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Pamantasan ng Lungsod ng Maynila

College of Engineering and Technology


Chemical Engineering Department

FINANCIAL STUDY

The financial study is an indispensable aspect of the feasibility study


for the assessment of the profitability and viability of the textile yarn
production of the Hyarn Corporation, through the accomplishment and

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

generation of cost estimations, total initial investment, and profitability


analysis and, ultimately, the financial statement for the company.

In this financial feasibility study, the proponents analyzed the total


costs of the proposed manufacturing process (including all construction costs
and operating costs) and the potential revenues that the production can get.
In addition, this section of the study also requires the preparation of

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Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

statements and schedules on the profits expected to be realized, the modes


of financing needed to optimize the economic performance of the
production, the manner and period of repaying creditors, the break – even
point and rate of return, and other financial considerations which are vital to
the success of the business venture.

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

If the potential revenues of the intended manufacturing process can


cover all of the costs and meet the profitability requirements on the target
year 2015, thus, it is financially feasible and the production proposal will be
pursued.

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Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

SOURCES OF FINANCING

The initial capital investment of Hyarn Corporation for the production


of yarn from fibers of Water hyacinth and PET is amounting to PhP

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Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

27,845,862.49. The owners and investors of the proposed production plant


design have made a consensus of financing 20 % of the economic venture
and resort to other financing institutions that would suffice the remaining
80% prerequisite for the satisfaction of the initial capital investment of the
corporation.

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The company had deliberated that to secure the accomplishment of


the capital investment needed; the funding assistance will be coming from
Metrobank.

Summary of Terms and Condition of Payment of Financing


Institutions

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Interest Term of
Sources of Requireme
rate per payme
Financing nt
annum nt

Metrobank Collateral 12% 10 years

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Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Breakdown of Sources of Financing

Sources of Financing % Contribution Value in Peso

Term Loans from Metrobank 80 22,276,690

Common Stocks 20 5,569,172.49

Total Preliminary Investment 100 27,845,862.49

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Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

PURCHASING POWER OF PESO

The ease and the potential of people in purchasing goods depend on


the sum of money in their possession and on the purchasing power of such
quantity of money.

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Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The real quantity of goods and services that a peso could


accommodate is called the purchasing power of peso (PPP). Purchasing
power gauges ability to command goods. Arithmetically, the purchasing
power of the peso is measured in terms of the real value of the peso relative
to the peso value in the reference period. Mathematically and technically, an
inverse relationship exists between the PPP and the consumer price index
(CPI). Thus, it is expected that the PPP, starting from the base year will

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

constantly descend. This also implies that, as the prices of the goods and
services increase, the consumers can expend and consume less and less for
the same amount of money.

Moreover, in a certain period of time, the prices of particular good s or


services will move up and down depending on the relative insufficiency and
worth of the goods and services. It would be possible to adjust for specific

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

item those price changes may be different than changes in the general price
level.

Actual prices are not usually known but an index of relevant prices are
collected from period to period and the direction of change can be
determined to measure changes in the general price level, a sample of
commodities and service is selected and the current prices of these times

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

are compared with their prizes during the base period. A price index can
briefly be defined as a number showing how a price changes in relation to a
base period.

PPP= (1/CPI all items ) x 100.

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

HISTORICAL DATA OF THE PURCHASING POWER OF PESO

Purchasing Power of Peso

Purchasing Power of
Year Peso

PPP

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

2000 1.00

2001 0.94

2002 0.91

2003 0.88

2004 0.83

2005 0.77

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

2006 0.73

2007 0.71

2008 0.65

2009 0.63

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ANALYSIS OF HISTORICAL DATA OF PURCHASING POWER OF PESO

The historical data of the Purchasing Power of Peso is taken from the
records of National Statistics Office (Industry and Trade Statistics
Department – Economic Indices and Indicators Division). Based from the
tabulated and graphed values of the purchasing power of peso, it exhibited a

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

decreasing trend. This occurrence can be attributed in deal with the fact that
the inflation rate is continuously escalating, hence, suggesting that PPP is as
well inversely related to the inflation rate like the consumer price index.

Projected Value of Purchasing Power of Peso

In the course of the financial feasibility study, projections on the value


of the PPP are employed, and as a result, the Statistical Geometric line

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

method of projection is chosen since it showed the least value for the
standard deviation, since year 2010 – 2015, as compared with other
methods used such as statistical straight line, arithmetic straight line and
arithmetic geometric projections.

Year Statistical Statistical Arithmeti Arithmeti


Geometric Straight c Straight c

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Geometri
line Line c

2010 0.5919 0.5820 0.59 0.5964

2011 0.5604 0.5426 0.55 0.5645

2012 0.5306 0.5031 0.51 0.534

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

2013 0.5023 0.4637 0.47 0.5059

2014 0.4756 0.4243 0.43 0.4789

2015 0.4533 0.3849 0.39 0.4533

Standar 0.0484 0.0673 0.0683 0.0489


d
Deviatio

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Chosen Method of Projection for PPP

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Purchasing Power of
Peso

Year PPP

2010 0.5919

2011 0.5604

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

2012 0.5306

2013 0.5023

2014 0.4756

2015 0.4503

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Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Graph for the Purchasing Power of Peso based from the Projected Values
using Statistical Geometric Line Method

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

INDICES OF COMPENSATION

The indices of compensation is computed as average value provided


by the National Statistic Coordination Board as Quarterly Economic Indices of
the Philippines together with the Regional Tripartite Wages and Productivity
Boards as part of their commitment to facilitate enforcement of wage

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

adjustments with the corresponding responsibility to disseminate


information.

These index values show the compensation at a point relative to a certain


base time.

Historical Data of Compensation Indices

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Compensation Index Per


Year
Employee

2004 237.75

2005 257.75

2006 252.50

2007 261.50

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

2008 276.50

2009 302.00

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ANALYSIS OF HISTORICAL DATA OF COMPENSATION INDEX

The economic conditions and performance of the country immensely


affect the compensation index. The wages and salaries of the employees
reflect on the incessant deflation of the Philippine peso performance and
economic instability. In addition to this, the continuous inflation rate also

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

impacts the indices of compensation, especially for employees under


minimum wages.

Although it is presented that the wages and salaries of employees is in


increasing pattern, the amount of augmentation is not enough to offset the
effect of inflation, thus, the employees could still not meet the daily
requirements for a comfortable lifestyle.

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Projected Values of Compensation Index

The acquired record of the compensation of employees from the


previous years is used to project the compensation index up to the year
2015. As shown in the tabulated values of the combined projection for
compensation index, Statistical Straight Line Method is evident to be the

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

best projection method since it exhibited the most favorable value for the
standard deviation and the incremental change.

After the compensation index has been projected, it would then be


used to estimate the labor costs on the year 2015, the year when the
company will start its operation. It is at this year that the company will hire
its employees.

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Combined Projection of Compensation Index

Statistical Arithmetic
Statistical Arithmetic
Year Straight Straight
Geometric Geometric
line Line

2010 304.84 303.32 314.85 317.04

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Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

2011 317.66 314.36 327.7 332.83

2012 331.02 325.4 340.55 349.4

2013 344.94 336.45 353.4 366.8

2014 359.44 347.49 366.25 385.06

2015 374.56 358.53 379.1 404.24

Standar 23.82 18.86 21.95 29.79

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

d
Deviatio
n

Projected Compensation Indices per Employee

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Chosen Method of Projection for CI

Year CI per Employee

2010 303.32

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

2011 314.36

2012 325.40

2013 336.45

2014 347.49

2015 358.53

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ORGANIZATIONAL STRUCTURE

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

COMPANY PERSONNEL

Management Summary

Our management philosophy is a living tradition of values and beliefs


rooted in responsibility, mutual respect and entrepreneurial creativity. This

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

means that we’ll fashion a workplace environment, where employees are


responsible and are dedicated to the overall performance of the company
and; where the employees will be compensated accordingly. Although, better
than projected results could be compensated with bonus payments, the most
general way of extra remuneration is planned to be a centralized and
controlled biodiesel product distribution for the workers (bonuses for extra
quality production and so on). The latter method could increase the interest,

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

on behalf of the workers, in working in our plant, and hopefully it could help
propagating the Company’s environmental concern even further.

