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GL1501WH

GL1501WH C

1
13KYAC01

Honda Motor Co., Ltd. 2011

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NUMBER INDEX

PART NAME INDEX

B1
CONTENTS

Instruction for use of parts catalogue

Page

This parts catalogue has been created as of April 20, 2011.


Since this date, the sales practice for repair parts may have been
changed or the parts may have been eliminated (listed for those
not for sale).
The modified information is reflected on the latest Electronic
Parts Catalogue (EPC).
Also, refer to the parts catalogue news for any change.
See the parts catalogue news for any revision that is made after
April 20, 2011.
Always specify the part number when ordering a part.
Check the model, type, serial numbers, color, maker, and the
size as needed before ordering a part.
Note that the illustrations (part drawings) can differ from the actual parts in shape.
They are given just to help you to refer to the parts.
When modifications or additions to this parts catalogue are
made, a revised edition will be issued at an appropriate time,
with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.

Address
No.

Instruction for use of parts catalogue ......................... 1


How to refer to the part information ............................ 2
Part catalogue structure ............................................. 3
When the parts were revised...................................... 4
Abbreviations used in the parts catalogue.................. 4
Part block and serial number check ........................... 5
Color label attachment position check........................ 5
Models, parts catalogue codes and applicable

serial numbers ........................................................... 6


Color label .................................................................. 7
Color chart .................................................................. 8
Fuel hose, general purpose hoses and vinyl
hose........................................................................... 9
FLAT RATE SERVICE TIME.................................... 13
Illustrated index ........................................................ 18
ENGINE GROUP..................................................... 24
FRAME GROUP...................................................... 44
PART NO. INDEX..................................................... 77
PART NAME INDEX................................................. 81

B
B
B
B
B
B
B

1
2
3
4
4
5
5

B 6
B 7
B 8
B 9
B13
C 2
D 1
F 1
I 1
J 1

2
3
4
5

Initial version issue date

April 20, 2011


Honda Motor Co., Ltd.
1
2011.04.20

B 2
Reference with Illustrated index

How to refer to the part information

1
Reference with Part number index

Reference with Part name index

2
2011.04.20

B 3
Address number

Part catalogue structure

Address No. is provided (in place of the page No.) to help


you refer to the part with the part No. or part name.

Block title
Block number
Service item/Flat rate time
Reference number
Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.

Part number
Description
Assemblies

Honda color code

Sections framed with broken lines in the exploded view


drawings are available as complete assemblies. (Their individual parts can also be obtained.)

Color description
Note
Notes are shown with the parentheses in the part name
column.

Required quantity
Reqd. QTY shown in the parenthesis or parentheses indicates the optional part.
Reqd. QTY marked with N indicates the optional part that
should be selected as needed.
Reqd. QTY indicates the number of the part used in the
block.

Serial number
Parts catalogue code
When the parts catalogue code column is blank, it indicates that the part is applicable to all codes.
Parts enclosed within a dotted line
different block.

are covered in a

A hollow arrow
indicates the block No. for the parts enclosed within a dotted line
.
indicates the block No. the part in
A solid arrow
question is connected to.
2011.04.20

B 4
When the parts were revised

Abbreviations used in the parts catalogue

1
Be sure to check the
serial number!!
RIGHT is
abbreviated
as R.

L. stands
for LEFT

* L. or R. in the description of a part stands for the LEFT hand


side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
The following abbreviations are used in this parts catalogue.

The number has been When shown at the left side, When shown at the right side,
used from the initial model it is applicable to the models it is applicable to the models
without revision.
o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000.
subsequent numbers.
The parts listed with "###" at the end of the parts name have limited supply period
(parts not for sale).

A ........... Ampere
ABS ....... Anti-lock brake
system
A.C. ....... Alternating current
A.M. ...... Attaching mark
ASSY. .... Assembly
C.D.I. ..... Capacitive discharge
ignition
COMP. ... Complete
D.C. ....... Direct current
EX. ........ Exhaust
FR. ........ Front
G ........... Gram
HEX. ..... Hexagonal
IN. ......... Inlet
KPH ...... Kilometers per hour

4
2011.04.20

L. ............Left
L (100L) .Link (100 Links)
L.E.D. .....Light emitted diode
MM .........Millimeter
MPH .......Miles per hour
R. ...........Right
RR. .........Rear
STD. .......Standard
T (22T) ...Tooth (22 Teeth)
TCS ........Traction control
system
T.M. ........Transcript mark
V ............Volt
W ...........Watt
WL .........With labelling
WOL .......Without labelling

B 5
Part block and serial number check

Part block

Required
serial
number
Check
point

Color label attachment position check

Engine parts

Carburetor parts

Frame parts

E-1~

E-24

F-1~

Engine serial
number

Carburetor serial
number

Frame serial
number

1
Colored parts

Color label

3
4
1

2
5
2011.04.20

B 6
Models, parts catalogue codes and applicable serial numbers

Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Model

Parts
catalogue
code

Type

GL1501WHC

MX

Mexico

Applicable engine
serial No.

Applicable frame
serial No.

Applicable
carburetor
serial No.
AVK3BW A

* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
AVK3BW

KC

6
2011.04.20

B 7
Color label

When ordering parts, check the model name, main color, and code by observing the COLOR LABEL on the vehicle.
When ordering a colored part, use the color chart in the instruction for use of parts catalogue.

VFR800FIW
R-157
R157

7
2011.04.20

B 8
Color chart

When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.

GL1501WH (GL1501WHC)
MODEL

No.

GL1501WHC

COLOR

Ross
white

Magna
red

CODE

NH-196

R-201

Basic part No.

NH196

R201

Name of colored parts

Applicable model
Initial
applicable
model

Final
applicable
model

Applicable
block
No.

Ref.
No.

BRIDGE, FORK TOP

53230-KYA-600

ZA

ZA

F-8

11

COVER, L. SIDE

83620-KYA-B00

ZA

ZA

F-25

COVER, R. SIDE

83520-KYA-B00

ZA

ZA

F-25

FLANGE SUB ASSY., RR. DRIVEN

42615-KYA-600

ZA

ZA

F-20-10

HUB SUB ASSY., FR. WHEEL

44635-KVX-700

ZA

ZA

F-15-10

HUB SUB ASSY., RR.

42635-KVX-600

ZA

ZA

F-20-10

MARK

86831-KYA-B00

ZA

ZA

F-51

MARK, L. WING

86172-KYA-B00

ZB

ZA

F-51

MARK, R. WING

86171-KYA-B00

ZB

ZA

F-51

10 PANEL COMP., RR. BRAKE

43100-KRF-B40

ZE

ZE

F-19

11 PANEL SUB COMP., FR. BRAKE

45010-KVX-A00

ZA

ZA

F-14

12 SWINGARM SUB ASSY., RR.

52200-KYA-600

ZA

ZA

F-33

10

13 TANK SET, FUEL

17500-KYA-B00

ZB

ZA

F-22

14 WHEEL SUB ASSY., FR.

44650-KVX-700

ZA

ZA

F-15-10

15 WHEEL SUB ASSY., RR.

42650-KYA-600

ZA

ZA

F-20-10

8
2011.04.20

B 9
Fuel hose, general purpose hoses and vinyl hose

The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.

Fuel hoses/Tubes

Fuel hoses/Tubes
Bulk part

Standard part No.

Bulk part No.

Inner
diameter
(mm)

95001-30xxx-2x
95001-30xxx-3x
95001-30xxx-4x

95001-30001-20M
95001-30001-30M
95001-30001-40M
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-35001-60M
<95001-35003-60M>
95001-35001-50M
<95001-35003-50M>
95001-35001-60M
<95001-35003-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-45001-50M
<95001-45003-50M>
95001-45001-60M
<95001-45003-60M>
<95001-45008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>

3.0
3.0
3.0

95001-35xxx-2x
95001-35xxx-3x
95001-35xxx-4x
95001-35xxx-5x
95001-35xxx-6x
95001-45xxx-2x
95001-45xxx-3x
95001-45xxx-4x
95001-45xxx-5x
95001-45xxx-6x
95001-55xxx-2x

3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5
4.5
4.5
5.5

Bulk part

Length
(m)
1
1
1
1
3
1
3
1
3
1
3
1
3
1
3
1
3
8
1
3
8
1
3
1
3
8
1
3
8

Standard part No.

95001-55xxx-3x
95001-55xxx-4x
95001-55xxx-5x
95001-55xxx-6x
95001-75xxx-2x
95001-75xxx-3x
95001-75xxx-4x
95001-75xxx-5x
95001-75xxx-6x
95001-80xxx-2x
95001-80xxx-3x
95001-80xxx-4x
95001-80xxx-5x
95001-80xxx-6x

Bulk part No.


95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-55001-50M
<95001-55003-50M>
<95001-55008-50M>
95001-55001-60M
<95001-55003-60M>
<95001-55008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-75001-50M
<95001-75003-50M>
95001-75001-60M
<95001-75003-60M>
<95001-75008-60M>
95001-80001-50M
95001-80001-60M
95001-80001-60M
95001-80001-50M
95001-80001-60M

Inner
diameter
(mm)
5.5
5.5
5.5
5.5
7.5
7.5
7.5
7.5
7.5
8.0
8.0
8.0
8.0
8.0

Length
(m)
1
3
8
1
3
8
1
3
8
1
3
8
1
3
1
3
8
1
3
8
1
3
1
3
8
1
1
1
1
1

9
2011.04.20

B10
Vinyl tube

Vinyl tube
Bulk part

Standard part
No.

Bulk part No.

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

Vinyl tube
Bulk part

Length
(m)

Standard part
No.

Bulk part No.

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

Bulk part
Length
(m)

95003-01001-60M
95003-01xxx-3x <95003-01003-60M>

2.9

6.8

1
3

95003-14001-10M
95003-14xxx-1x <95003-14003-10M>

6.0

9.0

1
3

95003-01001-60M
95003-01xxx-60 <95003-01003-60M>

2.9

6.8

1
3

95003-14001-10M
95003-14xxx-20 <95003-14003-10M>

6.0

9.0

1
3

95003-03001-60M
95003-03xxx-3x <95003-03003-60M>

3.0

6.0

1
3

95003-14001-60M
95003-14xxx-3x <95003-14003-60M>

6.0

9.0

1
3

95003-03001-60M
95003-03xxx-60 <95003-03003-60M>

3.0

6.0

1
3

95003-17001-10M
95003-17xxx-1x <95003-17003-10M>

7.0

9.0

1
3

95003-05001-60M
95003-05xxx-3x <95003-05003-60M>
<95003-05008-60M>

3.5

6.5

1
3
8

95003-19001-10M
95003-19xxx-1x <95003-19003-10M>
<95003-19008-10M>

7.0

11.0

1
3
8

6.5

1
3
8

95003-19001-10M
95003-19xxx-20 <95003-19003-10M>
<95003-19008-10M>

11.0

1
3
8

95003-19001-60M
95003-19xxx-3x <95003-19003-60M>
<95003-19008-60M>

7.0

11.0

1
3
8

7.0

11.0

1
3
8

9.0

1
3

9.0

1
3

12.0

1
3

95003-05001-60M
95003-05xxx-60 <95003-05003-60M>
<95003-05008-60M>

3.5

95003-07001-10M
95003-07xxx-1x <95003-07003-10M>
<95003-07008-10M>

4.0

7.0

1
3
8

95003-07001-10M
95003-07xxx-20 <95003-07003-10M>
<95003-07008-10M>

4.0

7.0

1
3
8

95003-19001-60M
95003-19xxx-60 <95003-19003-60M>
<95003-19008-60M>

7.0

1
3
8

95003-21001-10M
95003-21xxx-1x <95003-21003-10M>

7.0

Standard part
No.

Bulk part No.

Inner
Outer
dia- meter dia-meter
(mm)
(mm)

Length
(m)

95003-36001-10M
95003-36xxx-1x <95003-36003-10M>
<95003-36008-10M>

11.0

13.0

1
3
8

95003-36001-10M
95003-36xxx-20 <95003-36003-10M>
<95003-36008-10M>

11.0

13.0

1
3
8

95003-37001-60M
95003-37xxx-3x 95003-37003-60M>

11.0

15.0

1
3

95003-37001-60M
95003-37xxx-60 <95003-37003-60M>

11.0

15.0

1
3

95003-38001-10M
95003-38xxx-1x <95003-38003-10M>

12.0

13.0

1
3

95003-38001-10M
95003-38xxx-20 <95003-38003-10M>

12.0

13.0

1
3

95003-39001-10M
95003-39xxx-1x <95003-39003-10M>

12.0

14.0

1
3

95003-39001-10M
95003-39xxx-20 <95003-39003-10M>

12.0

14.0

1
3

95003-40001-10M
95003-40xxx-20 <95003-40003-10M>

12.0

16.0

1
3

95003-40001-60M
95003-40xxx-3x <95003-40003-60M>

12.0

16.0

1
3

95003-40001-60M
95003-40xxx-60 <95003-40003-60M>

12.0

16.0

1
3

95003-43001-10M
95003-43xxx-1x <95003-43003-10M>
<95003-43008-10M>

13.0

15.0

1
3
8

95003-43001-10M
95003-43xxx-20 <95003-43003-10M>
<95003-43008-10M>

13.0

15.0

1
3
8

95003-45001-10M
95003-45xxx-1x <95003-45003-10M>
<95003-45008-10M>

14.0

18.0

1
3
8

95003-07001-60M
95003-07xxx-3x <95003-07003-60M>
<95003-07008-60M>

4.0

95003-07001-60M
95003-07xxx-60 <95003-07003-60M>
<95003-07008-60M>

4.0

7.0

1
3
8

95003-07001-70M
95003-07xxx-7x <95003-07003-70M>
<95003-07008-70M>

4.0

7.0

1
3
8

95003-23001-10M
95003-23xxx-20 <95003-23003-10M>

8.0

12.0

1
3

95003-23001-60M
95003-23xxx-3x <95003-23003-60M>
<95003-23008-60M>

8.0

12.0

1
3
8

95003-23001-60M
95003-23xxx-60 <95003-23003-60M>
<95003-23008-60M>

8.0

12.0

1
3
8

95003-25001-10M
95003-25xxx-1x <95003-25003-10M>

9.0

11.0

1
3

95003-45001-10M
95003-45xxx-20 <95003-45003-10M>
<95003-45008-10M>

14.0

18.0

1
3
8

95003-25001-10M
95003-25xxx-20 <95003-25003-10M>

9.0

11.0

1
3

95003-50001-10M
95003-50xxx-1x <95003-50003-10M>

16.0

19.0

1
3

95003-25001-60M
95003-25xxx-3x <95003-25003-60M>

9.0

11.0

1
3

95003-50001-10M
95003-50xxx-20 <95003-50003-10M>

16.0

19.0

1
3

95003-25001-70M
95003-25xxx-7x <95003-25003-70M>

9.0

11.0

1
3

95003-50001-60M
95003-50xxx-3x <95003-50003-60M>

16.0

19.0

1
3

95003-27001-10M
95003-27xxx-1x <95003-27003-10M>

9.0

13.0

1
3

95003-55001-10M
95003-55xxx-1x <95003-55003-10M>

17.5

20.5

1
3

95003-27001-10M
95003-27xxx-20 <95003-27003-10M>

9.0

13.0

1
3

95003-55001-10M
95003-55xxx-20 <95003-55003-10M>

17.5

20.5

1
3

95003-27001-60M
95003-27xxx-3x <95003-27003-60M>

9.0

13.0

1
3

95003-60001-10M
95003-60xxx-1x <95003-60003-10M>

22.0

27.0

1
3

95003-27001-60M
95003-27xxx-60 <95003-27003-60M>

9.0

13.0

1
3

95003-60001-10M
95003-60xxx-20 <95003-60003-10M>

22.0

27.0

1
3

95003-60001-60M
95003-60xxx-3x <95003-60003-60M>

22.0

27.0

1
3

95003-60001-60M
95003-60xxx-60 <95003-60003-60M>

22.0

27.0

1
3

95003-08001-10M
95003-08xxx-1x <95003-08003-10M>
<95003-08008-10M>

4.5

6.5

1
3
8

95003-09001-60M
95003-09xxx-3x <95003-09003-60M>

4.5

8.0

1
3

95003-09001-60M
95003-09xxx-60 <95003-09003-60M>

4.5

8.0

1
3

95003-10001-10M
95003-10xxx-1x <95003-10003-10M>

5.0

8.0

1
3

8.0

1
3

8.0

1
3

8.0

1
3

95003-10001-10M
95003-10xxx-20 <95003-10003-10M>
95003-10001-60M
95003-10xxx-3x <95003-10003-60M>
95003-10001-60M
95003-10xxx-60 <95003-10003-60M>

5.0
5.0
5.0

95003-11001-60M
95003-11xxx-3x <95003-11003-60M>
<95003-11008-60M>

5.0

9.0

1
3
8

95003-11001-60M
95003-11xxx-60 <95003-11003-60M>
<95003-11008-60M>

5.0

9.0

1
3
8

95003-12001-10M
95003-12xxx-1x <95003-12003-10M>
<95003-12008-10M>

5.0

7.0

1
3
8

95003-12001-10M
95003-12xxx-20 <95003-12003-10M>
<95003-12008-10M>

5.0

7.0

1
3
8

95003-21001-10M
95003-21xxx-20 <95003-21003-10M>
95003-23001-10M
95003-23xxx-1x <95003-23003-10M>

8.0
8.0
8.0

95003-33001-10M
95003-33xxx-1x <95003-33003-10M>

10.0

14.0

1
3

95003-33001-10M
95003-33xxx-20 <95003-33003-10M>

10.0

14.0

1
3

10
2011.04.20

B11
General purpose hoses

General purpose hoses


Bulk part

Standard part No.

Bulk part No.

Inner
diameter
(mm)

95005-11xxx-3x
95005-11xxx-5x

95005-11001-30M
95005-11001-50M
95005-12001-10M
<95005-12003-10M>
95005-12001-20M
95005-12001-30M
95005-12001-50M
95005-14001-10M
95005-14001-20M
<95005-14003-20M>
95005-14001-30M
95005-14001-50M
95005-17001-10M
95005-17001-20M
95005-17001-30M
95005-17001-50M
95005-30001-30M
95005-30001-50M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-20M
95005-35001-30M
95005-35001-10M
<95005-35003-10M>
<95005-35008-10M>
95005-35001-50M
95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-20M
95005-45001-30M

11.0
11.0

95005-12xxx-1x
95005-12xxx-2x
95005-12xxx-3x
95005-12xxx-5x
95005-14xxx-1x
95005-14xxx-2x
95005-14xxx-3x
95005-14xxx-5x
95005-17xxx-1x
95005-17xxx-2x
95005-17xxx-3x
95005-17xxx-5x
95005-30xxx-3x
95005-30xxx-5x
95005-35xxx-1x
95005-35xxx-2x
95005-35xxx-3x
95005-35xxx-4x
95005-35xxx-5x
95005-45xxx-1x
95005-45xxx-2x
95005-45xxx-3x

12.0
12.0
12.0
12.0
14.0
14.0
14.0
14.0
17.0
17.0
17.0
17.0
3.0
3.0
3.5
3.5
3.5
3.5
3.5
4.5
4.5
4.5

Bulk part

Length
(m)
1
1
1
3
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
3
8
1
1
1
3
8
1
1
3
8
1
1

Standard part No.

95005-45xxx-4x
95005-45xxx-5x
95005-50xxx-3x
95005-50xxx-5x
95005-55xxx-1x
95005-55xxx-2x
95005-55xxx-4x
95005-65xxx-1x
95005-65xxx-2x
95005-70xxx-3x
95005-70xxx-5x
95005-75xxx-1x
95005-75xxx-2x
95005-80xxx-1x
95005-80xxx-2x
95005-80xxx-3x
95005-80xxx-5x
95005-91xxx-3x
95005-91xxx-5x
95005-92xxx-3x
95005-92xxx-5x

Bulk part No.


95005-45001-10M
<95005-45003-10M>
<95005-45008-10M>
95005-45001-50M
95005-50001-30M
<95005-50003-30M>
95005-50001-50M
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-55001-20M
<95005-55003-20M>
95005-55001-10M
<95005-55003-10M>
<95005-55008-10M>
95005-65001-10M
<95005-65003-10M>
95005-65001-20M
95005-70001-30M
<95005-70003-30M>
95005-70001-50M
95005-75001-10M
<95005-75003-10M>
95005-75001-20M
95005-80001-10M
<95005-80003-10M>
95005-80001-20M
95005-80001-30M
95005-80001-50M
95005-91001-30M
95005-91001-50M
95005-92001-30M
95005-92001-50M

Inner
diameter
(mm)
4.5
4.5
5.0
5.0
5.3
5.3
5.3
6.5
6.5
7.0
7.0
7.3
7.3
8.0
8.0
8.0
8.0
12.0
12.0
12.0
12.0

Length
(m)
1
3
8
1
1
3
1
1
3
8
1
3
1
3
8
1
3
1
1
3
1
1
3
1
1
3
1
1
1
1
1
1
1

NOTE: X is displayed to represent the omitted numerals and letters of the


roman alphabet.

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.

