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Article history:
Received 2 April 2009
Accepted 2 February 2010
Available online 16 February 2010
In this paper the design process of robust H1 - control for a coaxial micro helicopter is presented. The
process starts with the development of a nonlinear dynamic model reecting all the important
elements of the helicopter. The corresponding system parameters are identied using measurement
data from test benches and real ight, as well as a nonlinear identication tool, the Covariance Matrix
Adaptation Evolution Strategy (CMA-ES). The identied and veried model is then used for the design of
H1 - controllers for attitude and heave control, which are successfully tested in ight on the real system.
& 2010 Elsevier Ltd. All rights reserved.
Keywords:
Helicopter
Control
H-innity
Identication
Model
Mixed sensitivity problem
1. Introduction
The interest in autonomous micro air vehicles (MAV) for tasks
such as surveillance and security, search and rescue or inspection
and exploration is still growing, and many vehicles are developed.
Especially micro helicopters are in the focus of the researchers
due to their ability to hover and their power to carry payload.
Existing micro helicopters are for example the muFR helicopter
developed by Epson (2004), the CoaX 2 developed at ETHZ
(Bermes, Leutenegger, Bouabdallah, Schafroth, & Siegwart, 2008)
and the MICOR developed by the University of Maryland
(Bohorquez, Rankinsy, Baederz, & Pines, 2003). The goal of the
European Framework project muFly is to develop a fully
autonomous micro helicopter in the size and mass of a small
bird. A big challenge and key point in the design of an
autonomous helicopter in such a size is the feedback control.
While the control of a full size and normal size RC-helicopter is
already very difcult, the micro helicopter additionally suffers
from faster dynamics, inaccurate actuators and low output quality
of lightweight sensors. Nevertheless, a very tight feedback control
is necessary for the foreseen missions and it is questionable if
traditional control approaches like PID controllers are the right
choice. It is more likely that higher order, model based controllers
are a better choice and more effective. There exist many works,
mainly on full scale helicopters, with various control techniques
such as linear quadratic Gaussian control (Zhao & Murthy, 2009),
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3. Nonlinear model
The nonlinear model developed for the muFly project is a
physical model based on the rigid body motion being presented in
detail in Schafroth, Bermes, Bouabdallah, and Siegwart (2009). In
this work, an overview is given, pointing out the specialties of the
muFly helicopter. The goal of the model is to be as simple as
possible, since it has to be used for the controller design. On the
other hand, the physics and dynamics of the different components
mounted on the muFly helicopter have to be reected accurately.
As common in aeronautics, an inertial J frame and a body xed
frame B are introduced, resulting in the transformation equation
for the position, velocities, angles and angular rates. Using
Newtonian mechanics the differential equations for the rigid
body motion in the body-xed frame located at the helicopters
center of gravity (CoG) are
2 3 2 3
2 3
p
u
u_
1
6 7 6 7
6 _ 7
4 v 5 f4 q 5 4 v 5
m
_
r
w
w
and
0
2 3
2 31
2 3
p
p
p_
6 7
6 7C
6_7
1 B
4 q 5 I @m4 q 5 I4 q 5A;
r
r
r_
with the body velocities u, v, w, the system mass m, the angular
velocities p, q, r the body inertia tensor I and the total external
force and moment vectors f and m. So far, the equations of motion
are independent of the ying platform and can be found in
literature, e.g. (Mettler, 2003). Now the platform dependent total
external force f and moment m vectors have to be dened.
The forces and moments acting on muFly can be summarized
as
f tup tdw g whub ;
m qup qdw rCup tup rCdw tdw qgyro;dw qgyro;up ;
with the terms: upper and lower rotor thrust vector tup and tdw,
gravity vector g, aerodynamic fuselage drag whub and rotor drag
torques qup and qdw, gyroscopic torques of the rotors qgyro,dw,
qgyro,up and the moments due to the cross product of the forces
not aligned with the CoG. Aerodynamic forces and moments on
the fuselage due to translation in the air are neglected since the
helicopter will mainly operate around hover condition. The next
step is to dene the single forces and moments.
