Professional Documents
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EP-MS-P4/S4-035
EP-MS-P4/S4-035
Specification for
11/0.433 kV Distribution
Transformers, Dry Type
(Cast Resin), Ground Mounted
for Indoor Applications
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EP-MS-P4/S4-035
Document Control
Department
EP
Document Type
Document Title
Material
Specification
Standards
EP-MS-P4/S4-035
Specification for
11/0.433 kV Distribution
Transformers, Dry Type (Cast
Resin) Ground Mounted for
Indoor Applications
Issue Approval
Prepared By
Approved By
Signature:
Signature:
Issue Record
Issue No.
Date
0.0
06.02.2005
1.0
2.0
05.02.2010
16.10.2011
3.0
4.0
5.0
Key Words
Review Frequency
Every 3 years
When this document is approved for publishing on the intranet, a copy of its Document Control page should be sent to
the QA section who is custodian of KM quality management system.
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EP-MS-P4/S4-035
INDEX
SL NO
DESCRIPTION
PAGE
NUMBER
1.
SCOPE
2.
ENVIRONMENTAL CONDITIONS
3.
4.
SYSTEM CONDITIONS
5/6
APPLICABLE STANDARDS
6/7
5.
6.
Ratings
Noise Levels
10
10
8/9
7
1.
2.
Marking of Terminals
8.
10/11
11
11
2.
Windings
12
3.
Enclosure.
13
4.
5.
15
6.
Cable Boxes
16
9.
QUALITY CONTROL
16
10.
TESTS
16/17
11.
17/18
12.
18/19
13.
WARRANTY
20
14
20
15
RESTRICTIONS ON OUT-SOURCING
20
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EP-MS-P4/S4-035
APPENDICES
14
21
15
22
16
23
17
24
18
24
19
24
TABLES
ILLUSTRATIONS
20
25
21
26
22
27
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1)
2)
EP-MS-P4/S4-035
SCOPE
1)
This specification details about the requirements for design, manufacture, testing,
transporting, and delivery of 11/0.433KV Cast Resin (Dry Type) distribution
transformers, intended for use on public electric supply system in the State of Qatar.
2)
The transformers shall be two winding, cast resin, natural air cooled (without any forced
ventilation) with metallic enclosure, and connected through bushings in cable boxes.
3)
4)
The rated capacities of the transformers shall be 500KVA, 1000KVA & 1600KVA for
continuous service at 50 Hz to transform energy from 11kV (nominal) to
415/240V(nominal).
ENVIRONMENTAL CONDITIONS
The following conditions prevail throughout in the State of Qatar
3)
1)
Altitude - low lying, generally close to sea level, no part exceeding 100m above sea level.
2)
3)
4)
5)
6)
7)
Humidity - 100% humidity is common throughout the year and may occur at air
temperature of 30oC or more.
8)
Rainfall - very low on average. The winter season may bring infrequent very heavy
rainfall.
9)
SYSTEM CONDITIONS
The 11kV system has three phase, 3-wire system with star point earthed through
earthing transformer at 66/11KV primary sub-station.
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1)
2)
3)
4)
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EP-MS-P4/S4-035
5)
Impulse Voltage.....................................................................75kV
6)
7)
8)
9)
Fault duration is limited by HRC fuses, Type-J to BS 88 (at LV Distribution Feeder Pillars).
4)
APPLICABLE STANDARDS
IEC 60076
Power Transformers
IEC 60076-10
IEC 60905
BS 2562
BS 6435
ISO 8502-1 to 12
ISO 8503-1 to 5
Preparation of Steel Substrates before application of paints and related products Surface Roughness Characteristics of Blast-Cleaned Steel Substrates
ISO 8504-1 to 3
ISO 12944-1 to 8
ISO 14713
Protection against Iron & Steel Structures Zinc and Al coatings Guide lines
BS 381C 1980
BS EN ISO 1460
BS EN ISO 1461
Hot Dip Galvanized Coatings on Ferrous metals- Specification & test methods
ISO 2081
ISO 2063
BS 2569-2
ISO 4628-1 to 5
ISO 9227
ISO 1519
ISO 2808
ISO 2409
ISO 1520
ISO 6272
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EP-MS-P4/S4-035
ISO 6270
ISO 11997
ISO 7784
IEC 62262
ISO 3864
IEC 60502
Fasteners
BS 3692
BS 4190
ISO 4042
ISO 888
Bolts, Screws and Studs - Nominal Lengths, and Thread Lengths for GP Bolts
5)
2)
The transformer shall be fitted inside sheet steel enclosure having IP protection degree of
IP31 with natural air ventilation.
