Professional Documents
Culture Documents
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CH 222 CHIPPER
B--USA --211002--JaK
CHIPPER CH 222
www.normet.fi
CH 222 CHIPPER
OPERATION,MAINTENANCE
AND SPARE PARTS
03294030
1. TO THE OWNER---OPERATOR
Thank you for purchasing a Normet Corporation product.
Before we begin this manual, the people at Normet Corporation want you, the owner-operator , to know this piece of equipment can be very dangerous if safety procedures
and warnings are ignored. Read this manual carefully page by page until you understand it completely. Failure to do so will reslult in personal injury and / or equipment damage.
All personnel including operators, maintenance crew, etc. should read this manual before start up.
This manual should be considered a permanent part of your machine and should remain
with the machine when you sell it.
IMPORTER:
NORTHEAST IMPLEMENT CO. RP.
P.O. Box 402
Spencer, N.Y. 14883
U.S.A
Tel.
Fax
E---mail
+1---607---589 6160
+1---607---589 4026
valby@clarityconnect.com
--- 3 ---
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CH 222 CHIPPER
SAFETY INSTRUCTIONS
03294030
CAUTION!
WARNING!
DANGER!
IMPORTANT!
--- 4 ---
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CH 222 CHIPPER
SAFETY INSTRUCTIONS
03294030
3.SAFETY
3.1.GENERAL SAFETY
IMPORTANT!
D
D
D
D
D
D
D
D
D
D
D
Inform everyone who works with the chipper about the risks and how they can
avoid accidents.
Before the chipper is running, ensure that the working place is clear of any bystander within a minimum risk zone of 100 ft. (30 meter).
Do not let children or untrained persons operate the chipper.
Always have the chipper mounted on the 3--point hitch of the tractor. Otherwise the chipper will tip over.
There is a serious crushing hazard between tractor and chipper. Do not go between the tractor and the chipper in any case, for example when you are
mounting the chipper to the tractor.
Check that the covers of the universal shaft are in their place and the ransmission chains are fastened.
Safety goggles, earmuffs and a hard hat are obligatory when chipping. Use
respirator mask, if necessary.
Do not wear loose clothing, loose sleeves, scarves or long uncovered hair
around moving parts of machinery. Also avoid gloves of poor condition or
with loose fitting, because they might get caught in the branches.
Stay alert! Do not operate the chipper when fatigued, or under the influence of
alcohol or drugs.
IMPORTANT! Never leave the chipper running and unattended.
IMPORTANT! Failure to obey the warnings on the chipper or in the operators
manual will result in personal injury and / or death and / or equipment damage.
Check the material before you feed it. The material must be free from nails,
stones and all other materials that are not wood, paper or plastic. IMPORTANT! Feeding wire and barbed wire into the chipper is very dangerous as it
might pull in the operator.
Make sure that no one is in the path of flying chips. Point the discharge pipe
away from windows, doorways and other areas where people or animals may
be.
Keep the work area clean so there is nothing to trip over.
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CH 222 CHIPPER
SAFETY INSTRUCTIONS
D
D
D
D
D
D
D
D
03294030
Disengage the PTO, cut the engine and remove the keys before any maintenance.
Use only original parts replacements. IMPORTANT! Do not make any modifications.
Check all moving parts. They should be fastened in place, in good working
condition and all shields and guards must be in place.
Point the discharge downwind to prevent dust or chips from blowing onto
the operator.
If a wood jams inside the chipper, cut the engine and wait for all movements
to stop before reaching inside the feed chute.
Do not use the chipper indoors when you use it with a the tractor or with the
separate hydraulic motor. Its possible to use the chipper indoors with the
electric motor use.
You must be very careful when working indoors. Protect yourself against possible hazards like exhaust gas by sufficient ventilation, for dust that can catch
fire by cleaning your environment regularly.
Always use the lock bolt before and during maintenance on the machine.
Place the PTO shaft in the holding device when disconnected from tractor.
Danger!
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CH 222 CHIPPER
SAFETY INSTRUCTIONS
03294030
D
D
D
D
D
Check the moving parts. They should be fastened in place, in good working
condition and all shields and guards must be in place.
Inform everyone who works with the chipper about the risks and how they can
avoid accidents.
Do not let children or incapable persons operate the chipper.Do not wear loose
clothing, loose sleeves, neckties or long uncovered hair around moving parts
of machinery.
