Ecoline.

Your next step on the path to perfection.

Ecoline.
Your next step on the path to perfection.
Do you want to boost productivity? Do you need a
reliable die casting machine for aluminium or magnesium? Allow us to present Ecoline: a model series
in four different sizes. Designed for a long life. With
options available to meet your specific needs. Take
the next step on the path to perfection. Its the path
that weve chosen.

Powerful injection unit.

For optimized filling of the die at high speeds and high injection
forces.
Ideal range of sizes.
In four sizes with locking forces of between 3,400 kN and 8,400 kN.
Robust technology.
For demanding users who appreciate simplicity and reliability.
Standardized models.
Available on short notice.

BUHLERDIE Casting Ecoline

Ecoline.
The Highlights.
Safety devices
Standard-compliant to ensure safe operation, featuring:
Electrohydraulic closing safety device (EHCS)
(prevents unwanted closing of the die).
Plunger cover.
Full enclosure with protection doors at front and back.
Joint covers with electronic monitoring.

Tie bar withdrawal

Retractable manual or automatic (optional) tie bar
withdrawal at the top, for optimum accessibility to the
die area.

Control column
User-optimized control column with key functions for ease of operation.
Large colour monitor integrated into control column with touch
screen and direct access to main functions.
Easy programming with graphically supported operating interface.
Process visualization with casting diagram available as standard.
User help available on display screen.

Drive unit
R obust, generously-constructed
hydraulics with low-maintenance
dual-pump technology.
Low-noise, performance-optimized drive.
Integrated cooling and filtering system
for maintaining optimum condition of
equipment.
Suitable for HFC, HLP and other media.

Control system
C ompact control cabinet directly located
at the machine.
R eliable, state-of-the-art, fast control
technology.
Integrated cooling system to ensure constant
operating conditions.
S tandard interfaces for fast, simple
connection of peripheral devices.

BUHLERDIE Casting Ecoline

Closing unit
Proven 3-plate joint system with solid platens and warp-resistant
mechanics. Designed for rapid die movements and homogeneous
locking force distribution.
Individual tie bar adjustment possible, to compensate
unevenness in the die.
Electrohydraulic stroke limiting for short cycle times.
Integrated die height adjustment.
Powerful hydraulic double-cylinder ejector for uniform ejection.
Automatic central lubrication system for all moving parts.
Core pull equipment available on mobile and fixed side.
Automatic Lockmat locking force regulation system optionally
available.

Injection unit
Dynamic, powerful 3-phase techno logy with:
First injection phase for optimized
pre-injection.
High acceleration and casting
speeds for high casting
performance.
Intensification pressure provided
by integrated hydraulic intensifier.
Freelyadjustable speed and
intensification pressure.
Patented, energy-saving
pre-injection phase.
Digital capture of plunger move-
ment for precisely-timed process
visualisation and monitoring.
Solid double guide frame with
bottom frame design for ease of
access.

Your benefits
High Return on Investment and short pay back period due to optimized scope.
High production efficiency by applying proven and reliable technology.
Reduced service requirements and spare parts costs due to advanced designs.
Maximized availability thanks to ease of use.
Low energy consumption as a result of optimized hydraulics.
Strong local service support.

BUHLERDIE Casting Ecoline 

Ecoline.
Technical Data /Dimensions.

Ecoline 34

Ecoline 53

Ecoline 66

Ecoline 84

PF
TS2

PA
TS2
TS1

PD

TS1

Injection unit
kN

137

192

288

288

Injection force intensified

kN

377

526

771

771

Plunger stroke

mm

500

600

700

700

Max. plunger speed approx.

m/s

8.5

8.5

8.5

8.5

Shot position

mm

125

175

175

250

Plunger diameter

mm

50 80

60 100

70 120

70 120

Max. casting volume

cm3

654 1676

1131 3142

1796 5278

1796 5278

Max. casting weight, filling rate 60% (Al)

kg

1.6 4.2

2.8 7.8

4.5 13.2

4.5 13.2

Max. metal pressure

bar

1921 750

1861 670

2004 682

2004 682

Max. projected area

cm2

175 448

282 784

330 970

420 1230

Max. locking force

kN

3400

5300

6600

8400

Distance between tie bars

mm

650

720

780

900

Die height (min. / max.)

mm

300 / 700

330 / 810

360 / 900

400 / 1000

TS2
TS1

PG

Production data

PE
PC

PB
TS2
TS1

PH

Injection force dynamic

PC

Closing unit

PE

Die opening stroke

mm

510

640

800

800

Smallest permissible die dimensions

mm

450450

560560

620620

720720

Ejector force

kN

100

150

225

225

Ejector stroke

mm

120

145

175

175

Installed load at 400V / 50Hz

kW

22

30

37

37

Max. system pressure

bar

210

210

210

210

Hydraulic fluid filling quantity

650

1000

1180

1180

Machine weight (ready for production)

kg

11,000

16,000

27,000

31,000

MQ
MC

MU

PE

PF

PG

PH

TS1

TS2

100

750

1000

564.5

535.5

140

420

Ecoline 53

1070

1167.5

720

125

845

1100

642

593

140

420

Ecoline 66

1210

1368

780

150

930

1270

774.5

679.5

140

420

Ecoline 84

1380

1516

900

170

1070

1430

837.5

769.5

140

420

MB

MC

MD

MG

MI

MK

MQ

MR

MS

MU

Ecoline 34

3200

295

6190

1164

1309.5

3067

5150

1000

1845

1605

Ecoline 53

3715

340

6945

1435

1387

3216

5800

1270

1980

1990

Ecoline 66

4420

360

7950

1556

1524.5

3425

6750

1390

2204

2353

Ecoline 84

4420

410

7950

1766

1587.5

3413

7100

1600

2357

2428

Units in mm

MI
MB
MD

MR

PD

650

MR

PC

1035

MG

PB

970

MG

PA
Ecoline 34

MK

MS

Further characteristics

Subject to change without notice

BUHLERDIE Casting Ecoline

BUHLERDIE Casting Ecoline 

DC 60045 EN 0910

Bhler Druckguss AG
CH-9240 Uzwil, Switzerland
T +41 71 9551212
F +41 71 9552588
die-casting.info@buhlergroup.com
www.buhlergroup.com