Management Team Requirements

We believe we have an excellent team for covering the main points of


the business plan: processing of yarn, sale of final products. At present, we

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

can improve mostly in the area of technical capabilities to manage the


production of blended yarn.

Personnel Plan

The Personnel Plan reflects the need to strengthen our capabilities to


match our positioning in the yarn market. Our total headcount would not
change until 2025. The project launchers assume the Sales and Financial

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Management positions in the first three years until the end of 2020.
Employees are expected to work in teams, therefore huge salary
inadequacies are not allowed. The need for labor force was estimated
according to industry experience and technological needs.

Here are the lists of the personnel:

EXECUTIVE DEPARTMENT

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College of Engineering and Technology
Chemical Engineering Department

BOARD OF DIRECTORS

The Board of Directors is assigned in directing the management and


evaluating the company, as well as organizing the company policies and
objectives. They are also involved in hiring personnel to carry both their
policies and review the company’s progress toward their goals.

GENERAL MANAGER

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

General Manager has the overall responsibility for the Hyarn


Corporation. He is responsible for all areas, managing both the revenue and
cost elements of the company's income statement, oversees most or all of
the firm's marketing and sales functions as well as the day-to-day operations
of the business. The general manager is also responsible for leading or
coordinating the strategic planning functions of the company.

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

EXECUTIVE SECRETARY

The Executive Secretary takes responsibility in the dissemination of


important information, policies, and recommendations which he has been
procured from the board of directors to the entire company.

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ADMINISTRATION DEPARTMENT

Administration Manager

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The administrative manager keeps the manufacturing company


operating smoothly and organizes the information management function.
The administrative personnel under the admin manager assume the task of
supporting other departments and providing documentation organization,
product and sales support, and administrative support such as typing,
editing, mailing and filing. The administrative staffs are highly important in

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

order to keep the other professional positions focused on their primary


responsibilities.

• Logistician/Logistics Manager

Logistics manager handles the processes involved in a supply chain,


liaising with a variety of parties including suppliers of raw materials,

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

manufacturers, retailers and consumers. He also coordinates processes to


ensure customer satisfaction.

• Purchaser

The purchaser will be responsible for ensuring that we have the right
product in the right place at the right time in order to maximize sales and
minimize costs. His role will work out of Hyarn Corporation’s Head Office.

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

This position is a very cross-functional position, as he will have to work


closely with Sales, the Store Managers and Accounting. The purchaser will
report directly to the financial officere, and indirectly to the General
Manager.

• Statistician

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College of Engineering and Technology
Chemical Engineering Department

Statistician is concerned with the collection, analysis, interpretation


and presentation of quantitative information. They work in a range of sectors
including health, education, government, finance, the environment,
transportation, market research as well as throughout industry, business and
commerce. The statistician will design and manage experiments and
surveys. They deal with the initial collection of data. He processes and

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Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

analyzes the data in context, looking for patterns to help make decisions. He
advises on findings and recommends strategy.

PRODUCTION DEPARTMENT

Production Manager

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College of Engineering and Technology
Chemical Engineering Department

He is responsible for the overall production of yarn. Under his


supervision are the operations manager and quality control manager, which
are concern in the production output quality control and maintenance of the
production.

1. Operations Manager

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College of Engineering and Technology
Chemical Engineering Department

The operation Manager manages the day-to-day operations of


the Hyarn Corporation. His sole purpose is to find ways to make the
company more prolific by providing effective methods in its business
operations. He usually prepares program budgets, facilitates several
programs around the company, controls inventory, handles logistics,
and interviews and supervises employees.

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College of Engineering and Technology
Chemical Engineering Department

• Warehousing Department

Warehouse managers are a vital part of the supply chain


process. They oversee the efficient receipt, storage and dispatch of the
goods. The personnel under warehousing department manage people,
processes and systems. They ensure productivity targets are met and
maintain computerised administration and automated storage and

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

retrieval systems. They ensure workplace health and safety


requirements are met and take responsibility for the security of the
building and stock.

• Packaging/Printing Department

The packaging/printing engineer supervises and coordinates


activities of workers engaged in packaging products and materials for

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

storage or shipment. He studies production order to ascertain type and


quantity of product, containers to be used, and other packaging
requirements.

He Inspects products prior to packaging and observes packaging


operations and inspects containers to verify conformance to
specifications.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

• Maintenance Department

The maintenance engineers plan the routine maintenance of


equipment and machinery. They work on-site or remotely diagnosing
faults and overseeing time-critical repairs.

While the maintenance and safety staffs coordinate with the


supervisor for the implementation of the proper use and care of the

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

equipment and facilities in the plant. They are responsible for the
repairs and maintenance of equipment. They are also responsible for
the execution of safety precautions inside the plant. The electrician is
responsible for the electrical connections within the plant to secure
normal operation.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

1. Quality Control Manager

Quality assurance (QA) aims to ensure that the product or


service the company provides is fit for purpose and meets both
external and internal requirements, including legal compliance and
customer expectations. A quality manager, sometimes called a quality

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

assurance manager, coordinates the activities required to meet quality


standards.

The quality manager also monitors and advises on the


performance of the quality management system and produces data
and report on performance, measuring against set indicators.

SALES AND MARKETING DEPARTMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Sales Manager

Sales manager organizes, motivates and leads sales teams in a fast


moving consumer goods (FMCGs) and finance. He is responsible for the
combined performance of the team and for ensuring that everyone within
their team reaches their targets. The sales manager may set the targets
himself or receive them from the sales director. He may also operate

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

incentive schemes that motivate members of their team to reach or exceed


sales targets.

Marketing Manager

The marketing manager is responsible in creating and implementing


effective promotional strategies to yield higher market sales.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Customer Service Manager

Customer service manager ensures that the organization they work for
satisfies its customers' needs. He may work at various levels, from head
office to the front end of the business. His work includes:

• helping to develop a customer service policy for an entire organization;

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

• managing a team of customer services staff;

• Handling face-to-face enquiries from customers.

Economics Manager

The job of the economics manager is to direct and coordinate the


activities of the Economic Development Division; administer the economic

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

development program including prospect development, industry contacts,


and negotiation with industry representatives.

FINANCE DEPARTMENT

Finance Manager

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Finance manager is responsible for funds management. He is also


responsible for projecting the future budget, materials cost, wages, salaries,
and other costs of the manufacturing and marketing products.

• Auditor

The auditor evaluates the financial reports of the organization.


He makes the recommendation to further improve the financial

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

stability of the company. He also strictly checks every cash inflow and
outflow of the company.

• Chief Accountant

The chief accountant reviews all check and journal vouchers and
prepares company’s annual report. Preparation of company’s financial

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

statements is one of the concerns of the staff including its assets and
liabilities.

They analyze the costs of manufacturing, marketing and


administration for use by management in planning and control.

• Payroll Clerk

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The job of the payroll clerk is highly important to the hyarn


corporation. The payroll clerk correctly processes employees' time
worked. He also keeps up with current, retired and otherwise
terminated staff data, and input it into the companies system.

HUMAN RESOURCE DEPARTMENT

Human Resource Development (HRD) Manager

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

He is the overall manager of the recruitment personnel staff and


reviewing of the comprehensive resumes of potential and interested parties
or applicants. He keeps records and profiles of the company as well as
documentation of the important business transactions.

• Company Physician and Nurse

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

They are responsible for rendering health services to the employees of


the company. They schedule physical checkups to secure the health of the
employees.

