet Body
Air Inlet Body Lug
Air Inlet Body Lug Bolts (2)
1" x 9-3/4" TOE Nipple (DB-800)
1" x 6" TOE Nipple (DB-500)
1" Elbow
1" x 3" Nipple
1" x 3/4" Bushing
1" Plug (stand alone units only)
3/4" 90 Degree Street Elbow
3/4" x 4" Nipple (DB-800 only)
3/4" Close Nipple (DB-500)
3/4" Blow-Off Valve (red handle)
3/4" Blow-Off Valve (blue handle)
Safety Tag
3/4" Check Valve
3/4" Crowfoot
Crowfoot Gasket
3/4" Close Nipple (DB-800)
Blow-Off Restrictor
Fill Cap Assembly
Bolt
Fill Cap handle w/ Safety Lock
Button Bleeder
Fill Cap Plate
CNG Gasket

Part No.
M-17
M-17-D
M-17-C
M-17-G
M-23-G
M-23
M-17-B
500-2
AB-63
M-5-1
M-13
M-5-G
M-6-S
AB-8
B-3-1
AB-11-S
AB-12-S
AB-75
AB-75-C
AB-8-N
AB-75-E
AB-10
AB-9
AB-33-C
AB-33-W
BF-31-2
AB-1-G
SB-1-NHD
ABHD-1
AB-47
AB-47-B
FG-68
AB-61-T
AB-61-S
AB-61-A

HC-30-N
RC-23
AB-61-C

M-G-2
RC-23
AB-61-R
B-60-1
AB-60-A
B-60-H-1
BB-1S
B-60-D1

Stock No.
72947/001
82563/001
131054/001
131227/001
131147/001
73602/001
80789/001
134613/001
131121/001
131102/001
131226/001
131225/001
131226/002
73464/001
73480/001
131070/001
131069/001
131113/001
22926/001
134687/002
131094/001
131133/001
73500/001
FBA
72804/001
72803/001
133648/001
131228/001
134356/002
73478/001
131231/001
23879/001
131400/001
131353/001
131867/001
131861/001
131860/001
131847/001
131392/001
131859/001
70239/001
133762/001
133051/001
132172/001
73850/001
131859/001
68967/001
73856/001
70241/001
131317/001
69953/001
131091/001
72627/001

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
4
1
1
1
1
1
1
1

33F
33G
33H
33J
33K
34
35
36
37
38
39
40
41
42
43
44
45
45A
45B
45C
46
46A
47
48
49
50
51
52
52A
53
53
54
54
55
55
55A
55B
55C
55D
55E
55F
55G
55H
55J
55K
55L
55M
55M
55N
55N
55P
55Q
55R
55S
55T
55U
56
57
57A

Fill Cap Sleeve

Rubber Seal RING
Inner Nut
Fill Cap Bottom Plate
Outer Nut
Fill Funnel
Vibrator Bolt, Washer, Lock Washer & Nut
Vibrator
1/4" 90 Degree Street Elbow
Pinch Valve Plate
Pinch Valve Mounting Bolts (2)
Pinch Valve Mounting Lock Washers (2)
KF Series Coupling Gasket
Elbow Adapter Bolts (2)
Elbow Adapter, w/ Gasket
Elbow Adapter Flat Gasket
Short Blast Hose Assembly
KF Series Coupling Gasket
Hose Coupling w/ Screws
1" Blast Hose, Uncoupled
Pinch Valve
Pinch Valve Safety Cover (complete with screws)
1/4" Close Nipple
Button Bleeder
Brass Bushing
1/4" Tee
3/8" x 52" Air Hose Assembly (Pinch Valve)
Pneumatic Control Box
Control Box Mounting Nuts & Lock Washers (2)
3/8" x 23" Air Hose Assembly (Vibrator) (DB-500)
3/8" x 27" Air Hose Assembly (Vibrator) (DB-800)
3/8" x 36" Air Hose Assembly (Air Inlet)
3/8" x 43" Air Hose Assembly (Air Inlet)
Air Inlet Assembly (DB-500)
Air Inlet Assembly (DB-800)
Gauge
Bushing
1-1/4" Tee
1-1/4" Close Nipple
1-1/4" Regulator
Gauge
1/4" 90 Degree Street Elbow
U-Bolts w/ Nuts
1-1/4" x 5" Nipple
1-1/4" Ball Valve
1-1/4" Check Valve
1-1/4" x 1" Bushing (DB-500 Only)
1-1/4" KC Swivel (DB-800 Only)
1" Hose Assembly -17" (DB-500 Only)
1-1/4" Hose Assembly - 20" (DB-800 Only)
1-1/4" x 3" Nipple
1-1/4" Elbow
1-1/4" - 4 Lug Crowfoot - Female
Crowfoot Gasket
1-1/4" x 1" Bell Reducer (DB-800 Only)
1" Close Nipple (DB-800 Only)
Hose Adapter
Dual Line Activator Valve Assembly
Activator Valve Body

