Document 121 1358167669

35-1150 kV
315-3500 A
Publication 11.2011
"IZOLYATOR" PLANT performs design, manufacturing, warranty and postwarranty service of highvoltage
bushings for various applications.
The enterprise is the main supplier of highvoltage bushings for power industry in Russia and CIS countries.
Hundreds of thousands of bushings were manufactured and are in operation now.
Production program:
bushings from 35 to
1150 kV for power
transformers and shunt
reactors
high current bushings

from 20 to 35 kV for
transformerstobusbar
connection
bushings from 110 to

500 kV for cable connection of transformers
bushings from 35 to
220 kV for high voltage
circuitbreakers
wall bushings from 66

to 220 kV
220 kV bushings for cominsulated

plete
SF6
switchgears
The bushings of any climaticdependent design version are available.

All the bushings are interchangeable with manufactured previously in regard of overall dimensions and connecting
dimensions.
Quality management system according to requirements of international

s t a d a r d
EN ISO 9001:2008 is operating at the plant.
All the bushings are certified for compliance with

State Standard GOST
1069381 and other regulatory documents of Russia's
Gosstandard.
The bushings also comply
with Standard IEC 60137.
Kinds of insulation
Highvoltage bushings for power transformers and reactors are produced with
two kinds of internal condensertype insulation: RIP (Resin Impregnated Paper) and
OIP (Oil Impregnated Paper).
Design of the bushing with

RIPinsulation
I
Internal RIPinsulation is the main
structural part of the bushing; it is the insulating body formed by winding dielectric
paper divided by conductive grading layers
on the central tube (figure 1).
The grading layers serve for optimal
distribution of electric field in radial and
dielectric strength values of both internal
II
and external insulation, including the lower

part of the bushing placed inside the
transformer or reactor.
RIPinsulation is manufactured by winding crepe paper produced by Weidmann
Systems International AG (Switzerland) or
Karl
Fislage
GmbH
&
Co.
KG(Germany), then the paper is impreg-
SHED PROFILE
II
TEST TAP (side view)
Geometric dimensions may vary,

providing required creepage distance.
Figure 1
H I G H VO LTAG E B U S H I N G S F O R P OW E R T R AN S F O R M E R S AN D R E AC TO R S
axial directions, providing the highest
Design of bushing with condenser type RIP insulation.
nated with epoxy compound under vacuum and

subsequently solidified under pressure.
Silicone rubber insulation is offered as an

alternative to porcelain insulation at bushings
RIPinsulation has practically no gas inclusions.
with internal RIP insulation (figure 2).

The bushings equipped with such insulation
After thermal treatment and varnishing of
have the following advantages:
external surface, the insulating body forms a
absolutely dry, explosionproof design requir-
solid kernel, and a coupling is mounted on it
ing no maintenance;
under press fit.
high tracking resistance, hydrophobic behav-
The main advantages of RIPinsulation are
ior
of
external
insulation
preventing
high reliability and long service life performance
flashover without cleaning its surface, even
due to its low dielectric losses, low level of par-
in case of simultaneous exposure to moisture
tial discharges in the insulation, and high ther-
and contamination;
mal stability.
external insulation fins having constant or

varying spread, according to individual cus-
External insulation covers the upper part of
tomer's requirements;
the insulating body located outside the trans-
seismic load resistance;
former or reactor and is made of porcelain or
damageproof external insulation made of
silicone rubber.
organicsilicon composition, reducing risk of

damage during transportation and mounting;
Porcelain insulation is the porcelain housing

with the flange mounted on its top. The joints
between the porcelain housing, connecting
sleeve and the upper flange are sealed by gaskets made of oil resistant rubber.
minimum weight;
environmental safety;
stability of properties during the whole operation life.
Silicone rubber insulation is moulded of
Compression of gaskets is provided by the

spring tightening device ensuring stable strain
in case of length change of the insulating body
and porcelain housing in the range from 60 to
+120.
elastic material created on the basis of

proprietary organicsilicon compositions of
RTV2 type by Wacker Chemie GmbH,
Germany.
Moulded and polymerization takes place
The space between the insulating body and

porcelain housing is stuffed with filler for protection from moistering.
directly at the insulating body, thus completely

excluding usage of filler including the transformer oil. Besides, no spring tightening device
The design of the bushing ensures its
is needed.
reliable leaktightness.
Leaktightness of the transformer is ensured
even in case of damaging the bushing's porcelain housing. The spring tightening device is
placed
under
the
protective
casing,
leaktightness between the central tube and the

upper flange is provided by two rubber Oring
gaskets.
Pressure compensator is intended for

compensating changes of oil volume caused by
temperature variations. It is used only in the
bushings with external porcelain insulation
where transformer oil is used as a filling material. The compensator is provided by the gas
cushion located in the upper part of the bush-
ing.
Oil level is checked visually through the
oillevel sight glass at the protective housing.
Test tap connected to the last grading

layer of the insulating body serves for checking the internal insulation. The test tap shall
be obligingly grounded when measurements
are not performed (figures 1,2).
The design of test tap equipped with
springloaded contact anticipates connection
of diagnostic tools during operation.
Transportation and storage of the bushing require protection against moisture and
mechanical damage of the lower part of the
varnished surface of the body, submerged in
transformer oil during operation. Polyethylene
tin cylinder is used for this purpose.
Shield installed at the bottom part of the
bushing and intended for the electric field
compensation
SHED PROFILE
Geometric dimensions may vary,

providing required creepage distance.
Figure 2
Design of bushing with silicone rubber insulation.
II
TEST TAP
(except III90110/2500)
cover with silica gel desiccant and bakelite or
II
Design of the bushing with

