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Capabilities

Airbus A330/A340

Airbus A330/A340 System Overview


Eatons Aerospace Product
Capabilities

The Airbus A330/A340 Family


of aircraft has established significant market leadership in
the 240-380 seat category. The
five twin or four-engine aircraft, including the new A340500 and -600 models, offer the
highest degree of operational
flexibility and economy combined with unmatched passenger comfort. Selected as a key
supplier, Eaton Aerospace provides the primary and emergency hydraulic power, emergency electric power and
flap/slat hydraulic drives for
the aircraft. Eaton's capabilities, as a leading supplier of
advanced fluid power systems
technology, continue to be
demonstrated in challenging
programs like the A330 and
A340.

A340-500 has a range of up to


16,600 km./ 9,000 nm. The
shorter range four-engine
A340-300 enhanced is offered
with a new version of the
CFM International CFM56-5C
engine. The A340-500/-600 are
powered by the Rolls-Royce
Trent 500 series.

The A330/A340 Family features


a luxurious four-abreast
arrangement in First Class,
with each passenger enjoying
unimpeded access to an aisle.
Business Class features spacious six-abreast seating,
affording each passenger an
aisle or window seat, while
Economy Class passengers are
generally seated in a comfortable eight-abreast layout with
no passenger more than one
seat away from an aisle.

The A340-500 and -600, the


longest and largest Airbus aircraft in operation to date, maintain the Airbus leadership in
technology and innovation
through the use of advanced
materials, systems and avionics.
The platforms bring a new level
of comfort, reliability, and versatility in long and ultra-long range
aircraft. A new cabin interior featuring sleek and harmonious
lines and unrivaled spaciousness, provide airlines with new
ways of optimizing the cabin.

The twin-engine A330 combines some of the lowest


operating costs of any aircraft
ever designed with maximum
flexibility for a wide range of
route structures. The twinengine A330 is available with
General Electric CF6-80E1,
Pratt & Whitney PW4000 or
Rolls-Royce Trent 700 engines.
Featuring the quietest cabin in
the sky, the A340 enables airlines to develop more nonstop ultra-long haul services,
including routes over extreme
and remote terrain. The A340600, entered service in July
2002. It carries 380 passengers
up to 14,640 km./7,900 nm.
The ultra-long range, 313 seat,

The tremendous operating efficiency of the A330/A340 Family


is enhanced by voluminous
underfloor holds for generating
cargo revenue, with room for
60% - 100% more freight than
the largest competing aircraft
on the market. The unrivaled
operating economics of the
A330/A340 Family mean that an
airline can even operate profitable cargo flights without a
single passenger on board.

opened a new era of travel. It is


the longest-range aircraft ever
built.
The A330/A340 Family has integrated state-of-the-art technology in its overall operation,
including: fly-by wire flight control, side-stick controller, and
digital avionics to support these
functions.
The A330/340 hydraulic system
is comprised of three fully independent systems Blue,
Green and Yellow to furnish
the hydraulic power required to
operate flight controls, landing
gear, spoilers, flaps and slats,
cargo doors, nosewheel steering, thrust reversers and the
emergency electrical generator.
Each hydraulic system operates
at a nominal pressure of 3000
psi (207 bar).
Four Eaton Vickers brand model
PV3-300-EA2 series variable displacement inline piston pumps
are installed on each
A330/A340. These engine driven
pumps are equipped with an
inlet boost impeller and electrical depressurization valve (EDV).
The three air-cooled, continuously rated motorpumps
(Vickers brand MPEV3-032-15)
are AC electric motor driven
inline design, variable displacement pumps.

Latest deliveries of the A340600 platforms have introduced


new features such as lowerdeck facilities, which include
galleys with a trolley lift to the
main deck, creating more seating capacity on the main deck.
In addition, airlines have chosen
to install mini suites in First
Class cabins and AFIS (Airbus In
Flight Information System).

The Vickers brand engine driven pump (PV3-300-EA2) (EDP)


provides primary hydraulic
power for each of the three
independent systems, Blue,
Green and Yellow. The Green
system is powered by two
EDPs, and the Blue and Yellow
systems are each powered by
one EDP.