• Public Security Supervisor

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Security management officers help to prevent crime. They work


to ensure the safety of both people and property. His work activities
vary greatly, but may include:

watching and monitoring CCTV cameras;

collecting and escorting money or other valuables in a security


van;

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

searching vehicles as they enter and leave the production site


and other premises;

patrolling a site or building to check security and investigating


any problems;

checking people who leave and enter premises;

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Keeping accurate records and writing reports for use by the


police or courts.

• Transportation Manager

The transportation manager is responsible for managing,


planning and coordinating transport operations, including delivery and
organization of services. His work involves maintaining correct capacity

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

levels, ticketing, dealing with customer complaints and making sure


that services are safe and secure, as well as responding to
unpredictable crises.

1. Company Driver

Takes charge of the company vehicle during the transportation


of raw materials and distribution of products.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

2. Truck Follower/Dispatchers

Truck dispatchers are responsible for coordinating the


movements of trucks that are entering terminals. Dispatchers
communicate with truck drivers through computers, phones or two-
way radios, and will assign drivers to trucks and make sure that they
leave and arrive on schedule.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

OPERATING LABOR COST


No. Present Projecte 13th Annual
Position Required Salary d Salary month Salary
in Position (2009) (2015) Pay (2015)
EXECUTIVE DEPARTMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

General Manager/ 50,000.0 59,359.2


1 59,359.27 712,311.26
President 0 7

20,000.0 23,743.7
Executive Secretary 1 23,743.71 284,924.50
0 1

PRODUCTION DEPARTMENT

Operation Manager 1 30,000.0 35,615.56 35,615.5 427,386.75

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

0 6

Quality Control 30,000.0 35,615.5


1 35,615.56 427,386.75
Manager 0 6

15,000.0 17,807.7
Process Engineer 5 17,807.78 213,693.38
0 8

Technicians 2 11,000.0 13,059.04 13,059.0 156,708.48

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

0 4

Machine 12,000.0 14,246.2


2 14,246.23 170,954.70
Operator/Inspector 0 3

Maintenance/Equipm 15,000.0 17,807.7


ent Engineer 1 17,807.78 213,693.38
0 8
Supervisor
Technical Support 2 12,000.0 14,246.23 14,246.2 170,954.70

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Engineer 0 3

SALES DEPARTMENT

20,000.0 23,743.7
Marketing Manager 1 23,743.71 23,743.71
0 1

Customer Service 1 12,000.0 14,246.23 14,246.2 14,246.23


Supervisor 0 3

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

10,000.0 11,871.8
Sales Associates 2 11,871.85 11,871.85
0 5

Marketing and 20,000.0 23,743.7


4 23,743.71 23,743.71
Advertising staff 0 1

ADMINISTRATION DEPARTMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

10,000.0 11,871.8
Statistician 2 11,871.85 142,462.25
0 5

10,000.0 11,871.8
Purchaser 2 11,871.85 142,462.25
0 5

10,000.0 11,871.8
Logistics 2 11,871.85 142,462.25
0 5

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

FINANCE DEPARTMENT

20,000.0 23,743.7
Finance Manager 1 23,743.71 284,924.50
0 1

12,000.0 14,246.2
Accountant 1 14,246.23 170,954.70
0 3

Auditor 2 12,000.0 14,246.23 14,246.2 170,954.70

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

0 3

Payroll 10,000.0 11,871.8


4 11,871.85 142,462.25
Clerk/Staff/Cashier 0 5

HUMAN RESOURCE DEPARTMENT

Human Resource 15,000.0 17,807.7


1 17,807.78 213,693.38
Manager 0 8

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

10,000.0 11,871.8
Company Nurse 1 11,871.85 142,462.25
0 5

Transportation 1 8,000.00 9,497.48 9,497.48 113,969.80


Manager
Security Staff 2 7,000.00 8,310.30 8,310.30 99,723.58

Company Driver 2 7,000.00 8,310.30 8,310.30 99,723.58

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Maintenance Staff 2 7,000.00 8,310.30 8,310.30 99,723.58

7,037,635.2
TOTAL 55 32

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Hyarn Corporation starts to hire its employees by the year 2015. In


computing the labor cost for the year 2015, the monthly wages rates of
employees in Pampanga is projected at a base period of 2009.

PRESENT WAGE SALARY


Position Present Salary Projected

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Salary

General Manager/
EXECUTIVE 50,000.00 59,359.27
President
DEPARTMENT
Executive Secretary 20,000.00 23,743.71

PRODUCTION Operation Manager 30,000.00 35,615.56

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

DEPARTMENT Quality Control


30,000.00 35,615.56
Manager

Process Engineer 15,000.00 17,807.78

Technicians 11,000.00 13,059.04

Machine 12,000.00 14,246.23


Operator/Inspector

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Maintenance/Equipme
nt Engineer 15,000.00 17,807.78
Supervisor

Technical Support
12,000.00 14,246.23
Engineer

SALES Marketing Manager 20,000.00 23,743.71

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Customer Service
12,000.00 14,246.23
Supervisor

DEPARTMENT Sales Associates 10,000.00 11,871.85

Marketing and
10,000.00 11,871.85
Advertising staff

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Statistician 10,000.00 11,871.85


ADMINISTRATION
Purchaser 10,000.00 11,871.85
DEPARTMENT
Logistics 10,000.00 11,871.85

FINANCE Finance Manager 20,000.00 23,743.71


DEPARTMENT Accountant 12,000.00 14,246.23

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Auditor 12,000.00 14,246.23

Payroll
10,000.00 11,871.85
Clerk/Staff/Cashier

Human Resource
15,000.00 17,807.78
Manager

Company Nurse 10,000.00 11,871.85

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Transportation
8,000.00 9,497.48
Manager

Security Staff 7,000.00 8,310.30

Company Driver 7,000.00 8,310.30


HUMAN RESOURCE Maintenance Staff 7,000.00 8,310.30
DEPARTMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The above table presents the incumbent salary rates for each
employee. These values will be the bases for the future wage rates by the
year Hyarn Corporation will start to hire its employee in the year 2015 as
stated in the Projected Time Table.
(Source: Pampanga Chamber of Commerce and Industry Inc.)

SALARY CALCULATIONS

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Sample Computations

Projected Salary 2015=Acual Salary 2009 CI 2015CI 2009


Where:
Compensation Index on 2009 = 302.00
Compensation Index on 2015 = 358.53

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

EXECUTIVE DEPARTMENT

Required Salary in
Position Title State Years of Qualification peso(2009
Experience )
General Central 15-30 years Professional 50,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Manager/ License/

President Luzon Bachelor/College


Degree
Executive Central Bachelor/College
5 & up 20,000.00
Secretary Luzon Degree

General Manager

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Projected Salary 2015=Php 50,000358.53302.00


= Php 59,359.27

≈ Php 60,000.00

Executive Secretary
Projected Salary 2015=Php 20,000358.53302.00
= Php 23743.71

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

≈ Php 24,000.00

PRODUCTION DEPARTMENT
Required
Salary in
Years of
Position Title State Qualification peso(200
Experien
9)
ce

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Professional

Operation Manager Central 15-30 License/ 30,000.00


Luzon years Bachelor/College
Degree
Quality Control Manager Central 5 & Up Professional License 30,000.00
Luzon (Passed Board /
Professional License

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Exam)

Process Engineer Central Bachelor/College 15,000.00


5 & Up
Luzon Degree
Technicians Central 1-4 year Bachelor/College 11,000.00
Luzon min Degree

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Machine Central Bachelor/College


5 & up 12,000.00
Operator/Inspector Luzon Degree
Maintenance/Equipment Central 1-4 yeas Bachelor/College 15,000.00
Engineer Supervisor Luzon min Degree
Technical Support Central 1-4 yeas Bachelor/College 12,000.00
Engineer Luzon min Degree