11
2011.04.20

B12
Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)

95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
Fuel hose 2: Red outside braid
(3 mm inside dia. only)
5: Black inside braid
3: Red (3 mm inside dia. only)
4: Ash gray with red stripe
(3 mm inside dia. only)
6: Black

Vinyl hose 1: Clear


2: Black
3: Light red
6: Light red
7: Pale black

General hose 1: Ash gray


2: Ash gray
3: Black
5: Black

Lengths: 001: 1 m (standard)


003: 3 m
008: 8 m
I.D code: (fuel hose and general purpose hose)
30: 3.0 mm
11: 11 mm
35: 3.5 mm
91: 12 mm (outside dia. 15) mm
45: 4.5 mm
92: 12 mm (outside dia. 16) mm
50: 5.0 mm
12: 12 mm (outside dia. 17) mm
55: 5.3 mm, 5.5 mm
14: 14 mm
65: 6.5 mm
17: 17 mm
70: 7.0 mm
75: 7.3 mm, 7.5 mm
80: 8.0 mm
ID./OD. code: (vinyl hose)
01: ID. 2.9, OD. 6.8 mm
03: ID. 3.0, OD. 6.0 mm
05: ID. 3.5, OD. 6.5 mm
07: ID. 4.0, OD. 7.0 mm
08: ID. 4.5, OD. 6.5 mm
09: ID. 4.5, OD. 8.0 mm
12: ID. 5.0, OD. 7.0 mm
10: ID. 5.0, OD. 8.0 mm
11: ID. 5.0, OD. 9.0 mm

14: ID. 6.0,


17: ID. 7.0,
19: ID. 7.0,
21: ID. 8.0,
23: ID. 8.0,
25: ID. 9.0,
27: ID. 9.0,
33: ID. 10.0,
36: ID. 11.0,

OD. 9.0 mm
OD. 9.0 mm
OD. 11.0 mm
OD. 9.0 mm
OD. 12.0 mm
OD. 11.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 13.0 mm

Hose type: 1: Fuel hose


3: Vinyl hose
5: General hose

12
2011.04.20

37: ID. 11.0,


38: ID. 12.0,
39: ID. 12.0,
40: ID. 12.0,
43: ID. 13.0,
45: ID. 14.0,
50: ID. 16.0,
55: ID. 17.5,
60: ID. 22.0,

OD. 15.0 mm
OD. 13.0 mm
OD. 14.0 mm
OD. 16.0 mm
OD. 15.0 mm
OD. 18.0 mm
OD. 19.0 mm
OD. 20.5 mm
OD. 27.0 mm

B13
Editorial style

FLAT RATE SERVICE TIME


Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
control the actual working process and calculate the service charge
by using it as a guide.

The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
listed collectively in the list in the preface, classified according to the
work.

FRT setting system

FRT setting standard

Net service time


Removal, Disassembly/reassembly, Installation
Inspection, Measurement, Adjustment, Confirmation
Diagnosis/troubleshooting (Electric system)

Decimal system (in unit of 0.1) is adopted to set FRT as it is


convenient to calculate the wage.
Example: (0.1) 6 minutes, (0.2) 12 minutes
[Labor cost per hour] x [FRT] = [Wage]
FRT is set with a hand tool.
Service items and FRT can be subject to change depending on
development of tools and service equipment and improvement in
service procedure.

Completion inspection
Float time
Preparation
(Process check, Confirmation arrangement for
necessary tools)
Related work (Transfer of vehicles)
* Float time is set by multiplying the net service time by a given
coefficient.

13
2011.04.20

B14

Work procedure

Service item whose FRT is not presented

As the work procedure is set with the work time according to the
method in the separate Service Manual, refer to this Manual as
required.

Accessories and service parts that are not listed to use in this
manual.

Work methods permitting servicing in the shortest time still


permitting assurance of safe work and product warranty are used
for the setting of service items not listed in the Service Manual.
Work basically is to be performed by one person, and when two or
more people are required, setting is done as the total time for the
number of people.
The set value for the technological level of the workers uses a
person with three years of experience in the repair of Honda
vehicles as the standard.
Special tools and service equipment used to set FRT are those
specified or recommended in Service Manual.

Locations with little aging deterioration or breakage during normal


use.
Service work that can be finished by one touch.
Service work that is seldom done (i.e. extremely small causes of
trouble and service frequency).
* When FRT is not presented, please calculate wages based on appropriate actual work time
Operation not included of FRT
Oil and coolant water draining, Waiting time for warming up
operation and etc..
Additional operation that involves removal/installation of standard
exterior equipment.
Indirect time spent for service by visiting the customer, trade-in,
and delivery of a MC.
Indirect time required for ordering and delivery of parts.
Cost for grease, adhesive agent, etc. used for service work.

14
2011.04.20

B15
Explanation of FRT by using an example
(The example may differ from the actual presented items)
Ref.
No.

L.O.N.

(Relative ref. Number)


Description

F.R.T.

Indicating a reference No. whose operation and time are


the same as FRT4.5 for the camshaft.

4.5

(The application range is limited to the service items


without an LON setting within a same block.)

(1, 3, 4, 7)
2

111118

CAMSHAFT

Includes: Valve clearance adjustment


111118A

Indicating work contents that are included in the service


item.

Replace rocker arm add


1.0

Reference No. of the illustration of part that shows location


of the replacement work.
FRT is an abbreviation of Flat Rate Time indicating the
standard service time required for the replacement.

How to refer to the service item by using the sample


(camshaft replacement)
Open to the page of the block where the camshaft's
spare part illustration is shown.

Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No.

LON is an abbreviation of Labor Operation Number, and it


is a classification of the service items by the work unit code.
The same operation code is used regardless of the models.
Standard operation is indicated with 6 digits code, and
additional operation is indicated with 7 digits code.
Indicating the camshaft replacement and FRT4.5.
Indicating FRT1.0 that will be added when additional
operation (replace rocker arm) is done in association with
camshaft replacement.

15
2011.04.20

B16
Indication mark for the listing of service items that continues to
the following page

Ref.

L.O.N.

No.
2

111118

(Relative ref. Number)

Code

Engine

Transmission

Fuel & Exhaust

Frame & Body

Steering/Suspension

Electrical

Wheels/Brakes

Controls/instrument

Indication of the block with no setting of FRT


L.O.N.

(Relative ref. Number)

F.R.T.

Description

NO INFORMATION
LON code system

11

18

Mark indicated at the last line.

No.

18

a) Category codes and classification

CAMSHAFT 4.5

Ref.

F.R.T.

Description

11

Category

c) Operation codes and classification


Code

Operation category

Replace, Removal/Installation, Change

a) Category code..................... Engine

Overhaul

b) Location/function code ........ Engine upper

Adjust, Balance

c) Operation code.................... Replace

(Paint-related work: Top-coat)

d) Operation sequence number (Unit code can be shown


with alphabet)
......................... camshaft
(No regular rule of code)

Test, Inspect/diagnose, Measurment, Check

(Overhaul-related work: Rebore)

(Overhaul-related work: Reseal)

(Resurface)

(Paint-related work: Refinish)

Repair, Cleaning, Air bleeding

e) Additional code ................... replace rocker arm


(No regular rule of code)
16
2011.04.20

C 1
Major service items without using spare parts
(1) Removal/Installation, (2) Adjustment,
(3) Inspection/Measurement, (4) Overhaul, (5) Other work

E: Engine, F: Frame
* OPERATIONS OTHER THAN REPLACING PARTS
(1) Removal and installation
Set for the configuration with the parts removed from the vehicle.
LON
1101E5

1111K0
3111D6
1101E6

DESCRIPTION
TILTING ENGINE ASSEMBLYREMOVAL/INSTALLATION
INCLUDES: All necessary adjustment
CYLINDER HEAD ASSEMBLYREMOVAL/INSTALLATION
CARBURETOR ASSEMBLYREMOVAL/INSTALLATION
CRANKCASE SEPARATION
INCLUDES: Engine removal and installation

FRT
1.7

DESCRIPTION

0.5
3.5

FRT

3113A0

CARBURETOR IDLE-ADJUSTMENT

0.1

2123A0

CLUTCH-ADJUSTMENT

0.1

6143A1

SPARK PLUG-ADJUSTMENT/CLEANING

0.1

1113A0

VALVE CLEARANCE-ADJUSTMENT
NOTE: For 1 vehicle

0.4

6163A0

HEADLIGHT-AIMING

0.1

2133A0

DRIVE CHAIN-ADJUSTMENT

0.1

7113A0
7113A1
3113A3

FRONT BRAKE-ADJUSTMENT
EXCLUDES: Front brake shoe adjustment
REAR BRAKE-ADJUSTMENT
EXCLUDES: Rear brake shoe adjustment
THROTTLE OPERATION-ADJUSTMENT

1.4

(2) Adjustment
LON

(3) Inspection, Measurement

LON

DESCRIPTION

FRT

1115A0

COMPRESSION PRESSURE-MEASUREMENT

0.1

3115A0

CARBURETOR FLOAT LEVELMEASUREMENT

0.6

6145A0

IGNITION TIMING-INSPECTION

0.2

6105A0

BATTERY-CHECKING OF ELECTROLYTE
LEVEL & CHARGE

0.2

(4) Overhaul
Work condition: The required Measurements, inspections,
adjustments, and cleaning/washing of each part are performed,
including the main body removal/installation work and the
replacement of defective parts.
LON
E

311200

DESCRIPTION
CARBURETOR-OVERHAUL
INCLUDES: All necessary adjustment

FRT
0.8

(5) Other work


LON
E

1130A1

DESCRIPTION
OIL FILTER SCREEN-CLEANING

FRT
0.3

0.1
0.1
0.1

17
2011.04.20

ENGINE GROUP
E-1

D 1

E-2

CYLINDER HEAD COVER

C 2
D 2

E-3

CYLINDER HEAD

D 3
CAMSHAFT/VALVE

2
E-4

D 4

E-5

CAM CHAIN/TENSIONER

E-8

D 7
CLUTCH

D 5

E-6

CYLINDER

E-10

D 8
STARTING CLUTCH

18
2011.04.20

D 6
RIGHT CRANKCASE COVER

E-11

D 9
LEFT CRANKCASE COVER

C 3

ENGINE GROUP
E-12

D10

E-14

GENERATOR

D11

E-15

STARTING MOTOR

D12
OIL PUMP

2
E-16

D13

E-17

CRANKCASE

E-21

E 1
GEARSHIFT DRUM

D14

E-18

CRANKSHAFT/PISTON

E-22

E 2
KICK STARTER SPINDLE

D15
TRANSMISSION

E-24

E 3
CARBURETOR

19
2011.04.20

FRAME GROUP
F-1

F 1

F-2

HEADLIGHT

F-4

C 4
F 2

F-3

METER

F 4

F-8

HANDLE LEVER/SWITCH/CABLE

F 3
MIRROR

F 6

F-10

HANDLE PIPE/TOP BRIDGE

F 7
STEERING STEM

F-11

F 8
FRONT FENDER

F-12

F 9
FRONT FORK

F10
FRONT BRAKE PANEL

20
2011.04.20

F-14

C 5

FRAME GROUP
F-15-10

F11

F-19

FRONT WHEEL

F-22

F12

F-20-10

REAR BRAKE PANEL

F15

F-24

FUEL TANK

F13
REAR WHEEL

F16

F-25

SEAT/REAR CARRIER

G 1
SIDE COVER

F-26

G 2
AIR CLEANER

F-28

G 3
EXHAUST MUFFLER

F-30

G 4
PEDAL

21
2011.04.20

C 6

FRAME GROUP
F-31

G 5

F-32

STEP

F-34

G 6

F-33

STAND

G 8

F-35

REAR CUSHION

G 7
SWINGARM

G 9

F-36

REAR FENDER

G10
WINKER

F-37

G11
TAILLIGHT

F-38

G12
BATTERY

G13
WIRE HARNESS

22
2011.04.20

F-39

C 7

FRAME GROUP
F-40

G14
FRAME BODY

F-51

F-49

G15
TOOLS

F-50

G16
CAUTION LABEL

H 1
MARK/STRIPE

23
2011.04.20

E-1

D 1

CYLINDER HEAD COVER


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 1111C4 COVER, CYLINDER HEAD


2 1111D2 GASKET, CYLINDER HEAD COVER

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

12311-KYA-B00
12391-KRM-840
12396-KRM-840
90003-KFG-000
90463-KRM-840

COVER, CYLINDER HEAD


GASKET, HEAD COVER
GASKET B, HEAD COVER
BOLT, L. CRANKCASE COVER
WASHER, SEALING, 6.2X12X1.2

1
1
1
2
1

6 90543-MV9-670 RUBBER, MOUNTING


7 90702-KRM-840 DOWEL PIN, 8X14
8 96001-06012-00 BOLT, FLANGE, 6X12

2
1
1

Serial No.

Parts catalogue code

24
2011.04.20

F.R.T.

0.3
0.3

E-2

D 2

CYLINDER HEAD
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2 111106 HEAD, CYLINDER


.INCLUDES: Valve adjust and
reface
3 1111M0 GUIDE, EXHAUST VALVE(ONE)
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
4 1111L9 GUIDE, INTAKE VALVE(ONE)
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
5 1111B4 HOLDER, CAMSHAFT
8 111115 GASKET, CYLINDER HEAD
9 111107 MANIFOLD, INTAKE
11 614130 PLUG, SPARK

Ref.
No.

F.R.T.

2.2
2.2

2.2

2.5

0.9
1.4
0.5
0.1

Reqd. QTY
Part No.

1 12195-KTE-910
2 12200-KYA-B00
3 12204-KRM-305
4 12205-KSP-305
5 12210-KVX-600
6 12212-KRM-840
7 12213-KTT-900
8 12251-KSP-910
12252-KYA-600

Description

GL150
1WH
C

RUBBER, INSERT
HEAD COMP., CYLINDER
GUIDE, VALVE(OS)
(EXHAUST SIDE)
GUIDE, IN. VALVE(OS)
HOLDER COMP., CAMSHAFT

2
1

Parts catalogue code

1
1
1

9 16210-KYA-B00
10 16217-KVC-900

PLATE, STOPPER
1
CLIP, VALVE GUIDE
2
GASKET, CYLINDER HEAD
1
GASKET, CYLINDER HEAD
(OS 0.75/1.00) (1)
PIPE COMP., IN.
1
BAND, INSULATOR
1

11 31916-KRM-841
31917-KPH-901
31926-KRM-841
31926-KTT-890
12 90002-KRM-840
13 90035-KRM-840
14 90091-KRM-840
15 90306-KRM-840

PLUG, SPARK(CPR8EA-9)(NGK)
PLUG, SPARK(CPR7EA-9)(NGK)
PLUG, SPARK(CPR9EA-9)(NGK)
PLUG, SPARK(CPR9EA-9)
BOLT, FLANGE, 5X14
BOLT, STUD, 8X22
BOLT, FLANGE SOCKET, 6X22
NUT, CYLINDER HEAD

1
(1)
(1)
(1)
2
2
2
4

16
17
18
19
20
21

WASHER, PLAIN, 12MM


DOWEL PIN, 10X12
DOWEL PIN, 6X10
O-RING, 33.5X3
BOLT, FLANGE, 6X14
BOLT, FLANGE, 6X105

4
2
2
1
1
2

90404-KPT-A00
90703-KRM-840
90704-KTT-900
91304-KVC-900
95701-06014-00
95801-06105-00

Serial No.

25
2011.04.20

E-3

D 3

CAMSHAFT/VALVE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2 111118 CAMSHAFT
.INCLUDES: Valve adjustment
3
(4)
1111K8 ARM, INTAKE VALVE ROCKER(ONE)
.INCLUDES: Valve adjustment
1111K9 ARM, EXHAUST VALVE ROCKER(ONE)
.INCLUDES: Valve adjustment
1111L8 ARM, VALVE ROCKER
:FOR 1 VEHICLE
.INCLUDES: Valve adjustment
5 1111N0 VALVE, INTAKE(ONE)
.INCLUDES: Refacing
6 1111N1 VALVE, EXHAUST(ONE)
.INCLUDES: Refacing
1111P0 VALVE :FOR 1 VEHICLE
.INCLUDES: Refacing
7
(1,8,9,10,11)
1111P2 SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE)
1111P3 SPRING AND/OR STEM SEAL,
EXHAUST VALVE(ONE)
1111Q2 SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

12209-GB4-682
14100-KTT-900
14430-KTT-900
14451-KTT-900
14711-KSP-910

SEAL, VALVE STEM(ARAI)


CAMSHAFT COMP.
ARM COMP., VALVE ROCKER
SHAFT, ROCKER ARM
VALVE, IN.

2
1
2
2
1

6
7
8
9
10

14721-KTT-900
14751-KSP-910
14761-KSP-910
14771-KSP-910
14777-KGH-900

VALVE, EX.
SPRING, VALVE OUTER
SPRING, VALVE INNER
RETAINER, VALVE SPRING
SEAT, VALVE SPRING

1
2
2
2
2

11 14781-MA6-000
12 90012-KK3-830
13 90206-250-000

COTTER, VALVE
SCREW, TAPPET ADJUSTING
NUT, TAPPET ADJUSTING

4
2
2

Serial No.

Parts catalogue code

26
2011.04.20

F.R.T.

0.7
0.8
0.8
0.8
1.7
1.7
1.9

1.5
1.5
1.6

E-4

D 4

CAM CHAIN/TENSIONER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 1111Q4 SPROCKET, CAM


2 110140 CHAIN, CAM
3 111130 TENSIONER, CAM CHAIN
5
(6)
111133 LIFTER, TENSIONER
7 111139 GUIDE, CAM CHAIN

F.R.T.

0.5
1.0
0.9
0.2
1.4

Ref.
No.

Reqd. QTY
Description

GL150
1WH
C

SPROCKET, CAM(34T)
CHAIN, CAM(94L)(BORG WARNER)
CHAIN, CAM(94L)(DAIDO)
TENSIONER ASSY., CAM CHAIN
PLATE, TENSIONER SETTING
LIFTER ASSY., TENSIONER

1
1
1
1
1
1

GASKET, TENSIONER LIFTER


GUIDE, CAM CHAIN
SCREW, PAN, 6X6
BOLT, KNOCK, 5MM
O-RING, 1.5X9.5

1
1
1
2
1

11 95701-06016-00 BOLT, FLANGE, 6X16


12 96001-06022-00 BOLT, FLANGE, 6X22

1
2

Part No.

1 14321-KRM-840
2 14401-KCW-851
14401-KVJ-911
3 14510-KRM-842
4 14515-KRM-840
5 14520-KTT-900
6
7
8
9
10

14560-KSP-910
14610-KSP-910
90005-KY7-000
90083-KRM-840
91306-KRM-840

Serial No.

Parts catalogue code

27
2011.04.20

E-5

D 5

CYLINDER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 1111A5 CYLINDER
2 111102 GASKET, CYLINDER

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4

12100-KYA-600
12191-KWK-900
12195-KTE-910
90703-KRM-840

CYLINDER COMP.
GASKET, CYLINDER
RUBBER, INSERT
DOWEL PIN, 10X12

1
1
2
2

Serial No.

Parts catalogue code

28
2011.04.20

F.R.T.

1.7
1.6

E-6

D 6

RIGHT CRANKCASE COVER


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 110159 COVER, CRANKCASE :RIGHT


2 110158 GASKET, CRANKCASE COVER :RIGHT
4
(5)
2121A7 LEVER, CLUTCH
9 112105 OIL SEAL, KICK STARTER SPINDLE

F.R.T.

0.4
0.3
0.4
0.3

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

11330-KYA-600
11393-KWK-900
15651-KTT-900
22810-KVX-600
22815-KTT-900

COVER COMP., R. CRANKCASE


GASKET, R. CRANKCASE COVER
GAUGE, OIL LEVEL
LEVER COMP., CLUTCH
SPRING, CLUTCH LEVER

1
1
1
1
1

6
7
8
9
10

22821-KVX-600
90702-KRM-840
91202-KSP-910
91204-KWK-B00
91307-KRM-840

RECEIVER, CLUTCH CABLE


DOWEL PIN, 8X14
OIL SEAL, 12X18X4
OIL SEAL, 16X28X7
O-RING, 18X3

1
2
1
1
1

11 90703-KRH-900 PIN, SPRING, 3X10


12 96001-06030-00 BOLT, FLANGE, 6X30
13 96001-06040-00 BOLT, FLANGE, 6X40

1
3
9

Serial No.

Parts catalogue code

29
2011.04.20

E-8

D 7

CLUTCH
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 2121A0 OUTER, CLUTCH


3 212112 CENTER, CLUTCH
4
(5,6)
2121A1 DISC, CLUTCH FRICTION
.NOTE: Same time for two units
or more
7 2121A3 PLATE, CLUTCH PRESSURE
8 2121A4 PLATE, CLUTCH LIFTER
9 2121B6 ROD, CLUTCH LIFTER
10 212107 SPRING, CLUTCH
.NOTE: Same time for two units
or more
15 2121B4 BEARING, CLUTCH LIFTER

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

22100-KWK-900
22115-KSP-910
22120-KTT-900
22201-KTT-900
22202-KTT-900

OUTER COMP., CLUTCH


GUIDE, CLUTCH OUTER
CENTER, CLUTCH
DISK, CLUTCH FRICTION
DISK, CLUTCH FRICTION

1
1
1
3
2

6
7
8
9
10

22321-KTT-900
22355-KTT-900
22361-KTT-900
22366-KRM-840
22401-KTT-900

PLATE, CLUTCH
PLATE, CLUTCH PRESSURE
PLATE, CLUTCH LIFTER
ROD, CLUTCH LIFTER
SPRING, CLUTCH

4
1
1
1
4

11
12
13
14
15

90008-KTT-900
90202-KRM-840
90405-KTT-900
90501-KPT-A00
96100-60030-00

BOLT, FLANGE, 6X25


NUT, SPECIAL FLANGE, 14MM
WASHER, PLAIN, 17MM
WASHER, 14.1X29X2.8
BEARING, RADIAL BALL, 6003

4
1
1
1
1

Serial No.