The rotor thrust vector is dened as ti and rotor torque vector
qi as ti Ti nTi and qi Qi nQi , with i A fdw; upg for the lower and
upper rotor. In hover, the thrust and torque magnitude Ti and Qi of
a rotor with radius R can be dened as (Bramwell, 2001)
Ti cTi prR4 O2i cTi kT O2i ;
Qi cQi prR5 O2i cQi kQ O2i ;
with air density r, the thrust and torque coefcient cT and cQ, and
the rotor speed Oi .
The thrust vectors can be described using two tilt angles ai and
bi around the x- and y-axis Fig. 2 as
2
3
cos ai sin bi
6
7
sin ai
nTi 4
5:
cos ai cos bi
The rotor torque vectors are assumed to act only in the rotor
axis (z-axis), but it has to be considered that the lower rotor turns
clockwise, while the upper rotor turns counterclockwise as seen
from above.
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20
Roll
Pitch
Yaw
Angle []
15
10
5
0
5
0
Fig. 2. Visualization of the tilted thrust vector with tilt angles a and b.
0.2
0.4
0.6
0.8
1
1.2
Time [s]
1.4
1.6
1.8
Fig. 4. The reaction of the helicopter to an initial roll displacement of 203 with the
modeled stabilizer bar.
angle of the TPP and not that of the stabilizer bar. Thus the
equations for the tilting angles for the thrust vector are
Fig. 3. The principle of the stabilizer bar. Due to the high inertia the stabilizer bar
lags behind the roll/pitch movement, applies a cyclic pitch input to the rotor and
creates a redress moment.
The last torques result from the acceleration of the rotors. For
the case of the lower rotor this might be negligible, but the high
inertia of the stabilizer bar, mounted on the upper rotor, causes a
notable torque while accelerating the rotor. The gyroscopic torque
vectors are assumed to act only in the rotor axis direction with the
magnitude
_ :
Qgyro;i Jdrive;i O
i
Now the only missing part in the model is the dynamics of the
stabilizer bar, swash plate, servos and electro motors.
An important part of the system model is the stabilizer bar. In
simple words this stabilization mechanism gives cyclic pitch
inputs, similar to the swash plate, to the upper rotor to stabilize
the helicopter in ight. The stabilizer bar has a high inertia and
lags behind a roll or pitch movement of the fuselage as shown in
Fig. 3. Through a rigid connection to the rotor, this time delay
results in a cyclic pitching of the rotor blades and therefore to a
tilting of the tip path plane (TPP) (Leishman, 2006). If the
stabilizer bar is adjusted correctly, the thrust vector points in
the opposite direction of the roll or pitch movement causing a
redress moment.
The stabilizer bar following the roll/pitch movement can be
modeled as a rst order element (Mettler, 2003) as
a_ dw
1
ldw userv2 ySPmax adw ;
Tf;dw
b_ dw
1
ldw userv1 ySPmax bdw ;
Tf;dw
with the time constant Tf,dw, scaling factor ldw, maximal swash
plate tilting angle ySPmax and servo inputs userv,i.
Since the motor-controllers for the BLDC motors do not have a
speed control and no speed measurement output, the electro
motors have to be modeled as well. The equations for the rotor
speeds Oi are based on the well known electro motor equation
(Mueller & Ponick, 2006) and extended by the gear resulting in
the nal equation
2
_ kM Ubat umot;i kM kE igear Oi dR O cQi kQ Oi ;
Jdrive O
i
i
2
igear RO
igear Zgear
Z_ bar
1
fZbar ;
Tf;up
and four inputs (the two motors and the two servos)
z_ bar
1
yzbar ;
Tf;up
scaled to userv A f1; 1g and umot A f0; 1g. The nonlinear model is
shown in Fig. 5 as a block diagram.