OIPinsulation
Internal OIP insulation is the main structural
part of the bushing. It is the insulating body formed
by winding dielectric paper divided by conductive
grading layers on the central or winding tube (figure 3).
The grading layers serve for optimal distribution
of electric field in radial and axial directions, providing the highest dielectric strength values of both
internal and external insulation, including the lower
part of the bushing placed inside the transformer or
reactor.
For bushings with pulledthrough type connection*, which have high current rating, winding is
made around a separate tube so that a channel is
formed between the central tube and the winding
tube, where oil circulates to cool and level the temperature of the insulation body during operation.
For bushings with other type of connection, the
inside space of the central tube serves as such a
channel.
I
In 750 kV bushings for reactors and 1150 kV

bushings for transformers (figure 4), internal insulation is divided into two parts the inner and the
outer insulation, so that additional oil circulation
channel is formed to achieve better cooling.
Prior to assembly the frame is vacuum dried.
After assembly the bushing is vacuum treated and
impregnated with transformer oil. Thermovacuum
treatment parameters ensure high reliability and
* See section "Connection".
Figure 3
TEST TAP (side view)
Design of bushing with condensertype OIPinsulation and gas cushion.
longterm performance of insulation during operation of the bushing.

External porcelain insulation consists of the upper and bottom
housings. Together with the coupling and the protective casing,
they form a hermetically sealed oilfilled cavity where the insulation
body is placed.
The top and bottom butt ends of the cavity are covered by
flanges. The joints between the porcelain housings, coupling and
protective casing are sealed by gaskets made of oil resistant rubber. Stable compression of gaskets is provided by spring tightening
device, compensating the length change of the parts when temperature varies in the range from 60 to +120. Compression of gaskets sealing joints between the central tube and the flange is
ensured by bolts.
Pressure compensator is intended for compensation of
changes of oil volume caused by temperature variations and is
located in the upper part of the bushing or in the external pressure
tank mounted at the transformer tank lid.
Gas cushion or leakproof metal bellows may be used as compensator.
Oil level in the bushings with gas cushion is checked visually
through the oillevel sight glass at the protective housing.
Test tap connected to the last grading layer of the insulating

body serves for checking the internal insulation. The test tap shall
be obligingly grounded when measurements are not performed (fig.
3).
The shield for leveling electric field is mounted in the lower part
of the bushing, except the bushings for reactors and some types of
transformers which have the shield as integral part of the design.
The shield is not mounted at the upper part of the bushings
(except 1150 kV bushings): special tests confirmed absence of
corona discharge for voltage which is 10% higher than the highest
operating phase voltage.
Modification
Earthquakeresistant bushings marked with "C" letter were additionally tested for maintaining operability in case of earthquakes
having magnitude up to 9 according to MSK64 scale, and guarantee keeping of operating parameters in case of earthquakes.
Highaltitude bushings marked with "" letter are intended for
usage at altitude over 1000 m above sea level.
Figure 4
1150kV bushing minus upper and
bottom shield.
Leaktightness of the bushing with bellows compensator is

checked by pressure indicator manometer.
Connection
Depending on the method of connection to the transformer coil or reactor
coil, the bushings are classified as
follows.
1. Pulledthrough type bushings,
which are connected by means of
pulling the copper cable of the tap (see
table 1) with soldered contact stud
BOTTOM PART
OF PULLED-THROUGH
TYPE BUSHING
through the central tube of the bushing

(figure 5).
The contact stud is supplied with the
bushing and is soldered to the tap at the
place of installation of the bushing.
2. The bottomconnected bushings,
featuring connection implemented by
clamping the tap cable with special bolts
(figures 6a, b) or nuts (figure 6c) at the
bottom contact tip of the bushing.
Figure 5
The bottomconnected bushings
Currentcarrying system of pulledthrough type

bushings.
with plugin connector, featuring connection implemented by inserting the

plug located at the bottom end of the
bushing into the socket at the end of the

tap (figure 6d).
In the first case, the tap cable from
the transformer winding serves as the
conductor, while in the second case
the bushing's central tube.
Table 1
Rated current, A
400
500
630
800
1000
1250
1600
2000
2500
Cable crosssection, mm2
1
1
1
1
x
x
x
x
150
185
300
300
1
2
3
3
4
4
4
500
300
185
240
300
400
500
Figure 6
Kinds of bottomconnected bushings.
For connecting leadin from the busbar, the terminal is
screwed to the threading of the upper contact stud (figure 7).

The terminal is supplied together with the bushing and is
fixed to the contact stud at the place of installation.
Technical data
The main information for choosing the bushing is contained in its code designation (figure 8).
Technical specifications, overall, fitting and connecting
dimensions of the bushings are presented at figures 57 and
in table 2.
High altitude
Hermetic design version
Extended lower part (standard length by default)
Internal RIPinsulation
Internal OIPinsulation
External silicone rubber insulation (porcelain by default)
Bushing for shunt reactors
Bushing for transformers (autotransformers)
III60220/2000
Rated current, A
Rated voltage, kV
Limit angle of vertical orientation, angular degree
External insulation category depending on ambient
contamination, according to GOST 992089 and
Standard IEC 60137
Figure 7
Kinds of terminal plates.
Figure 8
Key to bushing designation

