Raptor XL1100 Cone Crushers

Raptor XL1100

Designed to set
production records
and deliver a
sustainable
advantage...
Our Raptor XL1100 cone
crushers are built to draw
up to 1,200 hp, delivering
remarkable productivity and
unmatched durability day-in
and day-out. Theyre backed
by the kind of responsive
service and support you
deserve from industry
professionals with over
100+ years of combined
crusher experience.

Performance
Previously our largest cone crusher
on the market, the Raptor XL1100
breaks productivity barriers and
features an integrated countershaft in
a three-arm mainframe for unmatched
durability. Whether accepting coarse
feeds, intermittent feeds, high yields
or simply high throughputs, the Raptor
XL1100 uniquely combines proven
and modern technology in an excellent
machine to meet those needs .
Automation Technology
FLSmidths Automated Control
System ensures continuous productivity, ease of operation, protection
of mission critical components and a
user friendly interface. All of the critical instrumentation required to apply
the latest automation technologies
are included with the Raptor XL1100.
Fully adaptable and globally supported, our experts have pioneered
automation technologies successfully
employed in cone crushers all over
the world and are leading innovators
in crusher automation tools.
Advanced Eccentric
The Raptor XL1100 eccentric is a
nodular iron casting, providing a
high strength material with excellent
machinability and surface finish
critical to bearing longevity
under high performance crushing
conditions.
Fail-Safe Hydraulics
The Raptor XL1100 incorporates a
heavy duty hydraulic configuration

that improves the durability of the

tramp release components, while
greatly reducing the number of
accumulators required. This delivers
superior performance and reliability
while dramatically reducing on-going
maintenance costs. Our Fail-Safe
Hydraulic Protection System provides an
external relief which prevents severe
structural overloads if an accumulator
bladder should fail. Both the hydraulic
system and the crusher are protected
with this additional security measure.
Reliability
The Raptor XL1100 cone crusher
has been designed to be the most
reliable high performance cone
crusher available. Spiral Bevel Gears,
Fail-Safe Hydraulics, Fault Protection Automation, Specialized Bronze
Metallurgy and a High Open Area
Mainframe make the Raptor XL1100
a superior and reliable choice.
Spiral Bevel Gears
Demanding users of high performance cone crushers require the
best available gear technology. The
XL1100 employs Spiral Bevel gear
technology for the best combination
of durability and reliability
while minimizing gear noise.
Service & Support
Excellence in global service and
support is the bedrock of FLSmidths
business philosophy. Our success
has been driven by partnering with
our customers and being responsive
to your feedback.

XL1100 Clearance Dimensions

(in)

(mm)

Clearance Required to Remove

Adj. Ring and Drive Assembly

215.1 in

5464 mm

Inside Diameter of Feed Hopper

98.4 in

2499 mm

Clearing Stroke Travel

5.22 in

133 mm

Height from Base to Top

of Feed Hopper

STD 153.3 in
SHD 145.1 in

3894 mm
3685 mm

Base to Bottom of Oil Piping

31.0 in

787 mm

Base to Bottom of
Main Frame Hub

12.2 in

310 mm

Base to Top of Feed Plate

115.0 in

2921 mm

Hub Diameter
of Main Frame

38.2 in

972 mm

Crusher Centerline to
Main Frame Flange

76.8 in

1950 mm

Clearance Required to Remove

Countershaft Assembly

171.9 in

4366 mm

Crusher Centerline to
End of Countershaft

112.2 in

2850 mm

Crusher Centerline to
Countershaft Housing Face

89.6 in

2276 mm

Clearance Required to
Remove Head Assembly

211.9 in

5381 mm

Clearance Required to
Remove Bowl Assembly

STD 224.0 in
SHD 215.8 in

5690 mm
5481 mm

All dimensions are for reference only and are not to be used for construction.

Raptor XL1100 Cross Section

XL1100 General Arrangement

All dimensions are for reference only and are not to be used for construction.

Product Gradation Table

Percent Passing For a Given Closed Side Setting
Average Feed Material (12 to 14 wi)
Product Size

3/8
(10 mm)

1/2
(13 mm)

5/8
(16 mm)

3/4
(19 mm)

7/8
(22 mm)

1
(25 mm)

1 1/4
(31 mm)

1 1/2
(38 mm)

4 (100 mm)
3 (75 mm)
2 (50 mm)
1-1/2 (38 mm)

2
(50 mm)
100

100

94-98

96-99

89-95

65-71

100

95-99

87-93

73-79

47-53

1 (25 mm)

95-99

92-97

82-88

71-77

46-52

37-43

25-31

3/4 (19 mm)

100

93-98

86-92

79-85

65-71

54-60

34-40

27-33

19-25

1/2 (13 mm)

89-95

75-81

63-69

52-58

40-46

33-39

19-25

15-21

11-17

3/8 (10 mm)

78-84

63-69

52-58

42-48

31-37

27-33

15-21

12-18

9-14

1/4 (6 mm)

52-58

40-46

33-39

26-32

19-25

16-21

9-15

6-12

4-11

Values listed will vary depending on feed distribution, cavity level, feed gradation, crushing chamber, moisture, and material density.

