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Thin-Walled Structures
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a r t i c l e i n f o
abstract
Article history:
Received 19 November 2010
Received in revised form
14 April 2011
Accepted 19 April 2011
Available online 10 May 2011
Thin walled composite beam structures are prone to damage which results in change in the
performance of these structures. The change in the performance due to damage may get confused
with the variation in the performance due uncertainties in the properties of these structures. Here, the
performances of the thin walled composite beam under matrix cracking damage having material
uncertainties are studied. The cross-sectional stiffness properties are obtained using thin walled beam
formulation, which is based on a mixed force and displacement method. The stochastic behaviors of
material properties are obtained from previous experimental and analytical studies. The effects of
matrix cracking are introduced through the changes in the extension, extensionbending and bending
matrices of composites. The effects of matrix cracking on out-of-plane bending, inplane bending and
torsion cross-sectional properties are studied at different crack densities for stochastic material
properties. Further, the effects of matrix cracking and uncertainties on measurable properties such as
deections and frequencies are studied. Results show that the beam responses at different crack
densities get mixed due to the material uncertainties. The estimates of variance obtained for observable
system properties due to uncertainty can be used for developing more robust damage detection
algorithms.
& 2011 Elsevier Ltd. All rights reserved.
Keywords:
Matrix cracking
Uncertainty
Thin walled composite beams
Damage prediction
1. Introduction
Thin walled composite beam structures are used in several
engineering applications such as helicopter blades, wings, trusses
in space structures, antenna legs, submarine hulls, cooling tower
shafts, medical tubing, connecting shafts, transmission poles, tail
boom of helicopter, tube like structures in missiles and launch
vehicles. The composite materials, despite of their signicant
advantages, prone to complicated damage mechanisms are compared to metals due to their heterogeneous composition and
directional properties. The key damage modes in composites are
matrix cracking, ber failure, bermatrix debonding and delamination. For both the monotonic and the fatigue loading conditions [1,2], matrix cracking is the rst failure mode which leads to
the severe damage modes such as debonding, delamination and
ber breakage. Therefore, matrix crack detection is a useful
approach to monitor structural health and identify the point
where more dangerous damage mechanisms begin. However,
matrix crack detection problem becomes complicated in reality
due to involvement of various uncertainties in the composite
structures. The uncertainties range from the statistical nature of
1124
ess kss 0
Further using
9 2
8
A11
Nxx >
>
>
>
>
>
> 6
>
>
Nss >
>
>
6 A12
>
>
>
>
> 6
>
<
Nxs = 6
6 A16
6
> 6 B11
>
Mxx >
>
>
>
> 6
>
>
> 6
> Mss >
B
>
>
> 4 12
>
>
;
:M >
B
xs
16
with
(
)
Nsn
Nxn
"
A44
A45
A45
A55
XZ
m
Aij
XZ
m
zm 1
zm
#(
zm 1
zm
gsn
gxn
ki kj Qijm dz
)
3
Qijm 1,z,z2 dz
1125
fk
tk
sk
11
i,j 1,2,6
i,j 1,2,6
Material properties
Mean
COV
Distribution
E1
E2
G12
141.9 GPa
9.78 GPa
6.13 GPa
0.42
3.39
4.27
4.27
3.65
Normal
Normal
Normal
Normal
n12
4
4.8 x 10
4.7
4.6
4.5
EIy
Table 1
Stochastic material properties of graphite/epoxy.