code.
80
Table 2. Part 1 of 7
Technical data of high voltage bushings.
RIP
72,5
42
1250 140
IV-60-52/630
.686351.167
RIP
52
30
630
IV-60-52/800
.686351.167-01
RIP
52
30
IV-90-52/2000
.686351.257
RIP
52
III-60-72,5/630
.686351.101
RIP
III-90-72,5/630
.686351.201
7e
Switching impulse
250 /2500 s
95
1 minute, 50 Hz
Connection type, figure No.
3500
Weight, kg
Rated current, A
25
Test cantilever load, N
Phase to earth voltage, kV
40,5
Creepage distance, mm
Rated voltage, kV
RIP
Bushing type
Drawing No.
Lightning impulse
1.2/50 s
Type of internal insulation
Test voltage, kV
95
190
1160 3150
325
1800 2000 110 5,7e
95
250
1900 1600
60
800
100
250
1900 1250
60
30
2000
70
170
1650 1250
50
72,5
42
630
140
325
1810 1000
62
RIP
72,5
44
630
140
325
1800 2000 29,5 5,7
III-60-72,5/2000
.686351.102
RIP
72,5
44
2000 140
325
1810 3150 143 5,7e
III-90-72,5/2000
.686351.202
RIP
72,5
44
2000 140
325
1800 3150
78
5,7e
III60126/800
.686352.103
RIP
126
73
800
230
550
3150 1250
89
5,7
III90126/800
.686352.203
RIP
126
73
800
230
550
3150 1250
42
5,7
III60126/800
.686352.303
RIP
126
73
800
230
550
3150 1250
86
5,7
III60126/800
.686352.10301
RIP
126
73
800
230
550
3150 1250
87
5,7
40.5 kV bushings
III-60-40,5/3500
.686351.154
36 kV bushings
IV-60-36/1250
.686351.168
52 kV bushings
72.5 kV bushings
5,7
126 kV bushings
TOP VIEW
Enlarged
Overall, fitting and connecting dimensions of high voltage bushings.
L1
L2
L3
arcing
distance
transformer tap
length
housing/shield
diameter
max.
passthrough
length of bottom
part
current transformer length
height of central
flange
Bushing type
Drawing No.
length of bushing
Dimensions, mm
L4
L5
1645 670
400 125 460
1480 470
300
IV-60-52/630
.686351.167
1360 550
IV-60-52/800
.686351.167-01
1400 315
IV-90-52/2000
.686351.257
1385 500
D3
Bottom
shield
Mounting flange*
D1
D2
d
nholes
Pulled throungh type

connection
L6
D4
d1 d2
n1holes
d3
d4
183 106 270 225 20/6 25
183 106 290 250 15/8
300 125 620 1365 186 106 290 250 15/8
106 225 200 15/6
125 620 1130 186 106 350 300 20/8
970 148 106 350 300 20/8
50
80
30
36
50
80
30
30
36
50
80
30
30
36
50
80
30
40.5 kV bushings
III-60-40,5/3500
.686351.154
36 kV bushing
IV-60-36/1250
.686351.168
460
125 620 1130 186 106 290 250 15/8 25
250 115 560
72.5 kV bushings
III-60-72,5/630
.686351.101
1360 315
III-90-72,5/630
.686351.201
1235 315
III-60-72,5/2000
.686351.102
1980 785
300
620 1643 255 165 528 480 24/9
60
165
32/4 89
III-90-72,5/2000
.686351.202
1825 785
500
598 1470 220 165 528 480 24/9
60
165
32/4 89
III60126/800
.686352.103
2080 660
200 125 1000 1850 186 106 350 300 24/8 25
30
36
50
80
30
III90126/800
.686352.203
2030 660
200 125 1055 1770
30
37
50
80
30
III60126/800
.686352.303
2080 660
200
30
36
50
80
30
III60126/800
.686352.10301
2190 770
300 125 1000 1960 186 106 290 250 15/8 25
30
36
50
80
30
607
126 kV bushings
106 350 300 24/8 25
1000 1850 186 106 350 300 24/8
* Connecting dimensions of the mounting flange may be modified according to Customer's requirements.
52 kV bushings
Weight, kg
800
230
550
3150 1250
40
5,7
III60126/800
.686352.30301
RIP
126
73
800
230
550
3150 1250
85
5,7
III60126/800
.686352.10302
RIP
126
73
800
230
550
3150 1250
92
5,7
III90126/800
.686352.20302
RIP
126
73
800
230
550
3150 1250
44
5,7
III60126/800
.686352.30302
RIP
126
73
800
230
550
3150 1250
88
5,7
III60126/800
.686352.10303
RIP
126
73
800
230
550
3150 1250 102 5,7
III90126/800
.686352.20303
RIP
126
73
800
230
550
3150 1250
55
5,7
III60126/800
.686352.30303
RIP
126
73
800
230
550
3150 1250
98
5,7
IV60126/800
.686352.10304
RIP
126
73
800
230
550
3900 1250 112 5,7
III90126/800
.686352.20304
RIP
126
73
800
230
550
3150 1250
III60126/800
.686352.30304
RIP
126
73
800
230
550
3900 1250 100 5,7
III-90-126/800
.686352.203-05
RIP
126
73
800
230
550
3150 1250
41
5,7
III-90-126/800
.686352.203-06
RIP
126
73
800
230
550
3150 1250
39
5,7
IV-90-126/800
.686352.203-07
RIP
126
IV-60-126/800
.686352.303-05
RIP
126
73
800
230
550
3150 1250
98
5,7
III-60-126/2000
.686352.104
RIP
126
73
2000 230
550
3150 4000 155 5,7e
Switching impulse
250 /2500 s
73
1 minute, 50 Hz
126
Lightning impulse
1.2/50 s
Rated current, A
RIP
Rated voltage, kV
III90126/800
.686352.20301
Bushing type
Drawing No.
Test voltage, kV
126 kV bushings (continuation)
TOP VIEW
Enlarged
10
41
5,7
800
L1
L2
L3
arcing
distance
transformer tap
length
housing/shield
diameter
max.
passthrough
length of bottom
part
height of central
flange
Bushing type
Drawing No.
length of bushing
Dimensions, mm
L4
L5
D3
Bottom
shield
Mounting flange*
D1
D2
d
nholes