Raptor XL1100

Capacity Chart

Lifting Weights

Setting
mm

mt/hr
Min

mt/hr
Max

Short Head Fine

10

500

700

3/8

550

770

Short Head Medium

13

550

800

1/2

605

880

Short Head Medium

16

620

870

5/8

685

960

Short Head Medium

19

700

950

3/4

770 1050

Short Head X-Course

22

790

1200

7/8

871 1325

Standard Fine

25

895

1295

987 1428

Standard Medium

32

1150

1400

1-1/4 1270 1545

Standard Medium

38

1170

1450

1-1/2 1290 1600

1300

1600

1-3/4 1435 1765

4 to 6
2 to 4

Reduction 4 to 6 2 to 4
Ratio

Standard Coarse
45

Reduction

Ratio

Setting stph stph

Inches Min Max

As indicated above for 100 lbs. per cubic foot and impact work index of 13.
Short tons per hour based on open circuit crushing with material weighing 100 pounds per cubic foot. Values are
estimated instantaneous product samples, actual values may vary 15%. Factors that will vary throughput are;
feed gradation, cavity level, feed distribution, moisture content, and properties of the processed material.

Feed Openings
Closed Side Open Side
Setting A Setting B

Standard Coarse

Contact Factory

Main Lifting Items

(lbs.)

(kg)

Complete Crusher 336,330 152,560

Main Frame
Assembly
(Includes Main
Shaft and
Frame Liner)

119,000 53,980

Bowl Assembly
71,850 33,590
(Includes Bowl
Liner and Hopper
Assembly)
Adjustment Ring 47,370 21,680
(Includes
Clamping Ring)
Head Assembly
(Feed Plate
Assembly and
Mantle)

40,750 18,480

Countershaft
Box Assembly

6,920

3,140

Eccentric Assembly 20,960

(Includes
Counterweight)

9,510

Standard Medium

10.83
12.80
(275 mm) (325 mm)

Mantle

11,920

5,400

Standard Fine

9.65
12.01
(245 mm) (305 mm)

Bowl Liner

14,650

6,650

Standard Extra Fine

8.27
10.24
(210 mm) (260 mm)

Power Unit Dry

2,300

1,043

Power Unit Wet 3,790

1,720

Universal Extra Coarse

Contact Factory

Lube-Air Dry

4,250

1,930

Lube-Air Wet

Universal Coarse

6.30
8.27
(160 mm) (210 mm)

10,140

4,600

Universal Medium

5.51
7.87
(140 mm) (200 mm)

Lube-Water Dry 4,000

1,810

Universal Fine

3.15
(80 mm)

Lube-Water Wet 9,890

4,490

Air Cooler

2,720

Universal Extra Fine

5.71
(145 mm)

Contact Factory

6,000

NOTE:
1. Allowable casting weights vary 5%.

www.flsmidth.com

Automation
Raptor automated controls improve
cone crushing performance by
ensuring the crusher operates at
optimal efficiency:

Available in five packages for all

Raptor Cone Crusher models:
Basic Automation System
Automated Interlock System
Full Automation System
Custom Automation System
Remote Liner Calibration
System
Self-contained controllers provide
full-time monitoring and
automated controls

Package Lube & HPU

The Package Lube System is
designed and sized to provide the
necessary supply of clean and cooled
lubrication oil and is available in an
air-cooled or water-cooled package,
depending on requirement. Both
systems are skid-mounted, designed
to operate at a maximum pressure of
200 psi (13.8 Bars) and include:
Full flow oil filter with integral
pressure relief

Mineral Processing
Technology Center
FLSmidth Salt Lake City, Inc.
7158 S. FLSmidth Drive
Midvale, UT 84047-5559
Tel: +1 801-871-7000
Fax: +1 801-871-7001
E-mail: info.slc@flsmidth.com

Replaceable filter element and

two pressure switches to indicate
filter element conditions
Reservoir with oil level sensor,
temperature sensor and a
thermowell mounted oil heater
Submerged oil pump attached
to a vertically positioned electric
drive motor
Main system relief valve

The Hydraulic Power Unit is

designed and sized to provide the
necessary oil flow and pressures to
operate bowl clamping, bowl
adjustment, crusher cavity clearing
and the tramp release systems. The
power unit can be controlled locally at
the push button pendent or at the
Automated Control System (ACS)
touch screen.
The Hydraulic Power Unit includes:
Cabinet with an integral oil tank
and replaceable breather
Vertically mounted electric motor
Submerged hydraulic pump
Solenoid valves
Oil filter
Remote-mounted pushbutton
control panel

Raptor Manufacturing
Facility USA
FLSmidth Salt Lake City, Inc.
14425 Wagonseller Rd.
Pekin, IL 61554-8831
Tel: +1 309-353-9235
Fax: +1 309-353-5591
E-mail: RaptorSales@flsmidth.com

Copyright 2011 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes
no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general
reference only and may change at any time.

Revision 02/24/2011 slc-us

Capabilities