The A340-500 now flies the


world's longest air routes, such
as Dubai to New-York, and
Singapore to Los Angeles. With
the ability to fly economical
routes of up to 9000
nm./16,600 km., the A340-500

The hydraulic motor-driven generator (model CMV3-022-EA3C


and CMV3-049-EA1A) provides
emergency electrical power in
case of primary electrical power
failure. The model CMV3-022EA3C is rated at 5.5 kVA for

EATON CORPORATION AEROSPACE

C5-23 December 2004

A340 aircraft while the CMV3049-EA1A is rated at 8 kVA for


the A330 aircraft. A generator
control unit (MGC-050-EA2E
and MGC-EA1C) (GCU) controls
the emergency generator by
providing speed regulation, voltage regulation, and protective
functions.
The Stab Trim hydraulic motor
(Vickers brand model MF3-075EA1J and MF3-075-EA2A) actuates the horizontal stabilizer on
the aircraft. Eatons Actuation
Systems provides the ground
service hydraulic manifold, priority valve, solenoid valve, and
fuse manifold associated with
right or left pitch trimmers. In
addition, the A330 is equipped
with a reverse actuator.
All three systems provide power
for primary flight controls
(ailerons, elevators and rudder).
The Blue system provides
hydraulic power to the slats,
speed brakes, parking brakes,
spoilers, pitch trim and thrust
reversers. The Yellow system
also provides power to flaps,
speed brakes, spoilers, pitch
trim, cargo doors, and thrust
reversers. The Green system
provides hydraulic power for
thrust reversers, leading edge
flaps and slats, the emergency
electrical generator, landing
gear, and nosewheel steering.
Emergency power provided in
the Green system is aided by a
ram air turbine.
The Airbus A330/A340 Family of
aircraft engines are also
equipped with Tedeco brand
chip detectors, located in the
secondary power system oil
flow. The collectors capture ferrous wear particles from gears
and bearing that could indicate
impending failure. Tedeco
brand chip collectors are
equipped with self-closing
valves permitting withdrawal of
the magnetic probe for visual
inspection of the collected
debris, with minimal lost of oil.

The aircraft engines are also


equipped with Tedeco brand liquid level indicators that provide a
viewing port that allows the operator to check oil level in the auxiliary power unit. A high contrast
feature provides excellent readability in subdued light. Another
level indicator is the sight gauge,
which is mounted on the oil reservoir of the engine to provide visual indication of operating fluid levels. The gauge is designed to
withstand direct flame impingement without fluid loss.
Eaton's filler plug has an easy
opening quick-disconnect filler cap
with strainer to allow operators to
add oil into the APU and starter
housings.
Eaton also provides a full-flow
debris monitor which is a special
low-pressure drop housing that
enhances the capture efficiency
of chip detector in the gas turbine
engine.
Eatons Fluid Conveyance provides
a variety of Aeroquip brand hose
and fittings assemblies.

The A330/A340 Hydraulic System (Simplified)


BLUE SYSTEM

GREEN SYSTEM

YELLOW SYSTEM

A340 ENGINE 2
A330 ENGINE 1

A340 ENGINE 1 & 4


A330 ENGINE 1 & 2

A340 ENGINE 3
A330 ENGINE 2

Engine Pump
PV3-300-EA2

Motorpump
MPEV3-032-15

Engine Pump
PV3-300-EA2
Motorpump
MPEV3-032-15

Engine Pump
PV3-300-EA2

Solenoid Valve
71145-11
Trim Motor
MF1-075-EA1
Pitch Trimmer
71179-1
Other Control
Functions

Engine Pump
PV3-300-EA2

Motorpump
MPEV3-032-15

Solenoid Valve
71145-11
Solenoid Valve
71145-11
Emergency Generator
(A340) CMV3-022-EA3C
(A330) CMV3-049-EA1A
Generator Control Unit
(A340) MGC-050-EA2E
(A330) MGC-EA1C

Trim Motor
MF1-075-EA1
Pitch Trimmer
71179-1
Other Control
Functions

EATON CORPORATION AEROSPACE C5-23 December 2004

Eatons Airbus A330/A340 Components

CHIP COLLECTOR
SIGHT PLUG
ENGINE-DRIVEN PUMP

FLEXIBLE HOSE ASSEMBLIES

HYDRAULIC MOTOR DRIVEN GENERATOR


ELECTRIC MOTORPUMP (EMP)
GENERATOR CONTROL UNIT

CHIP COLLECTOR
THSA MOTOR
1800 SERIES QUICK DISCONNECTS

FLEXIBLE HOSE ASSEMBLIES


GROUND MANIFOLD
PRIORITY VALVE
1817 SERIES SWIVELS
CHIP DETECTOR
FILLER PLUG
FULL FLOW DEBRIS MONITOR

SOLENOID VALVE
FUSE MANIFOLD
HYDRAULIC PITCH TRIMMER MANIFOLD ASSEMBLY
POWER DOOR SYSTEM ACTUATOR
GROUND SERVICE COUPLINGS
CHANGEOVER VALVE