Disengage the PTO and turn the tractor off before you service the chipper.
Use only original parts replacements. Do not make any modifications.
Failure to obey the warnings printed on the chipper or in the operators manual
might result in a serious injury or death.
When checking the malfunction, all devices must be in off position.
Place the PTO shaft in the holding device when disconnected from tractor.
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CH 222 CHIPPER
TABLE OF CONTENTS
03294030
4. CHIPPER PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1. FIELD APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2. MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3. DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.4. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.1. USING THE CHIPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.2. TURNING THE CHIPPER OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8. SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.1. TIGHTENING THE CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.2. PERIODIC SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.3. LUBRICATION OF THE PTO SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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CH 222 CHIPPER
TABLE OF CONTENTS
03294030
SPARE PARTS
03294030 . . CH 222 Chipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
WHEN ORDERING SPARE PARTS, PLEASE INDICATE MACHINES TYPE FROM THE MACHINE PLATE,
SPARE---PARTS ORDER NUMBER, DESCRIPTION AND QUANTITY REQUIRED.
EXAMPLE: CH222, 43298410, Knife, 2 pcs.
Thread
Millimeter
Inch
M6
10
7/16
M8
13
1/2
M10
17
11/16
M12
19
3/4
M16
24
15/16
M20
30
1 3/16
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CH 222 CHIPPER
03294030
CHIPPER PRESENTATION
4.CHIPPER PRESENTATION
1.Upper chamber
2.Lower chamber
3.Disc
4.Knife
5.Vertical anvil
6.Horizontal anvil
7.Discharge pipe
8.Water holes
9.Lift point
10.PTO holding device
4
7
10
1
5
2
6
8
Fig.1.
Main parts.
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CH 222 CHIPPER
CHIPPER PRESENTATION
03294030
660 (22)
(60)
260
880 (35)
4.3. DIMENSIONS
965 (38)
1150 (46)
990--1092 (39--43)
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CH 222 CHIPPER
03294030
These decals and stickers must be found from chipper. Missing ones must be
renewed immediately.
7
1
8
9
10
4
5
6
1. 30140602
30140602
CH 222
20 __ __
40142080
4.
41011750
41014310
2.
3.
4101750
41014310
--- 12 ---
40142080
www.normet.fi
CH 222 CHIPPER
03294030
41014170
41015500
5.
41015500
6.
41014170
41014270
7. 41014270
40141160
8. 40141160
41014110
41014190
--- 13 ---
9. 41014190
10.
41014110
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CH 222 CHIPPER
PLATES AND STICKERS
03294030
Order no.
Description
Remarks
Qty.
1. . . . . 30140602 . . . . .
2. . . . . 41014310 . . . . .
3. . . . . 41011750 . . . . .
4. . . . . 40142080 . . . . .
5. . . . . 41015500 . . . . .
......................
......................
VALBY---sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Machine plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety goggles, earmuff and a hard hat are oblicatory when chipping . . . 3
Do not operate this machine until the owners manual has been
completely read and understood, disconnect the PTO before service, be . .
ware of cutting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . .
7. . . . .
8. . . . .
9. . . . .
10. . . .
Turn PTO off and stop the engine before maintaining the chipper . . . . . . .
Lifting point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotation speed and rotation direction of the PTO shaft . . . . . . . . . . . . . . . .
Sharpening the knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Beware of cutting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41014170
41014270
40141160
41014190
41014110
.....
.....
.....
.....
.....
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1
1
1
1
2
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CH 222 CHIPPER
ASSEMBLY AND MOUNTING
03294030
6.1.ASSEMBLY
D Fasten the 3--point hitch lift bar with screw M16
(part 13 and 15, see spare parts list 03294030) to
the chipper frame. Try first the holes that move the
chipper farther away from the tractor. That position increases the life of the universal shaft.
If the tractor can not lift the chipper from that position or if the front end of the tractor becomes too
light, then move the lift bar in.
D Tighten the nuts M16 to 260 foot pounds.
Fig.2.
Guide piece.
D Place the guide piece on the feed opening
D Fasten the feed chute with pin (part 11)
D Connect the discharge tube (29) to the chipper.
Adjust the lid control with the chain.
D The chipper must be mounted on the 3--point
hitch of the tractor. The chipper will tip over if it
is run without hooking it up to the 3--point hitch.