with the angles between the rotor axis and the normal of the
stabilizer bar plane Zbar and zbar , and the time constants Tf,up. The
tilt angles of the thrust vector in the body-xed frame are the
differences between the two angles Zbar and zbar and the roll and
pitch angles scaled by a factor lup, since the interest is in the tilt
4. Parameter identication
In order to use the model for the controller design and
simulations, the missing parameters have to be identied and
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Stabbar
up, up
umot, up
Motor UP
up
Rotor UP
Tup
Qup
p, q, r
Rigid
umot, dw
Motor DW
dw
Rotor DW
Tdw
userv2
u, w, v formations
Motion
N, E, D
Qdw
dw, dw
userv1
Trans-
Body
Swash
Whub
Fuselage
Gravity
Plate
Drag
3
Measurement
LeastSquare
Current I [A]
2.5
2
1.5
1
0.5
0
3
4
5
Torque Q [Nmm]
Measurement
Leastsquare
7
Torque [Nmm]
adjusted to the real helicopter. The identication process is a nontrivial task especially since most of the parameters are coupled. In
order to minimize the complexity of the identication on real
ight data it is necessary to measure or estimate as many
parameters as possible beforehand.
All the mechanical properties such as mass, maximal swash
plate angle, gear ratio, rotor diameter or body inertias can easily
be measured or determined from the CAD design. The aerodynamical coefcients cT and cQ, determining the thrust and
torque values of the rotors, are identied by measuring the torque
and thrust of the lower and upper rotor on a coaxial rotor testbench designed for blade optimization (Schafroth, Bouabdallah,
Bermes, & Siegwart, 2008). Running the test bench in coaxial
conguration allows to include the thrust loss on the lower rotor
due to the down wash of the upper. The parameters for the low
cost off-the-shelf electro motors are not available, thus experimental data has to be used for the identication. Those motor
measurements have been done by our partner CEDRAT (2009) by
applying a constant voltage, varying the external torques on the
motors and measuring the rotational speed and current. The
_ 0
motor constants are identied using the stationary solution o
of the motor equation and the least-square method (LS) (Schwarz
& Kaeckler, 2004). Result plots for the identication are shown in
Fig. 6.
The remaining unknown parameters are identied dynamically using real ight data. Since the equations are not static
anymore, a dynamic identication process has to be used.
In this work the Covariance Matrix Adaptation Evolution
Strategy (CMA-ES) (Hansen & Ostermeier, 1996) approach is used
to identify the parameters of the nonlinear model. Similar to
quasi-Newton methods (Nocedal & Wright, 2006), the CMA-ES is a
second order approach estimating a positive denite matrix
within an iterative procedure. It differs from the quasi-Newton
methods in the way that instead of the inverse Hessian matrix
H 1 the covariance matrix C is estimated. This matrix is, on
convex-quadratic functions, closely related to the inverse Hessian
H 1. The key idea of the CMA-ES is to adapt the covariance matrix
in a way that the probability to reproduce successful mutation
steps is increased. Randomized search algorithms like the CMA-ES
are regarded to be robust in a rugged search landscape, which can
comprise discontinuities or local optima. The CMA-ES in particular is designed to tackle, additionally, ill-conditioned, nonseparable, nonlinear and non-convex problems in dimensions of
three to one hundred and thus it constitutes an adequate tool to
identify the parameters using multiple sets of measurement data.
The exact formulation of the optimization algorithm is well
described in Hansen (2009). For the practical application of the
CMA-ES it is important to set adequate initial conditions and, even
6
5
4
3
2
1
0
0.7
0.8
0.9
1.1
1.2
RPM []
1.3
1.4
1.5
x 104
Fig. 6. Least square result plots for the electro motor parameter identication.
more important, feasible boundaries for the parameters. Otherwise the algorithm ts the simulation output to the measurement
data while neglecting the physics.
For recording the ight data, the helicopter is steered by a
pilot. In order to cover as much frequency bandwidth as possible,
a chirp signal is generated and superimposed on the pilot input.
However, the helicopter is not adequately controllable in open
loop by a pilot. Therefore, an additional PID controller is used to
control attitude and help the pilot. Effectively, the pilot controls
the set point values of the PID controller. The controller is not
problematic for the parameter identication, since the actuator
signals are recorded and sent together with the sensor data.