Parts catalogue code

30
2011.04.20

F.R.T.

0.7
0.7
0.7
0.7
0.4
0.3
0.4
0.3

E-10

D 8

STARTING CLUTCH
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 612120 GEAR, STARTER DRIVEN


3
(2)
612131 OUTER, STARTING CLUTCH
4 612125 GEAR, STARTER REDUCTION

F.R.T.

0.5
0.6
0.3

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4

28110-KTT-901
28126-KVC-890
28128-KVC-900
28131-KTT-900

1
1
1

5 28132-KN6-930

GEAR, STARTER DRIVEN(58T)


CLUTCH, ONE WAY(NSK)
OUTER, STARTING CLUTCH
GEAR, STARTER REDUCTION
(15/53T)
SHAFT, REDUCTION GEAR

1
1

6 28133-KRM-850
7 90085-KTT-900
8 91104-KTT-901

COLLAR, STARTER REDUCTION


BOLT, SOCKET, 6MM
BEARING, NEEDLE, 22X29X16.8

1
6
1

Serial No.

Parts catalogue code

31
2011.04.20

E-11

D 9

LEFT CRANKCASE COVER


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 1101A6 COVER, CRANKCASE :LEFT


2 1101B0 COVER, CRANKCASE :LEFT REAR
4 1101A3 GASKET, CRANKCASE COVER :LEFT

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

11341-KVX-700
11360-KVX-600
11365-KSP-910
11395-KWK-900
90084-KTT-900

COVER, L. CRANKCASE
COVER COMP., L. RR.
GUIDE, DRIVE CHAIN
GASKET, L. COVER
CAP, 14MM

1
1
1
1
1

6
7
8
9
10

90087-KRM-840
90702-KRM-840
91303-KRM-840
91305-KRM-840
96001-06030-00

CAP, 32MM
DOWEL PIN, 8X14
O-RING, 13.8X2.5
O-RING, 31.7X2.4
BOLT, FLANGE, 6X30

1
2
1
1
2

11 96001-06035-00 BOLT, FLANGE, 6X35


12 96001-06045-00 BOLT, FLANGE, 6X45

7
2

Serial No.

Parts catalogue code

32
2011.04.20

F.R.T.

0.4
0.1
0.3

E-12

D10

GENERATOR
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 613105 ROTOR OR FLYWHEEL


2 6131A3 STATOR

F.R.T.

0.6
0.6

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

31110-KYA-701
31120-KYA-701
32111-KVX-600
90201-KRM-840
90501-KPT-A00

FLYWHEEL COMP.
STATOR COMP.
CLAMPER, A.C. GENERATOR CORD
NUT, FLANGE, 14MM
WASHER, 14.1X29X2.8

1
1
1
1
1

6 96600-06016-00 BOLT, SOCKET, 6X16


7 96600-06022-00 BOLT, SOCKET, 6X22

3
3

Serial No.

Parts catalogue code

33
2011.04.20

E-14

D11

STARTING MOTOR
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 612105 MOTOR, STARTING


2 6121A4 TERMINAL, BRUSH(STARTER)

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

31200-KTT-900
31201-KPH-W00
31205-KPH-W00
90071-KEJ-900
90071-MB0-000

MOTOR ASSY., STARTER


BRUSH SET, TERMINAL
BOLT SET
NUT-WASHER, 6MM
NUT-WASHER, 6MM

1
1
2
1
1

6 91309-KCW-870 O-RING
7 91320-KPH-W00 O-RING
8 95701-06022-00 BOLT, FLANGE, 6X22

1
2
2

Serial No.

Parts catalogue code

34
2011.04.20

F.R.T.

0.6
0.8

E-15

D12

OIL PUMP
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 113105 PUMP ASSY., OIL


2 1131B8 GEAR, OIL PUMP DRIVE
3
(4)
1131C7 ROTOR, OIL PUMP
5 1131B5 SCREEN, OIL FILTER
6 1101L0 ROTOR, OIL FILTER
7
(10)
1101L1 CAP, OIL FILTER ROTOR

F.R.T.

0.4
0.3
0.4
0.3
0.5
0.4

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

15100-KTT-900
15130-KTT-900
15331-KTT-900
15332-KTT-900
15421-KSP-910

PUMP ASSY., OIL


GEAR COMP., OIL PUMP(34T)
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
SCREEN, OIL FILTER

1
1
1
1
1

6
7
8
9
10

15430-KSP-910
15436-KRM-840
15441-KCS-650
15446-107-000
15459-KWK-900

ROTOR, OIL FILTER


CAP, OIL FILTER ROTOR
THROUGH, OIL
SPRING, OIL THROUGH
GASKET, OIL FILTER CAP

1
1
1
1
1

11
12
13
14
15

90231-KRM-840
90432-KPT-A00
90702-KRM-840
93700-05012-0A
93901-34120

NUT, LOCK, 14MM


WASHER, 14.2X26X3
DOWEL PIN, 8X14
SCREW, OVAL, 5X12
SCREW, TAPPING, 4X8

1
1
2
3
1

16 94251-08000
PIN, LOCK, 8MM
17 95701-06035-00 BOLT, FLANGE, 6X35

1
2

Serial No.

Parts catalogue code

35
2011.04.20

E-16

D13

CRANKCASE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 110120 CRANKCASE :RIGHT


.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH
.INCLUDES: Engine removal and
installation
8 615125 SWITCH, GEAR CHANGE
13 1101F9 OIL SEAL, GEARSHIFT SPINDLE

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

11100-KVX-600
11108-KTT-900
11200-KVX-600
11215-KRM-840
11216-KRM-840

CRANKCASE COMP., R.
PLATE, L. BEARING SETTING
CRANKCASE COMP., L.
PLUG, BEARING PUSH
SPRING, BEARING PUSH

1
3
1
1
1

6
7
8
9
10

11217-KRM-840
24312-KTT-900
35759-KTT-890
90031-KTT-900
90131-KRM-840

PLATE, BEARING PUSH


SPACER, CHANGE SWITCH
SWITCH ASSY., CHANGE
BOLT, CYLINDER STUD, 8X140
BOLT, DRAIN PLUG, 12MM

1
1
1
4
1

11
12
13
14
15

90441-KRM-840
90702-KRM-840
91203-KSP-910
91305-KPH-900
94109-12000

PLATE, BEARING HOLDER


DOWEL PIN, 8X14
OIL SEAL, 14X22X5
O-RING, 19.4X2.3
WASHER, DRAIN PLUG, 12MM

2
2
1
1
1

16
17
18
19
20

95701-06016-00
95701-06025-00
95701-06040-00
95701-06045-00
95701-06070-00

BOLT,
BOLT,
BOLT,
BOLT,
BOLT,

5
2
7
1
7

21 96001-06018-00 BOLT, FLANGE, 6X18

FLANGE,
FLANGE,
FLANGE,
FLANGE,
FLANGE,

6X16
6X25
6X40
6X45
6X70

Serial No.

Parts catalogue code

36
2011.04.20

F.R.T.

4.5
4.2
5.1
0.3
0.6

E-17

D14

CRANKSHAFT/PISTON
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 1101B5 CRANKSHAFT
.INCLUDES: Engine removal and
installation
3
(2,4,5)
111103 RING, PISTON AND/OR PISTON
(ONE)
10 1101B7 BEARING, CRANKSHAFT :RIGHT
.INCLUDES: Engine removal and
installation

F.R.T.

3.7

1.8
3.7

Ref.
No.

Reqd. QTY
Part No.

1 13000-KYA-600
2 13011-KRM-305
13021-KRM-305
13031-KRM-305
13041-KRM-305
13051-KRM-305
3 13101-KTT-900
13102-KTT-900
13103-KTT-900
13104-KTT-900
13105-KTT-900
4 13111-KYA-600
5 13112-KRM-840
6
7
8
9
10

13412-KTE-910
23121-KTT-900
90741-KFB-000
90741-KGH-900
91001-KTT-870
91001-KTT-890

Description

GL150
1WH
C

CRANKSHAFT COMP.
RING SET, PISTON(STD.)
RING SET, PISTON(0.25)
RING SET, PISTON(0.50)
RING SET, PISTON(0.75)
RING SET, PISTON(1.00)
PISTON(STD.)
PISTON(0.25)
PISTON(0.50)
PISTON(0.75)
PISTON(1.00)
PIN, PISTON
CLIP, PISTON PIN, 14MM

1
1
(1)
(1)
(1)
(1)
1
(1)
(1)
(1)
(1)
1
2

COLLAR, R. CRANKSHAFT
GEAR, PRIMARY DRIVE(20T)
KEY, WOODRUFF, 4MM
KEY, WOODRUFF, 4MM
BEARING, ROLLER, 30X58X17

1
1
1
1
1
1

Serial No.

Parts catalogue code

37
2011.04.20

E-18

D15

TRANSMISSION
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

15
23
25

26

+27
Ref.
No.

Reqd. QTY
Part No.

1 23210-KVX-600

38

(5,9,11,13)
210141 MAINSHAFT, TRANSMISSION
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add
(3,8,10,12,14)
210142 COUNTERSHAFT, TRANSMISSION
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add
213135 SPROCKET, DRIVE
2101C8 BEARING, COUNTERSHAFT :RIGHT
.INCLUDES: Engine removal and
installation
2101C5 BEARING, MAINSHAFT :RIGHT
.INCLUDES: Engine removal and
installation
2101C7 BEARING, COUNTERSHAFT :LEFT
.INCLUDES: Engine removal and
installation
2101C9 BEARING, COUNTERSHAFT :BOTH
.INCLUDES: Engine removal and
installation
2101C2 BEARING, MAINSHAFT :LEFT

Description

GL150
1WH
C

2
3
4
5

23220-KVX-600
23421-KVX-600
23427-KRM-840
23431-KVX-600

MAINSHAFT COMP., TRANSMISSION


(13T)
COUNTERSHAFT COMP.
GEAR, COUNTERSHAFT LOW(40T)
BUSH, 17X20.5X8.0
GEAR, MAINSHAFT SECOND(19T)

6
7
8
9
10

23432-KTT-900
23432-KVX-600
23441-KVX-600
23451-KVX-600
23461-KVX-600

BUSH,
BUSH,
GEAR,
GEAR,
GEAR,

20MM
20MM
COUNTERSHAFT SECOND(34T)
MAINSHAFT THIRD(23T)
COUNTERSHAFT THIRD(30T)

1
1
1
1
1

11
12
13
14
15

23471-KVX-600
23481-KVX-600
23491-KVX-601
23501-KVX-601
23801-KBP-900

GEAR, MAINSHAFT FOURTH(26T)


GEAR, COUNTERSHAFT FOURTH(28T)
GEAR, MAINSHAFT FIFTH(28T)
GEAR, COUNTERSHAFT FIFTH(26T)
SPROCKET, DRIVE(15T)

1
1
1
1
1

16
17
18
19
20

23811-KR3-600
90084-041-000
90453-KVX-600
90454-KTT-900
90456-KTT-900

PLATE A2, FIXING


BOLT, DRIVE SPROCKET FIXING
WASHER, SPLINE, 20MM
WASHER B, THRUST, 20MM
WASHER, THRUST, 12MM

1
2
2
3
1

21
22
23
24

90458-KVS-900
90605-KVS-900
91003-KTT-900
91216-KSP-910

WASHER, THRUST, 17MM


SET RING, 20MM
BEARING, RADIAL BALL, 17X42X12
OIL SEAL, 20X34X7

3
2
1
1

1
1
1
1
1

Serial No.

2011.04.20

Parts catalogue code

F.R.T.

3.7
0.2
3.7
0.2
0.2
3.7
3.7
3.7
3.9
3.7

E-18

D16

TRANSMISSION
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

+27

.INCLUDES: Engine removal and


installation
2101C6 BEARING, MAINSHAFT :BOTH
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL
.INCLUDES: Engine removal and
installation

F.R.T.

3.9

4.1

Ref.
No.

Reqd. QTY
Part No.

Description

GL150
1WH
C

25 96100-62033-00 BEARING, RADIAL BALL, 6203

26 96100-62040-00 BEARING, RADIAL BALL, 6204


27 96140-62010-00 BEARING, RADIAL BALL, 6201U

1
1

Serial No.

Parts catalogue code

39
2011.04.20

E-21

E 1

GEARSHIFT DRUM
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

5
6
7
9

(2,3,4)
210112 FORK, GEARSHIFT
.INCLUDES: Engine removal and
installation
.NOTE: Same time for two units
or more
2101A9 DRUM, GEARSHIFT
.INCLUDES: Engine removal and
installation
2101D6 PLATE, GEARSHIFT DRUM STOPPER
(8)
210125 STOPPER OR SPRING, SHIFT DRUM
(10)
210122 SPINDLE, GEARSHIFT

Reqd. QTY

Ref.
No.

Part No.

1
2
3
4
5

24211-KTT-900
24212-KVX-600
24241-KRM-840
24242-KRM-840
24301-KVX-600

6 24410-KTT-900

Description

FORK,
FORK,
SHAFT
SHAFT
DRUM,

GEARSHIFT
CENTER GEARSHIFT
A, GEARSHIFT FORK
B, GEARSHIFT FORK
GEARSHIFT

GL150
1WH
C

Parts catalogue code

2
1
1
1
1

7
8
9
10

24430-KRM-B10
24436-KTT-900
24610-KRM-840
24651-KSP-910

PLATE COMP., GEARSHIFT DRUM


STOPPER
STOPPER COMP., GEARSHIFT DRUM
SPRING, DRUM STOPPER
SPINDLE COMP., GEARSHIFT
SPRING, GEARSHIFT RETURN

11
12
13
14
15

24652-KRM-840
90003-KVS-900
90022-KRM-840
90417-KRM-840
90457-KRM-840

PIN, SHIFT RETURN SPRING


BOLT, HEX., 6X20
PIVOT, SHIFT DRUM STOPPER ARM
WASHER, DRUM STOPPER
WASHER, 14MM

1
1
1
1
1

CIRCLIP, EXTERNAL, 14MM


ROLLER, 3X8.5

1
2

16 94510-14000
17 96220-30085

Serial No.

1
1
1
1
1

40
2011.04.20

F.R.T.

3.6

3.6
0.8
0.8
0.7

E-22

E 2

KICK STARTER SPINDLE


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

7 1121B2 GEAR, KICK STARTER FIRST IDLE


8
(2,5)
1121A2 SPINDLE, KICK STARTER
9 112103 SPRING, KICK STARTER RETURN

F.R.T.

0.7
0.4
0.4

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

23427-KRM-840
28211-KVS-600
28212-KVS-600
28215-KWK-900
28221-KRM-840

BUSH, 17X20.5X8.0
PINION, KICK STARTER(24T)
COLLAR, 18.5MM
PLATE, KICK STOPPER
RATCHET, STARTER

1
1
1
1
1

6
7
8
9
10

28223-KRM-840
28231-KWK-900
28251-KWG-600
28261-KRM-840
28282-KRM-840

SPRING, RATCHET
GEAR, KICK STARTER IDLE(29T)
SPINDLE, KICK STARTER
SPRING, KICK RETURN
COLLAR, KICK SPRING

1
1
1
1
1

90451-KRM-840
90455-KRM-840
90458-KVS-900
90602-KPT-900
94510-16000
15 90602-KRM-840

WASHER, THRUST, 16MM


WASHER, SPECIAL, 14MM
WASHER, THRUST, 17MM
CIRCLIP, EXTERNAL, 16MM

CIRCLIP, EXTERNAL, 17MM

2
1
2
1
1
1

16 95701-06016-00 BOLT, FLANGE, 6X16

11
12
13
14

Serial No.

Parts catalogue code

41
2011.04.20

E-24

E 3

CARBURETOR
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2 3111A3 NEEDLE, JET


3
(16)
311120 FLOAT OR FLOAT VALVE
4 3111A6 CHAMBER, FLOAT
8 311125 VALVE, STARTER
11 3111B5 CARBURETOR ASSEMBLY
13 311109 PISTON, VACUUM
29
(18,19)
3111D4 JET, MAIN

42

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

16010-KSP-911
16012-KYA-B01
16013-KRC-921
16015-KVX-601
16016-KRP-981

GASKET SET
NEEDLE SET, JET
FLOAT SET
CHAMBER SET, FLOAT
SCREW SET A

1
1
1
1
1

6
7
8
9
10

16028-KPP-901
16037-KPP-861
16046-KVC-901
16050-KYA-B01
16075-KRP-981

SCREW SET B
PLATE SET, VALVE
VALVE SET, STARTER
SPRING, COMPRESSION COIL
O-RING

1
1
1
1
1

11
12
13
14
15

16100-KYA-B01
16107-KGF-911
16111-KYA-B01
16119-KVX-601
16140-KVC-901

CARBURETOR ASSY.(AVK3BW A)
TOP
PISTON COMP., VACUUM
STAY, WIRE
BODY COMP., BYSTARTER

1
1
1
1
1

16
17
18
19
20

16155-KFR-701
16163-KRP-981
16165-KYA-B01
16180-KGF-911
16196-KYA-B01

VALVE COMP., FLOAT


GASKET, FLOAT CHAMBER
HOLDER, NEEDLE JET
JET, SLOW, #38
TUBE

1
1
1
1
1

21
22
23
24
25

16197-KYA-B01
16423-KGH-901
93500-04008-1H
93500-04012-0H
93500-05012-1H

TUBE COMP., AIR VENT


GASKET, BYSTARTER
SCREW, PAN, 4X8
SCREW, PAN, 4X12
SCREW, PAN, 5X12

1
1
2
3
2

Serial No.

2011.04.20

Parts catalogue code

F.R.T.

0.7
0.6
0.5
0.4
0.6
0.4
0.6

E-24

E 4

CARBURETOR

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

26
27
28
29

93892-05012-18
95002-02089
95002-02100
99101-MFE-1200

SCREW-WASHER, 5X12
CLIP, TUBE(B8)
CLIP, TUBE(B10)
JET, MAIN, #120

2
1
1
1

Serial No.

Parts catalogue code

43
2011.04.20

F-1

F 1

HEADLIGHT
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 616115 HEADLIGHT ASSEMBLY


4
(2)
6161A7 HEADLIGHT UNIT
6 616180 SOCKET, POSITION LIGHT
7 616182 BULB, POSITION LIGHT
8 616118 BULB, HEADLIGHT
9 616103 CASE, HEADLIGHT
13 6161G7 STAY, HEADLIGHT
14 6161L6 PLATE, HEADLIGHT :RIGHT
15 6161L5 PLATE, HEADLIGHT :LEFT
6161L7 PLATE, HEADLIGHT :BOTH

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

33100-KYA-B00
33101-KVX-601
33108-KTJ-850
33120-KVX-601
33122-KVX-601

HEADLIGHT ASSY.
RIM COMP., HEADLIGHT
SPRING, UNIT HOLDER
HEADLIGHT UNIT
COVER, SOCKET

1
1
3
1
1
1
1

9 61300-KVX-600
10 61302-KBW-900

SOCKET COMP., POSITION LIGHT


BULB, POSITION LIGHT(12V 5W)
BULB, HEADLIGHT(HS1)
(12V 35/35W)
CASE, HEADLIGHT
COLLAR, HEADLIGHT CASE

1
1
2

11
12
13
14
15

61303-198-D00
61304-379-690
61311-KYA-B00
61313-KYA-B00
61314-KYA-B00

NUT, R. HEADLIGHT CASE


COLLAR, HEADLIGHT SETTING
STAY, HEADLIGHT
BRACKET, R. HEADLIGHT CASE
BRACKET, L. HEADLIGHT CASE

2
2
1
1
1

16
17
18
19
20

61315-KVX-600
61316-KVX-600
93892-05016-07
94101-06700
94102-08700

BOOT, HEADLIGHT STAY UPPER


BOOT, HEADLIGHT STAY LOWER
SCREW-WASHER, 5X16
WASHER, PLAIN, 6MM
WASHER, PLAIN, 8MM

2
2
2
4
2

21 95701-06012-07 BOLT, FLANGE, 6X12


22 95701-08025-07 BOLT, FLANGE, 8X25

4
2

6 33150-KYA-B00
7 33301-KVJ-911
8 34901-KVJ-911

Serial No.

Parts catalogue code

44
2011.04.20

F.R.T.

0.1
0.2
0.2
0.1
0.1
0.3
0.6
0.3
0.3
0.4

F-2

F 2

METER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

3
4
6
7
8
9
13
15

Ref.
No.

8121A1
8121B5
8121A4
8121B4
8121B6
8121A2
6161M1
811160

METER ASSY., COMBINATION


CASE, METER :LOWER
BRACKET, METER
CASE, METER :UPPER
CASE, METER :INNER
METER, COMBINATION
SOCKET, METER BULB
CABLE, SPEEDOMETER

F.R.T.