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Production/Operation/Quality Control Manager


Projected Salary 2015=Php 30,000358.53302.00
= Php 35,615.56
≈ Php 36,000

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Process Engineer
Projected Salary 2015=Php 15,000358.53302.00
= Php 17807.78
≈ Php 18,000.00

Technicians
Projected Salary 2015=Php 11,000358.53302.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

= Php 13059.04
≈ Php 13,000.00

Machine Operator/Inspector
Projected Salary 2015=Php 12,000358.53302.00
= Php 14246.23
≈ Php 14,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Maintenance/Equipment Engineer Supervisor


Projected Salary 2015=Php 15,000358.53302.00
= Php 17807.78
≈ Php 18,000.00

Technical Support Engineer

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Projected Salary 2015=Php 12,000358.53302.00


= Php 14246.23
≈ Php 14,000.00

SALES DEPARTMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Required
Salary in
Position Title State Years of Qualification
peso(2009)
Experience
Marketing Bachelor/College
Central Luzon 5 & Up 20,000.00
Manager Degree
Customer Central Luzon 1-4 years Bachelor/College 12,000.00
Service Degree

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Supervisor

Sales Bachelor/College
Central Luzon 1-4 years 10,000.00
Associates Degree
Marketing and Central Luzon 1-4 years Bachelor/College 10,000.00
Advertising Degree

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

staff

Sales/Marketing Manager
Projected Salary 2015=Php 20,000358.53302.00
= Php 23743.71

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

≈ Php 24,000.00

Customer Service Supervisor


Projected Salary 2015=Php 12,000358.53302.00
= Php 14246.23
≈ Php 14,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Sales Associates
Projected Salary 2015=Php 10,000358.53302.00
= Php 11,871.85
≈ Php 12,000.00

Sales Representative
Projected Salary 2015=Php 10,000358.53302.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

= Php 11871.85
≈ Php 12,000.00

ADMINISTRATION DEPARTMENT
Required
Salary in
Position Title State Years of Qualification
peso(2009)
Experience

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Central Bachelor/College 10,000.00


Statistician 1-4 year
Luzon Degree
Central Bachelor/College 10,000.00
Purchaser 5 & Up
Luzon Degree
Central Bachelor/College 10,000.00
Logistics 1-4 years
Luzon Degree

Statistician
Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Projected Salary 2015=Php 10,000358.53302.00


= Php 11871.85
≈ Php 12,000.00

Purchaser
Projected Salary 2015=Php 10,000358.53302.00
= Php 11871.85

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

≈ Php 12,000.00

Logistics Manager
Projected Salary 2015=Php 10,000358.53302.00
= Php 11871.85
≈ Php 12,000.00
FINANCE DEPARTMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Required
Salary in
Position Title State Years of Qualification
peso(2009)
Experience
Finance Central Bachelor/College
5 & Up 20,000.00
Manager Luzon Degree
Accountant Central 5 & Up Bachelor/College 12,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Luzon Degree

Auditor Central Bachelor/College 12,000.00


1-4 years
Luzon Degree
Payroll
Clerk/Staff/Cash Central Bachelor/College 10,000.00
1-4 years
ier Luzon Degree

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Finance Manager
Projected Salary 2015=Php 20,000358.53302.00
= Php 23743.71
≈ Php 24,000.00

Accountant
Projected Salary 2015=Php 12,000358.53302.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

= Php 14246.23
≈ Php 14,000.00

Auditors
Projected Salary 2015=Php 12,000358.53302.00
= Php 14246.23
≈ Php 14,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Payroll Clerk/Staff
Projected Salary 2015=Php 10,000358.53302.00
= Php 11871.85
≈ Php 12,000.00
HUMAN RESOURCE DEPARTMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Required
Salary in
Position Title State Years of Qualification
peso(2009)
Experience
Human
Central Bachelor/College 15,000.00
Resource 5 & Up
Luzon Degree
Manager
Company Nurse Central 1-4 years Bachelor/College 10,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Luzon Degree
Vocational
Transportation Central 8,000.00
1-4 years Diploma / Short
Manager Luzon
Course Certificate
Central 7,000.00
Security Staff 1-4 years ---------
Luzon
Company Central 1-4 years ---------- 7,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Driver Luzon
Maintenance Central 7,000.00
1-4 years ----------
Staff Luzon

Human Resource Manager


Projected Salary 2015=Php 15,000358.53302.00
= Php 17807.78

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

≈ Php 18,000.00

Company Nurse
Projected Salary 2015=Php 10,000358.53302.00
= Php 11871.85
≈ Php 12,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Transportation Manager
Projected Salary 2015=Php 8,000358.53302.00
= Php 9,497.48
≈ Php 9,000.00

Security Staff

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Projected Salary 2015=Php 7,000358.53302.00


= Php 8,310.30
≈ Php 8,000.00

Company Driver
Projected Salary 2015=Php 7,000358.53302.00
= Php 8,310.30

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

≈ Php 8,000.00

Maintenance Staff
Projected Salary 2015=Php 7,000358.53302.00
= Php 8,310.30
≈ Php 8,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

SUMMARY OF OPERATING COST

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Projected Estimated
Position Present Salary
Salary Salary

EXECUTIVE DEPARTMENT

General Manager/
50,000.00 59,359.27 60,000.00
President

Executive Secretary 20,000.00 23,743.71 24,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

PRODUCTION DEPARTMENT

Operation Manager 30,000.00 35,615.56 36,000.00

Quality Control
30,000.00 35,615.56 36,000.00
Manager

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Process Engineer 15,000.00 17,807.78 18,000.00

Technicians 11,000.00 13,059.04 13,000.00

Machine
12,000.00 14,246.23 14,000.00
Operator/Inspector

Maintenance/Equipmen
15,000.00 17,807.78 18,000.00
t Engineer Supervisor

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Technical Support
12,000.00 14,246.23 14,000.00
Engineer

SALES DEPARTMENT

Marketing Manager 20,000.00 23,743.71 24,000.00

Customer Service
12,000.00 14,246.23 14,000.00
Supervisor

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Sales Associates 10,000.00 11,871.85 12,000.00

Marketing and
10,000.00 11,871.85 12,000.00
Advertising staff

ADMINISTRATION DEPARTMENT

Statistician 10,000.00 11,871.85 12,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Purchaser 10,000.00 11,871.85 12,000.00

Logistics 10,000.00 11,871.85 12,000.00

FINANCE DEPARTMENT

Finance Manager 20,000.00 23,743.71 24,000.00

Accountant 12,000.00 14,246.23 14,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Auditor 12,000.00 14,246.23 14,000.00

Payroll
10,000.00 11,871.85 12,000.00
Clerk/Staff/Cashier

HUMAN RESOURCE DEPARTMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Human Resource
15,000.00 17,807.78 12,000.00
Manager

Company Nurse 10,000.00 11,871.85 12,000.00

Transportation
8,000.00 9,497.48 9,000.00
Manager

Security Staff 7,000.00 8,310.30 8,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Company Driver 7,000.00 8,310.30 8,000.00

Maintenance Staff 7,000.00 8,310.30 8,000.00

COMPUTATION FOR THE COST OF RAW MATERIAL

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

T h e c o s t o f t h e r a w m a te r i a l s f o r t h e y e a r s p e c i f i e d w i l l b e
computed using the purchasing power of peso of the base year
(2009) and for the year specified. The following formula will be
used.
Cost of Raw Material 2015 = Cost of Raw Material 2009PPP on 2009PPP on 2015

Where:

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Purchasing Power of Peso on 2009 = 0.63


Purchasing Power of Peso on 2015 = 0.45

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Annual Projected
Raw Price (Peso) Price in Required Annual Cost
Materials per kg 2015 (Peso) Amount on Target Year
(kg/year) (Peso)

PET waste
20 28 45,690 1279320
Bottle

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

NaOH flakes 10 14 70,200 982800

Total 2262120

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Source of Raw
Raw Materials Address Contact Number
Materials

Tel. No. (632) 636-


7 Camia, Valle Verde 2, 1658
Waste PET Linis Ganda Inc. 1600 Pasig
City,Philippines Fax. No. (632) 636-
1658

Suite 306 The


Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

TOTAL COST OF RAW MATERIALS

The total cost of raw materials in the target year 2015 will be the sum
of all cost of PET waste and sodium hydroxide (Caustic Soda).