connection
L6
D4
d1 d2
n1holes
d3
d4
30
37
50
80
30
30
36
50
80
30
III90126/800
.686352.20301
2140 770
300 125 1055 1880
III60126/800
.686352.30301
2190 770
300
III60126/800
.686352.10302
2390 970
500 125 1000 2160 186 106 290 250 15/8 25
30
36
50
80
30
III90126/800
.686352.20302
2340 970
500 125 1055 2080
30
37
50
80
30
III60126/800
.686352.30302
2390 970
500
30
36
50
80
30
III60126/800
.686352.10303
2390 970
200 125 1000 2160 186 106 535 480 24/9 25
30
36
50
80
30
III90126/800
.686352.20303
2340 970
200 125 1055 2080
30
37
50
80
30
III60126/800
.686352.30303
2390 970
200
30
36
50
80
30
IV60126/800
.686352.10304
2390 770
300 125 1200 2160 186 106 290 250 15/8 25
30
36
50
80
30
III90126/800
.686352.20304
1980 610
300 125 1055 1715
30
37
50
80
30
III60126/800
.686352.30304
2390 770
300
1200 2160 186 106 290 250 15/8
30
36
50
80
30
III-90-126/800
.686352.203-05
1980 610
300
1055 1715 148 106 290 250 15/8 25
30
37
50
80
30
III-90-126/800
.686352.203-06
1845 475
170
1055 1630 148 106 290 250 15/8 25
30
37
50
80
30
IV-60-126/800
.686352.303-05
2280 660
200
1200 2050 186 106 350 300 24/8
30
36
50
80
30
III-60-126/2000
.686352.104
2275 720
400
960 1920 260 165 420 380 22/12
60
165
32/4 89
106 290 250 15/8 25
1000 1960 186 106 290 250 15/8
106 290 250 15/8 25
1000 2160 186 106 290 250 15/8
106 535 480 24/9 25
1000 2160 186 106 535 480 24/9
106 290 250 15/8 25
IV-90-126/800
.686352.203-07
126 kV bushings
11

5,7e
550
3150 4000
III-60-126/2000
.686352.104-01
RIP
126
73
2000 230
550
3150 4000 165 5,7e
III-90-126/2000
.686352.204-01
RIP
126
73
2000 230
550
3150 4000
IV-60-126/2000
.686352.104-02
RIP
126
73
2000 230
550
3900 4000 200 5,7e
IV-90-126/2000
.686352.204-02
RIP
126
73
2000 230
550
3900 4000
IV-60-126/2000
.686352.104-03
RIP
126
73
2000 230
550
3900 4000 205 5,7e
IV-90-126/2000
.686352.204-03
RIP
126
73
2000 230
550
3900 4000 100 5,7e
IV-60-126/2000
.686352.104-04
RIP
126
73
2000 230
550
3900 4000 202 5,7e
IV-90-126/2000
.686352.204-04
RIP
126
73
2000 230
550
3900 4000
III-60-126/2000
.686352.104-05
RIP
126
73
2000 230
550
3150 4000 172 5,7e
III-60-126/2000
.686352.104-06
RIP
126
73
2000 230
550
3150 4000 182 5,7e
III-60-126/2000
.686352.106
RIP
126
73
2000 230
III-60-126/2000
.686352.107
RIP
126
73
2000 230
550
3150 1600 125
7e
III-90-126/2500
.686352.207
RIP
126
76
2500 230
550
3150 4000
75
7e
III-60-126/2000
.686352.107-01
RIP
126
73
2000 230
550
3150 1600 130
7e
III-90-126/2500
.686352.207-01
RIP
126
76
2500 230
550
3150 4000
78
7e
III-60-126/2000
.686352.150
RIP
126
2000
IV-90-126/1250
.686352.208
RIP
126
1250
III-90-126/800
.686352.248
RIP
126
550
3150 3150
40
5,7
2000 230
Lightning impulse
1.2/50 s
73
Switching impulse
250 /2500 s
126
1 minute, 50 Hz
RIP
Rated voltage, kV
III-90-126/2000
.686352.204
Bushing type
Drawing No.
Rated current, A
85
Weight, kg
Test voltage, kV
TOP VIEW
Enlarged
12
76
800
230
92
94
95
5,7e
5,7e
5,7e
L1
L2
L3
arcing
distance
transformer tap
length
housing/shield
diameter
max.
passthrough
length of bottom
part
height of central
flange
Bushing type
Drawing No.
length of bushing
Dimensions, mm
L4
L5
D3
Bottom
shield
Mounting flange*
D1
D2
d
nholes