0.4
0.4
0.4
0.4
0.6
0.7
0.5
0.2

Reqd. QTY
Part No.

1 34908-GW3-980
2 34909-GW3-980
3 37100-KYA-B01
4 37110-KPN-J10
5 37111-KVX-600

Description

GL150
1WH
C

BULB, WEDGE BASE(12V 3W)


BULB, WEDGE BASE(T10)
(12V 3.4W)
METER ASSY., COMBINATION
CASE, LOWER
SCREW, TAPPING, 4.2X14

2
2
1
1
4

6
7
8
9
10

37130-KVX-600
37140-KYA-B01
37150-KVX-601
37200-KVX-601
37213-KPN-J01

BRACKET COMP., METER


CASE COMP., UPPER
CASE COMP., INNER
METER COMP.
KNOB

1
1
1
1
1

11
12
13
14
15

37214-KPN-J01
37215-KPN-J00
37224-KYA-B01
37305-GW3-780
44830-KPN-A10

PLUG
RUBBER, METER SETTING
SOCKET COMP.
SCREW-WASHER, 3X22
CABLE ASSY., SPEEDOMETER

1
3
1
3
1

16
17
18
19
20

86150-KTJ-C60
90158-KCJ-710
93891-04012-00
93901-22080
93901-22320

EMBLEM, PRODUCT
SCREW, PAN, 2X6
SCREW-WASHER, 4X12
SCREW, TAPPING, 3X6
SCREW, TAPPING, 3X12

1
1
4
2
3

21 94001-06080-0S NUT, HEX., 6MM


22 94102-08800
WASHER, PLAIN, 8MM
23 95701-08012-07 BOLT, FLANGE, 8X12

3
3
2

Serial No.

Parts catalogue code

45
2011.04.20

F-3

F 3

MIRROR
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

NO INFORMATION

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

88113-GN5-900
88210-KYA-600
88220-KYA-600
90314-KET-900
90314-KRS-830

CAP, LOCK NUT


MIRROR COMP., R.
MIRROR COMP., L.
NUT, LOCK
NUT, LOCK, 10MM
(LEFT HAND THREAD)

2
1
1
1

Serial No.

Parts catalogue code

46
2011.04.20

F.R.T.

F-4

F 4

HANDLE LEVER/SWITCH/CABLE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
2
3
5
6
7
8
9
11
12
14
16

811100
811120
811115
615120
615118
6151A9
6151B2
811125
810150
8101C0
8101C9
8101C8
8101D0
17 8101C7
18 8101C6
8101F5

CABLE, THROTTLE
CABLE, CHOKE
CABLE, CLUTCH
SWITCH, STARTER KILL
SWITCH, WINKER
SWITCH, CLUTCH
SWITCH, FRONT STOP
CABLE, FRONT BRAKE
GRIP, THROTTLE
GRIP, HANDLE :LEFT
BRACKET, HANDLE LEVER :RIGHT
BRACKET, HANDLE LEVER :LEFT
BRACKET, HANDLE LEVER :BOTH
LEVER, HANDLE :RIGHT
LEVER, HANDLE :LEFT
LEVER, HANDLE :BOTH

F.R.T.

0.4
0.5
0.2
0.6
0.6
0.2
0.2
0.2
0.2
0.1
0.2
0.3
0.5
0.1
0.1
0.2

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

17910-KYA-700
17950-KYA-600
22870-KPN-A00
32161-404-000
35152-KYA-B01

CABLE COMP., THROTTLE


CABLE COMP., CHOKE
CABLE COMP., CLUTCH
BAND B1, WIRE
SWITCH COMP., LIGHTING &
STARTER

1
1
1
2

6
7
8
9
10

35201-KYA-B00
35330-KEW-900
35340-KYA-B01
45450-KYA-600
45517-KCS-W60

SWITCH COMP., WINKER


SWITCH COMP., FR. LEVER
SWITCH ASSY., FR. STOP
CABLE COMP., FR. BRAKE
HOLDER, MASTER CYLINDER

1
1
1
1
2

11
12
13
14
15

53140-KTT-900
53166-KTT-900
53171-402-700
53171-KCS-W60
53172-402-700

GRIP COMP., THROTTLE


GRIP, L. HANDLE
COVER, R. HANDLE LEVER
BRACKET, R. HANDLE LEVER
COVER, L. HANDLE LEVER

1
1
1
1
1

16
17
18
19
20

53172-KCS-W60
53175-KFJ-900
53178-KYA-640
53192-KTJ-900
53193-KTJ-900

BRACKET, L. HANDLE LEVER


LEVER COMP., R. HANDLE
LEVER COMP., L. HANDLE
BOLT, WIRE ADJUSTING
BOLT, CABLE ADJUST

1
1
1
1
1

21
22
23
24

90113-KEJ-900
90321-KTJ-900
93500-05020-0G
93500-05028-0G

BOLT, L. HANDLE LEVER PIVOT


NUT, FIXING
SCREW, PAN, 5X20
SCREW, PAN, 5X28

2
2
1
1

Serial No.

Parts catalogue code

47
2011.04.20

F-4

Ref.
No.

F 5

HANDLE LEVER/SWITCH/CABLE

Reqd. QTY
Part No.

Description

GL150
1WH
C

25 93500-05035-0G SCREW, PAN, 5X35

26 93500-05045-0G SCREW, PAN, 5X45


27 94050-06000
NUT, FLANGE, 6MM
28 96001-06022-07 BOLT, FLANGE, 6X22

1
2
4

Serial No.

Parts catalogue code

48
2011.04.20

F-8

F 6

HANDLE PIPE/TOP BRIDGE


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 6151A1 KEY SET


2 6151A2 KEY, SHUTTER
.EXCLUDES: Key cutting
3 615145 SWITCH, COMBINATION & LOCK
4 6151C2 BASE, CONTACT
6 810100 PIPE, STEERING HANDLE
9 8101D6 WEIGHT B, HANDLE :LEFT
8101D7 WEIGHT B, HANDLE :RIGHT
8101D8 WEIGHT B, HANDLE :BOTH
11 510110 BRIDGE, FORK TOP

Ref.
No.

0.8
0.5
0.5
0.5
0.6
0.2
0.2
0.4
0.6

Reqd. QTY
Part No.

1 35010-KYA-B00
2 35011-KVX-600
3 35100-KYA-B01
4 35101-KYA-B00
5 35106-KVX-600
6
7
8
9
10

F.R.T.

53100-KYA-600
53105-KYA-600
53106-KR3-000
53106-KVX-600
53108-KRS-830

Description

GL150
1WH
C

KEY SET
SHUTTER SET, KEY
SWITCH ASSY., COMBINATION &
LOCK
BASE COMP., CONTACT
COVER, COMBINATION SWITCH

1
1

PIPE, STEERING HANDLE


WEIGHT, STEERING HANDLE
RUBBER A, HANDLE WEIGHT
WEIGHT B, STEERING HANDLE
RING, HANDLE WEIGHT SNAP

1
2
4
2
2

Parts catalogue code

1
1
1

11 53230-KYA-600ZA BRIDGE, FORK TOP


*NH105*...MAT BLACK (#15-#20)
12 90010-MK5-000 BOLT, SOCKET, 8MM
13 90117-KY0-860 BOLT, FLANGE, 6X28
14 90126-KVR-650 SCREW, STEERING HANDLE WEIGHT
15 90304-KTT-900 NUT, STEERING STEM

1
2
4
2
1

16
17
18
19
20

WASHER, STEERING STEM


BAND, SELF LOCK
SCREW, TAPPING, 3X16
HOLDER A2, HANDLE PIPE UPPER
BOLT, FLANGE, 6X12

1
1
3
2
2

21 95701-08035-07 BOLT, FLANGE, 8X35

90503-KTT-900
91058-KYA-600
91059-GFM-901
95014-21201
95701-06012-00

Serial No.

49
2011.04.20

F-10

F 7

STEERING STEM
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 5101A0
5101A1
5101C9
2 5101A9
3
5101B0
8 510100
9 5101B2

RACE, STEERING BALL :UPPER


RACE, STEERING BALL :LOWER
RACE, STEERING BALL :BOTH
RACE, STEERING TOP CONE
(4,6)
RACE, STEERING BOTTOM CONE
STEM OR SHAFT ASSY., STEERING
THREAD, STEERING HEAD TOP

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

50301-KTT-900
53211-KTT-900
53212-KTT-900
53214-200-000
53215-KTR-900

RACE, STEERING TOP BALL


RACE, STEERING TOP CONE
RACE, STEERING BOTTOM CONE
DUST SEAL, STEERING HEAD
BALL ASSY., STEERING STEEL

2
1
1
1
2

6 53215-KVX-600

10 61305-KYA-B00

WASHER, STEERING HEAD DUST


SEAL
PLATE, WIRE HARNESS GUIDE
STEM SUB ASSY., STEERING
THREAD COMP., STEERING HEAD
TOP
STAY, FR. EMBLEM

1
1

11
12
13
14
15

EMBLEM ASSY., FR.


SCREW, METER VISOR SETTING
BOLT, FLANGE, 8X35
BOLT, FLANGE, 6X8
BOLT, FLANGE, 6X12

1
2
2
1
1

7 53216-KVX-600
8 53219-KYA-B00
9 53220-KTT-900

61320-KTJ-941
90123-MC7-000
95701-08035-07
96001-06008-07
96001-06012-07

Serial No.

Parts catalogue code

1
1
1

50
2011.04.20

F.R.T.

1.0
1.0
1.0
0.6
1.2
1.0
0.6

F-11

F 8

FRONT FENDER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

F.R.T.

NO INFORMATION

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
3
4
5

45451-473-000
61102-KPN-A00
61103-KEJ-660
61104-KEJ-660

GUIDE, FR. FENDER CABLE


STAY, FR. FENDER
COLLAR, FR. FENDER MOUNTING
RUBBER, FR. FENDER MOUNTING

1
1
4
4

6 95701-06025-08 BOLT, FLANGE, 6X25


7 96001-06032-02 BOLT, FLANGE, 6X32

2
2

Serial No.

Parts catalogue code

51
2011.04.20

F-12

F 9

FRONT FORK
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 5111C3 FORK ASSY., FRONT :RIGHT


2 5111C5 SPRING, FRONT FORK :LEFT
5111C6 SPRING, FRONT FORK :RIGHT
5111C7 SPRING, FRONT FORK :BOTH
5
(12)
5111G2 PIPE, FRONT FORK :LEFT
5111G3 PIPE, FRONT FORK :RIGHT
5111G4 PIPE, FRONT FORK :BOTH
9 5111D2 CASE, BOTTOM :RIGHT
13 5111E7 SEAL SET, FRONT FORK :LEFT
5111E8 SEAL SET, FRONT FORK :RIGHT
5111E9 SEAL SET, FRONT FORK :BOTH
14 5111C2 FORK ASSY., FRONT :LEFT
5111C4 FORK ASSY., FRONT :BOTH
15 5111D1 CASE, BOTTOM :LEFT
5111D3 CASE, BOTTOM :BOTH

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

51400-KYA-B00
51401-KYA-600
51403-KYA-600
51404-KYA-600
51410-KYA-600

FORK ASSY., R. FR.


SPRING, FR. FORK
COLLAR, SPRING
PLATE, SPRING JOINT
PIPE COMP., FR. FORK

1
2
2
2
2

6
7
8
9
10

51412-KTT-900
51413-KYA-600
51414-KTT-900
51420-KYA-B00
51432-KVX-600

RING, BACK UP
SPRING, REBOUND
GUIDE, FR. FORK
CASE, R. BOTTOM
PIECE, OIL LOCK

2
2
2
1
2

11
12
13
14
15

51437-KTT-900
51440-KYA-B00
51490-KTT-900
51500-KYA-B00
51520-KYA-B00

RING, PISTON
PIPE, SEAT
SEAL SET, FR. FORK
FORK ASSY., L. FR.
CASE, L. BOTTOM

2
2
2
1
1

16
17
18
19
20

90116-KTT-900
90123-KVX-600
90544-KTT-900
90601-KTT-900
91254-KTT-900

BOLT, SOCKET, 8MM


BOLT, FR. FORK
WASHER, SPECIAL, 8MM
RING, OIL SEAL STOP
SEAL, DUST

2
2
2
2
2

21 91351-KTT-900

O-RING, 23X2.8

Serial No.

Parts catalogue code

52
2011.04.20

F.R.T.

0.5
0.2
0.2
0.4
0.8
0.8
1.3
0.9
0.9
0.9
1.5
0.5
0.7
0.9
1.5

F-14

F10

FRONT BRAKE PANEL


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 711115 SHOE(PAD) SET, BRAKE :FRONT


3 7101C3 GEAR, SPEEDOMETER
5
(7)
7111D0 PANEL, FRONT BRAKE
9 7111C3 ARM, BRAKE :FRONT

Ref.
No.

F.R.T.

0.3
0.3
0.4
0.1

Reqd. QTY
Part No.

Description

GL150
1WH
C

1 06430-KRF-B60
06430-KRF-B80
2 43151-KCW-870
3 44806-KCS-690
4 44808-KCS-690
5 45010-KVX-A00ZA

SHOE SET, BRAKE(ASK)


SHOE SET, BRAKE(JB)
SPRING, BRAKE SHOE
GEAR, SPEEDOMETER
WASHER, SPEEDOMETER GEAR
PANEL SUB COMP., FR. BRAKE
*NH132M*..MAX SILVER METALLIC

1
1
2
1
1

Serial No.

Parts catalogue code

6
7
8
9
10

45134-250-000
45141-KVX-600
45145-KRF-B40
45410-KVX-600
45435-121-010

DUST SEAL, BRAKE CAM


CAM, FR. BRAKE
INDICATOR, FR. BRAKE
ARM, FR. BRAKE
SPRING, FR. BRAKE ARM RETURN

1
1
1
1
1

11
12
13
14
15

90306-KYA-601
91251-KCS-690
93700-05016-0A
94050-06000
95015-32001

NUT, FLANGE, 12MM(PT)


OIL SEAL, 47X60X7
SCREW, OVAL, 5X16
NUT, FLANGE, 6MM
JOINT B, BRAKE ARM

1
1
1
1
1

16 95015-42000
NUT B, BRAKE ROD ADJUSTING
17 95701-06032-00 BOLT, FLANGE, 6X32

1
1

53
2011.04.20

F-15-10

F11

FRONT WHEEL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

(9)
TUBE, FRONT TIRE(ONE)
2
AXLE, FRONT WHEEL
5
HUB, FRONT WHEEL
6
FRONT WHEEL
7
RIM, WHEEL :FRONT
8
(9)
710139 FRONT TIRE(ONE)
11 710115 BEARING, FRONT WHEEL(ONE)
710115G .Replace 1 bearing add

Ref.
No.

1
2
3
4
5

710140
710151
710103
7101D4
710109

Reqd. QTY
Part No.

42712-KTJ-C60
44301-KTT-900
44311-KTJ-900
44620-KVX-600
44635-KVX-700ZA

Description

GL150
1WH
C

TUBE, TIRE(3.00-18)
AXLE, FR. WHEEL
COLLAR, FR. WHEEL SIDE
COLLAR, FR. AXLE DISTANCE
HUB SUB ASSY., FR. WHEEL
*NH132M*..MAX SILVER METALLIC

1
1
1
1

6 44650-KVX-700ZA WHEEL SUB ASSY., FR.


*NH132M*..MAX SILVER METALLIC
7 44701-KVX-700 RIM, FR. WHEEL
8 44711-KPN-A00 TIRE, FR.(KENDA)
(80/100-18 M/C 47P)
9 44713-KPN-B20 FLAP, TIRE(KENDA)(18X1.60)
10 90755-KVX-700 OIL SEAL, 21X37X7
11 96140-63010-10 BEARING, RADIAL BALL, 6301U
12 97170-41158-P0 SPOKE SET A, 10X159
(INSIDE)
13 97606-41158-P0 SPOKE SET A, 10X159
(OUTSIDE)

Serial No.

Parts catalogue code

1
1
1
1
1
1
2
18
18

54
2011.04.20

F.R.T.

0.7
0.2
2.2
0.7
2.1
0.7
0.4
0.1

F-19

F12

REAR BRAKE PANEL


(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 711140 SHOE(PAD) SET, BRAKE :REAR


3
(4)
7111A9 PANEL, REAR BRAKE
7 7111C4 ARM, BRAKE :REAR

Ref.
No.

F.R.T.

0.4
0.5
0.1

Reqd. QTY
Part No.

Description

GL150
1WH
C

1 06430-KRF-B60
06430-KRF-B80
2 42313-KVX-600
3 43100-KRF-B40ZE

SHOE SET, BRAKE(ASK)


SHOE SET, BRAKE(JB)
COLLAR, RR. PANEL SIDE
PANEL COMP., RR. BRAKE
*NH132M*..MAX SILVER METALLIC
CAM, RR. BRAKE
INDICATOR, RR. BRAKE

1
1
1
1
1
1

4 43141-KRV-900
5 43145-KRF-B40
6
7
8
9
10

43151-KCW-870
43410-KYA-600
43434-ME1-670
45134-250-000
90302-KYA-601

SPRING, BRAKE SHOE


ARM, RR. BRAKE
RUBBER, STOPPER ARM
DUST SEAL, BRAKE CAM
NUT, FLANGE, 6MM(PT)

2
1
1
1
1

11
12
13
14
15

90305-KYA-601
90505-425-000
92811-10000
94001-08000-0S
94201-20150

NUT, FLANGE, 14MM(PT)


WASHER, 8MM
BOLT A, BRAKE STOPPER
NUT, HEX., 8MM
PIN, SPLIT, 2.0X15

1
1
1
1
1

16 95701-06035-00 BOLT, FLANGE, 6X35

Serial No.

Parts catalogue code

55
2011.04.20

F-20-10

F13

REAR WHEEL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
2
3
5
8
9
10
11
12

710157
7101A0
710160
7101A5
710121
710118
710127
710142

7101A7
18 710133
710133G
19 7101D1

Ref.
No.

DAMPER, REAR WHEEL


SPROCKET, FINAL DRIVEN
AXLE, REAR WHEEL
FLANGE ASSY., FINAL DRIVEN
HUB, REAR WHEEL
REAR WHEEL
RIM, WHEEL :REAR
(13)
REAR TIRE(ONE)
(13)
TUBE, REAR TIRE(ONE)
BEARING, REAR WHEEL(ONE)
.Replace 1 bearing add
BEARING, FINAL DRIVEN FLANGE

Reqd. QTY
Part No.

Description

1 06410-KSP-900
2 41200-KYA-600

DAMPER SET, WHEEL


SPROCKET COMP., FINAL DRIVEN
(43T)
3 42301-KVX-600 AXLE, RR. WHEEL
4 42311-KVX-600 COLLAR, L. RR. WHEEL SIDE
5 42615-KYA-600ZA FLANGE SUB ASSY., RR. DRIVEN
*NH132M*..MAX SILVER METALLIC

GL150
1WH
C

Serial No.

Parts catalogue code

1
1
1
1
1

6 42620-KVX-600 COLLAR, RR. AXLE DISTANCE


7 42625-KTT-900 COLLAR B, RR. AXLE DISTANCE
8 42635-KVX-600ZA HUB SUB ASSY., RR.
*NH132M*..MAX SILVER METALLIC
9 42650-KYA-600ZA WHEEL SUB ASSY., RR.
*NH132M*..MAX SILVER METALLIC
10 42701-KWK-920 RIM, RR. WHEEL

1
1

1
1

11
12
13
14
15

42711-KTJ-C60
42712-KTJ-C60
42713-KPN-B20
90304-KYA-601
91252-KYA-600

TIRE, RR.(90/90-18M/C 51P)


TUBE, TIRE(3.00-18)
FLAP, TIRE(KENDA)(18X1.85)
NUT, FLANGE, 10MM(PT)
DUST SEAL, 31X47X7

1
1
1
4
1

16
17
18
19
20

91352-KSP-900
92915-10025-0E
96140-63020-10
96150-60050-10
97226-52157-P0

O-RING, 51X2
BOLT, STUD, 10X25
BEARING, RADIAL BALL, 6302U
BEARING, RADIAL BALL, 6005UU
SPOKE SET(B9X158.5)
(INSIDE)

1
4
2
1

18

56
2011.04.20

F.R.T.

0.3
0.4
0.3
0.4
2.3
0.8
2.2
0.8
0.8
0.5
0.1
0.5

F-20-10

Ref.
No.

F14

REAR WHEEL

Reqd. QTY
Part No.

Description

21 97492-52156-P0 SPOKE SET(B9X158)


(OUTSIDE)

GL150
1WH
C

Serial No.