FR 12Cne e2xx 2Cnk kxx exx Cnf kxs exx 2Cng Nxs exx Cnt Mss exx
Cmk k2xx 2Cmf kxx kxs 2Cmg kxx Nxs Cmt kxx Mss
4.4
4.3
4.2
2
Cff k2xs 2Cfg kxs Nxs 2Cft kxs Mss Cxn g2xn Cgg Nxs
4.1
2
2Cgt Nxs Mss Ctt Mss
4
3.9
fFg Kfqg
2
2.5
Crack Density
3.5
0.5
1.5
2
2.5
Crack Density
3.5
0.5
1.5
2
2.5
Crack Density
3.5
7.4
EIz
7.2
7
6.8
6.6
6.4
6.2
0
1.5
7.6
5
7.8 x 10
0.5
4
2.3 x 10
2.2
3. Matrix crack model
The matrix cracking in the composite is inserted through the
extension (A), extensionbending (B) and bending (D) stiffness
matrices [11]. The stiffness matrices for the presence of matrix
cracks A(c), B(c) and D(c) are obtained by subtracting damage
matrices DA, DB and DD from the stiffness matrices A, B and D
of the virgin laminate
2
1.9
1.8
1.7
Ac ADA
Bc BDB
Dc DDD
GJ
2.1
10
1126
DB
N X
N q
X
k
l
t k f t l f zl Ckl
EE
13
k1l1
DA
N X
N q
X
k
l
t k f t l f Ckl
EE
12
k1l1
DD
N X
N q
X
t k t l kl
k
l
CBB
t k f t l f zk zl Ckl
EE
4
k1l1
14
Probability
Probability
0.1
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
0.1
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
k
k kl l l
Ckl
m Q N bm N Q ,
C.D. = 0.0
0.9
0.95
1
EIy/EIy0
1.05
C.D. = 1.0
4. Numerical results
C.D.=2.0
Probability
0.08
0.06
0.04
0.02
0
0.78
0.8
0.82
0.84
0.86 0.88
EIy/EIy0
0.9
0.92
0.94
0.12
C.D. = 3.0
0.1
Probability
Probability
15
1.1
0.1
0.1
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
m EE, BB
0.08
C.D=0.0
C.D=1.0
C.D=2.0
C.D=3.0
0.06
0.04
0.02
0.76
0.78
0.8
0.82
0.84 0.86
EIy/EIy0
0.88
0.9
0.92
0
0.75
0.8
0.85
0.9
0.95
EIy/EIy0
1.05
1.1
Probability
Probability
Probability
0.06
0.04
0
0.75
0.8
0.85
0.9
0.95
EIz/EIz0
1.05
1.1
C.D.=1.0
0.92 0.94
0.96 0.98
EIz/EIz0
0.92 0.94
0.1
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
0.78
0.8
C.D.=2.0
0.9
0.92 0.94
0.1
Probability
0.08
C.D=0.0
C.D=1.0
C.D=2.0
C.D=3.0
C.D.=0.0
0.9 0.92 0.94 0.96 0.98 1 1.02 1.04 1.06 1.08 1.1
EIz/EIz0
C.D.=3.0
0.08
0.06
0.04
0.02
0
0.1
0.02
0.1
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
0.1
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
0.12
Probability
1127
0.76 0.78
0.8
0.82
0.9
0.92
0.1
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
Probabiity
C.D.= 0.0
0.9
C.D.=1.0
0.75
0.8
0.85
0.9
GJ/GJ0
0.95
1.05
1.1
0.08
1.4
0.06
0.04
0.02
0
0.76
Probability
C.D=0.0
C.D=1.0
C.D=2.0
C.D=3.0
0.7
0.1
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
0.72
0.78
0.8
0.82
0.84 0.86
GJ/GJ0
0.88
0.9
0.92
Probability
0.1
C.D.= 2.0
min CD=0.0
max CD=0.0
min CD=1.0
max CD=1.0
min CD=2.0
max CD=2.0
min CD=3.0
max CD=3.0
1.2
1
0.8
0.6
0.4
0.2
0
0
0.5
1.5
2
2.5
3
Beam Span (m)
3.5
4.5
1.5
2
2.5
3
Beam Span (m)
3.5
4.5
1.5
2
2.5
3
Beam Span (m)
3.5
4.5
1.4
0.74
0.76
0.78 0.8
GJ/GJ0
0.82
0.84
0.86
0.1
C.D.=3.0
0.08
min CD=0.0
max CD=0.0
min CD=1.0
max CD=1.0
min CD=2.0
max CD=2.0
min CD=3.0
max CD=3.0
1.2
1
0.8
0.6
0.4
0.2
0
0
0.5
0.06
1.5
0.04
0.02
0
0.68
0.7
0.8
Normalised Twist
Probability
0.1
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
1
1.02 1.04 1.06 1.08 1.1
GJ/GJ0
Probability
1128
min CD=0.0
max CD=0.0
min CD=1.0
max CD=1.0
min CD=2.0
max CD=2.0
min CD=3.0
max CD=3.0
0.5
0
beams with the responses of the damaged beams. The effect of
matrix cracking on the slopes of the beams for unit bending and
torsion loading with material uncertainty is studied here. Fig. 9
shows the plots of lower (min) and upper (max) limits of the
beam bending slope and twist responses of the beams at different
crack densities. These responses are normalized using tip
responses of the baseline beam. In case of the bending responses,
the band of responses at crack density of 1.0 overlaps almost half
part of the band of responses of the zero crack density. The band
0.5
Fig. 9. Upper and lower limits of beam responses at different crack densities.