PURCHASED EQUIPMENT COST

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The cost of the equipment is projected by the time the equipment


would be purchased, which is in year 2009. The projection of the cost is
based on the purchasing power of peso with 0.63 at the base year. The
formula to be used to compute for the equipment cost is:

Cost of Equipment 2012 = Cost of Equipment 2009PPP on 2009PPP on 2015

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Where: Purchasing Power of Peso on 2009 = 0.63


Purchasing Power of Peso on 2012 = 0.53

T h e a b o v e i n d i c a t e d f o r m u l a w i l l b e t h e ba s i s f o r t h e
computations of the future values of the equipment needed in
the manufacturing process.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

EQUIPMENT COST Quantity TOTAL COST

Spray washer 270,000.00 1 320,943.40

Decorticating
145,000.00 1 172,358.49
Machine

Degumming tank 650,000.00 1 772,641.51

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

NaOH Storage Tank 26,092.00 1 31,015.02

Water Storage Tank 34,736.00 1 41,289.96

Dilution Tank 78,000.00 1 92,716.98

Tray Dryer 226,360.00 1 269,069.43

Rotary Knife Cutter 302,600.00 1 359,694.34

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

sink-and-float tank 36,432.00 1 43,305.96

Hot washing 80,400.00 1 95,569.81

Extruder 670,000.00 1 796,415.09

Carding Machine 118,000.00 1 140,264.15

Spinning Machine 658,000.00 1 782,150.94

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

conveyor 46,000.00 2 109,358.49

Delivery Trucks 410,000.00 1 487,358.49

Forklift 280,000.00 1 332,830.19

TOTAL COST 4,846,982.26

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spray washer
A c t u a l C os t ( 2 0 0 7 ) = P h p 270,000.00
Projected Cost (2010) = Php 270,000.00
(0.63/0.53)
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 320,943.40

Decorticating Machine

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

A c t u a l C os t ( 2 0 0 7 ) = P h p 145,000.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 145,000.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 172,358.49

Degumming tank
A c t u a l C os t ( 2 0 0 7 ) = P h p 650,000.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 650,000.00( 0 . 6 3 / 0 . 5 3 )

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 772,641.51

NaOH Storage Tank


A c t u a l C os t ( 2 0 0 7 ) = P h p 26,092.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 26,092.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 31,015.02

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Water Storage Tank


A c t u a l C os t ( 2 0 0 7 ) = P h p 34,736.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 34,736.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 41,289.96

Dilution Tank
A c t u a l C os t ( 2 0 0 7 ) = P h p 78,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 78,000.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 92,716.98

Tray Dryer
A c t u a l C os t ( 2 0 0 7 ) = P h p 226,360.00
P r o j e c t e d C os t ( 2 0 1 0 ) = 226,360.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 269,069.43

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Rotary Knife Cutter


A c t u a l C os t ( 2 0 0 7 ) = P h p 302,600.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 302,600.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 359,694.34

Sink-and-float tank
A c t u a l C os t ( 2 0 0 7 ) = P h p 36,432.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 36,432.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 43,305.96

Hot washing
A c t u a l C os t ( 2 0 0 7 ) = P h p 80,400.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 80,400.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 95,569.81

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Extruder
A c t u a l C os t ( 2 0 0 7 ) = P h p 670,000.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 670,000.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 796,415.09

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Carding Machine
A c t u a l C os t ( 2 0 0 7 ) = P h p 118,000.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 118,000.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 140,264.15

Spinning Machine
A c t u a l C os t ( 2 0 0 7 ) = P h p 658,000.00

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 658,000.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 782,150.94

Conveyor
A c t u a l C os t ( 2 0 0 7 ) = P h p 46,000.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 46,000.00( 0 . 6 3 / 0 . 5 3 )

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 109,358.49

Delivery Trucks

A c t u a l C os t ( 2 0 0 7 ) = P h p 410,000.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 410,000.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 487,358.49

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Forklift

A c t u a l C os t ( 2 0 0 7 ) = P h p 280,000.00
P r o j e c t e d C os t ( 2 0 1 0 ) = P h p 280,000.00( 0 . 6 3 / 0 . 5 3 )
P r o j e c t e d C o s t ( 2 0 1 2 ) = P h p 332,830.19

Summary of Projected Equipment Cost (2012)

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

EQUIPMENT Quantity TOTAL COST

Spray washer 1 320,943.40

Decorticating 1 172,358.49

Degumming tank 1 772,641.51

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

NaOH Storage Tank 1 31,015.02

Water Storage Tank 1 41,289.96

Dilution Tank 1 92,716.98

Tray Dryer 1 269,069.43

Rotary Knife Cutter 1 359,694.34

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

sink-and-float tank 1 43,305.96

Hot washing 1 95,569.81

Extruder 1 796,415.09

Carding 1 140,264.15

Spinning 1 782,150.94

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

conveyor 2 109,358.49

Delivery Trucks 1 487,358.49

Forklift 1 332,830.19

TOTAL 13 4,846,982.26

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The wastewater equipment is ta k e n from the total


equipment cost being 30% of this cost.

Cost of wastewater equipment = 0.20(EC)

C o s t o f w a s t e w a t e r e q u i p m e n t = 0 . 2 0 ( 4,846,982.26)

C o s t o f w a s t e w a t e r e q u i p m e n t = P h p 969,396.45

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

T h e t o t a l e q u i p m e n t c o s t w i l l b e P h p 5,816,378.72

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

PURCHASED EQUIPMENT DEPRECIATION COST

Depreciation is the downgrade in the original value of


e q u i p m e n t , b u i l d i n g a n d o t h e r m a t e r i a l t ha t d e c r e a s e s i n v a l u e
over time and is used in the manufacturing plant. Th ese values
c o v e r t h e m a i n t e na n c e o f a n y d e p r e c i a b l e m a t e r i a l .

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ESTIMATE
ANNUAL
EQUIPMENT TOTAL COST D LIFE
DEPRECIATION
YEARS

Spray washer 320,943.40 12.00 26,745.28

Decorticating 172,358.49 12.00 14,363.21

Degumming tank 772,641.51 12.00 64,386.79

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

NaOH Storage
31,015.02 12.00 2,584.58
Tank

Water Storage
41,289.96 10.00 4,129.00
Tank

Dilution Tank 92,716.98 10.00 9,271.70

Tray Dryer 269,069.43 12.00 22,422.45

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Rotary Knife
359,694.34 12.00 29,974.53
Cutter

sink-and-float
43,305.96 12.00 3,608.83
tank

Hot washing 95,569.81 10.00 9,556.98

Extruder 796,415.09 12.00 66,367.92

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Carding 140,264.15 12.00 11,688.68

Spinning 782,150.94 12.00 65,179.25

conveyor 109,358.49 10.00 10,935.85

Delivery Trucks 487,358.49 12.00 40,613.21

Forklift 332,830.19 12.00 27,735.85

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Wastewater 969,396.45 12.00 119,807.58

TOTAL 5,816,378.72 529,371.68

The unit and total a n n ua l purchased equipment


d e p r e c i a t i o n c os t i s s u m m a r i z e d i n t h e t a b l e o n t h e ba s i s o f

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

zero amount of salvage value. The computation is based on the


maximum possible annual rate of depreciation using the
straight line method of depreciation.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

CAPITAL INVESTMENT

A huge quantity of money must be at hand to be able to purchase and


install the required machineries and equipment prior to the start – up
operation of the industrial plant. The sufficient service facilities and land area
must be acquired and the production plant must be fabricated entirely

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

including all the piping systems, instrumentation and controls, and services.
Furthermore, it is important for the Hyarn Corporation to acquire the money
significant for the payment of expenses involved in the plant operation.