Parts catalogue code

18

57
2011.04.20

F-22

F15

FUEL TANK
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2
3
4
7
13

310110
310115
3101A6
310100
617105

COCK ASSY., FUEL


SCREEN, FUEL STRAINER
CUP, FUEL STRAINER
TANK, FUEL
FUEL TANK SENDING UNIT

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

16173-KEJ-900
16950-KYA-B00
16952-KYA-B00
16953-KYA-B00
16958-KEJ-900

O-RING
COCK ASSY., FUEL
SCREEN SET, FUEL STRAINER
CUP SET, FUEL STRAINER
O-RING

1
1
1
1
1

6 16959-KEJ-900 FILTER, CUP


7 17500-KYA-B00ZA TANK SET, FUEL(WL)
*TYPE2*......................
17500-KYA-B00ZB *TYPE1*......................
8 17508-KVX-600 RUBBER, RR. FUEL TANK MOUNTING
9 17509-KVX-600 COLLAR, FUEL TANK MOUNT
10 17611-286-000 CUSHION, FR. FUEL TANK

1
1
1
1
2

11
12
13
14
15

CAP COMP., FUEL FILLER


TUBE, FUEL
FUEL UNIT
O-RING, 39.5X5
NUT, FLANGE, 6MM

1
1
1
1
4

16 95002-02080
CLIP, TUBE(B8)
17 95701-08035-08 BOLT, FLANGE, 8X35

2
1

17620-KVX-601
17681-KVX-600
37800-KYA-B01
91305-443-740
94050-06000

Serial No.

Parts catalogue code

58
2011.04.20

F.R.T.

0.2
0.2
0.1
0.3
0.3

F-24

F16

SEAT/REAR CARRIER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

4 413150 SEAT
11 410165 CARRIER, LUGGAGE

F.R.T.

0.1
0.1

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

19052-KV0-000
50329-KYA-B00
50503-KVJ-910
77100-KYA-B00
77201-KYA-600

COLLAR, RADIATOR MOUNTING


RUBBER, RR. CARRIER MOUNTING
COLLAR, MAIN STAND STOPPER
SEAT ASSY., SINGLE
COLLAR, 8X6.5

2
2
2
1
2

6
7
8
11
12
13
14
15

77204-KYA-600
77206-KFN-850
77207-KYA-600
81350-KYA-B00
91509-GE2-760
93903-24320
95701-06020-00
95701-08020-00

RUBBER A, SEAT SETTING


RUBBER, SEAT CUSHION
RUBBER B, SEAT SETTING
CARRIER COMP., RR.
SCREW, PAN, 5X11.5
SCREW, TAPPING, 4X12
BOLT, FLANGE, 6X20
BOLT, FLANGE, 8X20

2
2
2
1
2
2
2
2

16 95701-08025-00 BOLT, FLANGE, 8X25


17 83545-KCJ-690 RUBBER, SIDE COVER

2
2

Serial No.

Parts catalogue code

59
2011.04.20

F-25

G 1

SIDE COVER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

4 4111H9 COVER, SIDE :RIGHT


6 4111P0 LOCK, SIDE COVER
7 4111H8 COVER, SIDE :LEFT
4111J0 COVER, SIDE :BOTH

Ref.
No.

1
2
3
4

Reqd. QTY
Part No.

37221-390-000
64310-KYA-600
64510-KEV-900
83520-KYA-B00ZA

5 83542-KPN-900

Description

GL150
1WH
C

SPRING, LOCK SETTING


RUBBER, SIDE COVER
CUSHION, FR. TOP COVER
COVER, R. SIDE(WL)
*TYPE1*......................
GROMMET, SIDE COVER

1
1
1

6 83560-KVX-601 LOCK, SIDE COVER


7 83620-KYA-B00ZA COVER, L. SIDE(WL)
*TYPE1*......................
8 90104-KYA-600 SCREW, SPECIAL, 6X24
9 94305-30202
PIN, SPRING, 3X20

Serial No.

Parts catalogue code

1
4
1
1
1
1

60
2011.04.20

F.R.T.

0.1
0.1
0.1
0.1

F-26

G 2

AIR CLEANER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 312105 ELEMENT, AIR CLEANER


6 3121A5 CASE, AIR CLEANER
9
(4)
312102 COVER, AIR CLEANER CASE
10 3121B6 TUBE, AIR CLEANER CONNECTING

F.R.T.

0.1
1.1
0.1
1.1

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

17211-KVX-600
17212-KVX-600
17214-KVX-600
17219-KYA-600
17223-KVX-600

ELEMENT COMP., AIR CLEANER


GUARD, ELEMENT
SEAL, AIR CLEANER
DUCT, AIR CLEANER
COLLAR, AIR CLEANER

1
1
2
1
4

6
7
8
9
10

17225-KVX-600
17227-KVX-700
17227-KYA-B00
17245-KYA-B00
17253-KYA-600

CASE SUB ASSY., AIR CLEANER


TUBE, VINYL, 11X15X240
TUBE, VINYL, 11X15X40
COVER SUB ASSY., AIR CLEANER
TUBE, AIR CLEANER CONNECTING

1
1
1
1
1

11
12
13
14
15

17371-KVX-600
80123-KVX-600
90111-162-000
90311-KSH-900
90602-KJ9-670

TUBE, BREATHER
BAND, TOOL
BOLT, FLANGE, 6MM
NUT, CLIP, 6MM
CLIP, TUBE

1
1
2
5
2

16
17
18
19
20

91406-KVX-600
93903-24220
93903-25580
94591-21000
95018-54250

CLAMP, TUBE(D14.5)
SCREW, TAPPING, 4X10
SCREW, TAPPING, 5X25
CLIP, WIRE, 2X100
BAND, AIR CLEANER CONNECTING
TUBE(54)

2
1
4
1

21 95701-06016-08 BOLT, FLANGE, 6X16

Serial No.

Parts catalogue code

1
2

61
2011.04.20

F-28

G 3

EXHAUST MUFFLER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 3131B4 GASKET, EXHAUST PIPE


3 313120 MUFFLER
5 313121 PROTECTOR, MUFFLER

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

18291-MN5-650
18293-MN0-000
18310-KYA-B00
18345-KTJ-900
18355-KYA-600

GASKET, EX. PIPE


RUBBER, PROTECTOR
MUFFLER COMP., EX.
RUBBER, MUFFLER MOUNTING
COVER, MUFFLER

1
1
1
2
1

6
7
8
9
10

18421-KVX-600
18422-KTJ-900
18442-KRC-900
90107-KYA-640
90305-KSP-900

RUBBER, MUFFLER MOUNTING


COLLAR, MUFFLER MOUNTING
COLLAR, MUFFLER MOUNTING
BOLT, BODY COVER SETTING
NUT, EXHAUST PIPE, 8MM

1
2
1
2
2

11
12
13
14
15

94050-10000
94103-08800
94103-10000
95011-61000
95801-08016-02

NUT, FLANGE, 10MM


WASHER, PLAIN, 8MM
WASHER, PLAIN, 10MM
RUBBER A, STAND STOPPER
BOLT, FLANGE, 8X16

1
1
2
1
1

16 95801-10055-00 BOLT, FLANGE, 10X55

Serial No.

Parts catalogue code

62
2011.04.20

F.R.T.

0.2
0.2
0.1

F-30

G 4

PEDAL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
4
6
9
10
11

4101A1
112107
6151B5
811135
810160
8101A8

PEDAL, GEAR CHANGE


ARM, KICK STARTER
SWITCH, REAR STOP :PEDAL SIDE
ROD, REAR BRAKE
PEDAL, REAR BRAKE
SPRING, BRAKE PEDAL

F.R.T.

0.1
0.1
0.2
0.4
0.4
0.2

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

24701-KVX-600
24781-KR3-770
28293-333-000
28300-KYA-600
28333-KK0-000

PEDAL, GEAR CHANGE


RUBBER, GEAR CHANGE PEDAL
CLIP, KICK STARTER ARM
ARM ASSY., KICK STARTER
SPRING, KICK STARTER

1
1
1
1
1

6
7
8
9
10

35350-KVX-701
35357-KVX-600
35358-KVX-600
43451-KYA-600
46500-KVX-600

SWITCH ASSY., RR. STOP


SPRING, STOP SWITCH
ROD, STOP SWITCH
ROD COMP., RR. BRAKE
PEDAL COMP., BRAKE

1
1
1
1
1

11
12
13
14
15

46510-KSP-900
46525-KVX-600
90505-KRM-860
92101-06020-0A
94001-06000-0S

SPRING SET, BRAKE PEDAL


DUST SEAL, 17X20X2.5
WASHER, 15.5X22
BOLT, HEX., 6X20
NUT, HEX., 6MM

1
2
1
1
1

16
17
18
19
20

94101-05000
94201-20150
95011-51000
95014-73100
95015-32001

WASHER, PLAIN, 5MM


PIN, SPLIT, 2.0X15
RUBBER A, KICK STARTER
SPRING A, BRAKE ROD
JOINT B, BRAKE ARM

1
1
1
1
1

21
22
23
24

95015-42000
95701-06020-00
95701-08035-00
96211-08000

NUT B, BRAKE ROD ADJUSTING


BOLT, FLANGE, 6X20
BOLT, FLANGE, 8X35
BALL, STEEL, #8(1/4)

1
1
1
1

Serial No.

Parts catalogue code

63
2011.04.20

F-31

G 5

STEP
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2 4101C6 BAR, MAIN STEP :RIGHT


5 4101C5 BAR, MAIN STEP :LEFT
4101J1 BAR, MAIN STEP :BOTH
6 4101D3 RUBBER, STEP :LEFT
4101D4 RUBBER, STEP :RIGHT
4101L8 RUBBER, STEP :BOTH

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

50603-KEJ-900
50612-KVX-600
50614-KE8-000
50619-KGH-900
50643-KVX-600

PIN, MAIN STEP BAR JOINT


BAR, R. MAIN STEP
PLATE, MAIN STEP SIDE
PLATE, MAIN STEP LOWER
BAR, L. MAIN STEP

2
1
2
2
1

6
7
8
9

50661-KW7-900
92101-06012-0A
94102-08000
94201-20150

RUBBER, MAIN STEP


BOLT, HEX., 6X12
WASHER, PLAIN, 8MM
PIN, SPLIT, 2.0X15

2
2
2
2

Serial No.

Parts catalogue code

64
2011.04.20

F.R.T.

0.1
0.1
0.2
0.1
0.1
0.2

F-32

G 6

STAND
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

410175
3 410180
4 410182
9 410176

(2)
STAND, MAIN
BAR, SIDE STAND
SPRING, SIDE STAND
SPRING, MAIN STAND

F.R.T.

0.4
0.2
0.1
0.2

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

50500-KYA-600
50526-KVX-600
50530-KYA-B00
50531-KVX-600
90109-KCW-870

STAND COMP., MAIN


SHAFT, MAIN STAND PIVOT
BAR COMP., SIDE STAND
SPRING, SIDE STAND
SCREW, SIDE STAND PIVOT

1
1
1
1
1

6
7
8
9

90304-VM0-770
90521-028-000
94201-30250
95014-71702

NUT, U, 10MM
WASHER, 17X22
PIN, SPLIT, 3.0X25
SPRING G, MAIN STAND

1
1
1
1

Serial No.

Parts catalogue code

65
2011.04.20

F-33

G 7

SWINGARM
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
2
5
8

CASE, DRIVE CHAIN


CHAIN, DRIVE
ARM, REAR BRAKE STOPPER
BUSH, SWINGARM PIVOT
.NOTE: Same time for two units
9 4101E5 SLIDER, CHAIN
10 5121B0 SWINGARM ASSEMBLY

Ref.
No.

410195
213165
7111H2
5121B3

Reqd. QTY
Part No.

1 40510-KYA-600
2 40530-KVX-600
40530-KYA-601
3 40531-KTT-901
40531-KWK-B01
4 40543-KYA-B00
5 43431-KVX-600

Description

GL150
1WH
C

CASE, DRIVE CHAIN


CHAIN, DRIVE(428H-120L)
CHAIN, DRIVE(KMC428HDF-120L)
JOINT, DRIVE CHAIN

ADJUSTER COMP., CHAIN


ARM, RR. BRAKE STOPPER

1
1
1
1
1
2
1

6
7
8
9
10

52101-KVX-600
52141-KVX-600
52147-KW7-900
52170-KYA-600
52200-KYA-600ZA

BOLT, SWINGARM PIVOT


COLLAR COMP., SWINGARM PIVOT
BUSH, SWINGARM PIVOT RUBBER
SLIDER, CHAIN
SWINGARM SUB ASSY., RR.
*NH1*...................BLACK

1
1
2
1

11
12
13
14
15

90119-KTT-900
90302-KBP-900
90306-KYA-601
92812-20000
94001-06000-0S

BOLT, FLANGE, 6MM


NUT, SPECIAL, 6MM
NUT, FLANGE, 12MM(PT)
BOLT A, BRAKE STOPPER ARM
NUT, HEX., 6MM

2
2
1
1
2

16
17
18
19

94001-08000-0S
94101-08000
94111-10000
94201-20150

NUT, HEX., 8MM


WASHER, PLAIN, 8MM
WASHER, SPRING, 10MM
PIN, SPLIT, 2.0X15

1
1
1
1

Serial No.

Parts catalogue code

66
2011.04.20

F.R.T.

0.1
0.2
0.2
1.1
0.2
0.8

F-34

G 8

REAR CUSHION
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 5121B6 CUSHION ASSY., REAR :LEFT


5121B7 CUSHION ASSY., REAR :RIGHT
5121B8 CUSHION ASSY., REAR :BOTH

F.R.T.

0.3
0.3
0.4

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

52400-KYA-B00
52485-KVX-600
52486-KYA-600
52487-KYA-600
90301-KVX-600

CUSHION ASSY., RR.


BUSH, RUBBER UPPER
BUSH, RUBBER UNDER
COLLAR, RUBBER BUSH UPPER
NUT, FLANGE CAP, 10MM

2
2
2
2
4

6 90502-KVX-600
7 94102-12000

WASHER, PLAIN, 10MM


WASHER, PLAIN, 12MM

6
2

Serial No.

Parts catalogue code

67
2011.04.20

F-35

G 9

REAR FENDER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

5 413102 FENDER, REAR

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

17223-KVX-600
33742-GFM-901
50186-KYA-B00
77211-KYA-B00
80100-KYA-B00

COLLAR, AIR CLEANER


REFLECTOR, REFLEX
STAY, RR. WINKER
GROMMET, RR. COWL
FENDER, RR.

2
1
1
2
1

6
7
8
9
10

90111-162-000
90301-GGC-900
90311-KSH-900
90315-KRF-S01
90677-KSP-900

BOLT, FLANGE, 6MM


NUT, SPECIAL, 5MM
NUT, CLIP, 6MM
NUT, SPEED, 3MM
NUT, CLIP, 5MM

2
1
2
2
2

11 93903-34220
SCREW, TAPPING, 4X10
12 94591-49000
CLIP, 4X90
13 95701-06016-08 BOLT, FLANGE, 6X16

1
1
2

Serial No.

Parts catalogue code

68
2011.04.20

F.R.T.

0.4

F-36

G10

WINKER
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 6161C4 WINKER :RIGHT FRONT


5 6161C3 WINKER :LEFT FRONT
6161C5 WINKER :BOTH FRONT
6 6161C7 WINKER :RIGHT REAR
7 6161C6 WINKER :LEFT REAR
6161C8 WINKER :BOTH REAR
8
(2,4)
616133 BULB, WINKER :FRONT
.NOTE: Same time for two units
616139 BULB, WINKER :REAR
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE

F.R.T.

0.2
0.2
0.3
0.3
0.3
0.4
0.1
0.1
0.2

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

33400-KYA-B01
33402-KPN-J01
33409-KVX-600
33410-KTJ-870
33450-KYA-B01

WINKER ASSY., R. FR.


LENS, WINKER
SCREW, TAPPING, 2.9X13
SEAL, RUBBER
WINKER ASSY., L. FR.

1
4
8
4
1

6
7
8
9
10

33600-KYA-B01
33650-KYA-B01
34907-GCC-H00
90380-MB2-000
93500-04012-1G

WINKER ASSY., R. RR.


WINKER ASSY., L. RR.
BULB(12V 10W)(AMBER)
SCREW, SPECIAL, 6X8
SCREW, PAN, 4X12

1
1
4
4
4

NUT, FLANGE, 10MM

11 94050-10000

Serial No.

Parts catalogue code

69
2011.04.20

F-37

G11

TAILLIGHT
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1 6161D5 TAILLIGHT UNIT


3 6161E2 BASE, TAILLIGHT
4 6161G1 BULB, TAILLIGHT

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4

33700-KYA-B01
33702-KYA-B01
33704-KYA-B01
34906-447-711

1
1
1

5 80121-KYA-B00

TAILLIGHT ASSY.
LENS COMP., TAILLIGHT
TAILLIGHT UNIT
BULB, TAILLIGHT(12V 21/5W)
(STANLEY)
PACKING, TAILLIGHT

1
1

6
7
8
9

COLLAR, TAILLIGHT PACKING


PACKING, LENS
BOLT, HEX., 5X25
SCREW, TAPPING, 4X20

2
1
2
2

80122-KYA-B00
90352-KYA-B00
92101-05025-0A
93901-44580

Serial No.

Parts catalogue code

70
2011.04.20

F.R.T.

0.4
0.4
0.1

F-38

G12

BATTERY
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

1
3
4
8
9

Ref.
No.

610100
610105
612115
610110
615113

BATTERY
CABLE, POSITIVE BATTERY
CABLE, STARTER MOTOR
CABLE, NEGATIVE BATTERY
SWITCH, STARTER MAGNETIC

F.R.T.

0.2
0.2
0.2
0.2
0.2

Reqd. QTY
Part No.

1 31500-KYA-B01
2 32127-KVJ-911
3 32401-KVX-700
4 32410-KVX-600
5 32411-253-000
6 32416-KGF-900
7 32416-KM3-300

Description

GL150
1WH
C

BATTERY ASSY.(YTX7L-BS)
CASE, FUSE(20A)
CABLE, STARTER MAGNETIC
BATTERY
CABLE, STARTER MOTOR
COVER, STARTER MOTOR TERMINAL

1
1

Parts catalogue code

1
1
1

8 32601-KVX-700
9 35850-KVX-701
10 35856-KVX-601

COVER, BATTERY TERMINAL


COVER, MAGNETIC SWITCH
TERMINAL
CABLE, BATTERY EARTH
SWITCH ASSY., STARTER MAGNETIC
RUBBER, SHOCK(MAGNETIC)

2
1
1
1

11
12
13
14
15

RUBBER B, SHOCK
BAND, BATTERY
GUARD, BATTERY
RUBBER, BATTERY BOX
NUT, HEX., 6MM

1
1
1
1
2

16 94111-06800
WASHER, SPRING, 6MM
17 95701-06014-08 BOLT, FLANGE, 6X14
18 98200-22000
FUSE B(20A)

2
2
2

35857-KVX-601
50380-KVX-600
50383-KVX-600
83618-323-000
94002-06080-0S

Serial No.

71
2011.04.20

F-39

G13

WIRE HARNESS
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2
3
5
6
7
9
10

6141A1
614105
6131B2
6131B3
611100
616169
6111C3

IGNITION CONTROL MODULE


COIL, IGNITION
RECTIFIER, REGULATE
RECTIFIER, SILICON
HARNESS, WIRE
HORN
RELAY, WINKER

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

30401-KYA-601
30410-KYA-701
30500-KVX-701
30700-KVX-601
31600-KYA-601

CUSHION, C.D.I. UNIT


C.D.I. UNIT(DC)
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSOR
RECTIFIER ASSY., REGULATE

1
1
1
1
1

6
7
8
9
10

31700-KVX-701
32100-KYA-B00
32106-KTT-900
38100-KVX-601
38301-KVX-601

RECTIFIER ASSY., SILICON


HARNESS, WIRE
SUSPENSION, FUSE
HORN ASSY.
RELAY COMP., WINKER

1
1
1
1
1

11
12
13
14
15

38306-KYA-600
90189-MG3-000
90652-KYA-601
90679-GFM-971
95701-06010-00

SUSPENSION, WINKER RELAY


BOLT-WASHER, 5X20
BAND, WIRE
BAND, SUCTION HOSE
BOLT, FLANGE, 6X10

1
2
2
1
1

16 95701-06020-00 BOLT, FLANGE, 6X20


17 98200-21000
FUSE B(10A)

2
4

Serial No.

Parts catalogue code

72
2011.04.20

F.R.T.

0.4
0.3
0.4
0.2
0.9
0.1
0.3

F-40

G14

FRAME BODY
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

2 410100 BODY, FRAME


.INCLUDES: Engine removal and
installation
3 4101N0 PLATE, FRONT ENGINE HANGER
4 410197 LOCK, HELMET

F.R.T.

5.5
0.2
0.2

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

17513-KVX-600
50100-KYA-B00
50351-KYA-B00
50710-KVX-601
90019-399-010

RUBBER, FUEL TANK STOPPER


BODY COMP., FRAME
PLATE, FR. ENGINE HANGER
HOLDER ASSY., HELMET
BOLT, FLANGE, 10X110

2
1
1
1
2

6
7
8
9
10

90107-449-000
90659-KYA-601
94050-08000
94050-10000
95801-08085-00

BOLT, HELMET HOLDER SETTING


CLIP, HARNESS
NUT, FLANGE, 8MM
NUT, FLANGE, 10MM
BOLT, FLANGE, 8X85

1
2
2
4
2

11 95801-10070-00 BOLT, FLANGE, 10X70

Serial No.

Parts catalogue code

73
2011.04.20

F-49

G15

TOOLS
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

NO INFORMATION

Reqd. QTY

Ref.
No.

Part No.