Hence the identication of the system is independent of the
controller. As a visualization the identication process is shown in
Fig. 7. It shows the reference value input r(t) of the pilot as the
input of the PID controller. The output of the controller u(t), the
motor and servo inputs, is sent to the helicopter and the nonlinear
^
model, where a new output yt
is predicted. This output is
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PID
()
muFly
Nonlinear
Model
Parameter
Adaptation
(CMA-ES)
5. Controller design
Minimizing
Motor PPM []
1
0.95
0.9
0.85
0.8
0.75
0.7
0.65
0.6
0.55
Motor Down
Motor Up
55
Altitude z [m]
Since only sensors for the attitude angles and the distance to
the ground are mounted on the helicopter, the model is reduced
by the horizontal linear motion states, resulting in a state-space
system of 14 states. The identication is split into two subsystems
heave-yaw and pitch-roll. For the heave-yaw subsystem, the
parameters are identied on two datasets. In the rst dataset, the
altitude is kept constant and the yaw angle reference is excited,
and in the second dataset vice versa. This allows a correct
adjustment of the parameters since most of them act on the yaw
and heave dynamics. Similar to the heave-yaw the roll and pitch
are coupled due to gyroscopic effects and thus identied
simultaneously. The results for the identied subsystems are
shown in Figs. 811, respectively.
The results show a good match between the nonlinear model
and the experimental data. It mainly deviates in the amplitude,
which does not impose a problem in closed-loop operation, since
it is covered by the gain of the controller. A table with all the
identied parameters is shown in Table 1 in the appendix.
0.8
0.85
0.9
0.95
1
1.05
1.1
1.15
1.2
1.25
57
58
59 60 61
Time [s]
62
63
64
65
57
58
59 60 61
Time [s]
62
63
64
65
57
58
59 60 61
Time [s]
62
63
64
65
Experiment
Model
55
4
56
56
Experiment
Model
2
1
0
1
2
3
4
55
56
Fig. 8. CMA-ES identication result plots for an actuation in heave. UP: Motor input signals. MID: Ultra sonic altitude measurement and model. DW: IMU yaw rate
measurement and model.
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1.3
Altitude z [m]
1.35
0.4
Motor Down
Motor Up
247
247.5
248 248.5
Time [s]
249
249.5
0
0.1
0.2
157.5 158 158.5 159 159.5 160 160.5 161 161.5 162
Time [s]
250
0.15
Experiment
Model
1.55
1.6
246.5
Experiment
Model
0.1
1.5
0.1
0.4
246.5
1.4
10
8
6
4
2
0
2
4
6
8
246
0.2
0.3
1.45
1.65
246
247
247.5
248 248.5
Time [s]
249
249.5
0.05
0
0.05
0.1
0.15
0.2
250
157.5 158 158.5 159 159.5 160 160.5 161 161.5 162
Time [s]
Fig. 11. CMA-ES identication result plots for an actuation in pitch. UP: Servo
input signals. DW: IMU pitch angle measurement and model.
Experiment
Model
Heave-Yaw
Controller
r
246.5
247
247.5
248 248.5
Time [s]
249
249.5
250
x
y
umot, dw
umot, up
userv1
userv2
Position
Controller
muFly
helicopter
Roll-Pitch
Controller
pq
Fig. 9. CMA-ES identication result plots for an actuation in yaw. UP: Motor input
signals. MID: Ultra sonic altitude measurement and model. DW: IMU yaw rate
measurement and model.
0.6
zi
Servo 1
Servo 2
0.4
Servo PPM []
705
Servo 1
Servo 2
0.3
Servo PPM []
1
0.95
0.9
0.85
0.8
0.75
0.7
0.65
0.6
246
Motor PPM []
Wi
0.2
zi
wi
0
0.2
Gs
Wi
0.4
0.6
0.8
25.5
26
26.5
27
27.5 28
Time [s]
28.5
29
30
WM
0.15
Experiment
Model
0.1
Roll angle [rad]
29.5
wd
0.05
wr
0
0.05
wr
0.1
0.15
wd
0.2
25.5
26
26.5
27
27.5 28
Time [s]
28.5
29
29.5
30
Fig. 10. CMA-ES identication result plots for an actuation in roll. UP: Servo input
signals. DW: IMU roll angle measurement and model.