EATON CORPORATION AEROSPACE C5-23 December 2004

PV3-300-EA2 (A330/A340)
Engine Driven Pump
Main hydraulic power is supplied by four 47 gpm (175
L/min.), 3700 rpm, variable displacement, 3000 psi (207 bar),
pressure compensated inline
piston pumps. These highly reliable engine driven pumps operate continuously and are
equipped with an outlet blocking valve and electrical depressurization valve (EDV).
Displacement is 3.0 cu. in./rev.
(50 ml/rev.). Pump dry weight is
35.10 lbs. (15.91 kg).

MF3-075-EA1J (A330/A340)
MF3-075-EA2A (A340500/600) Trim Hydraulic
Motor
The horizontal stabilizer is
powered by a 0.66 cu. in./rev.
(10.8 ml/rev.) fixed displacement axial piston inline piston-motor. The motor operates at 3000 psi (207 bar),
5400 rpm and weighs 6.45
lbs. (2.93 kg).

MPEV3-032-15
(A330/A340/A340-500/600)
Electric Motorpump

CMV3-022-EA3C (A340)
CMV3-049-EA1A (A330/A340500/600))
Motor Driven Generator

MGC-050-EA2E (A340)
MGC-EA1C (A330/A340500/600)
Generator Control Unit

Emergency electrical supply is


provided by a 3000 psi (207 bar)
variable displacement hydraulic
motor driving a 400 Hz, 115/200
volt, 3-stage AC generator.
Displacement on the A330
model is 0.49 cu. in./rev. (8.02
ml/rev.), and power output 0-8
kVA (power factor 0.75 lagging
to 1.0). Dry weight is 42.5 lbs.
(19.27 kg). Displacement on the
A340 model is 0.22 cu. in./rev.
(3.60 ml/rev) and power output
0-5.5 kVA (power factor 0.75 lagging to 1.0).

The generator control unit (GCU)


on the A330/A340 uses the latest solid state performance and
reliability in a compact package.
The GCU houses the necessary
electronic circuitry to control
and test numerous functions
including: voltage and power
regulation, against current overload, voltage/frequency limits
and permanent magnet generator (PMG) short circuit, servo
valve speed control and built-in
system test (BITE). The MGCEA1C weighs 5.3 lbs. (2.40 kg)
and the MGC-050-EA2D weighs
3.3 lbs. (1.50 kg).

1B6550
Chip Detector

1A6473
Chip Collector

1D6549
Full-Flow Debris Monitor

Eatons Tedeco brand Chip


Detectors provide electrical
sensors that signal the presence of ferro-magnetic wear
particles in lube systems of
the engines and auxiliary
power units.

Eatons Tedeco brand Chip


Collectors provide early failure
detection that captures ferromagnetic wear particles in the
Airbus A330/A340 aircraft
engines and secondary power
systems.

Auxiliary hydraulic power for


ground operation is provided by
three air-cooled AC electric
motor-driven, 3000 psi (207 bar),
variable displacement, pressure
compensated inline piston
pumps. Each unit produces 8.5
gpm (32 L/min.). displacement
is 0.26 cu. in./rev. (4.3 ml/rev.).
Motorpump dry weight is 32.0
lbs. (14.51 kg).

EATON CORPORATION AEROSPACE

Eatons full-flow debris monitor has a


special low-pressure housing that
enhances capture efficiency of the
chip detector in a gas turbine engine.

C5-23 December 2004

S126F
Sight Plug

B7236T
Filler Plug
Eatons Tedeco brand Filler Plug provides secure access for replenishing
oil in the A330/340 air turbine starters
and other power units.

Eatons Tedeco brand Sight Plug is a


visual indicator of the oil level in the
engine lube tank.

70902-3
Ground Manifold

71035-5
Priority Valve

The Ground Manifold is used for


maintenance on the ground. It isolates manually, either hydraulic supply to the right wing, left wing or tail
primary flight controls for servo-controls internal flow leakage measurement. The manifold contains a pressure compensated, spring return
shutoff valve. The valve either directs
ground service supply pressure to a
section of the flight control hydraulic
system or permits the aircraft's
hydraulic supply to pass through.