3)
The Transformer or its Enclosure shall not be fitted with any forced ventilation or
exhaust fans. Only the natural air ventilation available in the civil building room shall be
able to provide necessary ventilation needs.
4)
The manufacturer needs to provide necessary calculations for air flow requirements and
sizing details of indoor civil room construction for cooling of transformer with natural
ventilation.
5)
The transformers shall be capable of delivering full rated power continuously, under
specified service and ventilation conditions, without any thermal overloading. The
design & construction of transformer shall be such that, no de-rating factor shall need to
applied on account of specified temperature rise limits, enclosure IP protection, and
ventilation requirements.
6)
The no-load LV output voltage of the transformers shall be 433/250V, when HV side is
applied with 11kV at center tap. This is to provide consumers with a nominal supply
voltage of 415/240V (three phase 4 wire/Single phase 2 wire, 50Hz) on full load, after
permitted system voltage drops.
7) The sub-assemblies of the transformer shall be so designed that they should not un-duly
increase the vibrations or cause resonance. Anti-vibration mounts shall be incorporated to
reduce vibration & noise levels.
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6)
EP-MS-P4/S4-035
: 500KVA/1000KVA/1600KVA
b) IP protection of Enclosure
: IP31
c) IK protection of Enclosure
d) Ventilation
: Class F/F
: CU/CU
g) Voltage ratio
: 11000/433V
h) No. of phases
: 3-Phase
i) Connections
j) Rated frequency
: 50HZ
: 11kV
m) No-load current
Issue : 2
Parameter Name
HV Side LV Side
Rated Voltage(U)
11KV
12kV
1.1kV
75kV
28kV
3kV
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EP-MS-P4/S4-035
Max. No-load
losses*
% Impedance
500KVA
1050
5100
4.75 10%
1000KVA
1650
8800
5.45 10%
1600KVA
2200
12500
6.00 10%
*Note: The values specified for No-load & load losses are maximum values.
q) The climatic class of the transformers shall conform to: Class C1
r) The Environmental class of the transformer shall conform to: Class E2
s) The Fire behavior class of the transformer shall conform to: Class F1
t) Maximum dimensional limits of Enclosure: 2300 (L) x 1500 (W) x 2300 (H), mm
u) IP protection of HV & LV Cable boxes: IP43
3) Short Circuit Ratings
Verification of transformers ability to withstanding short-circuit conditions, shall be made
through type testing in accordance with IEC 60076-5, at reputed independent laboratories.
a) Thermal ability of the transformers to withstand short circuit current shall be verified for
a duration of 2 sec. The value of ambient temperature shall be considered as not less than
500C for calculation of initial winding temperature.
b) Ability to withstand dynamic effects of short circuit shall be verified by tests (not by
calculation method)
4)
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7)
EP-MS-P4/S4-035
b) The maximum values of sound pressure and sound power levels, measured at a distance
of 1 meter from the principal radiating surface, are as mentioned below:
Parameter Details
Maximum values
Unit
500 KVA
8)
LpA
dB(A)
54
57
60
LwA
dB(A)
67
71
75
7)
Issue : 2
Dry-Type transformer
Compliance standards reference
Manufacturer Name
Manufacturers serial number
Month & Year of manufacture
KM Contact/Tender number
Insulation system temperature of each winding
Number of phases
Rated frequency
Rated voltage including tapping voltages
Rated current
Connection symbol
Short circuit impedance at 750C
Type of cooling
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o)
p)
q)
r)
s)
t)
2)
EP-MS-P4/S4-035
Insulation Levels
Degree of Protection
Environmental class
Climatic class
Fire behavior class
Total mass with and without enclosure
8)
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2)
EP-MS-P4/S4-035
Windings
a) The HV windings of the transformers shall be made of high purity electrical grade
copper wire and shall be totally encapsulated in a glass-fiber reinforced resin-cast
insulation. The casting shall be made under vacuum in such a manner that all air shall be
totally evacuated from casting.