Wd
Wr
Wr
Wd
Controller K
r
e
Kf
Kb
zu
W
u
Gs
zy
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angle c via the two rotor speeds, the second controls the roll f
and pitch y angles using the swash plate inputs (servos), and the
last sets the reference inputs f and y for the roll-pitch controller
for a tight position reference tracking. As mentioned in Section 3
the sensor hardware for the position measurement is not ready
yet, so the focus in this paper is on the heave-yaw and roll-pitch
controller.
The designated missions for muFly do not require fast
maneuvers of the helicopter. Slow maneuvers and tight control
around the hover point are more important. Hence it seems a
300
200
Value [dB]
100
0
100
200
300
105
104
103
102
101
100
101
Frequency [rad/s]
102
103
104
105
300
200
Value [dB]
100
0
100
200
300
400 5
10
104
103
102
101
100
101
Frequency [rad/s]
102
103
104
105
10-4
10-3
10-2
10-1
102
103
104
105
50
0
-50
-100
-150
-200
-250
-300
-350
-400
10-5
100
101
Fig. 16. Singular value plots of the heave-yaw plant loop gain Lu (UP), the sensitivity Su and the complementary sensitivity Tutransfer function (DW).
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used to shape the sensitivity Su(s). The two weights WM(s) and Wr(s)
are used as a reference model for Tyr(s) and as an upper boundary for
the model-matching error, respectively.
Solving the H1 problem results in a g 1:38. The resulting
transfer functions for the loop-gain Lu, sensibility Su and
complementary sensibility Tu are shown in Fig. 16. The crossover frequency is at oc 3:26 rad=s while as the maximum
sensitivity and the maximum complementary sensitivity peak are
at Su,max = 3.7398 dB and Tu,max = 3.93 dB.
The result of the closed-loop simulation to a step input in
heave ( 0.5 m, negative means upwards) on the nonlinear plant
is plotted in Fig. 17. In this condition the helicopter can easily
follow the reference step in heave without overshoots (the same
result was found for a step response in yaw).
Measurements of a corresponding ight experiment on the
real system are plotted in Fig. 18. As expected, the real system
shows a slightly worse performance due to small model
deviations and noisy data. Especially the control in yaw
direction is not as tight as predicted by simulation. A reason
might be the strong drift of the yaw measurement from the IMU.
The heave control shows a good correlation with the prediction of
the simulation, having only a small overshoot, but considering the
scale the deviation is very small. Overall the performance for the
heave-yaw control is satisfying.
Furthermore, the robustness of the H1 controller is tested in
simulation by varying threes system parameters from their
6
6 Wu~ Su Kf Wr
Tzw 6
6 Wu~ Su Kf Wr
4
Wu~ Su Kb Wd
Gs Su Wd
3T
7
7
7 :
Tyr WM Wr 7
5
Te Wd
Tyr Wr
Wd s
Wr s
s 10
Wd s
;
0:1s 20
0:7s 1
;
s 0:7=100
Wr s
s2 15s 14
104 s2 14s 0:0014
s7
;
0:01s 14
WM s
14
:
s 14
Altitude z [m]
Wu~ Tu Wd
Reference
Nonlinear Model
0.1
0
0.1
0.2
0.3
0.4
0.5
0.6
0.03
0.02
0.01
0
0.01
0.02
0.03
0.04
0.05
0.06
5
6
Time [s]
10
Reference
Nonlinear Model
5
6
Time [s]
1.6
Control Output []
10
Motor Down
Motor Up
1.4
1.2
1
0.8
0.6
0.4
0.2
5
6
Time [s]
Fig. 17. Simulation result plots for a closed-loop step response in heave.
10
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0.1
Reference
Measurement
Altitude z [m]
0.2
Altitude z [m]
0.3
0.4
0.5
0.25
0.2
0.15
0.1
0.05
0
0.05
0.1
0.15
0.6
0.7
25
26
27
28
Time [s]
29
30
Reference
Measurement
2
1
10 12
Time [s]
14
16
18
20
0.4
0.2
0
0.2
0.4
0.6
Reference
Nonlinear Model
-1
10 12
Time [s]
14
16
18
20
Fig. 19. Robustness simulation for a step input in heave (2 s) and yaw (6 s).