Cardan shaft recommendation:
Bondioli & Pavesi A6 + FF2 overload clutch + RA1
overrunning clutch or Walterscheid W2400 +
K92/4 (D) overload clutch + F3 overrunning
clutch. An overriding clutch must be used if the
Fig.3.
Mark lenghts.
D Connect one shaft half to the chippers PTO
and the other half at the tractors PTO. Lay the
other PTO half on its side so that the end of the
shaft is one inch from the PTO--end of the chip-per. Mark lengths required. The tubes must be
shortened so that they cannot reach the bottom
when the chipper is lifted or lowered.
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CH 222 CHIPPER
ASSEMBLY AND MOUNTING
Fig.4.
Cut the plastic shield.
D Cut the plastic shield.
03294030
Fig.6.
File sharp edges.
D File sharp edges
Fig.5.
Cut the profile.
D Cut a piece from profile tube which is as long as
the piece you cut off from the shield. Shorten
the other PTO shaft by the same length.
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CH 222 CHIPPER
03294030
OPERATION
7.OPERATION
7.1.USING THE CHIPPER
Do not attempt to operate this chipper without proper training. Read
and understand the owners manual
before operating the machine.
Warning! Failure to heed the warnings printed
on the chipper or in the operators manual might
result in serious injury or death!
D Turn the tractor off.
D Lower the chipper on its legs on a hard, level
surface so it will not tip over.
D Turn the chippers axle by hand to ensure that
the disk can turn freely (so that there are no for-eign objects in the chipper).
D Look inside feedchute to ensure that it is empty.
D Make sure that all shields are in place and
intact. Removal of the shields is prohibited!
D Direct the discharge tube in desired position.
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CH 222 CHIPPER
03294030
8.SERVICE
Lock bolt
8.2.PERIODIC SERVICE
Always disengage the PTO and turn
the tractor OFF before you service or
repair the chipper.
Wait for all movement to stop before
Warning ! reaching inside the feed chute.
Remove the keys so that the tractor
cannot be started up accidentally.
D Always turn the tractor off before servicing or
repairing the chipper. Wait for all movement to
stop before service; the disk continues rotating
by flywheel moment after the PTO has been
disconnected.
D Open the upper housing bolts M10 (32).
D Lock the disk with the lock bolt (18).
D Remove or turn the feed chute to the side.
The bearings are greased at the factory with Shell
Alvania Grease R 3. A similar lubricant such as
Kendall L427 should be used by you. Avoid overgreasing because it causes heat which reduces
lubrication.
Fig.7.
Disk lock.
8.3.LUBRICATION
SHAFT
OF
THE
PTO
8h
8h
8h
Fig.8.
PTO shafts lubrication points and frequency of lubrication.
--- 18 ---
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CH 222 CHIPPER
03294030
ROTATING KNIVES
Dont risk cutting injury or
being struck by high
speed particles.
Danger !
Wait for all movement to
stop before reaching inside the feed chute.
Failure to follow safety precautions could result
in serious personal injury or death.
D Turn the tractor off.
D Open the upper housing bolts M10 (32). Turn
the upper housing to the side.
D Lock the disk with lock bolt (18).
D Remove or turn the feed chute to the side.
D Use protective gloves when handling the kni-ves.
30
Fig.10.
30 degree angle.
Caution !
Use gloves when removing or handling the knives, Turn the wrench so
that your knuckles will not touch the
knife if the wrench slips.
Fig.9.
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CH 222 CHIPPER
03294030
Anvil adjuster
Anvil adjuster
Fig.11.
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CH 222 CHIPPER
03294030
Fig.12.
9.6.MAINTENANCE SCHEMA
D Check the tightness of the bolts and tighten
when needed. The tightness of fasteners in
the chipper must be checked once a week.
On a new machine check the tightening after
one hour of use. Tighten as indicated in maintenance schema below.
Position
1, Knife bolt and lock nut
2 Bearing
3 Anvil
Socket size
19mm (3/4)
24mm (1 5/16)
24mm (1 5/16)
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CH 222 CHIPPER
03294030
SPARE PARTS
03294030 . CH 222 Chipper
32
14
14.4
14.3
14.2
34
14.5 14.1
33
6
14.7
14.7
14.3
3.5
14.6
3.4
3.1
3.2
39 37 38 56
3.3
40 36
10
49
44
40
36
20
19
22 21 13
15
11
18
54
30
60
16
29
31
12
36 7
57
30
58
42
61
58
42 28.1
28.1
28
43 48 17 46
11 16
34
59
47
--- 22 ---
48 45
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CH 222 CHIPPER
03294030
SPARE PARTS
03294030 . CH 222 Chipper
Part
Order no.