from the band responses of zero crack density. However, the band
of responses at crack density of 1.0 slightly overlaps with the
band of responses at zero crack density. Therefore, it can be noted
that the torsion responses are more useful for separating the
damaged and undamaged beams under material uncertainties. As
there is mixing of band of responses at crack densities of 1.0,
2.0 and 3.0, prediction of damage level using these responses
becomes difcult.
Kg F o2 Mg F
0.12
0.08
0.06
0.04
C.D.=0.0
C.D.=1.0
C.D.=2.0
C.D.=3.0
0.1
Probability
C.D.=0.0
C.D.=1.0
C.D.=2.0
C.D.=3.0
0.1
0.08
0.06
0.04
0.02
0.02
13
13.5
14
14.5
15
15.5
0
12.5
16
13
Probability
14
14.5
15
15.5
16
0.08
0.06
0.04
C.D.=0.0
C.D.=1.0
C.D.=2.0
C.D.=3.0
0.1
Probability
C.D.=0.0
C.D.=1.0
C.D.=2.0
C.D.=3.0
0.1
0.08
0.06
0.04
0.02
0.02
0
80 82 84 86 88 90 92 94 96 98 100
Second Flap Mode Frequency
80 82 84 86 88 90 92 94 96 98 100
Second Lag Mode Frequency
0.12
0.12
0.08
0.06
0.04
C.D.=0.0
C.D.=1.0
C.D.=2.0
C.D.=3.0
0.1
Probability
C.D.=0.0
C.D.=1.0
C.D.=2.0
C.D.=3.0
0.1
Probability
13.5
0.12
0.08
0.06
0.04
0.02
0.02
0
220
18
0.12
Probability
17
0
12.5
1129
230
240
250
260
270
280
0
220
230
240
250
260
270
280
Fig. 10. Outlines of the histograms of rst three out-of-plane and inplane bending frequencies at different crack densities.
1130
5. Conclusions
termed as D value:
DEIy
at C:D: 1:0 i
EIy
EI y
19
at C:D: 0:0
0.12
C.D.=1.0
C.D.=2.0
C.D.=3.0
Probability
0.1
0.08
0.06
0.04
0.02
0
0.08 0.09 0.1
0.1
C.D.=1.0
C.D.=2.0
C.D.=3.0
Probability
0.08
0.06
0.04
0.02
0
0.12
0.14
0.16
0.18
0.2
GJ
0.22
0.24
0.26
Fig. 11. Outlines of histograms of delta values of out-of-plane bending and torsion
stiffnesses at different crack densities.
0.12
Probability
0.1
0.08
C.D.=1.0
C.D.=2.0
C.D.=3.0
0.06
0.04
0.02
0
0.045 0.05 0.055 0.06 0.065 0.07 0.075 0.08 0.085 0.09 0.095
First mode frequency
Fig. 12. Outlines of histograms of delta values of rst out-of-plane bending mode
frequency at different crack densities.
References
[1] Highsmith AL, Reifsnider KL. Stiffness reduction mechanics in composite
laminates. In: Damage in composite materials, vol. 775. New York: American
Society for Testing and Materials; 1982. p. 10317.
[2] Reifsnider KL. Damage and damage mechanics. In: Reifsnider KL, editor.
Fatigue of composite materials. New York: Elsevier; 1991. p. 1177.
[3] Sendeckyj GP, Richardson MD, Pappas JE. Fracture behavior of thornel
300/5208 graphiteepoxy laminatespart I: unnotched laminates. In: Composite reliability, vol. ASTM 580; 1974. p. 52846.
[4] Flaggs DL, Laws N. Prediction of tensile matrix failure in composite laminates.
Journal of Composite Materials 1985;19:2950.
[5] Dvorak GJ, Laws N, Hejazi M. Analysis of progressive matrix cracking in
composite laminatesI: thermoelastic properties of a ply with cracks.
Journal of Composite Materials 1985;19:21634.
[6] Hashin Z. Analysis of cracked laminates under tension. Journal of Applied
Mechanics 1987;25:8729.
1131