The Priority Valve is designed to


control the amount of flow exiting each of its outlet ports
based on its inlet port pressure.
As the inlet pressure decreases
below a predetermined setting,
a poppet in the valve closes off
one of the outlet ports and,
therefore, gives precedence to
the other outlet port.

The valve is designed to operate in


the environmental conditions specified in AIRBUS Specification SPE A
2900 A 006 C.

71145-1
Solenoid Valve

71461-1
Fuse Manifold

The Solenoid Valve for the


A330/A340 is a two- position, threeway DC solenoid operated valve for
3000 psi (207 bar) service. With
solenoid de-energize, the pressure
port is connected to the system supply port. When the solenoid is energized, the consumer supply port
connects to the return port.

The Fuse Manifold contains two


hydraulic fuses that are designed for
a 3000 psi (207 bar) system. The
manifold is used in the hydraulic system for the nose wheel door actuation. In case of a malfunction, if the
flow exceeds the design limit, the
fuse will shut off the flow preventing
fluid loss.

EATON CORPORATION AEROSPACE C5-23 December 2004

71179-1
Hydraulic Pitch Trimmer Manifold
Assembly
The Manifold Assembly consists of
one manifold, one fuse unit, one
relief valve and one check valve for
use in the landing gear hydraulic system. The Manifold is designed to
operate with Skydrol fluid at 266 bar
pressure.
The fuse unit prevents the complete
loss of a system in failure scenarios.
If the unit's predefined maximum
flow rate is exceeded, the fuse closes and inhibits flow to downstream
consumers. The fuse permits flow
up to the design set point. In the
flow exceeds the design limit the
fuse will shut off preventing fluid
loss.

This prioritization ensures that


systems deemed critical will
receive flow in situations where
there is low system pressure.
The priority valve will give priority to the flight controls over all
other systems such as it will
give priority to the leading edge
flaps over landing gear actuation

71396
Power Door System Actuator
The hydraulic actuator is
designed for use in a 3000 psi
(207 bar) hydraulic system and
4000 lbs of axial load.

Flexible Hose Assemblies


Eatons Aeroquip brand assemblies are utilized throughout the
A330/A340 aircraft. The standard wire braided technology is
being used for the low and
medium pressure hose assemblies and Kevlar braised technology is being used for the high
pressure hose assemblies.

1817 Series Swivels for Main


Landing Gears
Eatons 1817 series swivels are
used on the main landing gear
of the A340 to allow the needed
rotational motion during landing
gear extend and retract. The field
proven 1817 series swivels
incorporate ball bearings that
take the end load caused by the
high system pressures resulting
in low break out and running
torques.

Changeover Valve (COV) for


Nose Wheel Steering
(A340-500/600)

1800 Series Quick Disconnects


for Galley Cooling (A340)

Eatons COV is a precision


machined rotary valve used in
the nose wheel steering of the
A340-500/600. Its primary purpose is to supply hydraulic pressure to the push-pull actuators
that drive the nose gear around
when steering on the ground.
The design is a dual passage
valve whereby the outlet ports
vary from high pressure to
return pressure depending on
what the orientation of the nose
gear is.

The 1800 Series Quick


Disconnect couplings are
Eatons Aeroquip brand standard
stainless steel thread together
couplings that have been selected for use in the galley cooling
coupling application. Special seal
materials are incorporated in the
couplings for compatibility with
the Galden fluid used in the
application. The design is a one
hand thread together design
with a ratchet sleeve on the
hose half that must be pulled
back to allow disconnection.

Hydraulic Ground Service


Equipment (GSE) Couplings
Eatons Aeroquip brand GSE
couplings are used to connect
the aircraft hydraulic system to
the ground cart to allow system
check on the ground without the
operation of the aircraft hydraulic
system. Eatons standard interface allows connection to common ground carts throughout
the world.

Summary
Eatons Aerospace Products
PART NUMBER

EATON MODEL NUMBER

DESCRIPTION

3022053-00
974540
520913
920582
521100
928005
933252
3022017-001

PV3-300-EA2
MPEV3-032-15
CMV3-022-EA3C
CMV3-049-EA1A
MGC-050-EA2E
MGC-EA1C
MF3-075-EA1J
MF3-075-EA2A

Engine Driven Pump (A330/340)


Electric Motorpump (A330/A340/A340-500/600)
Motor Driven Generator (A340)
Motor Driven Generator (A330/A340-500/600)
Generator Control Unit (A340)
Generator Control Unit (A330/A340-500/600)
Trim Hydraulic Motor (A330/A340)
Trim Hydraulic Motor (A340-500/600)

Same As Model No.