B-60-B-1
B-13-G
AB-60-E
B-60-R1
AB-60-F

131031/001
73620/001
28578/001
131095/001
77078/001

RC-16

133811/001
73813/001
134611/001

KFG
KF-17-B
KF-17
KF-17-G
KFG
KF-4

BB-1S
DRC-3-B
RC-19

B-30-1-1
B-30-1-2
SB-30-G
AB-30-IC
AB-30-IT

RC-16
AB-30-N
V-99

B-30-PR-1
B-30-PR-2

FE-125
AMG-4
RC-24
RC-18
DR-3-1
DR-3-1A

131148/001
23858/001
80790/001
131149/001
72635/007
131148/001
80837/001
72635/001
74290/001
134720/001
77094/001
69953/001
73815/001
131865/001
134798/002
133303/500
FBA
134798/003
134798/005
134798/004
134798/006
133021/003
133021/004
134366/001
131868/001
131856/001
131598/001
132055/002
70238/001
73813/001
131461/001
131462/001
70240/001
133040/001
131837/001
83900/001
133674/001
133674/002
131858/001
131855/001
74470/002
74908/001
131874/001
727821/001
72828/001
83619/001
83615/001

1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

57B
57C
57D
57E
57F
57G
57H
57J
57K
57L
58

Activator Lever
Hex Head Bolt
Hex Head Nut
Seat Disc
Spring
Safety Stop
Spring
Hose Clamps
1/8" Hose Adaptor
Round Head Screw
Dual Line Remote Control Hose

SDR-3B
SDR-3F
SDR-3G
SDR-3E
SDR-3D
SDR-3H
SDR-3S
RCAV-5
DRC-3-A
SDR-3J
DRC-3-50

83616/001
78963/001
78968/001
82617/001
84067/001
83618/001
84098/001
72834/001
131609/001
27030/001
72770/001

1
1
1
1
1
1
1
2
2
1
1
8/25/2014
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Warranty

MMLJ, Inc.
Warranty

Limited Lifetime

!This warranty applies only to products manufactured or distributed by MMLJ, Inc. under the

Dustless Blasting brand name. This product is backed by a lifetime warranty, excluding only
expendable parts such as paint, finish, and accessories., which are covered by manufacturer other
than MMLJ, Inc. This warranty extends only to you, the original purchaser. It is not transferable
to anyone who subsequently purchases the product from you.

!MMLJ, Inc. warrants that the product you have purchased is free from defects in materials or

workmanship under normal use during the warranty period. Your sales receipt, showing the data
of purchase for this product, is your proof of the date of purchase. This warranty becomes valid
only if the product is assembled/installed according to the instructions/directions included with
the product.

!During the warranty period, MMLJ will repair or replace (at MMLJs option) the product if it

becomes defective or otherwise fails to conform to this Warranty under normal use. In repairing
the product, MMLJ may replace defective part with new, or at the option of MMLJ, serviceable
used parts that are equivalent to new parts in performance. MMLJ reserves the right to change
manufacturers of any part to cover any existing warranty. This extends to items normally
covered by a manufacturer other than MMLJ, Inc. used on this product within the first calendar
year of purchase.

!This warranty does not cover shipping charges; export taxes, custom duties and taxes, or any

other charges associated with transportation of the parts or products. To obtain warranty service,
you must contact MMLJ customer service representative at our phone number located in this
manual. Any parts determined to be defective must be brought to the attention of MMLJ, Inc.
within 6 months of delivery of equipment. You must prepay any shipping charges, export taxes,
custom duty taxes, or any other charges associated with transportation of the parts or product. In
addition, you are responsible for insuring any parts or product shipped or returned. You assume
the risk of loss during the shipment. You must present MMLJ with proof-of-purchase documents
(including the date of purchase). Any evidence of alteration, erasure, or forgery of proof-ofpurchase documents will be cause to void this warranty.

!This Limited/Lifetime Warranty does not extend to any product that has been damaged or

rendered defective (a) as a result of accident, misuse, or abuse (b) by the use of parts not
manufactured or sold by MMLJ and/or (c) by modification or improper installation of the
product. Product on which the serial number has been defaced or removed is not eligible for
warranty service. Should any product submitted for warranty service be found ineligible, an
estimate of repair cost will be furnished and the repair will be made if requested by you upon
MMLJ receipt of payment or acceptable arrangements for payment.

!Except, as expressly set forth in this warranty, MMLJ makes no other warranties, expressed or

implied. This is the only express warranty applicable to Dustless Blasting branded products.
MMLJ does not assume, nor authorize anyone to assume for it any other express warranty.

Notes:

Make notes to keep track of when your compressor was serviced, when you last replaced your pinch hose, etc.