connection
L6
D4
d1 d2
n1holes
d3
d4
III-90-126/2000
.686352.204
2210 720
400
1045 1890 220 165 420 380 22/12
60
165
32/4 89
III-60-126/2000
.686352.104-01
2575 1020 400
960 2220 260 165 420 380 22/12
60
165
32/4 89
III-90-126/2000
.686352.204-01
2510 1020 400
1045 2190 220 165 420 380 22/12
60
165
32/4 89
IV-60-126/2000
.686352.104-02
2620 720
400
1305 2265 260 165 420 380 22/12
60
165
32/4 89
IV-90-126/2000
.686352.204-02
2460 720
400
1295 2140 220 165 420 380 22/12
60
165
32/4 89
IV-60-126/2000
.686352.104-03
2920 1020 400
1305 2565 260 165 420 380 22/12
60
165
32/4 89
IV-90-126/2000
.686352.204-03
2760 1020 400
1295 2440 220 165 420 380 22/12
60
165
32/4 89
IV-60-126/2000
.686352.104-04
2670 770
400
1305 2315 260 165 420 380 22/12
60
165
32/4 89
IV-90-126/2000
.686352.204-04
2510 770
400
1295 2190 220 165 420 380 22/12
60
165
32/4 89
III-60-126/2000
.686352.104-05
2575 1020 400
960 2220 260 165 528 480 24/9
60
165
32/4 89
III-60-126/2000
.686352.104-06
2575 1020 400
960 2220 260 165 690 650 24/12
60
165
32/4 89
III-60-126/2000
.686352.106
III-60-126/2000
.686352.107
2422 925
300 125 1000
105 290 250 15/8 25
210 190
III-90-126/2500
.686352.207
2360 925
300
1055
105 290 250 15/8
210 190
III-60-126/2000
.686352.107-01
2515 1020 500 125 1000
105 290 250 15/8 25
210 190
III-90-126/2500
.686352.207-01
2455 1020 500
1055
105 290 250 15/8
210 190
2175 805
1055 1915 148 106 400 350 24/6
60
30
III-60-126/2000
.686352.150
IV-90-126/1250
.686352.208
III-90-126/800
.686352.248
400
120
126 kV bushings
13
1 minute, 50 Hz
Switching impulse
250 /2500 s
630
275
650
4495 3150 190
III-60-172/800
.686352.109
RIP
172
100
800
275
650
3900 1250 190 5,7
III-60-172/800
.686352.109-01
RIP
172
100
800
275
650
3900 1250 195 5,7
III-90-172/800
.686352.209
RIP
172
104
800
275
550
4250 4000 100 5,7
III-60-172/1000
.686352.111
RIP
172
104
1000 275
650
4250 4000 265 5,7c
III-60-172/1000
.686352.111-01
RIP
172
104
1000 275
650
4250 4000 255 5,7c
III-60-172/1000
.686352.112
RIP
172
104
1000 275
650
4250 4000 220 5,7c
III-60-172/2000
.686352.110
RIP
172
104
2000 275
650
4320 5000 280 5,7e
III-90-172/2000
.686352.210
RIP
172
104
2000 275
650
4250 5000 160 5,7e
III-60-252/1000
.686353.115
RIP
252
153
1000 460
1050 6300 1600 292 5,7b
III-60-252/2000
.686353.114
RIP
252
146
2000 460
1050 6300 5000 455 5,7e
III-90-252/2000
.686353.214
RIP
252
146
2000 460
1050 6300 5000 270 5,7e
III-60-252/2000
.686353.113
RIP
252
146
2000 460
1050 6300 4000 400 5,7e
III-90-252/2000
.686353.213
RIP
252
146
2000 460
1050 6300 5000 230 5,7e
IV-90-252/2000
.686353.213-02
RIP
252
146
2000 460
1050 7900 5000 255 5,7e
III-60-252/2000
.686353.113-01
RIP
252
146
2000 460
1050 6300 4000 427 5,7e
III-90-252/2000
.686353.213-01
RIP
252
146
2000 460
1050 6300 5000 250 5,7e
Weight, kg
Rated current, A
84
145
Rated voltage, kV
RIP
Bushing type
Drawing No.
Lightning impulse
1.2/50 s
Test voltage, kV
145 kV bushings
IV-60-145/630
.686352.166
172 kV bushings
252 kV bushings
TOP VIEW
Enlarged
14
L1
L2
L3
arcing
distance
transformer tap
length
housing/shield
diameter
max.
passthrough
length of bottom
part
height of central
flange
Bushing type
Drawing No.
length of bushing
Dimensions, mm
L4
L5
D3
Bottom
shield
Mounting flange*
D1
D2
d
nholes
L6
D4