b) The casting shall be such that the composite structure shall have sufficient resilience
strength against stresses developed due to differences in co-efficient of thermal
expansions between insulation materials and copper.
c) Laying pattern of HV winding wires shall ensure to achieve superior linear lightening
voltage distribution characteristics.
d) LV windings shall be made of copper foil with impregnated type interlayer insulation.
The interlayer insulation shall be made of solid polyester foil with impregnated fiber
glass film which thermo-sets by curing, or by an equivalent process having same or
higher performance levels.
e) Sufficient numbers of cooling channels shall be provided in both the LV and HV
windings to restrict the temperature rise of the windings within the specified values and
thereby minimizing the damage due to hot spot. The cooling channels are arranged in a
vertical manner and all coils have even surface to minimize dust accumulation and to
give maximum cooling efficiency.
f) The completed winding stack assembly and connections shall have sufficient mechanical
rigidity to ensure no distortion or movement of any one winding, or to any other winding
or section of windings, shall take place when the transformers is subjected to the short
circuit stresses created by a total short circuit at the low voltage terminals with an
infinite power supply at normal voltage and frequency available for two seconds at the
high voltage terminals.
g) Sufficient barriers shall be provided between windings and core, and between HV and
LV windings.
h) The winding insulation shall be such that the transformer may be operated at 155 C
with no deterioration of the insulation properties as per IEC 60076-11 requirements. It
shall comply with the requirements of Class F/F insulating materials.
i) The high voltage and low voltage connections shall be brought out on opposite sides of
the transformer
j) The windings shall be connected Delta Star in accordance with Vector Group reference
Dyn11.
k) All leads or bars from windings to the termination points, shall be rigidly supported.
Stresses on coils and connections must be avoided.
l) The insulation materials used on windings and connections shall be shall be free using
any insulating compounds prone to shrinking or collapse during service life. Further,
there shall not be any joints either in the LV foil or insulation.
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3)
EP-MS-P4/S4-035
Enclosure
a) The Transformer shall be contained in a sheet steel ventilated enclosure suitable for
indoor service. The overall limiting dimensions of the enclosure and fittings attached
there-in shall not exceed the values specified below:
-
Length: 2300 mm
Width : 1500 mm (excluding cable boxes)
Height: 2300 mm.
b) The enclosure degree of protection shall not be less than IP 31 including its bottom
surface. If so desired, number of ventilation louvers may be increased to take care of
ventilation requirements.
c) All side panels (covers) and top of the enclosure shall be removable type using standard
metric spanners. No handles or other aids shall be employed for easy removal of panels.
All bolts & nuts shall be non-corrosive stainless steel/alloy steel.
4)
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EP-MS-P4/S4-035
vibrations and avoid resonance. They should also serve as roller blocking devices to
arrest the movement of transformer unit after installation.
g) Rating & Connection Plate, and colour coding
Rating and connection diagram plates with details as described in clause # 5.1 shall be
provided both on transformer and enclosure. Colour coding (Red, Yellow & Blue), with
indelible markings, shall be provided at suitable locations on the frame of active part, to
identify phase of each core, and inside cable boxes to identify phases of HV & LV
terminals.
h) Danger Boards
Danger Boards, prepared as per KM specification # ED-01-400 (Drg # STD-PRT-04)
shall be fixed permanently on all four sides of the enclosure. [Note: Removable labels or
stickers are not acceptable]
i) Viewing Window
A transparent viewing window, of 6 inch x 4 inch size, with 5mm thick clear
polycarbonate sheet shall be fitted on enclosure at front, to view the tapping position of
transformer. This fixture shall have IP 65 protection with necessary gasket(s).
j) Chart of tap-changing link positions
A chart showing the combination of links positions for each tap position shall be
permanently fitted on enclosure at front. The details on the chart shall be indelibly
marked by etching, or engraving, or stamping, or by photo-chemical process (Note:
stickers are not acceptable)
Issue : 2
1)
At least 2 sets of PT100 based, high accuracy, RTD type PTC Temperature sensors
shall be embedded into to each phase of LV winding.
