Professional Documents
Culture Documents
Many Sonex and AeroConversions products and kit components come with single- or multiple-page instruction sheets to ease the
installation process.
Replacement instruction sheets are available for download in PDF format* below. Any newly created instruction sheets or
supplemental instructions will also be posted to this page as they are made available.
Finishing
Multi-page instructions detailing how to achieve that perfect shine using Nuvite products.
Firewall Forward
Supplemental documentation regarding fitting and installation of Sonex Aircraft fiberglass cowlings.
Jabiru 3300 Oil Cooler Upgrade Installation Instructions
(Updated 08/11/08)
Installation instructions for the Sonex/Jabiru Baffle Kit Oil Cooler Upgrade, designed to accomodate use of the Aero-Classics oil
cooler, which is more compatible with current Jabiru 3300 exhaust sytem installations. Note: all new AeroConversions Jabiru
Universal Baffle Kits include materials and installation instructions to accomodate the Aero-Classics oil cooler.
Fuselage Construction
This PDF file is a duplicate of the sticker that ships adhered to your canopy.
Installation instructions for the rotationally molded fuel tank. Fuel tank warranty is not included in this PDF file. If you have lost
your warranty and need another copy, please contact Sonex staff. Please note that replacement warranty paperwork is only
available to original owners.
General Information
Some airframe parts require bending, whether bending a flat part to a given angle, or reforming an existing angle (rib flange,
channel flange, etc.) to a proper fit. This can easily be accomplished using simple tools and the techniques illustrated in this
instruction sheet.
Letter sent with all new airframe kits explaining our hardware policy. Information can also be obtained on ourHardware Kit web
page.
Descriptions of typical laser assist gas "flash" residue and instructions for deburring laser-cut parts.
Some airframe parts require that the 90-degree aluminum extrusion from which they are made be reformed to a greater, or lesser
bend angle. This is easily accomplished with common tools using the techniques illustrated in this instruction sheet.
Fly-In traffic instructions (1.4mb PDF File) for all pilots flying in to any Sonex event, including events during EAA AirVenture
Oshkosh. Please note that if you are flying-in during AirVenture, you must also download and study the AirVenture
NOTAM from EAA as well.
Instruments
Generic Letter with Sonex-Specific recommendations to set up many different makes and models of Electronic Cockpit
Instrumentation for Monitoring Flight and Engine Data.
Landing Gear
Two page instruction sheet instructing how to prepare Azusa Wheels and Brakes for installation. Information supplements drawing
SNX-L01.
Tail Construction
Instructions for final preparation and assembly of pre-fabricated Sonex Horizontal Tail Spars.
Wing Construction
Instructions for use with laser-cut blanks for SNX-W15-08/09, SNX-W16-07, and SNX-W16-08.
Supplemental exploded view of main wing spar assemblies for the Sonex and Waiex. Supplement to drawings SNX-W08 and/or
WIX-W14.
Due to popular demand, we have published SNX-W07-02, an instruction sheet detailing a suggested method for squaring and
skinning your Sonex, Waiex or Xenos wings.
Instructions for installation of fiberglass wing tips on the Sonex and Waiex.