connection
d1 d2
n1holes
d3
d4
145 kV bushings
IV-60-145/630
.686352.166
2640 800
300
1380 2385 260 165 350 310 16/12
56
70
130
30
III-60-172/800
.686352.109
2695 850
300
1363 2435 260 165 350 310 22/12
30
56
70
130
30
III-60-172/800
.686352.109-01
2695 850
400
1363 2435 260 165 400 350 24/6
30
56
70
130
30
III-90-172/800
.686352.209
2575 850
300
1400 2265 220 165 350 310 22/12
30
56
70
130
30
III-60-172/1000
.686352.111
2920 1075 300
1380 2670 260 165 670 620 24/9
19/4 56
70
130
40
III-60-172/1000
.686352.111-01
2920 1075 450
1380 2670 260 165 530 480 24/9
19/4 56
70
130
40
III-60-172/1000
.686352.112
3030 1180 300
1325 2770 260 165 670 620 24/9
28/3
85
130
40
III-60-172/2000
.686352.110
3125 1000 500
1475 2765 300 198 420 380 22/12
60
165
32/4 89
III-90-172/2000
.686352.210
2960 1000 500
1450 2460 270 198 420 380 22/12
60
165
32/4 89
III-60-252/1000
.686353.115
3805 1025 400
1960 3490
450 400 22/12
60
165
56
III-60-252/2000
.686353.114
4800 1905 1140
2025 4470 276 198 760 720 24/16
90
251
32/4 89
III-90-252/2000
.686353.214
4530 1905 1140
2100 4025
760 720 24/16
91
251
32/4 89
III-60-252/2000
.686353.113
4275 1380 600
2025 3945 276 198 600 560 24/16
90
251
32/4 89
III-90-252/2000
.686353.213
4005 1380 600
2100 3500
600 560 24/16
91
251
32/4 89
IV-90-252/2000
.686353.213-02
4505 1380 700
2600 4000
600 560 24/16
91
251
32/4 89
III-60-252/2000
.686353.113-01
4275 1380 600
2025 3765 276 198 760 720 24/16
90
251
32/4 89
III-90-252/2000
.686353.213-01
4005 1380 600
2100 3500
91
251
32/4 89
760 720 24/16
30
15
H i g h vo l t a g e b u s h i n g s f o r p owe r t ra n s f o r m e r s a n d re a c t o r s
252 kV bushings
172 kV bushings
Weight, kg
Lightning impulse
1.2/50 s
Switching impulse
250 /2500 s
1 minute, 50 Hz
Rated current, A
Rated voltage, kV
Bushing type
Drawing No.
Test voltage, kV
TOP VIEW
Enlarged
III-60-252/2000
.686353.116
RIP
252
153
2000 460
1050 6300 2500 370
7c
III-90-252/2000
.686353.216
RIP
252
146
2000 460
1050 6300 5000 190
7c
III-60-252/2000
.686353.117
RIP
252
153
2000 460
1050 6300 5000 390 5,7e
III-60-252/2000
.686353.118
RIP
252
146
2000 460
1050 6300 4000 320 6,7b
III-60-252/2000
.686353.119
RIP
252
146
2000 460
1050 6300 4000 310 6,7e
III-60-252/2000
.686353.119-01
RIP
252
146
2000 460
1050 6300 4000 315 6,7e
IV-60-252/2000
.686353.119-02
RIP
252
146
2000 460
1050 7900 4000 365 6,7e
III-60-252/2000
.686353.119-03
RIP
252
146
2000 460
1050 6300 4000 320 6,7e
III-60-252/2000
.686353.122
RIP
252
III-60-252/3150
.686353.153
RIP
252
152
3150 425
950
III-60-252/2000
.686353.164
RIP
252
146
2000 460
1050 6300 4000 310 6,7c
III-60-252/2000
.686353.164-01
RIP
252
146
2000 460
1050 6300 4000 315 6,7c
IV-60-252/2000
.686353.164-02
RIP
252
146
2000 460
1050 7900 4000 365 6,7c
III-60-252/2000
.686353.164-03
RIP
252
146
2000 460
1050 6300 4000 320 6,7c
IV-90-252/1600
.686353.223
RIP
252
1600
IV-90-252/800
.686353.249
RIP
252
146
800
III-60-363/1000
.686354.171
RIP
363
210
1000 510
950 1175 9050 2500 650 5,7b
III-90-363/1000
.686354.224
RIP
363
210
1000 510
950 1175 9050 2500 960 5,7b
2000
460
6300 4000 490
1050 7900 4000 282 5,7b
363 kV bushings
16
4
L1
L2
L3
arcing
distance
transformer tap
length
housing/shield
diameter
max.
passthrough
length of bottom
part
height of central
flange
Bushing type
Drawing No.
length of bushing
Dimensions, mm
L4
L5
D3
Bottom
shield
Mounting flange*
D1
D2
d
nholes
L6
D4

connection
d1 d2
n1holes
d3
d4
4155 1535 600
1960
165 670 620 24/16
III-90-252/2000
.686353.216
4025 1535 600
2145
225 165 670 620 24/16
III-60-252/2000
.686353.117
3965 1070 400
2025 3625 276 198 600 560 24/16
III-60-252/2000
.686353.118
3845 1225 300
1960
238 165 450 400 22/12
230 239
III-60-252/2000
.686353.119
3760 1030 300
1960
238 165 450 400 22/12 25
230 240
III-60-252/2000
.686353.119-01
3860 1130 400
1960
238 165 450 400 22/12 25
IV-60-252/2000
.686353.119-02
4260 1130 400
2360
III-60-252/2000
.686353.119-03
3960 1230 500
1960
III-60-252/3150
.686353.153
4330 1380 710
III-60-252/2000
.686353.164
175
70
175
90
251
32/4 89
230 240
238 165 450 400 22/12 25
230 240
238 165 450 400 22/12 25
230 240
2025
276 198 400 350 22/8
230 240
3655 1030 300
1960
238 165 450 400 22/12 25
230 240
III-60-252/2000
.686353.164-01
3755 1130 400
1960
238 165 450 400 22/12 25
230 240
IV-60-252/2000
.686353.164-02
4155 1130 400
2360
238 165 450 400 22/12 25
230 240
III-60-252/2000
.686353.164-03
3855 1230 500
1960
238 165 450 400 22/12 25
230 240
4990 1880 1045
2600 4690 270 210 550 500 24/12
120 251
30
89
III-60-363/1000
.686354.171
5815 2160 600
2770 5220 296 225 818 770 24/16
91
251
30/2 89
III-90-363/1000
.686354.224
5673 2160 600
2970 5220 270 240 818 770 24/16
91
251
30/2 89
III-60-252/2000
.686353.122
IV-90-252/1600
.686353.223
IV-90-252/800
.686353.249
363 kV bushings
17
III-60-252/2000
.686353.116
252 kV bushings
Weight, kg
Lightning impulse
1.2/50 s
Switching impulse
250 /2500 s
1 minute, 50 Hz
Rated current, A
Rated voltage, kV
Bushing type
Drawing No.
Test voltage, kV
363 kV bushings(continuation)
III-90-363/1000|
.686353.224-01
RIP
363
210
1000 510
950 1175 9050 2500 320 5,7b
III-60-363/2500
.686354.125
RIP
363
210
2500 510
950 1175 8000 3150 620 5,7d
III-90-363/2500
.686354.225
RIP
363
210
2500 510
950 1175 9000 3150 300 5,7e
III-60-363/1250
.686354.147
RIP
363
210
1250 510
950 1175 9050 2500 600 6,7
III-60-363/1250
.686354.147-01
RIP
363
210
1250 510
950 1175 9050 2500 612 6,7
III-60-550/800
.686355.128
RIP
550
334
800
680
1230 1550 13150 4000 1200 7
III-60-550/1600
.686355.173
RIP
550
300
1600 680
1230 1550 13150 5000 1900 7e
III-60-550/630
.686355.173-01
RIP
550
303
630
1230 1550 13150 3150 1400 7e
III-60-550/2500
.686355.172
RIP
550
303
2500 680
1230 1550 13150 2500 1230 5,7e
III-60-550/2500
.686355.172-01
RIP
550
303
2500 680
1230 1550 13150 2500 1230 5,7e
III-30-550/315
.686355.129
RIP
550
303
315
680
1230 1550 13735 2500 1150 5,7e
III-60-550/1250
.686355.146
RIP
550
334
1250 680
1230 1550 15125 4000 1200 5,7e
III-60-550/1251
.686355.146-01
RIP
550
334
1250 680
1230 1550 15125 4000 1180 5,7e
III-60-550/1600
.686355.146-02
RIP
550
334
1600 680
1230 1550 15125 4000 1200 5,7e
RIP
600
OIP
800
550 kV bushings
TOP VIEW
Enlarged
680
600 kV bushings
III-90-600/800
.686355.262
800
800 kV bushings
II-30-750/1000
.686345.011
18
4
462
1000 975
1550 2400 15750 2500 2750 5,7e
L1
L2
L3
arcing
distance
transformer tap
length
housing/shield
diameter
max.
passthrough
length of bottom
part
height of central
flange
Bushing type
Drawing No.
length of bushing
Dimensions, mm
L4
L5
D3
Bottom
shield
Mounting flange*
D1
D2
d
nholes