Description

GL150
1WH
C

1
2
3
4
5

89215-KSH-900
89216-KRM-860
99001-08120
99001-10140
99003-10000

SPANNER, PIN
WRENCH, SPARK PLUG
SPANNER, 8X12
SPANNER, 10X14
DRIVER 1, PLUS SCREW(NO.2)

(1)
1
1
1
1

DRIVER 3, MINUS SCREW(NO.2)


BAG, TOOL, 160MM

1
1

6 99003-30000
7 99008-01600

Serial No.

Parts catalogue code

74
2011.04.20

F.R.T.

F-50

G16

CAUTION LABEL
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

F.R.T.

NO INFORMATION

Ref.
No.

Reqd. QTY
Part No.

1 81218-KYA-B00
2 87505-KYA-B00
3 87507-KYA-B00
4 87509-KWS-840
5 87560-MAK-690

Description

LABEL, CARGO LIMIT(20KG)


(SPANISH)
LABEL, TIRE(SPANISH)
LABEL, DRIVE CHAIN(SPANISH)
LABEL, AIR CLEANER ELEMENT
NOTICE(SPANISH)
LABEL, DRIVE(SPANISH)

GL150
1WH
C

Serial No.

Parts catalogue code

1
1
1
1
1

75
2011.04.20

F-51

H 1

MARK/STRIPE
(Relative ref. Number)
Ref.
L.O.N.
Description
No.

NO INFORMATION

Ref.
No.

Reqd. QTY
Part No.

Description

1 86171-KYA-B00ZA MARK, R. WING(110MM)


*TYPE2*......................
86171-KYA-B00ZB *TYPE1*......................
2 86172-KYA-B00ZA MARK, L. WING(110MM)
*TYPE2*......................
86172-KYA-B00ZB *TYPE1*......................
3 86831-KYA-B00ZA MARK(CARGO 150)
*TYPE1*......................

GL150
1WH
C

Serial No.

Parts catalogue code

1
1
1
1
2

76
2011.04.20

F.R.T.

PART NO. INDEX


Part Number

Address Page Ref.

06000
06410-KSP-900
06430-KRF-B60
06430-KRF-B80

F13
F10
F12
F10
F12

56
53
55
53
55

1
1
1
1
1

D13
D13
D13
D13
D13
D13
D6
D9
D9
D9
D6
D9

36
36
36
36
36
36
29
32
32
32
29
32

1
2
3
4
5
6
1
1
2
3
2
4

12000
12100-KYA-600
12191-KWK-900
12195-KTE-910
12200-KYA-B00
12204-KRM-305
12205-KSP-305
12209-GB4-682
12210-KVX-600
12212-KRM-840
12213-KTT-900
12251-KSP-910
12252-KYA-600
12311-KYA-B00
12391-KRM-840
12396-KRM-840

D5
D5
D2
D5
D2
D2
D2
D3
D2
D2
D2
D2
D2
D1
D1
D1

28
28
25
28
25
25
25
26
25
25
25
25
25
24
24
24

1
2
1
3
2
3
4
1
5
6
7
8
8
1
2
3

D14
D14
D14
D14
D14
D14
D14
D14
D14
D14
D14
D14
D14
D14

37
37
37
37
37
37
37
37
37
37
37
37
37
37

1
2
2
2
2
2
3
3
3
3
3
4
5
6

13000
13000-KYA-600
13011-KRM-305
13021-KRM-305
13031-KRM-305
13041-KRM-305
13051-KRM-305
13101-KTT-900
13102-KTT-900
13103-KTT-900
13104-KTT-900
13105-KTT-900
13111-KYA-600
13112-KRM-840
13412-KTE-910

Address Page Ref.

14000

11000
11100-KVX-600
11108-KTT-900
11200-KVX-600
11215-KRM-840
11216-KRM-840
11217-KRM-840
11330-KYA-600
11341-KVX-700
11360-KVX-600
11365-KSP-910
11393-KWK-900
11395-KWK-900

Part Number

14100-KTT-900
14321-KRM-840
14401-KCW-851
14401-KVJ-911
14430-KTT-900
14451-KTT-900
14510-KRM-842
14515-KRM-840
14520-KTT-900
14560-KSP-910
14610-KSP-910
14711-KSP-910
14721-KTT-900
14751-KSP-910
14761-KSP-910
14771-KSP-910
14777-KGH-900
14781-MA6-000

D3
D4
D4
D4
D3
D3
D4
D4
D4
D4
D4
D3
D3
D3
D3
D3
D3
D3

15000
15100-KTT-900
15130-KTT-900
15331-KTT-900
15332-KTT-900
15421-KSP-910
15430-KSP-910
15436-KRM-840
15441-KCS-650
15446-107-000
15459-KWK-900
15651-KTT-900

D12
D12
D12
D12
D12
D12
D12
D12
D12
D12
D6

16000
16010-KSP-911
16012-KYA-B01
16013-KRC-921
16015-KVX-601
16016-KRP-981
16028-KPP-901
16037-KPP-861
16046-KVC-901
16050-KYA-B01
16075-KRP-981
16100-KYA-B01
16107-KGF-911
16111-KYA-B01
16119-KVX-601
16140-KVC-901
16155-KFR-701
16163-KRP-981
16165-KYA-B01
16173-KEJ-900
16180-KGF-911
16196-KYA-B01
16197-KYA-B01

E3
E3
E3
E3
E3
E3
E3
E3
E3
E3
E3
E3
E3
E3
E3
E3
E3
E3
F15
E3
E3
E3

Part Number

16210-KYA-B00
16217-KVC-900
16423-KGH-901
16950-KYA-B00
16952-KYA-B00
16953-KYA-B00
16958-KEJ-900
16959-KEJ-900

Address Page Ref.

D2
D2
E3
F15
F15
F15
F15
F15

26 2
27 1
27 2
27 2
26 3
26 4
27 3
27 4
17000
27 5
27 6 17211-KVX-600 G2
27 7 17212-KVX-600 G2
26 5 17214-KVX-600 G2
26 6 17219-KYA-600 G2
26 7 17223-KVX-600 G2
G9
26 8
26 9 17225-KVX-600 G2
26 10 17227-KVX-700 G2
26 11 17227-KYA-B00 G2
17245-KYA-B00 G2
17253-KYA-600 G2
17371-KVX-600 G2
35 1 17500-KYA-B00ZA F15
35 2 17500-KYA-B00ZB F15
35 3 17508-KVX-600 F15
35 4 17509-KVX-600 F15
35 5 17513-KVX-600 G14
35 6 17611-286-000 F15
35 7 17620-KVX-601 F15
35 8 17681-KVX-600 F15
35 9 17910-KYA-700 F4
35 10 17950-KYA-600 F4
29 3
18000
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
58
42
42
42

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1
19
20
21

18291-MN5-650
18293-MN0-000
18310-KYA-B00
18345-KTJ-900
18355-KYA-600
18421-KVX-600
18422-KTJ-900
18442-KRC-900

G3
G3
G3
G3
G3
G3
G3
G3

61
61
61
61
61
68
61
61
61
61
61
61
58
58
58
58
73
58
58
58
47
47

62
62
62
62
62
62
62
62

23121-KTT-900
23210-KVX-600
1 23220-KVX-600
2 23421-KVX-600
3 23427-KRM-840
4
5 23431-KVX-600
1 23432-KTT-900
6 23432-KVX-600
7 23441-KVX-600
8 23451-KVX-600
9 23461-KVX-600
10 23471-KVX-600
11 23481-KVX-600
7 23491-KVX-601
7 23501-KVX-601
8 23801-KBP-900
9 23811-KR3-600
1
10
24000
11
12 24211-KTT-900
1 24212-KVX-600
2 24241-KRM-840
24242-KRM-840
24301-KVX-600
24312-KTT-900
1 24410-KTT-900
2 24430-KRM-B10
3 24436-KTT-900
4 24610-KRM-840
5 24651-KSP-910
6 24652-KRM-840
7 24701-KVX-600
8 24781-KR3-770

Address Page Ref.

D7
D7
D6
D6
D6
F4

F16

59

D7
D7
D7
D7
D7
D7
D7
D7

30
30
30
30
30
30
30
30

2011.04.20

1 28110-KTT-901
28126-KVC-890
28128-KVC-900
28131-KTT-900
1 28132-KN6-930
2 28133-KRM-850
3 28211-KVS-600
4 28212-KVS-600
5 28215-KWK-900
6 28221-KRM-840
7 28223-KRM-840
8 28231-KWK-900

Part Number

30 9 28251-KWG-600
30 10 28261-KRM-840
29 4 28282-KRM-840
29 5 28293-333-000
29 6 28300-KYA-600
47 3 28333-KK0-000

Address Page Ref.

E2
E2
E2
G4
G4
G4

41 8
41 9
41 10
63 3
63 4
63 5

G13
G13
G13
G13

72
72
72
72

1
2
3
4

30000
D14
D15
D15
D15
D15
E2
D15
D15
D15
D15
D15
D15
D15
D15
D15
D15
D15
D15

37
38
38
38
38
41
38
38
38
38
38
38
38
38
38
38
38
38

7
1
2
3
4
1
5
6
7
8
9
10
11
12
13
14
15
16

31110-KYA-701
31120-KYA-701
31200-KTT-900
31201-KPH-W00
31205-KPH-W00
31500-KYA-B01
31600-KYA-601
31700-KVX-701
31916-KRM-841
31917-KPH-901
31926-KRM-841
31926-KTT-890

D10
D10
D11
D11
D11
G12
G13
G13
D2
D2
D2
D2

33
33
34
34
34
71
72
72
25
25
25
25

1
2
1
2
3
1
5
6
11
11
11
11

E1
E1
E1
E1
E1
D13
E1
E1
E1
E1
E1
E1
G4
G4

32000
40 1
40 2 32100-KYA-B00
40 3 32106-KTT-900
40 4 32111-KVX-600
40 5 32127-KVJ-911
36 7 32161-404-000
40 6 32401-KVX-700
40 7 32410-KVX-600
40 8 32411-253-000
40 9 32416-KGF-900
40 10 32416-KM3-300
40 11 32601-KVX-700
63 1
63 2
33000

G13
G13
D10
G12
F4
G12
G12
G12
G12
G12
G12

72
72
33
71
47
71
71
71
71
71
71

7
8
3
2
4
3
4
5
6
7
8

33100-KYA-B00
33101-KVX-601
33108-KTJ-850
33120-KVX-601
33122-KVX-601
33150-KYA-B00
33301-KVJ-911
33400-KYA-B01
33402-KPN-J01
33409-KVX-600
33410-KTJ-870
33450-KYA-B01
33600-KYA-B01
33650-KYA-B01

F1
F1
F1
F1
F1
F1
F1
G10
G10
G10
G10
G10
G10
G10

44
44
44
44
44
44
44
69
69
69
69
69
69
69

1
2
3
4
5
6
7
1
2
3
4
5
6
7

28000

22000
22100-KWK-900
22115-KSP-910
22120-KTT-900
22201-KTT-900
22202-KTT-900
22321-KTT-900
22355-KTT-900
22361-KTT-900

Part Number

25 9 22366-KRM-840
25 10 22401-KTT-900
42 22 22810-KVX-600
58 2 22815-KTT-900
58 3 22821-KVX-600
58 4 22870-KPN-A00
58 5
23000
58 6

19000
19052-KV0-000

I 1

D8
D8
D8
D8
D8
D8
E2
E2
E2
E2
E2
E2

31
31
31
31
31
31
41
41
41
41
41
41

1
2
3
4
5
6
2
3
4
5
6
7

30401-KYA-601
30410-KYA-701
30500-KVX-701
30700-KVX-601
31000

77

PART NO. INDEX


Part Number

33700-KYA-B01
33702-KYA-B01
33704-KYA-B01
33742-GFM-901

Address Page Ref.

G11
G11
G11
G9

70
70
70
68

34000
34901-KVJ-911
34906-447-711
34907-GCC-H00
34908-GW3-980
34909-GW3-980

F1
G11
G10
F2
F2

44
70
69
45
45

F2
F2
F2
F2
F2
F2
F2
F2
F2
F2
G1
F2
F2
F15

45
45
45
45
45
45
45
45
45
45
60
45
45
58

G13
G13
G13

45000
72 9
72 10
72 11 45010-KVX-A00ZA F10
45134-250-000 F10
F12
45141-KVX-600 F10
66 1 45145-KRF-B40 F10
66 2 45410-KVX-600 F10

40000

78

40510-KYA-600
40530-KVX-600

8 41200-KYA-600 F13
4
8
42000
1
2 42301-KVX-600 F13
42311-KVX-600 F13
42313-KVX-600 F12
42615-KYA-600ZA F13
1 42620-KVX-600 F13
2 42625-KTT-900 F13
3 42635-KVX-600ZA F13
4 42650-KYA-600ZA F13
5 42701-KWK-920 F13
5 42711-KTJ-C60 F13
6 42712-KTJ-C60 F11
F13
7
8 42713-KPN-B20 F13
6
43000
7
8
8 43100-KRF-B40ZE F12
9 43141-KRV-900 F12
10 43145-KRF-B40 F12
11 43151-KCW-870 F10
F12
43410-KYA-600 F12
43431-KVX-600 G7
3 43434-ME1-670 F12
4 43451-KYA-600 G4
5
44000
6
7
8 44301-KTT-900 F11
9 44311-KTJ-900 F11
10 44620-KVX-600 F11
11 44635-KVX-700ZA F11
12 44650-KVX-700ZA F11
1 44701-KVX-700 F11
13 44711-KPN-A00 F11
14 44713-KPN-B20 F11
13 44806-KCS-690 F10
44808-KCS-690 F10
44830-KPN-A10 F2

49
49
49
49
49
47
47
47
47
63
63
63
36
71
71
71

38000
38100-KVX-601
38301-KVX-601
38306-KYA-600

G7
G7
G7
G7

F6
F6
F6
F6
F6
F4
F4
F4
F4
G4
G4
G4
D13
G12
G12
G12

37000
37100-KYA-B01
37110-KPN-J10
37111-KVX-600
37130-KVX-600
37140-KYA-B01
37150-KVX-601
37200-KVX-601
37213-KPN-J01
37214-KPN-J01
37215-KPN-J00
37221-390-000
37224-KYA-B01
37305-GW3-780
37800-KYA-B01

40530-KYA-601
40531-KTT-901
40531-KWK-B01
40543-KYA-B00

Address Page Ref.

66
66
66
66

2
3
3
4

G7
G7

Part Number

45435-121-010
45450-KYA-600
45451-473-000
45517-KCS-W60

Address Page Ref.

F10
F4
F8
F4

46000

41000

35000
35010-KYA-B00
35011-KVX-600
35100-KYA-B01
35101-KYA-B00
35106-KVX-600
35152-KYA-B01
35201-KYA-B00
35330-KEW-900
35340-KYA-B01
35350-KVX-701
35357-KVX-600
35358-KVX-600
35759-KTT-890
35850-KVX-701
35856-KVX-601
35857-KVX-601

1
2
3
2

Part Number

56

2 46500-KVX-600
46510-KSP-900
46525-KVX-600
3
4
2
5
6
7
8
9
10
11
1
12
13

55
55
55
53
55
55
66
55
63

3
4
5
2
6
7
5
51000
8
9 51400-KYA-B00
51401-KYA-600
51403-KYA-600
51404-KYA-600
2 51410-KYA-600
3 51412-KTT-900
4 51413-KYA-600
5 51414-KTT-900
6 51420-KYA-B00
7 51432-KVX-600
8 51437-KTT-900
9 51440-KYA-B00
3 51490-KTT-900
4 51500-KYA-B00
15 51520-KYA-B00

54
54
54
54
54
54
54
54
53
53
45

50100-KYA-B00
50186-KYA-B00
50301-KTT-900
50329-KYA-B00
50351-KYA-B00
50380-KVX-600
50383-KVX-600
50500-KYA-600
50503-KVJ-910
50526-KVX-600
50530-KYA-B00
50531-KVX-600
50603-KEJ-900
50612-KVX-600
50614-KE8-000
50619-KGH-900
50643-KVX-600
50661-KW7-900
50710-KVX-601

G4
G4
G4

63 10
63 11
63 12

G14
G9
F7
F16
G14
G12
G12
G6
F16
G6
G6
G6
G5
G5
G5
G5
G5
G5
G14

73 2
68 3
50 1
59 2
73 3
71 12
71 13
65 1
59 3
65 2
65 3
65 4
64 1
64 2
64 3
64 4
64 5
64 6
73 4

F9
F9
F9
F9
F9
F9
F9
F9
F9
F9
F9
F9
F9
F9
F9

52
52
52
52
52
52
52
52
52
52
52
52
52
52
52

52000
53
53
55
53
53
53

5
6
9
7
8
9

52101-KVX-600 G7
52141-KVX-600 G7
52147-KW7-900 G7
52170-KYA-600 G7
52200-KYA-600ZA G7
52400-KYA-B00 G8
2011.04.20

Part Number

53 10 52485-KVX-600
47 9 52486-KYA-600
51 1 52487-KYA-600
47 10
53000

50000

56
56
55
56
56
56
56
56
56
56
54
56
56

I 2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

G8
G8
G8

67
67
67

53100-KYA-600 F6
53105-KYA-600 F6
53106-KR3-000 F6
53106-KVX-600 F6
53108-KRS-830 F6
53140-KTT-900 F4
53166-KTT-900 F4
53171-402-700 F4
53171-KCS-W60 F4
53172-402-700 F4
53172-KCS-W60 F4
53175-KFJ-900 F4
53178-KYA-640 F4
53192-KTJ-900 F4
53193-KTJ-900 F4
53211-KTT-900 F7
53212-KTT-900 F7
53214-200-000 F7
53215-KTR-900 F7
53215-KVX-600 F7
53216-KVX-600 F7
53219-KYA-B00 F7
53220-KTT-900 F7
53230-KYA-600ZA F6

49
49
49
49
49
47
47
47
47
47
47
47
47
47
47
50
50
50
50
50
50
50
50
49

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2
3
4
5
6
7
8
9
11

51
51
51
44
44
44
44
50
44
44
44
44
44
50

3
4
5
9
10
11
12
10
13
14
15
16
17
11

61102-KPN-A00
61103-KEJ-660
61104-KEJ-660
61300-KVX-600
61302-KBW-900
61303-198-D00
61304-379-690
61305-KYA-B00
61311-KYA-B00
61313-KYA-B00
61314-KYA-B00
61315-KVX-600
61316-KVX-600
61320-KTJ-941

F8
F8
F8
F1
F1
F1
F1
F7
F1
F1
F1
F1
F1
F7

G1
G1

F16
F16
F16
F16

60
60

59
59
59
59

Address Page Ref.

F16
G9

59
68

80100-KYA-B00
80121-KYA-B00
80122-KYA-B00
80123-KVX-600

G9
G11
G11
G2

68 5
70 5
70 6
61 12

G16
F16

75 1
59 11

83520-KYA-B00ZA G1
83542-KPN-900 G1
83545-KCJ-690 F16
83560-KVX-601 G1
83618-323-000 G12
83620-KYA-B00ZA G1

60 4
60 5
59 17
60 6
71 14
60 7

64000
64310-KYA-600
64510-KEV-900

Part Number

2 77207-KYA-600
3 77211-KYA-B00
4
80000

61000

66 6
77000
66 7
66 8 77100-KYA-B00
66 9 77201-KYA-600
66 10 77204-KYA-600
67 1 77206-KFN-850
E

Address Page Ref.

2
3

4
5
6
7

8
4

81000
81218-KYA-B00
81350-KYA-B00
83000

86000
86150-KTJ-C60 F2
86171-KYA-B00ZA H1
86171-KYA-B00ZB H1
86172-KYA-B00ZA H1
86172-KYA-B00ZB H1
86831-KYA-B00ZA H1

45 16
76 1
76 1
76 2
76 2
76 3

87000
87505-KYA-B00
87507-KYA-B00
87509-KWS-840
87560-MAK-690

G16
G16
G16
G16

75
75
75
75

2
3
4
5

F3
F3
F3

46
46
46

1
2
3

G15
G15

74
74

1
2

D2
D1
E1
D4
D7
F6

25
24
40
27
30
49

12
4
12
8
11
12

88000
88113-GN5-900
88210-KYA-600
88220-KYA-600
89000
89215-KSH-900
89216-KRM-860
90000
90002-KRM-840
90003-KFG-000
90003-KVS-900
90005-KY7-000
90008-KTT-900
90010-MK5-000

PART NO. INDEX


Part Number

90012-KK3-830
90019-399-010
90022-KRM-840
90031-KTT-900
90035-KRM-840
90071-KEJ-900
90071-MB0-000
90083-KRM-840
90084-041-000
90084-KTT-900
90085-KTT-900
90087-KRM-840
90091-KRM-840
90104-KYA-600
90107-449-000
90107-KYA-640
90109-KCW-870
90111-162-000
90113-KEJ-900
90116-KTT-900
90117-KY0-860
90119-KTT-900
90123-KVX-600
90123-MC7-000
90126-KVR-650
90131-KRM-840
90158-KCJ-710
90189-MG3-000
90201-KRM-840
90202-KRM-840
90206-250-000
90231-KRM-840
90301-GGC-900
90301-KVX-600
90302-KBP-900
90302-KYA-601
90304-KTT-900
90304-KYA-601
90304-VM0-770
90305-KSP-900
90305-KYA-601
90306-KRM-840
90306-KYA-601
90311-KSH-900
90314-KET-900
90314-KRS-830
90315-KRF-S01
90321-KTJ-900
90352-KYA-B00
90380-MB2-000
90404-KPT-A00
90405-KTT-900
90417-KRM-840
90432-KPT-A00
90441-KRM-840
90451-KRM-840

Address Page Ref.