-2
25
26
27
28
Time [s]
29
1.8
30
Motor Down
Motor Up
1.6
1.4
1.2
1
0.8
0.6
0.4
0.2
24
0.8
-3
24
Control Output []
0.6
Yaw angle [rad]
0.8
24
Reference
Nonlinear Model
25
26
27
28
Time [s]
29
30
6. Conclusions
In this paper the design procedure for a robust control of the
coaxial micro helicopter muFly using H1 - controller techniques is
presented. As a rst step, a nonlinear model is developed. An
appropriate model is essential for the controller design and
simulations. The model is based on the rigid body dynamics,
where all the possible acting forces and moments are discussed.
Further, the dynamics of the mechanical devices such as the
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709
100
Value [dB]
50
50
100
150
105
104
103
102
101
100
101
Frequency [rad/s]
102
103
104
105
Fig. 20. Singular value plot of the roll-pitch subsystem with stabilizer bar.
150
100
Value [dB]
50
0
50
100
150
200
105
104
103
102
101
100
101
Frequency [rad/s]
102
103
104
105
10-2
10-1
100
101
Frequency [rad/s]
102
103
104
105
20
0
-20
Value [dB]
-40
-60
-80
-100
-120
-140
-160
-180
10-5
u
10-4
10-3
Fig. 21. Singular value plot of the roll-pitch subsystem loop gain Lu (UP), sensitivity Su and the complementary sensitivity Tu transfer functions (DW).
swash plate, electro motor and stabilizer bar are derived, resulting
in a complete structured model. However, a good model with
incorrect parameters is worthless, hence those parameters have
to be identied. While most parameters are measured using CAD
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0.02
0
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
Reference
Nonlinear Model
5
6
Time [s]
0.6
10
Servo 1
Control Output []
0.4
0.2
0
Acknowledgments
0.2
0.4
0.6
0.8
0
5
6
Time [s]
10
0.25
0.2
0.15
0.1
0.05
0
0.05
0.1
0.15
0.2
Reference
Measurement
Appendix A
A table with all the identied parameters is shown in
Table 1.
91
92
93
Time [s]
94
95
96
Table 1
Identied parameters.
0.5
Servo 1
0.4
Servo Input []
0.3
0.2
0.1
0
0.1
Parameter
Description
Value
Unit
m
Ixx
Iyy
Izz
zdw
zup
0.095
1.12e 4
1.43e 4
2.66e 5
0.051
0.091
15
0.0875
0.0117
0.0138
0.0018
0.0025
7.04e 6
2.11e 5
0.0045
0.0035
5.2107e 7
1.3811
1.5
0.84
kg
kg m2
kg m2
kg m2
m
m
deg
m
kg m2
kg m2
V1 s1
Nm A 1
Nm s
Zgear
Mass
Inertia around x-axis
Inertia around y-axis
Inertia around z-axis
Distance CoG lower rotor hub
Distance CoG upper rotor hub
Maximal swash plate angle
Rotor radius
Thrust coefcient lower rotor
Thrust coefcient upper rotor
Torque coefcient lower rotor
Torque coefcient upper rotor
Drive train inertia (down)
Drive train inertia (up)
Electrical motor constant
Mechanical motor constant
Motor friction
Resistance
Gear ratio
Gear efciency
Whub
Tf,dw
Tf,up
ldw
lup
0.009
0.001
0.24
0.77
0.48
N
s
s
YSP;max
0.2
0.3
91
92
93
Time [s]
94
95
96
Fig. 23. Measurement result plots for a reference following in pitch. The reference
is applied by the pilot with the RC stick.
R
cT dw
cT up
cQ dw
cQ up
Jdrive,dw
Jdrive,up
kE
kM
dR
RO
igear
ARTICLE IN PRESS
D. Schafroth et al. / Control Engineering Practice 18 (2010) 700711
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