connection
L6
D4
d1 d2
n1holes
d3
d4
363 kV bushings
III-90-363/1000
.686353.224-01
5000 1490 600
2965 4550
225 450 400 22/12
91
251
30/2 89
III-60-363/2500
.686354.125
5290 1620 600
2770 4970 296 225 600 560 24/16
91
251
32/2 89
III-90-363/2500
.686354.225
5140 1615 600
2970 4820 270 240 600 560 24/16
90
250
32/4 89
III-60-363/1250
.686354.147
4685 1155 300
2770
296 225 450 400 22/12
230 239
III-60-363/1250
.686354.147-01
4885 1355 500
2770
296 225 450 400 22/12
230 239
III-60-550/800
.686355.128
6462 1790 600
3670
296 275 720 660 24/12
330 296
III-60-550/1600
.686355.173
7855 2750 1000
3955
1200 1130 24/16
277 490
III-60-550/630
.686355.173-01
8665 3850 2000
3670
296 275 1200 1130 24/16
490
III-60-550/2500
.686355.172
7470 2600 1000
3670 6520 296 275 1200 1130 24/16
175 282
28/4 89
III-60-550/2500
.686355.172-01
7540 2670 1000
3670 6520 296 275 1200 1130 24/16
280 400
28/4 89
III-30-550/315
.686355.129
7330 2205 700
3970 6625 296 320 1200 1130 24/16
III-60-550/1250
.686355.146
7515 2080 900 237 4240 6980 296 275 720 660 24/12 37
190 290
20/4 69
III-60-550/1251
.686355.146-01
7215 1780 600 237 4240 6680 296 275 720 660 24/12 37
190 290
20/4 69
III-60-550/1600
.686355.146-02
7515 2080 900 237 4240 6980 296 275 720 660 24/12 37
190 290
24/4 69
9430 2720 810 160 4900 7690 580 590 820 740 24/12 35
280 400
28/3 69
600 kV bushings
III-90-600/800
.686355.262
800 kV bushings
II-30-750/1000
.686345.011
19
4
30
550 kV bushings
Weight, kg
Lightning impulse
1.2/50 s
Switching impulse
250 /2500 s
1 minute, 50 Hz
Rated current, A
Rated voltage, kV
Bushing type
Drawing No.
Test voltage, kV

II-30-750/1000
.686345.009
OIP
800
455
1000 975
1550 2400 15750 2500 2700 5,7e
II-30-750/1000
.686345.011-01
OIP
800
462
1000 975
1550 2400 15750 2500 2840 5,7e
II-30-750/1000
.686345.009-01
OIP
800
455
1000 975
1550 2400 15750 2500 2790 5,7e
II-30-750/1250
.686345.010
OIP
800
462
1250 950
1550 2400 17700 2500 2800 6b,7d
II-30-750/1250
.686345.013
OIP
800
462
1250 975
1550 2400 17700 2500 2580 6b,7d
II-30-800/1000
.686346.145
OIP
800
1000
II-30-800/1000
.686346.145-01
OIP
800
1000
II-60-800/315
.686356.165
RIP
800
486
315
950
1550 2100 15750 4000 2110 5,7e
1200 kV bushings
-20-1150/1250
2.800.119
TOP VIEW
Enlarged
20
OIP 1200 694
1250 1150 1900 2700 18000 2500 11690 5,7d
L1
L2
L3
arcing
distance
transformer tap
length
housing/shield
diameter
max.
passthrough
length of bottom
part
height of central
flange
Bushing type
Drawing No.
length of bushing
Dimensions, mm
L4
L5
D3
Bottom
shield
Mounting flange*
D1
D2
d
nholes
L6
D4