Chip Collector (A330)

Same As Model No.


Same As Model No.
Same As Model No.
Same As Model No.
Same As Model No.
Same As Model No.
Same As Model No.
Same As Model No.

1A6473/1A6505/1A1869/1A475/
A6074B/A75J
A75M
A4139
1B6304
VA3508
1B6550/1B7802
1D6549
B7236T
S126F

Chip Collector (A340)


Filler Plug (A330)
Chip Detector (A330/A340)
Chip Collector (A330/340)
Chip Detector (A340)
Full-Flow Debris Monitor
Filler Plug
Sight Plug (A330)

N/A
N/A
N/A
N/A
N/A

7902-3
71035-5
71145-1
71461-1
71179-1

Ground Manifold
Priority Valve
Solenoid Valve
Fuse Manifold
Hydraulic Pitch Trimmer Manifold Assembly

N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A

Flexible Hose and Assemblies


Changeover Valve for Nose Wheel Steering (A340-500/600)
1800 Series Quick Disconnects for Galley Cooling (A340)
Ground Service Couplings
1817 Series Swivels for Main Landing Gears

EATON CORPORATION AEROSPACE

C5-23 December 2004

Eaton Corporation
Aerospace Operations
3 Park Plaza Suite 1200
Irvine, California 92614
Phone: (949) 253-2117
Fax:
(949) 253-2111
http://aerospace.eaton.com

Eaton Corporation
Electric Distribution & Controls
2250 Whiffield Avenue
Sarasota, Florida 34243
Phone: (800) 955-7354
Fax:
(941) 751-7173

Eaton Corporation
Actuation Systems
P.O. Box 872
3675 Patterson Avenue
Grand Rapids, Michigan 49588-0872
Phone: (616) 949-1090
Fax:
(616) 949-2744

Eaton Corporation
Electric Distribution & Controls
1640 Monrovia Avenue
Costa Mesa, California 92627
Phone: (949) 642-2427
Fax:
(949) 722-4475

Eaton Corporation
Fluid Conveyance
Meadowbrook Road
P.O. Box 819
Toccoa, Georgia 30577-0819
Phone: (706) 779-3351
Fax:
(706) 779-2638

Eaton Corporation
Fluid Power
5353 Highland Drive
Jackson, Mississippi 39206-3449
Phone: (601) 981-2811
Fax:
(601) 987-5255

Eaton GMBH
Fluid Conveyance
Posttach 1026
Carl -Benz-Strasse 9
D-82205 Gilching
Germany
Phone: (49) 810-575-0
Fax:
(49) 810-575-27

Eaton Corporation
Actuation Systems
4690 Colorado Blvd.
Los Angeles, California 90039
Phone: (818) 409-0200
Fax:
(818) 241-3772

Eaton Corporation
Fluid Conveyance
2500 W. Argyle St.
P.O. Box 1845
Jackson, MI 49202-1845
Phone: (517) 787-8121
Fax:
(517) 789-4716

Eaton Corporation
Engineered Sensors
24 E. Glenolden Avenue
Glenolden, Pennsylvania 19036
Phone: (610) 522-4000
Fax: (610) 522-4900

Eaton S.A.
Fluid Conveyance
Chemin De Pau
64121 Serres-Castet
France
Phone: (33) 559-333-864
Fax:
(33) 559-333-865

Eaton Corporation
Engineered Sensors
15 Durant Avenue
Bethel, Connecticut 06801
Phone: (800) 736-1557
Fax:
(203) 796-6313

Eaton Corporation
Fluid Conveyance
300 South East Avenue
Jackson, Michigan 49203-1972
Phone: (517) 787-8121
Fax:
(517) 787-5758

Eaton LTD
Fluid Power
Larchwood Avenue
Bedhampton
Havant Hampshire P09 3QL
Phone: (44) 2392-487260
Fax:
(44) 2392-492400.

Eaton LTD
Fluid Conveyance
Broad Ground Road
Lakeside
Redditch
Worcs B98 8YS
England
Phone: (44) 152-751-7555
Fax:
(44) 152-751-7556

2004 Eaton Corporation


All Rights Reserved
Printed in USA
Copying or Editing is Forbidden
Form No. C5-23
December 2004

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