ESTIMATION OF CAPITAL INVESTMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Capital investment includes the total amount of money necessary for


the supplement of the indispensable plant and manufacturing facilities in
addition with the amount of money required as working capital for operation
of the facilities. The following items are the breakdown of the individual
components which affixes to the capital investment cost of the corporation.

• PURCHASED EQUIPMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Purchased equipment is the basis of several pre – designed


methods for estimating capital investment and other major cost
contributing components. Sources of equipment prices, methods for price
adjustments for capacity and methods of estimating auxiliary process
equipment are essential for making reliable cost estimate.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

• PURCHASED EQUIPMENT INSTALLATION

This component includes cost for labor, foundations, supports,


platforms, construction expenses and other factors directly related to
the erection of purchased equipment.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

• INSULATION COST

In the instance that a very high or low amount of temperature is


involved in the process, insulation factors can become important and
may be necessary to estimate installation costs with a great deal of
care. Expenses on insulation and equipment and piping are included

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

under the perspective headings of equipment installation costs and


piping costs.

• INSTRUMENTATION AND CONTROL

Instruments costs, installation-labor costs, and expenses for


auxiliary equipment and materials constitute the major portion of the

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

capital investment required for instrumentation. This part of the capital


investment is sometimes combined with the general equipment
groups.

• PIPING

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The cost for piping includes labor, valves, fittings, supports and
other items involved in the complete erection of all piping used directly
in the process. Piping for raw materials, intermediate product, finished
product, steam, water, air, sewer, and other process piping are all
considered in for piping costs.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

• ELECTRICAL INSTALLATION

Cost for electrical installation consists of installation labor and


materials for power and lighting. Four major components include power
wiring, lighting, transformation and services, and instrument and
control wiring.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

• BUILDING INCLUDING SERVICES

It consists of expenses of labor, material and supplies involved in


the erection of all buildings connected with the plant. Building services
include costs for plumbing, lighting, ventilation and etc.

• YARD IMPROVEMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

This part of the capital investment entails the cost for fencing,
grading, sidewalks, railroad sidings, and landscaping and similar items.

• SERVICE FACILITIES

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

These includes waste disposal, fire protection and miscellaneous


service items, such as shop first aid, and cafeteria equipment utilities
for supplying steam, water, power compressed air and fuel.

• LAND

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The cost for land and the accompanying surveys and fees
depend on the location of the property and may vary by a cost factor
per acre as high as thirty to fifty between a rural district and a highly
industrialized area.

• ENGINEERING AND SUPERVISION

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Includes cost for construction design and engineering, drafting,


purchasing, accounting, construction and cost engineering, travel,
reproductions, communications, and home office expenses including
overhead.

• CONSTRUCTION EXPENSE

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Include expenses on temporary construction or field expense and


operation construction tools and rentals, home and office personnel
located at the construction site, construction payroll, travel and living
taxes and insurance, and other construction overhead.

• CONTRACTOR’S FEE

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The contractor’s fee varies for different situations, but it can be


estimated to be about 2 to 8 percent of the direct plant cost of 1.5 to 6
percent of the fixed capital investment.

• CONTINGENCIES

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

A contingency factor is usually included in an estimate of capital


investment to compensate for unpredictable events, such as storms,
floods, strikes, price changes, small design changes, errors in
estimation, and other unforeseen expenses, which previous estimates
have statistically shown to be of recurring nature.

ESTIMATION OF CAPITAL INVESTMENT

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

F o r a s o l i d - p r o c e s s i n g p l a n t , t h e f o l l o w i n g a re s p e c i f i e d
percentage of delivered equipment as presented in Peter’s
Plant Design and Economics for Chemical Engineers

Percentage for cost of service and item with respect to


total equipment cost

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Purchased Equipment-Delivered ………………. 100%

Purchased Equipment Installation ………………. 45%

Instrumentation and Control …………………...... 9%

Piping, installed …………………………………….. 16%

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Electrical, installed ……………………………….... 10%

Buildings, including services …………………….. 25%

Yard improvements………………………………… 13%

6.00
Land ………………………………………………....... %

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

DIRECT COST

ITEM COST

Purchased Equipment-
5,816,378.72
Delivered

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Purchased Equipment
2,617,370.42
Installation

Instrumentation and Control 523,474.08

Piping, installed 930,620.60

Electrical, installed 581,637.87

Buildings, including services 1,454,094.68

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Yard improvements 756,129.23

Land 348,982.72

TOTAL 13,028,688.33

Engineering & Supervision 33%

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

…………………………..

Construction Expenses ……………………………... 39%

Contractor’s fee ……………………………………… 17%

Contingency……………………………....................
. 34%

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

INDIRECT COST

ITEM COST

Engineering & Supervision 1,919,404.98

Construction Expenses 2,268,387.70

Contractor’s fee 988,784.38

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Contingency 1,977,568.76

T OT A L 7,154,145.83

Fixed Capital Investment


20,182,834.16
(FCI)

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Working Capital 3,561,676.62

TOTAL CAPITAL
23,744,510.77
INVESTMENT

SAMPLE COMPUTATION:

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

DIRECT COST
Purchased Equipment Installation
P u r c h a s e d E q u i p m e n t C o s t = P h p 5,816,378.72

Purchased Equipment Installation = 0.45 PE


P u r c h a s e d E q u i p m e n t I n s t a l l a t i o n = 0 . 4 5 x 5,816,378.72

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Purchased Equipment Installation = Php


2,617,370.42
Instrumentation and Control
Purchased Equipment Cost = P h p 5,816,378.72

Instrumentation and Control = 0.09 PE


Instrumentation and Control = 0 . 0 9 x 5,816,378.72

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Instrumentation and Control = Php


523,474.08

Piping
Purchased Equipment Cost = P h p 5,816,378.72

Piping = 0.16 PE

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Piping = 0 1 6 1 x 5,816,378.72

Piping = P h p 930,620.60

Electrical
Purchased Equipment Cost = P h p 5,816,378.72

Electrical = 0.10 PE

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Electrical = 0 . 1 0 x 5,816,378.72

Electrical = Php
581,637.87

Building
Purchased Equipment Cost = P h p 5,816,378.72

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Building = 0.25 PE
Building = 0 . 2 5 x 5,816,378.72

Building = P h p 1,454,094.68

Yard Improvements
Purchased Equipment Cost = P h p 5,816,378.72

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Yard Improvements = 0.13 PE


Yard Improvements = 0 . 1 3 x 5,816,378.72

Yard Improvements = Php


756,129.23

Land

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Purchased Equipment Cost = P h p 5,816,378.72

S e r v i c e Fa c i l i t i e s = 0.06 PE
S e r v i c e Fa c i l i t i e s = 0 . 0 6 x 5,816,378.72

Service Facilities = P h p 348,982.72

INDIRECT COST

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Engineering and Supervision


Purchased Equipment Cost = P h p 5,816,378.72

Engineering and Supervision = 0.33 PE


Engineering and Supervision = 0 . 3 3 x 5,816,378.72

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Engineering and Supervision = Php


1,919,404.98

Contractor’s Fee Expense


Purchased Equipment Cost = Php
5,816,378.72

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

C o n t r a c t o r ’ s F e e E x p e ns e = 0.39 PE
C o n t r a c t o r ’ s F e e E x p e ns e = 0 . 3 9 x 5,816,378.72

Contractor’s Fee Expense = Php


2,268,387.70

Construction Expense

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Purchased Equipment Cost = P h p 5,816,378.72