connection
d1 d2
n1holes
d3
d4
800 kV bushings
II-30-750/1000
.686345.009
9430 2720 810 160 4900 7690 580 590 820 740 24/12 35
280 400
28/3 69
II-30-750/1000
.686345.011-01
9430 2720 810 160 4900 7690 580 590 1200 1130 24/16 35
280 400
28/3 69
II-30-750/1000
.686345.009-01
9430 2720 810 160 4900 7690 580 590 1200 1130 24/16 35
280 400
28/3 69
II-30-750/1250
.686345.010
10080 2720 810 160 5525
580 590 820 740 32/12 35
280 400
II-30-750/1250
.686345.013
9640 2410 810 160 5525
580 590 820 740 32/12 35
280 400
30
72
II-30-800/1000
.686346.145
8515 2605 750
4900 7910 415 405 1200 1130 24/16
1200 kV bushings
-20-1150/1250
2.800.119
11815 2855 800 230 7500 11063 530 850 1200 1130 25/16 31
28/4 85
21
4
II-60-800/315
.686356.165
II-30-800/1000
.686346.145-01
Testing and operation
Interchangeability
Every type of bushing passed acceptance tests for compliance with all requirements of State Standard GOST 1069381
and Standard IEC 60137.
The range of products being manufactured includes not only the bushings currently mounted on the newly made transformers and reactors, but also those
designed instead of the bushings manufactured previously. In this case, adequacy of the submerged bushing parts and
the length of the pulledthrough tap, as
well as fitting dimensions of the mounting
flange, are observed; if necessary, this is
coordinated with the transformer and
reactor manufacturers.
Every
manufactured
bushing
is
subjected to handover tests for the purpose
of checking its compliance with the requirements in regard of the type and quality of
manufacture, including test measurement of
partial discharge level and tg of the insulation, according to the mentioned documents.
The advantage of the bushings with solid
insulation as compared to oil impregnated
paper insulation is that oil contained in them
is not intended for active insulation.
Therefore, they need no regular condition
monitoring. Technical maintenance requires
only periodic (once in 4 years) measurement
of tg of the bushing insulation.
WEIGHT
DATE OF MANUFACTURE
DRAWING NUMBER
BUSHING TYPE
SERIAL NUMBER
NUMBER OF TECHNICAL SPECIFICATIONS

OR STATE STANDARD
Figure 9
22
Nameplate.
NOTES
23
NOTES
24
HIGH QUALITY OF OUR PRODUCTS ENSURE LONGTERM SAFE AND RELIABLE OPERATION
OF EQUIPMENT AT ELECTRIC POWER SUBSTATIONS UNDER ANY CONDITIONS AT THE MOST
IMPORTANT OBJECTS
110 kV/630 A bushings on the 40 MVA power transformer.
220 kV/2000 A bushings on the 200 MVA power transformer.
750 kV bushings on the shunt reactors 110 MVA.
330 kV bushings on the 125 MVA power transformer.
Massa Ltd. Company

77 Lenina st., Pavlovskaya Sloboda village, Istra district,
Moscow region 143581, Russia
Tel.: +7 (495) 727 3311
Fax: +7 (495) 727 3320
E-mail: aleksey.gavrilov@mosizolyator.ru
andrey.shornikov@mosizolyator.ru
www. mosizolyator.com
Izolyator Plant reserves the right to make changes in the subsequent publications of the catalogue
according to new developments, as well as Customers remarks and requests.

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35-1150 kV

high current bushings

bushings from 110 to

wall bushings from 66

220 kV bushings for cominsulated

The bushings of any climaticdependent design version are available.

Quality management system according to requirements of international

All the bushings are certified for compliance with

Design of the bushing with

and external insulation, including the lower

KG(Germany), then the paper is impreg-

TEST TAP (side view)

Geometric dimensions may vary,

axial directions, providing the highest

Design of bushing with condenser type RIP insulation.

nated with epoxy compound under vacuum and

Silicone rubber insulation is offered as an

RIPinsulation has practically no gas inclusions.

with internal RIP insulation (figure 2).

After thermal treatment and varnishing of

have the following advantages:

external surface, the insulating body forms a

absolutely dry, explosionproof design requir-

solid kernel, and a coupling is mounted on it

under press fit.

high tracking resistance, hydrophobic behav-

The main advantages of RIPinsulation are

high reliability and long service life performance

flashover without cleaning its surface, even

due to its low dielectric losses, low level of par-

in case of simultaneous exposure to moisture

tial discharges in the insulation, and high ther-

external insulation fins having constant or

External insulation covers the upper part of

the insulating body located outside the trans-

seismic load resistance;

former or reactor and is made of porcelain or

damageproof external insulation made of

organicsilicon composition, reducing risk of

Porcelain insulation is the porcelain housing

Compression of gaskets is provided by the

elastic material created on the basis of

The space between the insulating body and

directly at the insulating body, thus completely

The design of the bushing ensures its

leaktightness between the central tube and the

Pressure compensator is intended for

Test tap connected to the last grading

Geometric dimensions may vary,

Design of bushing with silicone rubber insulation.

cover with silica gel desiccant and bakelite or

Design of the bushing with

In 750 kV bushings for reactors and 1150 kV

TEST TAP (side view)

Design of bushing with condensertype OIPinsulation and gas cushion.

longterm performance of insulation during operation of the bushing.

Test tap connected to the last grading layer of the insulating

Leaktightness of the bushing with bellows compensator is

through the central tube of the bushing

The bottomconnected bushings

Currentcarrying system of pulledthrough type

with plugin connector, featuring connection implemented by inserting the

bushing into the socket at the end of the