1. . . . .
2. . . . .
3. . . . .
3.1. .
13294020
13292880
03293966
23293970
Description
....
....
....
....
Remarks
Qty.
Lower housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upper housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disk, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
....
....
....
....
....
....
43290758
43294404
43290766
43290774
33290826
33290867
....
....
....
....
....
....
Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Splined axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horizontal anvil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vertical anvil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
11. . . . .
12. . . . .
13. . . . .
14. . . . .
14.1.
43290915
43290923
33294646
03314317
33314329
....
....
....
....
....
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Short discharge pipe, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
1
1
1
....
....
....
....
....
52842168
43291103
43294073
52842143
43294107
....
....
....
....
....
21.
22.
23.
24.
25.
....
....
....
....
....
40293797 . . . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
52842150 . . . . Ring pin . . . . . . . . . . . . . . . . . . . . . . . . . 10x45 . . . . . . . . . . . . . . . . . . . . . . . . 2
-------
--- 23 ---
2
2
1
1
1
www.normet.fi
CH 222 CHIPPER
03294030
SPARE PARTS
03294030 . CH 222 Chipper
32
14
14.4
14.3
14.2
34
14.5 14.1
33
6
14.7
14.7
14.3
3.5
14.6
3.4
3.1
3.2
39 37 38 56
3.3
40 36
10
49
44
40
36
20
19
22 21 13
15
11
18
54
30
60
16
29
31
12
36 7
57
30
58
42
61
58
42 28.1
28.1
28
43 48 17 46
11 16
34
59
47
--- 24 ---
48 45
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CH 222 CHIPPER
03294030
SPARE PARTS
03294030 . CH 222 Chipper
Part
Order no.
Description
Remarks
Qty.
26. . . . . --27. . . . .
28. . . . . 03293735 . . . . Case bearing, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28.1. 33293374 . . . . Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28.2. 54513379 . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29. . . . . 52062437 . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M20x260 DIN931 8.8 . . . . . . . . . . . 1
30. . . . . 52117207 . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M20 DIN985 . . . . . . . . . . . . . . . . . . 5
31.
32.
33.
34.
35.
....
....
....
....
....
52211083
52060233
52117108
52211042
---
....
....
....
....
Spring washer . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock nut . . . . . . . . . . . . . . . . . . . . . . . . .
Spring washer . . . . . . . . . . . . . . . . . . . .
M20 DIN127 . . . . . . . . . . . . . . . . . .
M10x30 DIN933 8.8 . . . . . . . . . . . .
M10 DIN985 . . . . . . . . . . . . . . . . . .
M10DIN127 . . . . . . . . . . . . . . . . . . .
1
4
4
5
36.
37.
38.
39.
40.
....
....
....
....
....
52117124
52060175
52117082
52211034
52211059
....
....
....
....
....
Lock nut . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock nut . . . . . . . . . . . . . . . . . . . . . . . . .
Spring washer . . . . . . . . . . . . . . . . . . . .
Spring washer . . . . . . . . . . . . . . . . . . . .
7
4
5
4
2
41.
42.
43.
44.
45.
....
....
....
....
....
--52062098
52062106
43294420
52062130
....
....
....
....
2
2
1
8
46.
47.
48.
49.
50.
....
....
....
....
....
52110053
52117165
52200078
52062031
52200045
....
....
....
....
....
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock nut . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . .
4
8
10
2
2
51.
52.
53.
54.
55.
....
....
....
....
....
56.
57.
58.
59.
60.
61.
....
....
....
....
....
....
52062973
41215682
43292739
52060225
54826110
52832094
....
....
....
....
....
....
M12 DIN934 . . . . . . . . . . . . . . . . . .
M16 DIN985 . . . . . . . . . . . . . . . . . .
M16 DIN126 . . . . . . . . . . . . . . . . . .
M12x40 DIN933 8.8 . . . . . . . . . . . .
M10 DIN126 . . . . . . . . . . . . . . . . . .
--- 25 ---
2
2
2
2
2
2
--- 26 ---
--- 27 ---
--- 28 ---