2)
The sensors & its associated wiring shall be insulated, to avoid occurrence of any
short circuits with the transformer winding. The sensors shall be placed as close as
possible to the hottest spot in the winding.
3)
The insertion of sensors shall be made through capillary tube to enable them to be
replaced whenever necessary.
4)
The first set of the sensors shall be set to give alarm signal at 1400C, and the
second set shall be set to give trip signal at 1500C. These values shall be in
conformity with Class F insulation.
5)
The alarm and trip signals shall be in the form of voltage free relay output
contacts. Each output relay contacts shall have at least 2NO+2 NC and each rated
for 6A@240Vac.
6)
The temperature monitoring unit (i.e Electronic converter with relays and wiring
terminal block) shall be capable of operating in the specified local ambient
conditions. It shall be flush mounted on front side of the enclosure. The unit shall be
capable of operating on 240Vac @50Hz power supply.
7)
8)
The power supply for the monitoring unit shall be connected from transformer LV
output (240Vac, 1-Phase) through suitably rated terminal blocks. The terminal
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EP-MS-P4/S4-035
block shall have additional spare terminals, to facilitate connecting external power
source (auxiliary source), when required.
9)
All wiring, to and fro, from the temperature monitoring unit shall be routed through
properly clamped and insulated trunking-channels. No wires shall be left loose or
hanging inside the enclosure.
10) The monitoring units shall not cause any false tripping. It shall be sourced from
reputed brands and its source and technical details to be submitted along with
tendering information.
l) Thermometer.
5)
1)
2)
Its dial shall be graduated in degrees Centigrade and cover the range 0C to 160C
with increment marks at not more than 5C intervals. The dial shall be fitted with
pointers to indicate the winding temperature, and maximum temperature value with
a RED pointer. The maximum temperature pointer shall be manually re-settable.
The thermometer shall be located in a safe and suitable place to have clear view.
3) The painting work should render a service life of at least 20 years to the equipment,
withstanding local ambient climatic & environmental conditions.
factory, to test the painting work samples in accordance with BS EN ISO 129446. The test reports should be submitted along with each consignment of delivery.
6) The paint work shall nee to pass following tests
a) Measurement of thickness of protective coating (ISO 2808)
b) Specular gloss factor at 60 deg (ISO 2813): 905%
c) Falling weight test (ISO 6272): 1kg/50cm
d) Cross cut test (ISO 2409): classification: 0
e) Cupping test (ISO 1520): 08mm
f) Bending test Cylindrical mandrel test (ISO 1519): 3.0mm
g) Salt spray (fog) test (ISO 7253): 1000hrs
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6)
EP-MS-P4/S4-035
Cable Boxes
1) Cable boxes shall be in accordance with the relevant Drawings no ED/04-035 Fig 1 and
Fig 2 generally comply with the requirements of BS 2562 and, where applicable BS
6435. The details are as explained in APPENDICES-A, B & C.
2) High Voltage and low voltage cable boxes shall be mounted on opposite sides of the
transformer.
3) HV & LV Cable boxes shall be suitable for vertical bottom entry of cables. However LV
cable box shall also have suitable facility (in addition to this bottom cable entry) for top
entry bus-bar connections, when required. [Note: Bus-connections shall be made through
cable box only, they should not be made through top of enclosure directly]
4) The bushing heights of HV and LV shall be 1320 mm from the enclosure base to
centre of bushings assembly.
5) The construction shall be such that the accumulation of water is avoided and the box is
effectively sealed against weather and insects
6) The minimum size of any fixing stud or bolt for securing a front cover plate shall be
M10 mild steel. All bolts used in assembly of cables boxes or enclosure shall be
electroplated for corrosion protection
7) Gaskets, where applicable shall be of nitrile rubber-bonded cork and shall not be less
than 5mm thick. [Note: Neoprene based cork gaskets are not to be used]
9)
QUALITY CONTROL
The manufacturer of the equipment specified shall possess certification, issued by a body
authorized to do so, which indicates that the manufacturing unit operates to a standard equivalent
to ISO 9001. Copies of valid ISO 9001 certificates need to be submitted along with tender
documents.