Construction Expense = 0.17 PE


Construction Expense = 0 . 1 7 x 5,816,378.72

Construction Expense = P h p 988,784.38

Contingency

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Purchased Equipment Cost = P h p 5,816,378.72

Contingency = 0.34 PE
Contingency = 0 . 3 4 x 5,816,378.72

Contingency Expense = P h p 1,977,568.76

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

BREAKDOWN OF WORKING CAPITAL

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The working capital computed amounting to 3,561,676.62 will be billed


to the following expenditures:

EXPENDITURES AMOUNT

1. Industrial patent application, 356,167.66


BOI and SEC Registration

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

(10%)

2. Allowances for the securing of


funds for 14 months, including 712,335.32
legal aspects (20%)

3. Plant site acquisition (10%) 356,167.66

4. Recruitment & screening of 356,167.66

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

personnel including classified


ads (10%)

5. Hiring of professional services


of experts for equipment
operation and training of 712,335.32
personnel including
troubleshooting (20%)

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

6. Trial run of plant (10%) 356,167.66

7. Others (Ad agency/firms,


municipal and provincial 712,335.32
clearances) (20%)

Total 3,561,676.62

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

TOTAL PRODUCT COST

For holistic cost estimation in a financial feasibility study, the


determination of the necessary capital investment is a crucial part. Another
equally important part is the estimation of costs for plant operation and

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

product selling. The cost can be grouped under the general heading of total
product cost and general expenses.
Total product cost is commonly computed on one of the following
bases: daily basis, unit-of-product basis, or annual basis. The annual cost
basis is perhaps the best preference for estimating the total cost because (1)
the effect of seasonal variation is smoothed out, (2) plant on-stream time or
equipment-operating factor is considered, (3) it permits more rapid

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

calculation of operating costs at less than full capacity, and (4) it provides a
convenient way of considering infrequently occurring but large expenses
such as annual turnaround costs.
The proponents have approximated the total annual product cost on a
yearly basis. Moreover, this has been done precisely as significantly justified
by Table 27 Estimation of Total Product Cost showing all individual
components (Peters and Timmerhaus, Plant Design and Economics for

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Chemical Engineers: p 210). The table presents the percentages, expressed


on annual basis of the various costs involved in the complete operation of
manufacturing plants.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ESTIMATION OF TOTAL PRODUCT COST

MANUFACTURING COST

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

DIRECT PRODUCT COST

Raw Materials 2262120

Operating Labor 5,484,796.69

Utilities 10% TPC 1,640,540.69

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Maintenance & Repairs 6% FCI 1,210,970.05

Operating Supplies 15% MR 181,645.51

Laboratory Charges 10% OL 548,479.67

Patent & Royalties 1% TPC 164,054.07

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

TOTAL 11,492,606.68

FIXED CHARGES

Depreciation 10% FCI 529,371.68

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Local Taxes 2% FCI 403,656.68

Insurance 1% FCI 201,828.34

TOTAL 1,134,856.70

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

PLANT OVERHEAD COST 5.00% TPC 820,270.34

Direct Product cost +


12,627,463.38
Fixed Charges

TOTAL
13,447,733.72
MANUFACTURING COST

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

GENERAL EXPENSES ALL

A. Administrative Cost 20% OL 1,096,959.34

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

B. Distribution & Selling


5% TPC 820,270.34
cost

C. Research &
2% TPC 328,108.14
Development

D. Financing Cost 3% TCI 712,335.32

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

TOTAL 2,957,673.14

TOATL PRODUCT COST 16,405,406.86

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

START UP EXPENSES

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

DIRECT PRODUCT COST

Raw Materials 565,530

Operating Labor 1,371,199.173

Utilities 10% TPC 410,135.1725

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Maintenance & Repairs 6% FCI 302,742.5125

Operating Supplies 15% MR 45,411.3775

Laboratory Charges 10% OL 137,119.9175

Patent & Royalties 1% TPC 41,013.5175

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

TOTAL 2,873,151.67

FIXED CHARGES

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Depreciation 10% FCI 132,342.92

Local Taxes 2% FCI 100,914.17

Insurance 1% FCI 50,457.085

TOTAL 283,714.175

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

PLANT OVERHEAD COST 10% TPC 205,067.585

Direct Product cost +


3,156,865.845
Fixed Charges

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

TOTAL
3,361,933.43
MANUFACTURING COST

GENERAL EXPENSES ALL

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

A. Administrative Cost
20% OL 274,239.835
(10% OL)

B. Distribution & Selling


5% TPC 205,067.585
cost (20% TPC)

C. Research &
2% TPC 82,027.035
Development (5% TPC)

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

D. Financing Cost (10%


3% TIC 178,083.83
TCI)

TOTAL 739,418.285

TOATL PRODUCT COST 4,101,351.715

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ANNUAL SALES

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Hyarn Corporation’s annual rated plant capacity of 58912.62 kg. The


company is expected to sell of 75% on its first year of operation. The unsold
goods, was considered as the company’s finished goods inventory that is
added to succeeding year sales.
ESTIMATION OF SELLING PRICE

% Sales (Price/kg) (Rated Plant Capacity) = FCI + TPC

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

0.75 (Php/kg) (58912.62) = 20,182,834.16 + 16,405,406.86

Selling Price = Php 828 per kg

This selling price is comparable to the actual selling price of cotton blended
yarn which is Php 1,212/kg (http://www.thefind.com/crafts) and hemp blended yarn
which is Php1,825/kg (http://compostablegoods.com).

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ANNUAL SALES

Total Annual Sales = Rated Plant Capacity (Selling price) (% sales)

Total Annual Sales = (58912.62) (828) (0.75)

Total Annual Sales = Php 36,584,737.02

FINISHED GOODS INVENTORY

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Inventory = Rated Plant Capacity (Selling price) (1-%sales)

Inventory = (58912.62) (828) (0.25)

Inventory = Php 12,194,912.34

PROFITABILITY

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The profit goal of a company maximize income above the cost of the capital which
must be invested to 34% tax is considered.

Annual Operating Income = Annual Sales – TPC

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

= 36,584,737.02 - 16,405,406.86

Annual Operating Income = Php 20,179,330.16

Income before tax = Annual Operating Income – Annual Depreciation

= 20,179,330.16 - 529,371.68

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

= Php 19,649,958.48

Profit after taxes = (0.66)(Income before taxes)

= 0.66(Php 19,649,958.48)

Profit after taxes = Php 12,968,972.6

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Net Income = Profit after tax – Dividend

= Php 12,968,972.6 – 4.6%(12,968,972.6)

= Php 12,372,399.86

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

PROFITABILITY ANALYSIS

Profitability is used as a general term for the measure of the amount of profit
that can be obtained from a given situation. It is the common denominator for all
business activities.

Before capital is invested in a project or enterprise, it is necessary to know


how much profit can be obtained and whether or not it might be more

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

advantageous to invest the capital in another form of enterprise. In the case of


Hyarn Corporation, the company ventures in the construction market since the
industry has been dependent on importation. It may be enough that the market
analyses have been done, but the major goal of an economic analysis lies with the
determination and analysis of profits obtainable from the investment of capital.

PROFITABILITY STANDARDS

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The profits anticipated from the investment of funds should be considered in


terms of a minimum profitability standard while in the process of making an
investment decision. This profitability standard, normally expressed on a direct
numerical basis, must be weighed against the overall judgment evaluation for the
project in making the final decision as to whether or not the project should be
undertaken.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

The judgment evaluation must be based on the recognition that a qualified


profitability standard can serve only as a guide. Thus, it must be recognized that the
profit evaluation is based on the prediction of future results so that assumptions are
necessarily concluded.

