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XCELL 3400 PLUS

Experience improved yield on a proven


machine platform with industry leading
technological advancements.

XCELL 3400 Plus


Ambitions on the way to grid parity

Evolutionary technology combined with industry-leading process


expertise enables maximum productivity and high quality.
Proven technology to help you get there
Cell Handling To protect valuable solar cells
the Xcell 3400 Plus uses proven AccuTrack
string-handling technology.
Induction Soldering Soldering technology,
which accurately focuses the induction field
combined with non-contact pyrometry, allows
closed-loop temperature control (PID) ensuring
outstanding solder quality, uniformity and low
breakage rates.
Vision Inspection High-resolution imaging
of each solar cell ensures that only quality cells
are assembled into a string. Coupled with an
alignment step perfect strings are achieved
every time.

Spray Fluxing Industry-leading spray fluxing


technology means that just the right amount of
flux is used with highly accurate application. This
precision yields less machine contamination and
better performance in down stream equipment.
Controlled Cool Down Improved, precise heat
distribution on two zones of cool down delivers
superior thermal control over the entire string
length.
Integrated Features The Xcell 3400 Plus
includes the capabilities to run three busbar as a
standard. Furthermore, the machine is equipped
with two flux tanks allowing separate control over
each side of the solar cell.

Xcell 3400 Plus


The Xcell 3400 Plus solar cell interconnection platform with its innovative and now improved soldering
head embodies all of the features which have made our previous stringer machines industry leading
products. Firmly rooted in proven technology, the Xcell 3400 Plus was enhanced by customer inputs
as well as ongoing process research. These enhancement steps ensure a product which will satisfy
your string quality goals without compromising throughput. This 600 cell/hour solar cell interconnection
platform lives up to Komax Solars commitment to bring you closer to grid parity by utilizing our latest
technological advancements.

THE WAY TO MAKE IT | PLUS

Solar cells are valuable. The Xcell 3400 Plus


is therefore equipped with a strongly enhanced
induction coil. This coil design enables focusing
the induction field more precisely and provides a
gentler solder cycle. This new process feature will
drastically increase product yield.

Repeatable and reliable process results


during manufacturing. The Xcell 3400 Plus
features highly accurate preheated and heated
outer chucks achieving a temperature variation
within 3C relative to the set point, thereby
reducing thermal stress across the solar cell.

Full functionality regardless of compact


space contentions. The Xcell 3400 Plus
provides a newly designed two-zone center chuck
allowing independent control of pre-heat and heat
settings. This is another enhanced feature which
allows controlling the process windows more
accurately.

Solar cells deserve to be handled with care.


The Xcell 3400 Plus operates with redesigned
ribbon hold down weights which are optimized for
improved ribbon management. This extensively
tested enhancement ensures the hold down force
is sufficient yet gentler on solar cells, and helps
maintain proper ribbon placement every time.

Technical Data
Maximum Throughput
500 600 cells/h
(depending on cells per string)
Breakage Rate
Less than 0.3% (down to 160 m)
Technical Availability
> 95%
Solar Cell Range and Type
Thickness: 160 300 m
Shape: square/pseudo square
Dimension:
100 x 100 mm, 2 BB
125 x 125 mm, 2,3 BB
156 x 156 mm, 2,3 BB
156 x 78 mm, 2,3 BB
210 x 105 mm, 3 BB (option)
Interconnect Ribbons Spacing
41.5 mm 80.0 mm
Solar Cell Spacing
2.0 mm 100 mm
String Length
100 mm 2500 mm

Komax Solar Inc.


20 Innovation Drive
York, PA 17402 (USA)
Phone +1 717 755 6800
sales.yok@komaxsolar.com
www.komaxsolar.com

THE WAY TO MAKE IT

Your Benefits:
Noise Level
< 72 dBA
Electrical Connection
Connection:
3 x 208 480 V / 50 60 Hz
Consumption: 5 kW (average)
18 kW (peak)
Compressed Air
Pressure: 0.5 0.6 MPa
Consumption: 370 l/min
Drops: 1 per Machine
Fume Extraction
External or Optional Self Contained
Minimum airflow required: 320m3/h
Environment
Temperature: 5 40 C
Relative Humidity: < 80%
Weight
2040 kg

High throughput
High yield
Enhanced state of the art
process technology
Maintenance free, patented,
servo controlled transfer system
AccuTrack, produces perfect
strings with a gentle motion for
thin cell handling
Closed-loop induction soldering
Less contamination of cell with
non-contact fluxing method
Different Offloading Methods
Manual Offloading
Offloading in Trays
Offloading on Glass
Integrated in Matrix Assembly
System
Upgrade Kits
Xcell 3400 to Xcell 3400 Plus
Xcell 3300 to Xcell 3400 Plus
Very best After Sales support
Commissioning
Production assistance
Progressive training courses for
advancing operator proficiency
Service and maintenance contracts
Worldwide customer service
network
Spare parts management and
express delivery

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