10)
TESTS
1) General
a) At the time of tender, manufacturers shall submit copies of test certificates, as prescribed
below, issued from reputed independent testing laboratories. All type tests & special
tests are to be carried out on representative specimen transformers essentially of the
same design & ratings.
b) KM reserves the right to verify the original test certificates & reports, if required.
c) Special tests for climatic, environmental and fire behavior classes shall be carried out as
per the tests specified in clauses# 26, 27 and 28 of IEC 60076-11. A transformer is
considered to be passed these tests, when all the prescribed tests are conducted on same
transformer in the sequence as given in table-5 of IEC 60076-11.
d) Each transformer shall be subjected to all routine tests prescribed below, and one set of
routine test report shall be attached with the body of transformer in a strong water-proof
envelope, at the time of delivery.
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EP-MS-P4/S4-035
11)
1)
2)
For every subsequent lot, the manufacturer is obliged to inform Kahramaa, at least 20 days
before dispatch, and obtain clearance for dispatch. KM Engineers have the option of
inspecting & witnessing all factory acceptance tests (FAT), including routine tests, at
manufacturers factory premises for each lot.
3)
4)
Type tests are to be carried out on specimen Transformer with enclosure, essentially of same
design and ratings, as being offered. Manufacturer is obliged to provide details of test
procedures being followed, to the KM inspection team before commencing factory accepting
tests.
5)
Each Transformer unit need to be subjected to all routine tests at factory before delivery.
Further, each unit may be subjected to inspection on receiving them at DOHA to verify its
healthiness and its conformity with the guaranteed design data.
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EP-MS-P4/S4-035
6)
All tests should be performed in accordance with the latest issue of relevant IEC standards
7)
Three sets (copies) of routine tests & FAT reports to be prepared. One set to be attached
with the body of transformer enclosure, in a strong water-proof envelope. Second copy to be
sent along with delivery note. Third copy to be sent to the end-user department.[This is
mandatory requirement]
8)
FAT report shall include copy of quality control report containing list of check points
verified/inspected at factory against each transformer.
9)
Each delivery note shall include the details of serial number and month/year of
production of each transformer.
10) Both the manufacturing date (i.e month/year) and delivery date should be shown on the
rating plate of each transformer, and the time difference between manufacturing date and
delivery date should not be more than 6-months.
12)
2)
Issue : 2
Rated power
Rated Voltage ratio, Frequency, & number of phases
Rated insulation levels
IP protection class of enclosure
IK protection class of enclosure
Type of ventilation
Vector group
Thermal insulation class of HV/LV winding
Maximum flux density
No-load current and full load current values
Tapping range and number of steps
No-load and Load losses at 750C
Percentage impedance value at 750C
Winding material HV/LV
Guaranteed values of Winding temperature rise limits
Partial discharge levels
Noise levels
Climatic, Environmental & Fire behavior classes
Weights of transformer with and without enclosure and fittings
Overall sizes(WxHxD) of transformer with and without enclosure
Set values of alarm and trip in temperature monitoring unit.
Resistance values of HV & LV windings
Transformer general layout drawing with enclosure (all views plan, elevation, side
elevation) showing details of all components fitted and all dimensions.
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b)
c)
d)
e)
f)
g)
h)
i)
j)
3)
EP-MS-P4/S4-035
Transformer general layout drawing without enclosure (all views plan, elevation, side
elevation) showing details of all components fitted and all dimensions.
Separate HV cable box drawing with all views and dimensions
Separate LV cable box drawing with all views and dimensions
Separate HV bushing drawing with all views and dimensions
Separate LV cable box drawing with all views and dimensions
Connection diagram showing the sequence of HV & LV+ neutral terminals
Rating plate details
HV & LV terminal connection details
HV & LV cable boxes mounting flange drawings with dimensions
4)
a)
b)
c)
d)
e)
f)
g)
a)
b)
c)
d)
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e)
f)
g)
5)
EP-MS-P4/S4-035
13)
WARRANTY
Manufacturers need to provide a warranty of minimum 5 years from the date of delivery, or 4
years from the date of installation (whichever is earlier) against each unit supplied.