BASES FOR EVALUATING PROJECT PROFITABILITY

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Total profit alone can be used as the deciding profitability factor in knowing if
an investment should be made. The profit goal of a company is to maximize income
above the cost of the capital, which must be invested to generate the income. If the
goal were merely to maximize profits, any investment would be accepted which
would give a profit, no matter how low the return or how great the cost.

RATE OF RETURN

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Rate of return on investment is expressed on an annual percentage basis. It


is the yearly profit divided by the total initial investment necessary, multiplied by
one hundred. The following formula will be used to compute for the rate of return on
investment before and after taxes.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ROR before Taxes= Annual Gross IncomeTotal Capital Investmentx100

ROR before Taxes= 19,649,958.4823,744,510.77x100

ROR before Taxes=82.76%

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ROR after Taxes= Annual Net IncomeTotal Capital Investmentx100

ROR after Taxes= 12,372,399.8623,744,510.77x100

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

ROR after Taxes=52.11%

PAY-OUT PERIOD

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Payout period, or payout time, is the minimum length of time theoretically


necessary to recover the original capital investment in the form of cash flow to the
project based on the total income minus all costs except depreciation (Timmerhaus,
1991:309). The following formula will be used:

Payout Period= Depreciable fixed capital investmentAveprofityr+ Avedepnyr

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Payout Period= 20,182,834.1612,968,972.6+529,371.68

Payout Period= 1.50 yrs

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

This implies that the needed time to recover the fixed-capital investment
would take 1.5 years.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

BREAK-EVEN POINT ANALYSIS

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

To find the number of kilograms sold at break-even point the following formula will
be employed:

Total Product Cost = Total Income

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Fixed Cost + Production Costs NUnit=NSelling Price

Where: N is the number of kilograms at break even pt

Fixed Cost=Fixed charges + Plant overhead cost + General Expenses

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

FC = 1,134,856.70 + 820,270.34 + 2,957,673.14

FC = Php 4,912,800.18

Computing for N:

4,912,800.18+ 16,405,406.86 58912.62 N=N828/kg

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

N = 8,940.01 kg/year

Percentage Break-Even is now equal to:

%BEP = N/Annual production x 100%

= (8,940.01/58912.62) (100%)

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

= 15.18%

NET PRESENT WORTH

The method of net present worth or net present value or venture worth
substitutes the cost of capital of an interest rate i for the discounted cash-flow rate
of return. The cost of capital can be taken as the average rate of return the

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

company earns on its capital, or it can be designated as the minimum acceptable


return for the project. The net present worth of the project is then the difference
between the present value of the annual cash flows and the initial required
investment.

Net Present Value = Present cash flow – Total Capital Investment

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Net Present Value = 47,495,820.97 – 23,744,510.77

Net Present Value = Php 23,751,310.2

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

SCHEDULE OF AMMORTIZATION

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

OUTSTAND
YEA ANNUAL PRINCIPA BALANC
ING INTEREST
R PAYMENT L REPAID E
BALANCE

201 - - - - -
5
201 22,276,690 2,673,202. 3,942,621. 1,269,418. 21,007,2
6 80 36 56 71

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

201 21,007,271 2520872.5 3,942,621. 1,421,748. 19,585,5


7 7 36 79 23
201 19,585,523 2350262.7 3,942,621. 1,592,358. 17,993,1
8 2 36 64 64
201 17,993,164 2159179.6 3,942,621. 1,783,441. 16,209,7
9 8 36 68 22
202 16,209,722 1945166.6 3,942,621. 1,997,454. 14,212,2
0 78 36 68 68
202 14,212,268 1705472.1 3,942,621. 2,237,149. 11,975,1
1 16 36 24 18
202 11,975,118 1437014.2 3,942,621. 2,505,607. 9,469,51
2 07 36 15 1

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

202 9,469,511 1136341.3 3,942,621. 2,806,280. 6,663,23


3 49 36 01 1
202 6,663,231 799587.74 3,942,621. 3,143,033. 3,520,19
4 75 36 61 8
202 3,520,198 422423.71 3,942,621. 3,520,197. 0
5 4 36 65

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

MODES OF PAYMENT

Hyarn Corporation’s initial total capital investment and startup expense


totaling Php 27,845,862.49 and 80% of this is loaned from the Metrobank

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

amounting to Php 22,276,690. This initial investment is the sum of the total capital
investment and the first quarter startup expense for the fist year operation.

Payment on this financial obligation will be done depending on the


agreement with the bank. The amount of money that will be allotted is computed

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

using the following formula from Plant Design & Economics by Peters and
Timmerhaus:

P=A (1+i)n-1i(1+i)n

For the loan made at an interest rate of 12% per annum for 10 years
payment amounting to Php 22,276,690 which is 80% of the total initial investment.

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

A= Pi1-(1+i)-n

R= 269,496,843.10(0.24)(1.24)9(1.24)9-1A= Php 3,942,621.36

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

HYARN Corporation

Income Statement

As of 2015

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Sales
36,584,737.02

Less:

Direct Production Cost

Raw Materials 2262120

Operating Labor 5,484,796.69

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Utilities 1,640,540.69

Maintenance and Repairs 1,210,970.05

Operating Supplies 181,645.51

Laboratory Charges 548,479.67

Patent and Royalties 164,054.07

TOTAL 11,492,606.68

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Fixed Charges

Depreciation 529,371.68

Local Taxes 403,656.68

Insurance 201,828.34

TOTAL 1,134,856.70

Plant Overhead Cost 820,270.34

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

TOTAL
13,447,733.72

General Expenses

Administrative Cost 1,096,959.34

Distribution and Selling Cost 820,270.34

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Research and Development 328,108.14

Financing Cost 712,335.32

TOTAL GENERAL EXPENSES


2,957,673.14

TOTAL

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

16,405,406.86

Annual Depreciation 529,371.68

Income before Tax 19,649,958.48

Less: Income Tax Payment 6,680,985.88

Annual Loan Payment -

Dividend 596,572.74

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

NET INCOME
12,372,399.86

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

HYARN Corporation

Cash Flow Statement

As of 2015

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

CASH INFLOW

Operational Inflow

Gross Income 19,649,958.48

Non-Operation Inflow

Loans 22,276,690

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Capital Stocks 5,569,172.49

Total Cash Inflow 47,495,820.97

CASH OUTFLOW

Operational Outflow

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Finished Goods Inventory 12,194,912.34

Non-Operational Outflow

Income Tax payment 6,680,985.88

Fixed Asset Acquisition

Purchased Equipment 5,816,378.72

Equipment Installation 2,617,370.42

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Instrumentation and Control 523,474.08

Piping, installed 930,620.60

Electrical, installed 581,637.87

Buildings, including services 1,454,094.68

Yard improvements 756,129.23

Land 348,982.72

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Total Cash Outflow 31,904,586.55

CASH INFLOW/OUTFLOW 15,591,234.42

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

HYARN Corporation

Balance Sheet

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

As of 2015

ASSETS

Current Assets

Working Capital 3,561,676.62

Fixed Assets

Purchased Equipment 5,816,378.72

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Equipment Installation 2,617,370.42

Instrumentation and Control 523,474.08

Piping, installed 930,620.60

Electrical, installed 581,637.87

Buildings, including services 1,454,094.68

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Yard improvements 756,129.23

Land 348,982.72

Total Fixed Assets


13,028,688.33

Engineering and supervision 1,919,404.98

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

Construction expenses 2,268,387.70

Contractor’s fee 988,784.38

Contingency 1,977,568.76

Start-up expense 4,101,351.72

TOTAL ASSETS
27,845,862.49

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department

LIABILITIES AND EQUITY

Loans 22,276,690

Capital Stock 5,569,172.49

TOTAL LIABILITIES AND EQUITY


27,845,862.49

Spinning of Alkaline Sorbed Fibers from Eichhornia Crassipes (Water Hyacinth) Stalks and
Extruded Polyethylene Terephthalate (PET) Bottles for the Production of Textile Yarn

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