D3
G14
E1
D13
D2
D11
D11
D4
D15
D9
D8
D9
D2
G1
G14
G3
G6
G2
G9
F4
F9
F6
G7
F9
F7
F6
D13
F2
G13
D10
D7
D3
D12
G9
G8
G7
F12
F6
F13
G6
G3
F12
D2
F10
G7
G2
G9
F3
F3
G9
F4
G11
G10
D2
D7
E1
D12
D13
E2

26
73
40
36
25
34
34
27
38
32
31
32
25
60
73
62
65
61
68
47
52
49
66
52
50
49
36
45
72
33
30
26
35
68
67
66
55
49
56
65
62
55
25
53
66
61
68
46
46
68
47
70
69
25
30
40
35
36
41

12
5
13
9
13
4
5
9
17
5
7
6
14
8
6
9
5
13
6
21
16
13
11
17
12
14
10
17
12
4
12
13
11
7
5
12
10
15
14
6
10
11
15
11
13
14
8
4
5
9
22
7
9
16
13
14
12
11
11

Part Number

90453-KVX-600
90454-KTT-900
90455-KRM-840
90456-KTT-900
90457-KRM-840
90458-KVS-900
90463-KRM-840
90501-KPT-A00
90502-KVX-600
90503-KTT-900
90505-425-000
90505-KRM-860
90521-028-000
90543-MV9-670
90544-KTT-900
90601-KTT-900
90602-KJ9-670
90602-KPT-900
90602-KRM-840
90605-KVS-900
90652-KYA-601
90659-KYA-601
90677-KSP-900
90679-GFM-971
90702-KRM-840

90703-KRH-900
90703-KRM-840
90704-KTT-900
90741-KFB-000
90741-KGH-900
90755-KVX-700

Address Page Ref.

D15
D15
E2
D15
E1
D15
E2
D1
D7
D10
G8
F6
F12
G4
G6
D1
F9
F9
G2
E2
E2
D15
G13
G14
G9
G13
D1
D6
D9
D12
D13
D6
D2
D5
D2
D14
D14
F11

38
38
41
38
40
38
41
24
30
33
67
49
55
63
65
24
52
52
61
41
41
38
72
73
68
72
24
29
32
35
36
29
25
28
25
37
37
54

18
19
12
20
15
21
13
5
14
5
6
16
12
13
7
6
18
19
15
14
15
22
13
7
10
14
7
7
7
13
12
11
17
4
18
8
9
10

D14
D14
D15
F6
F6
D8
D6
D13
D6
D15
F10
F13
F9
D9
D2
F15
D13
D9

37
37
38
49
49
31
29
36
29
38
53
56
52
32
25
58
36
32

10
10
23
17
18
8
8
13
9
24
12
15
20
8
19
14
14
9

91000
91001-KTT-870
91001-KTT-890
91003-KTT-900
91058-KYA-600
91059-GFM-901
91104-KTT-901
91202-KSP-910
91203-KSP-910
91204-KWK-B00
91216-KSP-910
91251-KCS-690
91252-KYA-600
91254-KTT-900
91303-KRM-840
91304-KVC-900
91305-443-740
91305-KPH-900
91305-KRM-840

Part Number

91306-KRM-840
91307-KRM-840
91309-KCW-870
91320-KPH-W00
91351-KTT-900
91352-KSP-900
91406-KVX-600
91509-GE2-760

Address Page Ref.

94101-08000
94102-08000
94102-08700
94102-08800
94102-12000
94103-08800
94103-10000
94109-12000
94111-06800
94111-10000
94201-20150

27
29
34
34
52
56
61
59

10
10
6
7
21
16
16
12

G11
G5
G4
F12
G7
F13

70
64
63
55
66
56

E3
E3
G10
E3
F4
F4
F5
F5
D12
F10
F2
E4
F1
F2
F2
D12
G11
G2
F16
G2
G9

42
42
69
42
47
47
48
48
35
53
45
43
44
45
45
35
70
61
59
61
68

8
7
14
13 94201-30250
14 94251-08000
17 94305-30202
94510-14000
94510-16000
94591-21000
23 94591-49000
24
95000
10
25
23 95002-02080
24 95002-02089
25 95002-02100
26 95011-51000
14 95011-61000
13 95014-21201
18 95014-71702
26 95014-73100
18 95015-32001
19
20 95015-42000
15
9 95018-54250
17 95701-06010-00
13 95701-06012-00
18 95701-06012-07
11 95701-06014-00
95701-06014-08
95701-06016-00

93000
93500-04008-1H
93500-04012-0H
93500-04012-1G
93500-05012-1H
93500-05020-0G
93500-05028-0G
93500-05035-0G
93500-05045-0G
93700-05012-0A
93700-05016-0A
93891-04012-00
93892-05012-18
93892-05016-07
93901-22080
93901-22320
93901-34120
93901-44580
93903-24220
93903-24320
93903-25580
93903-34220

Part Number

D4
D6
D11
D11
F9
F13
G2
F16

92000
92101-05025-0A
92101-06012-0A
92101-06020-0A
92811-10000
92812-20000
92915-10025-0E

I 3

94000
94001-06000-0S G4
G7
94001-06080-0S F2
94001-08000-0S F12
G7
94002-06080-0S G12
94050-06000
F5
F10
F15
94050-08000
G14
94050-10000
G3
G10
G14
94101-05000
G4
94101-06700
F1
2011.04.20

63
66
45
55
66
71
48
53
58
73
62
69
73
63
44
E

15
15
21
14
16
15
27
14
15
8
11
11
9
16
19

95701-06016-08
95701-06020-00
95701-06022-00
95701-06025-00
95701-06025-08
95701-06032-00
95701-06035-00
95701-06040-00
95701-06045-00
95701-06070-00

Address Page Ref.

G7
G5
F1
F2
G8
G3
G3
D13
G12
G7
F12
G4
G5
G7
G6
D12
G1
E1
E2
G2
G9

66
64
44
45
67
62
62
36
71
66
55
63
64
66
65
35
60
40
41
61
68

17
8
20
22
7
12
13
15
16
18
15
17
9
19
8
16
9
16
14
19
12

F15
E4
E4
G4
G3
F6
G6
G4
F10
G4
F10
G4
G2
G13
F6
F1
D2
G12
D4
D13
E2
G2
G9
F16
G4
G13
D11
D13
F8
F10
D12
F12
D13
D13
D13

58
43
43
63
62
49
65
63
53
63
53
63
61
72
49
44
25
71
27
36
41
61
68
59
63
72
34
36
51
53
35
55
36
36
36

16
27
28
18
14
19
9
19
15
20
16
21
20
15
20
21
20
17
11
16
16
21
13
14
22
16
8
17
6
17
17
16
18
19
20

Part Number

95701-08012-07
95701-08020-00
95701-08025-00
95701-08025-07
95701-08035-00
95701-08035-07
95701-08035-08
95801-06105-00
95801-08016-02
95801-08085-00
95801-10055-00
95801-10070-00

Address Page Ref.

F2
F16
F16
F1
G4
F6
F7
F15
D2
G3
G14
G3
G14

45
59
59
44
63
49
50
58
25
62
73
62
73

23
15
16
22
23
21
13
17
21
15
10
16
11

F7
D1
F7
D13
D4
F5
D6
D9
F8
D9
D6
D9
D7
D16
D16
D16
F11
F13
F13
G4
E1
D10
D10

50
24
50
36
27
48
29
32
51
32
29
32
30
39
39
39
54
56
56
63
40
33
33

14
8
15
21
12
28
12
10
7
11
13
12
15
25
26
27
11
18
19
24
17
6
7

F11
F13
F14
F11

54
56
57
54

12
20
21
13

G13
G12

72 17
71 18

G15
G15
G15
G15
G15

74
74
74
74
74

96000
96001-06008-07
96001-06012-00
96001-06012-07
96001-06018-00
96001-06022-00
96001-06022-07
96001-06030-00
96001-06032-02
96001-06035-00
96001-06040-00
96001-06045-00
96100-60030-00
96100-62033-00
96100-62040-00
96140-62010-00
96140-63010-10
96140-63020-10
96150-60050-10
96211-08000
96220-30085
96600-06016-00
96600-06022-00

97000
97170-41158-P0
97226-52157-P0
97492-52156-P0
97606-41158-P0
98000
98200-21000
98200-22000
99000
99001-08120
99001-10140
99003-10000
99003-30000
99008-01600

3
4
5
6
7

79

PART NO. INDEX


Part Number

Address Page Ref.

99101-MFE-1200 E4

Part Number

Address Page Ref.

Part Number

Address Page Ref.

43 29

80
2011.04.20

I 4
Part Number

Address Page Ref.

Part Number

Address Page Ref.

J 1

PART NAME INDEX


Part name

Address

Page Ref.

[A ]
ADJUSTER COMP., CHAIN
ARM ASSY., KICK STARTER
ARM COMP., VALVE ROCKER
ARM, FR. BRAKE
ARM, RR. BRAKE
ARM, RR. BRAKE STOPPER
AXLE, FR. WHEEL
AXLE, RR. WHEEL

G7
G4
D3
F10
F12
G7
F11
F13

66
63
26
53
55
66
54
56

4
4
3
9
7
5
2
3

G15
F7
G4
F4

74
50
63
47

7
5
24
4

G2
G12
D2
F6
G13
G2
G13
G6
G5
G5
F6
G12
D8
D15
D7
F13
D16
D16
D16
F11
F13
D14
E3
G14
G13
F12
G7
D11
G3
F4
D13
D13
D15
D2
G14
G3
G14
D2
G2
G7
G9

61
71
25
49
72
61
72
65
64
64
49
71
31
38
30
56
39
39
39
54
56
37
42
73
72
55
66
34
62
47
36
36
38
25
73
62
73
25
61
66
68

20
12
10
17
14
12
13
3
5
2
4
1
8
23
15
19
27
25
26
11
18
10
15
2
12
13
14
3
9
20
9
10
17
14
5
16
11
12
13
11
6

[B ]
BAG, TOOL, 160MM
BALL ASSY., STEERING STEEL
BALL, STEEL, #8
BAND B1, WIRE
BAND, AIR CLEANER CONNECTING
TUBE
BAND, BATTERY
BAND, INSULATOR
BAND, SELF LOCK
BAND, SUCTION HOSE
BAND, TOOL
BAND, WIRE
BAR COMP., SIDE STAND
BAR, L. MAIN STEP
BAR, R. MAIN STEP
BASE COMP., CONTACT
BATTERY ASSY.
BEARING, NEEDLE, 22X29X16.8
BEARING, RADIAL BALL, 17X42X12
BEARING, RADIAL BALL, 6003
BEARING, RADIAL BALL, 6005UU
BEARING, RADIAL BALL, 6201U
BEARING, RADIAL BALL, 6203
BEARING, RADIAL BALL, 6204
BEARING, RADIAL BALL, 6301U
BEARING, RADIAL BALL, 6302U
BEARING, ROLLER, 30X58X17
BODY COMP., BYSTARTER
BODY COMP., FRAME
BOLT-WASHER, 5X20
BOLT A, BRAKE STOPPER
BOLT A, BRAKE STOPPER ARM
BOLT SET
BOLT, BODY COVER SETTING
BOLT, CABLE ADJUST
BOLT, CYLINDER STUD, 8X140
BOLT, DRAIN PLUG, 12MM
BOLT, DRIVE SPROCKET FIXING
BOLT, FLANGE SOCKET, 6X22
BOLT, FLANGE, 10X110
BOLT, FLANGE, 10X55
BOLT, FLANGE, 10X70
BOLT, FLANGE, 5X14
BOLT, FLANGE, 6MM

Part name

Address

BOLT, FLANGE, 6X10 G13


BOLT, FLANGE, 6X105 D2
BOLT, FLANGE, 6X12 D1
F1
F6
F7
BOLT, FLANGE, 6X14 D2
G12
BOLT, FLANGE, 6X16 D4
D13
E2
G2
G9
BOLT, FLANGE, 6X18 D13
BOLT, FLANGE, 6X20 F16
G4
G13
BOLT, FLANGE, 6X22 D4
D11
F5
BOLT, FLANGE, 6X25 D7
D13
F8
BOLT, FLANGE, 6X28 F6
BOLT, FLANGE, 6X30 D6
D9
BOLT, FLANGE, 6X32 F8
F10
BOLT, FLANGE, 6X35 D9
D12
F12
BOLT, FLANGE, 6X40 D6
D13
BOLT, FLANGE, 6X45 D9
D13
BOLT, FLANGE, 6X70 D13
BOLT, FLANGE, 6X8 F7
BOLT, FLANGE, 8X12 F2
BOLT, FLANGE, 8X16 G3
BOLT, FLANGE, 8X20 F16
BOLT, FLANGE, 8X25 F1
F16
BOLT, FLANGE, 8X35 F6
F7
F15
G4
BOLT, FLANGE, 8X85 G14
BOLT, FR. FORK F9
BOLT, HELMET HOLDER SETTING G14
BOLT, HEX., 5X25 G11
BOLT, HEX., 6X12 G5
BOLT, HEX., 6X20 E1
G4
BOLT, KNOCK, 5MM D4
BOLT, L. CRANKCASE COVER D1
BOLT, L. HANDLE LEVER PIVOT F4
BOLT, SOCKET, 6MM D8
BOLT, SOCKET, 6X16 D10
BOLT, SOCKET, 6X22 D10
2011.04.20

Page Ref.

72
25
24
44
49
50
25
71
27
36
41
61
68
36
59
63
72
27
34
48
30
36
51
49
29
32
51
53
32
35
55
29
36
32
36
36
50
45
62
59
44
59
49
50
58
63
73
52
73
70
64
40
63
27
24
47
31
33
33

15
21
8
21
20
15
20
17
11
16
16
21
13
21
14
22
16
12
8
28
11
17
6
13
12
10
7
17
11
17
16
13
18
12
19
20
14
23
15
15
22
16
21
13
17
23
10
17
6
8
7
12
14
9
4
21
7
6
7

Part name

Address

Page Ref.

BOLT, SOCKET, 8MM F6


F9
BOLT, STUD, 10X25 F13
BOLT, STUD, 8X22 D2
BOLT, SWINGARM PIVOT G7
BOLT, WIRE ADJUSTING F4
BOOT, HEADLIGHT STAY LOWER F1
BOOT, HEADLIGHT STAY UPPER F1
BRACKET COMP., METER F2
BRACKET, L. HANDLE LEVER F4
BRACKET, L. HEADLIGHT CASE F1
BRACKET, R. HANDLE LEVER F4
BRACKET, R. HEADLIGHT CASE F1
BRIDGE, FORK TOP F6
BRUSH SET, TERMINAL D11
BULB G10
BULB, HEADLIGHT F1
BULB, POSITION LIGHT F1
BULB, TAILLIGHT G11
BULB, WEDGE BASE F2

49
52
56
25
66
47
44
44
45
47
44
47
44
49
34
69
44
44
70
45

BUSH, 17X20.5X8.0 D15


E2
BUSH, 20MM D15

38
41
38

BUSH, RUBBER UNDER G8


BUSH, RUBBER UPPER G8
BUSH, SWINGARM PIVOT RUBBER G7

67
67
66

12
16
17
13
6
19
17
16
6
16
15
14
14
11
2
8
8
7
4
1
2
4
1
6
7
3
2
8

F2
F4
F4
F4
F4
G12

45
47
47
47
47
71

15
2
3
9
1
8

G12
G12
D3
F10
F12
G13
F15
D9
D9
F3
D12
E3
F16
F2
F2
G2
G7
G12
F1
F2
F9

71
71
26
53
55
72
58
32
32
46
35
42
59
45
45
61
66
71
44
45
52

3
4
2
7
4
4
11
5
6
1
7
11
11
8
7
6
1
2
9
4
15

[C ]
CABLE ASSY., SPEEDOMETER
CABLE COMP., CHOKE
CABLE COMP., CLUTCH
CABLE COMP., FR. BRAKE
CABLE COMP., THROTTLE
CABLE, BATTERY EARTH
CABLE, STARTER MAGNETIC
BATTERY
CABLE, STARTER MOTOR
CAMSHAFT COMP.
CAM, FR. BRAKE
CAM, RR. BRAKE
CAP ASSY., NOISE SUPPRESSOR
CAP COMP., FUEL FILLER
CAP, 14MM
CAP, 32MM
CAP, LOCK NUT
CAP, OIL FILTER ROTOR
CARBURETOR ASSY.
CARRIER COMP., RR.
CASE COMP., INNER
CASE COMP., UPPER
CASE SUB ASSY., AIR CLEANER
CASE, DRIVE CHAIN
CASE, FUSE
CASE, HEADLIGHT
CASE, LOWER
CASE, L. BOTTOM

5
81

J 2

PART NAME INDEX


Part name

Address

CASE, R. BOTTOM
CENTER, CLUTCH
CHAIN, CAM
CHAIN, DRIVE
CHAMBER SET, FLOAT
CIRCLIP, EXTERNAL, 14MM
CIRCLIP, EXTERNAL, 16MM
CIRCLIP, EXTERNAL, 17MM
CLAMPER, A.C. GENERATOR CORD
CLAMP, TUBE
CLIP, 4X90
CLIP, HARNESS
CLIP, KICK STARTER ARM
CLIP, PISTON PIN, 14MM
CLIP, TUBE

F9
D7
D4
G7
E3
E1
E2
E2
D10
G2
G9
G14
G4
D14
E4

52
30
27
66
42
40
41
41
33
61
68
73
63
37
43

FR. AXLE DISTANCE


FR. FENDER MOUNTING
FR. WHEEL SIDE
FUEL TANK MOUNT
HEADLIGHT CASE
HEADLIGHT SETTING
KICK SPRING
L. RR. WHEEL SIDE
MAIN STAND STOPPER
MUFFLER MOUNTING

F15
G2
D2
G2
D8
F15
G13
F13
G7
E2
F16
G2
G9
F11
F8
F11
F15
F1
F1
E2
F13
F16
G3

58
61
25
61
31
58
72
56
66
41
59
61
68
54
51
54
58
44
44
41
56
59
62

COLLAR, RADIATOR MOUNTING


COLLAR, RR. AXLE DISTANCE
COLLAR, RR. PANEL SIDE
COLLAR, RUBBER BUSH UPPER
COLLAR, R. CRANKSHAFT
COLLAR, SPRING
COLLAR, STARTER REDUCTION
COLLAR, TAILLIGHT PACKING
COTTER, VALVE
COUNTERSHAFT COMP.
COVER COMP., L. RR.
COVER COMP., R. CRANKCASE
COVER SUB ASSY., AIR CLEANER
COVER, BATTERY TERMINAL
COVER, COMBINATION SWITCH
COVER, CYLINDER HEAD
COVER, L. CRANKCASE
COVER, L. HANDLE LEVER
COVER, L. SIDE

F16
F13
F12
G8
D14
F9
D8
G11
D3
D15
D9
D6
G2
G12
F6
D1
D9
F4
G1

59
56
55
67
37
52
31
70
26
38
32
29
61
71
49
24
32
47
60

CLIP, VALVE GUIDE


CLIP, WIRE, 2X100
CLUTCH, ONE WAY
COCK ASSY., FUEL
COIL ASSY., IGNITION
COLLAR B, RR. AXLE DISTANCE
COLLAR COMP., SWINGARM PIVOT
COLLAR, 18.5MM
COLLAR, 8X6.5
COLLAR, AIR CLEANER
COLLAR,
COLLAR,
COLLAR,
COLLAR,
COLLAR,
COLLAR,
COLLAR,
COLLAR,
COLLAR,
COLLAR,

5
82

Page Ref.

9
3
2
2
4
16
14
15
3
16
12
7
3
5
27
28
16
15
7
19
2
2
3
7
7
3
5
5
1
4
4
3
9
10
12
10
4
3
7
8
1
6
2
4
6
3
6
6
11
2
2
1
9
6
5
1
1
15
7

Part name

Address

COVER, MAGNETIC SWITCH


TERMINAL
COVER, MUFFLER
COVER, R. HANDLE LEVER
COVER, R. SIDE
COVER, SOCKET
COVER, STARTER MOTOR TERMINAL
CRANKCASE COMP., L.
CRANKCASE COMP., R.
CRANKSHAFT COMP.
CUP SET, FUEL STRAINER
CUSHION ASSY., RR.
CUSHION, C.D.I. UNIT
CUSHION, FR. FUEL TANK
CUSHION, FR. TOP COVER
CYLINDER COMP.
C.D.I. UNIT

Page Ref.