Any Transformer unit failed while in service, with-in the warranty period, need to be replaced
with new unit free of cost. Further, the manufacturer/supplier need to arrange for carrying-out
fault/abnormality analysis of any units(s) by reputed independent agencies, when required by
Kharamaa and respective abnormality and fault-analysis report(s) to be submitted
14)
15)
RESTRICTIONS ON OUT-SOURCING
1) Out sourcing of any of main components (like magnetic core assembly, making winding
coils, casting of coils, fabrication of enclosure, paint work, etc) related to transformers, need
to be declared in the beginning it- self, before the transformer is pre-qualified or short listed
for tenders. In the event of out-sourcing any of these components, the transformer
manufacturer is responsible for quality of such components and paint work, and need to
produce all documentary evidences as to how they control quality of these components.
2) If any changes proposed by the manufacturer at later stage (after pre-qualification or shortlisting in tenders) in sourcing of these main components or accessories, shall need to be
informed to and obtain KM approval before the changes are made. Non-compliance of this
condition may lead to rejection of goods.
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EP-MS-P4/S4-035
APPENDIX A
High Voltage Cable Boxes for all Sizes of Transformers
1)
The high voltage cable box shall be in accordance with the requirements of Drawing No.
ED/04-035 Fig 4 and generally be in accordance with BS 2562:1979, and where applicable,
BS 6435.
2)
It shall be air filled and suitable for using heat-shrink terminations with cable entry from
bottom.
3)
The HV bushings shall be of the porcelain type of rating 250 Amps, in accordance with Fig
3 of BS 2562:1979. However similar rated bushings, made of porcelain material,
conforming to IEC 60137 is also permissible, provided its surface profile and terminal
connection shall be suitable for terminating with KM standard Right-Angled Boot type heat
shrinkable cable termination kits.
4)
A brass wiping gland shall be provided in accordance with Fig 32(Size-Y) of BS 2562:1979
suitable for terminating 3 core 70-120 sq.mm XLPE insulated PVC sheathed steel wire
armoured cable to IEC-60502. An armour clamp also shall be provided to fix armour wires
from cable.
5) The cable gland shall not be insulated from the cable box.
Issue : 2
6)
The cable box shall be designed for cables entering vertically from below, and to permit ease
of access for jointing and connecting the cable it shall be so constructed that the cable can
be introduced into the box without threading, with the cores cut to length and the gland and
plate located on the cable sheath. For this purpose, the bottom plate, with gland, shall be
detachable.
7)
IP protection class of the cable box shall be IP43. Two Breathing holes covered with wire
gauze shall be made in the cable box as shown, the degree of protection being IP43. The
same shall apply to a hole situated on the bottom plate of the box, the purpose of which is to
drain condensate.
8)
The HV cable box shall be mounted on enclosure wall through a flange facing "E" in
accordance with Fig 24 of BS 2562:1979.
9)
-- 127 mm
-- 127 mm
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EP-MS-P4/S4-035
APPENDIX B
Low Voltage
500/1000kVA
1)
The LV Cable Box shall be in general accordance with BS 2562:1979 and, in particular Fig
30 (unfilled boxes) and Fig 16 (cast resin bushings). The arrangement and dimensional
requirements of the attached Drawing ED-04-035 Fig-5 is mandatory.
2)
The box shall be un-filled type, air insulated, and suitable for connecting, a) bottom entry
cable termination, or b) top entry bus-bar connections. If necessary the box may be so
constructed that it may be made of two horizontally split boxes to meet this requirement.
3)
The cable box shall be of Shell Type 114, as defined in Table 11 of BS 2562 (except as may
be modified by Drawing ED-04-035 Fig 2) and its mounting on to the transformer enclosure
shall be through flange connection conforming to flange facing Type F of BS 2562.
4)
Three 12mm diameter breathing holes covered with fine wire gauze shall be made
equidistant along the stepped underside of the box. The degree of protection shall be IP43.
The same shall apply to a hole situated on the bottom plate of the box, the purpose of which
is to drain condensate.
5)
To accommodate bottom entry of the cables, removable bottom plate shall be provided. The
bottom plate shall have holes diameter for glands to be minimum 70 mm each.
6)
The cables will be single core, stranded compacted copper conductor, up to 630 sq. mm,
XLPE insulated, PVC Inner sheath, and copper wire armoured, PVC over-sheath to IEC
60502. There shall be two cables per phase. Terminations will be by heat shrink techniques.
7)
8)
The low voltage bushing shall be of the cast resin assembly type for use up to 1.1kV, as
shown in Fig 16 of BS 2562: 1979. The bus-bars shall be of high conductivity electrolytic
copper and all bus-bar lengths, including that of neutral shall be same.
9)
The cable cores shall be connected to the bushing bus-bars using 4 hole compression lugs as
per the cable size shown in Table B3.
---
26mm
20mm
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EP-MS-P4/S4-035
APPENDIX C
Low Voltage Cable Terminations and Cable Box for 1600 KVA Transformers
1)
The low voltage Cable Box shall be in general accordance with BS 2562:1979 and, in
particular Fig 30 (unfilled boxes) and Fig 16 (cast resin bushings). The arrangement and
dimensional requirements of the attached Drawing ED-04-035 Fig-2 is mandatory
2)
The box shall be un-filled type, air insulated, and suitable for connecting, a) bottom entry
cable termination, or b) top entry bus-bar connections. If necessary the box may be so
constructed that it may be made of two horizontally split boxes to meet this requirement
3)
The cable box shall be of Shell Type 114, as defined in Table 11 of BS 2562 (except as may
be modified by Drawing ED-04-035 Fig 5) and its mounting on to the transformer enclosure
shall be through flange connection conforming to flange facing Type F of BS 2562
4)
Three 12mm diameter breathing holes covered with fine wire gauze shall be made
equidistant along the stepped underside of the box. The degree of protection shall be IP43.
The same shall apply to a hole situated on the bottom plate of the box, the purpose of which
is to drain condensate
5)
To accommodate bottom entry of the cables, removable bottom plate shall be provided. The
bottom plate shall have holes diameter for glands to be minimum 70 mm each.
6)
The cables will be single core, stranded compacted copper conductor, up to 800 sq. mm,
XLPE insulated , PVC Inner sheath, and copper wire armoured, PVC over-sheath to IEC
60502. There shall be two cables per phase. Terminations will be by heat shrink techniques
7)
Seven numbers of Brass wiping glands conforming to size-X of BS 2562 shall be fitted at
bottom of the gland plate. Armour clamps shall be provided to each gland
8)
The low voltage bushing shall be of the cast resin assembly type for use up to 1.1kV, as
shown in Fig 16 of BS 2562: 1979 (except as may be modified by Drawing ED-04-035 Fig
5, and the thickness of bus-bar shall be 20mm). The bus-bars shall be of high conductivity
copper and lengths of all bus-bars including that of neutral shall be same.
9)
The cable cores shall be connected to the bushing bus-bars using 4 hole compression lugs as
per the cable size shown in Table B3
---
26mm
20mm
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EP-MS-P4/S4-035
S.No
Description
HV Box
LV Box
12kV
1.1kV
Rated Voltage
No of Poles
No of Glands
Gland Size
Size of Cables
3Cx70-120mm2
Bushing Assembly
250A - porcelain
Bushing Type
Type of Cable
CU/XLPE/SWA/PVC to IEC-60502
CU/XLPE/CWA/PVC to IEC-60502.
Type of Box
10
Cable entry
11
Mounting flange
Face flange- E
Face Flange -F
12
Box shell No
114
Voltage
433V
20
26
26
11kV
127
127
76
Transformer Rating
No. of LV Cables
500 KVA
1Cx300 mm2
1000 KVA
1Cx630 mm2
1600 KVA
1Cx800 mm2
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