G12
G3
F4
G1
F1
G12
D13
D13
D14
F15
G8
G13
F15
G1
D5
G13

71
62
47
60
44
71
36
36
37
58
67
72
58
60
28
72

7
5
13
4
5
5
3
1
1
4
1
1
10
3
1
2

DAMPER SET, WHEEL F13


DISK, CLUTCH FRICTION D7

56
30

DOWEL PIN, 10X12 D2


D5
DOWEL PIN, 6X10 D2
DOWEL PIN, 8X14 D1
D6
D9
D12
D13
DRIVER 1, PLUS SCREW G15
DRIVER 3, MINUS SCREW G15
DRUM, GEARSHIFT E1
DUCT, AIR CLEANER G2
DUST SEAL, 17X20X2.5 G4
DUST SEAL, 31X47X7 F13
DUST SEAL, BRAKE CAM F10
F12
DUST SEAL, STEERING HEAD F7

25
28
25
24
29
32
35
36
74
74
40
61
63
56
53
55
50

1
4
5
17
4
18
7
7
7
13
12
5
6
5
4
12
15
6
9
4

61
50
45

1
11
16

68
58
56
54
56
42
33
52
52
40

5
6
5
9
13
3
1
14
1
2

[D ]

[E ]
ELEMENT COMP., AIR CLEANER G2
EMBLEM ASSY., FR. F7
EMBLEM, PRODUCT F2
[F ]
FENDER, RR.
FILTER, CUP
FLANGE SUB ASSY., RR. DRIVEN
FLAP, TIRE
FLOAT SET
FLYWHEEL COMP.
FORK ASSY., L. FR.
FORK ASSY., R. FR.
FORK, CENTER GEARSHIFT
2011.04.20

G9
F15
F13
F11
F13
E3
D10
F9
F9
E1
E

Part name

Address

FORK, GEARSHIFT E1
FUEL UNIT F15
FUSE B G12
G13

Page Ref.

40
58
71
72

1
13
18
17

D1
E3
E3
D5
D2
G3
E3
D1
D9
D12
D6
D4
D6
D12
D15
D15
D15
D15
D15
E2
D15
D15
D15
D15
D14
F10
D8
D8
F4
F4
G9
G1
G12
G2
D4
D7
D9
F8
F9
D2
D2

24
42
42
28
25
62
42
24
32
35
29
27
29
35
38
38
38
38
38
41
38
38
38
38
37
53
31
31
47
47
68
60
71
61
27
30
32
51
52
25
25

3
1
22
2
8
1
17
2
4
10
2
6
3
2
14
12
3
8
10
7
13
11
5
9
7
3
1
4
11
12
4
5
13
2
7
2
3
1
8
4
3

G13
F1
F1
D2
F6
G14
D2
F4

72
44
44
25
49
73
25
47

7
1
4
2
19
4
5
10

[G ]
GASKET B, HEAD COVER
GASKET SET
GASKET, BYSTARTER
GASKET, CYLINDER
GASKET, CYLINDER HEAD
GASKET, EX. PIPE
GASKET, FLOAT CHAMBER
GASKET, HEAD COVER
GASKET, L. COVER
GASKET, OIL FILTER CAP
GASKET, R. CRANKCASE COVER
GASKET, TENSIONER LIFTER
GAUGE, OIL LEVEL
GEAR COMP., OIL PUMP
GEAR, COUNTERSHAFT FIFTH
GEAR, COUNTERSHAFT FOURTH
GEAR, COUNTERSHAFT LOW
GEAR, COUNTERSHAFT SECOND
GEAR, COUNTERSHAFT THIRD
GEAR, KICK STARTER IDLE
GEAR, MAINSHAFT FIFTH
GEAR, MAINSHAFT FOURTH
GEAR, MAINSHAFT SECOND
GEAR, MAINSHAFT THIRD
GEAR, PRIMARY DRIVE
GEAR, SPEEDOMETER
GEAR, STARTER DRIVEN
GEAR, STARTER REDUCTION
GRIP COMP., THROTTLE
GRIP, L. HANDLE
GROMMET, RR. COWL
GROMMET, SIDE COVER
GUARD, BATTERY
GUARD, ELEMENT
GUIDE, CAM CHAIN
GUIDE, CLUTCH OUTER
GUIDE, DRIVE CHAIN
GUIDE, FR. FENDER CABLE
GUIDE, FR. FORK
GUIDE, IN. VALVE
GUIDE, VALVE
[H ]
HARNESS, WIRE
HEADLIGHT ASSY.
HEADLIGHT UNIT
HEAD COMP., CYLINDER
HOLDER A2, HANDLE PIPE UPPER
HOLDER ASSY., HELMET
HOLDER COMP., CAMSHAFT
HOLDER, MASTER CYLINDER

J 3

PART NAME INDEX


Part name

Address

HOLDER, NEEDLE JET


HORN ASSY.
HUB SUB ASSY., FR. WHEEL
HUB SUB ASSY., RR.

Page Ref.

E3
G13
F11
F13

42
72
54
56

18
9
5
8

INDICATOR, FR. BRAKE F10


INDICATOR, RR. BRAKE F12

53
55

8
5

43
42
53
63
66

29
19
15
20
3

KEY SET F6
KEY, WOODRUFF, 4MM D14

49
37

KNOB F2

45

1
8
9
10

G16
G16
G16
G16
G16
G11
G10
D6
F4
F4
D4
G1

75
75
75
75
75
70
69
29
47
47
27
60

4
1
5
3
2
2
2
4
18
17
5
6

D15
H1
H1
H1
F2
F2
F3
F3
D11
G3

38
76
76
76
45
45
46
46
34
62

1
3
2
1
3
9
3
2
1
3

NEEDLE SET, JET E3


NUT-WASHER, 6MM D11

42
34

2
4
5

[I ]

[J ]
JET, MAIN, #120 E4
JET, SLOW, #38 E3
JOINT B, BRAKE ARM F10
G4
JOINT, DRIVE CHAIN G7
[K ]

[L ]
LABEL, AIR CLEANER ELEMENT
NOTICE
LABEL, CARGO LIMIT
LABEL, DRIVE
LABEL, DRIVE CHAIN
LABEL, TIRE
LENS COMP., TAILLIGHT
LENS, WINKER
LEVER COMP., CLUTCH
LEVER COMP., L. HANDLE
LEVER COMP., R. HANDLE
LIFTER ASSY., TENSIONER
LOCK, SIDE COVER
[M ]
MAINSHAFT COMP., TRANSMISSION
MARK
MARK, L. WING
MARK, R. WING
METER ASSY., COMBINATION
METER COMP.
MIRROR COMP., L.
MIRROR COMP., R.
MOTOR ASSY., STARTER
MUFFLER COMP., EX.
[N ]

Part name

Address

NUT B, BRAKE ROD ADJUSTING F10


G4
NUT, CLIP, 5MM G9
NUT, CLIP, 6MM G2
G9
NUT, CYLINDER HEAD D2
NUT, EXHAUST PIPE, 8MM G3
NUT, FIXING F4
NUT, FLANGE CAP, 10MM G8
NUT, FLANGE, 10MM F13
G3
G10
G14
NUT, FLANGE, 12MM F10
G7
NUT, FLANGE, 14MM D10
F12
NUT, FLANGE, 6MM F5
F10
F12
F15
NUT, FLANGE, 8MM G14
NUT, HEX., 6MM F2
G4
G7
G12
NUT, HEX., 8MM F12
G7
NUT, LOCK F3
NUT, LOCK, 10MM F3
NUT, LOCK, 14MM D12
NUT, R. HEADLIGHT CASE F1
NUT, SPECIAL FLANGE, 14MM D7
NUT, SPECIAL, 5MM G9
NUT, SPECIAL, 6MM G7
NUT, SPEED, 3MM G9
NUT, STEERING STEM F6
NUT, TAPPET ADJUSTING D3
NUT, U, 10MM G6

Page Ref.

53
63
68
61
68
25
62
47
67
56
62
69
73
53
66
33
55
48
53
55
58
73
45
63
66
71
55
66
46
46
35
44
30
68
66
68
49
26
65

16
21
10
14
8
15
10
22
5
14
11
11
9
11
13
4
11
27
14
10
15
8
21
15
15
15
14
16
4
5
11
11
12
7
12
9
15
13
6

D6
D13
D6
D15
F11
F10
D11

29
36
29
38
54
53
34

E3
F15

42
58

D9
D6
D13
D4
F9
D9

32
29
36
27
52
32

8
13
9
24
10
12
6
7
10
1
5
8
10
14
10
21
9

[O ]
OIL SEAL, 12X18X4
OIL SEAL, 14X22X5
OIL SEAL, 16X28X7
OIL SEAL, 20X34X7
OIL SEAL, 21X37X7
OIL SEAL, 47X60X7
O-RING

O-RING,
O-RING,
O-RING,
O-RING,
O-RING,
O-RING,

13.8X2.5
18X3
19.4X2.3
1.5X9.5
23X2.8
31.7X2.4
2011.04.20

Part name

Address

O-RING, 33.5X3
O-RING, 39.5X5
O-RING, 51X2
OUTER COMP., CLUTCH
OUTER, STARTING CLUTCH

Page Ref.

D2
F15
F13
D7
D8

25
58
56
30
31

19
14
16
1
3

G11
G11
F12
F10
G4
G4
F9
E2
D12
G5
D14
E1
F12
G4
G5
G7
G6
D6
G1
F9
D2
F9
F6
D14
E3
E1
D15

70
70
55
53
63
63
52
41
35
64
37
40
55
63
64
66
65
29
60
52
25
52
49
37
42
40
38

7
5
3
5
10
1
10
2
16
1
4
11
15
17
9
19
8
11
9
5
9
12
6
3
13
13
16

E1
E3
D13
D13
D7
D7
D7
G14
E2
D13
G5
G5
F9
D2
D4
F7
F2
D13
D2
D12

40
42
36
36
30
30
30
73
41
36
64
64
52
25
27
50
45
36
25
35

6
7
11
6
6
8
7
3
4
2
4
3
4
6
4
7
11
4
11
1

[P ]
PACKING, LENS
PACKING, TAILLIGHT
PANEL COMP., RR. BRAKE
PANEL SUB COMP., FR. BRAKE
PEDAL COMP., BRAKE
PEDAL, GEAR CHANGE
PIECE, OIL LOCK
PINION, KICK STARTER
PIN, LOCK, 8MM
PIN, MAIN STEP BAR JOINT
PIN, PISTON
PIN, SHIFT RETURN SPRING
PIN, SPLIT, 2.0X15

PIN, SPLIT, 3.0X25


PIN, SPRING, 3X10
PIN, SPRING, 3X20
PIPE COMP., FR. FORK
PIPE COMP., IN.
PIPE, SEAT
PIPE, STEERING HANDLE
PISTON
PISTON COMP., VACUUM
PIVOT, SHIFT DRUM STOPPER ARM
PLATE A2, FIXING
PLATE COMP., GEARSHIFT DRUM
STOPPER
PLATE SET, VALVE
PLATE, BEARING HOLDER
PLATE, BEARING PUSH
PLATE, CLUTCH
PLATE, CLUTCH LIFTER
PLATE, CLUTCH PRESSURE
PLATE, FR. ENGINE HANGER
PLATE, KICK STOPPER
PLATE, L. BEARING SETTING
PLATE, MAIN STEP LOWER
PLATE, MAIN STEP SIDE
PLATE, SPRING JOINT
PLATE, STOPPER
PLATE, TENSIONER SETTING
PLATE, WIRE HARNESS GUIDE
PLUG
PLUG, BEARING PUSH
PLUG, SPARK
PUMP ASSY., OIL

5
83

J 4

PART NAME INDEX


Part name

Address

Page Ref.

[R ]
RACE, STEERING BOTTOM CONE
RACE, STEERING TOP BALL
RACE, STEERING TOP CONE
RATCHET, STARTER
RECEIVER, CLUTCH CABLE
RECTIFIER ASSY., REGULATE
RECTIFIER ASSY., SILICON
REFLECTOR, REFLEX
RELAY COMP., WINKER
RETAINER, VALVE SPRING
RIM COMP., HEADLIGHT
RIM, FR. WHEEL
RIM, RR. WHEEL
RING SET, PISTON
RING, BACK UP
RING, HANDLE WEIGHT SNAP
RING, OIL SEAL STOP
RING, PISTON
ROD COMP., RR. BRAKE
ROD, CLUTCH LIFTER
ROD, STOP SWITCH
ROLLER, 3X8.5
ROTOR, OIL FILTER
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
RUBBER A, HANDLE WEIGHT
RUBBER A, KICK STARTER
RUBBER A, SEAT SETTING
RUBBER A, STAND STOPPER
RUBBER B, SEAT SETTING
RUBBER B, SHOCK
RUBBER, BATTERY BOX
RUBBER, FR. FENDER MOUNTING
RUBBER, FUEL TANK STOPPER
RUBBER, GEAR CHANGE PEDAL
RUBBER, INSERT

F7
F7
F7
E2
D6
G13
G13
G9
G13
D3
F1
F11
F13
D14
F9
F6
F9
F9
G4
D7
G4
E1
D12
D12
D12
F6
G4
F16
G3
F16
G12
G12
F8
G14
G4
D2
D5
G5
F2
D1
G3

50
50
50
41
29
72
72
68
72
26
44
54
56
37
52
49
52
52
63
30
63
40
35
35
35
49
63
59
62
59
71
71
51
73
63
25
28
64
45
24
62

G3
F16
F15
F16
G12
F16
G1
RUBBER, STOPPER ARM F12

62
59
58
59
71
59
60
55

3
1
2
5
6
5
6
2
10
9
2
7
10
2
6
10
19
11
9
9
8
17
6
3
4
8
18
6
14
8
11
14
5
1
2
1
3
6
12
6
4
6
2
2
8
7
10
17
2
8

58
35
45
45

3
5
14
18

RUBBER,
RUBBER,
RUBBER,
RUBBER,

MAIN STEP
METER SETTING
MOUNTING
MUFFLER MOUNTING

RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,
RUBBER,

PROTECTOR
RR. CARRIER MOUNTING
RR. FUEL TANK MOUNTING
SEAT CUSHION
SHOCK
SIDE COVER

[S ]

84

SCREEN SET, FUEL STRAINER


SCREEN, OIL FILTER
SCREW-WASHER, 3X22
SCREW-WASHER, 4X12

F15
D12
F2
F2

Part name

Address

SCREW-WASHER, 5X12
SCREW-WASHER, 5X16
SCREW SET A
SCREW SET B
SCREW, METER VISOR SETTING
SCREW, OVAL, 5X12
SCREW, OVAL, 5X16
SCREW, PAN, 2X6
SCREW, PAN, 4X12
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,
SCREW,

PAN, 4X8
PAN, 5X11.5
PAN, 5X12
PAN, 5X20
PAN, 5X28
PAN, 5X35
PAN, 5X45
PAN, 6X6
SIDE STAND PIVOT
SPECIAL, 6X24
SPECIAL, 6X8
STEERING HANDLE WEIGHT
TAPPET ADJUSTING
TAPPING, 2.9X13
TAPPING, 3X12
TAPPING, 3X16
TAPPING, 3X6
TAPPING, 4X10

SCREW, TAPPING, 4X12


SCREW, TAPPING, 4X20
SCREW, TAPPING, 4X8
SCREW, TAPPING, 4.2X14
SCREW, TAPPING, 5X25
SEAL SET, FR. FORK
SEAL, AIR CLEANER
SEAL, DUST
SEAL, RUBBER
SEAL, VALVE STEM
SEAT ASSY., SINGLE
SEAT, VALVE SPRING
SET RING, 20MM
SHAFT A, GEARSHIFT FORK
SHAFT B, GEARSHIFT FORK
SHAFT, MAIN STAND PIVOT
SHAFT, REDUCTION GEAR
SHAFT, ROCKER ARM
SHOE SET, BRAKE
SHUTTER SET, KEY
SLIDER, CHAIN
SOCKET COMP.
SOCKET COMP., POSITION LIGHT
SPACER, CHANGE SWITCH
SPANNER, 10X14
SPANNER, 8X12
SPANNER, PIN
SPINDLE COMP., GEARSHIFT
SPINDLE, KICK STARTER
2011.04.20

E4
F1
E3
E3
F7
D12
F10
F2
E3
G10
E3
F16
E3
F4
F4
F5
F5
D4
G6
G1
G10
F6
D3
G10
F2
F6
F2
G2
G9
F16
G11
D12
F2
G2
F9
G2
F9
G10
D3
F16
D3
D15
E1
E1
G6
D8
D3
F10
F12
F6
G7
F2
F1
D13
G15
G15
G15
E1
E2
E

Page Ref.

43
44
42
42
50
35
53
45
42
69
42
59
42
47
47
48
48
27
65
60
69
49
26
69
45
49
45
61
68
59
70
35
45
61
52
61
52
69
26
59
26
38
40
40
65
31
26
53
55
49
66
45
44
36
74
74
74
40
41

26
18
5
6
12
14
13
17
24
10
23
12
25
23
24
25
26
8
5
8
9
14
12
3
20
18
19
17
11
13
9
15
5
18
13
3
20
4
1
4
10
22
3
4
2
5
4
1
1
2
9
13
6
7
4
3
1
9
8

Part name

Address

Page Ref.

SPOKE SET F13


F14
SPOKE SET A, 10X159 F11

56
57
54

SPRING A, BRAKE ROD


SPRING G, MAIN STAND
SPRING SET, BRAKE PEDAL
SPRING, BEARING PUSH
SPRING, BRAKE SHOE

G4
G6
G4
D13
F10
F12
D7
D6
E3
E1
F10
F9
E1
E2
G4
G1
D12
E2
F9
G6
G4
F1
D3
D3
F13
D4
D15
G6
D10
F7
F8
F1
G9
E3
F7
E1
G13
G13
G7
D13

63
65
63
36
53
55
30
29
42
40
53
52
40
41
63
60
35
41
52
65
63
44
26
26
56
27
38
65
33
50
51
44
68
42
50
40
72
72
66
36

20
21
12
13
19
9
11
5
2
6
10
5
9
8
10
2
10
9
5
1
9
6
7
4
7
3
8
7
2
1
15
1
2
10
3
13
3
14
8
7
8
11
10
8

F6
F4
G4
G12
F4

49
47
63
71
47

3
8
6
9
7

F4
F4

47
47

5
6

70
70
58

1
3
7

SPRING, CLUTCH
SPRING, CLUTCH LEVER
SPRING, COMPRESSION COIL
SPRING, DRUM STOPPER
SPRING, FR. BRAKE ARM RETURN
SPRING, FR. FORK
SPRING, GEARSHIFT RETURN
SPRING, KICK RETURN
SPRING, KICK STARTER
SPRING, LOCK SETTING
SPRING, OIL THROUGH
SPRING, RATCHET
SPRING, REBOUND
SPRING, SIDE STAND
SPRING, STOP SWITCH
SPRING, UNIT HOLDER
SPRING, VALVE INNER
SPRING, VALVE OUTER
SPROCKET COMP., FINAL DRIVEN
SPROCKET, CAM
SPROCKET, DRIVE
STAND COMP., MAIN
STATOR COMP.
STAY, FR. EMBLEM
STAY, FR. FENDER
STAY, HEADLIGHT
STAY, RR. WINKER
STAY, WIRE
STEM SUB ASSY., STEERING
STOPPER COMP., GEARSHIFT DRUM
SUSPENSION, FUSE
SUSPENSION, WINKER RELAY
SWINGARM SUB ASSY., RR.
SWITCH ASSY., CHANGE
SWITCH ASSY., COMBINATION &
LOCK
SWITCH ASSY., FR. STOP
SWITCH ASSY., RR. STOP
SWITCH ASSY., STARTER MAGNETIC
SWITCH COMP., FR. LEVER
SWITCH COMP., LIGHTING &
STARTER
SWITCH COMP., WINKER
[T ]

TAILLIGHT ASSY. G11


TAILLIGHT UNIT G11
TANK SET, FUEL F15

J 5

PART NAME INDEX


Part name

Address

TENSIONER ASSY., CAM CHAIN


THREAD COMP., STEERING HEAD
TOP
THROUGH, OIL
TIRE, FR.
TIRE, RR.
TOP
TUBE
TUBE COMP., AIR VENT
TUBE, AIR CLEANER CONNECTING
TUBE, BREATHER
TUBE, FUEL
TUBE, TIRE

D4

F7
D12
F11
F13
E3
E3
E3
G2
G2
F15
F11
F13
TUBE, VINYL, 11X15X240 G2
TUBE, VINYL, 11X15X40 G2

Page Ref.

27

50
35
54
56
42
42
42
61
61
58
54
56
61
61

9
8
8
11
12
20
21
10
11
12
1
12
7
8

42
42
26
26

16
8
6
5

38
40
30
33
35
63
65
55
36
40
62
67
25
67
30
63
44
44
45
62
64
66
24
41
52
53
38
66
71

19
15
14
5
12
13
7
12
15
14
13
6
16
7
13
16
19
20
22
12
8
17
5
12
18
4
18
18
16

50
49
38

6
16
20

Part name

Address

WASHER, THRUST, 16MM E2


WASHER, THRUST, 17MM D15
E2
WEIGHT B, STEERING HANDLE F6
WEIGHT, STEERING HANDLE F6
WHEEL SUB ASSY., FR. F11
WHEEL SUB ASSY., RR. F13
WINKER ASSY., L. FR. G10
WINKER ASSY., L. RR. G10
WINKER ASSY., R. FR. G10
WINKER ASSY., R. RR. G10
WRENCH, SPARK PLUG G15

Page Ref.

41
38
41
49
49
54
56
69
69
69
69
74

Part name

Address

Page Ref.

11
21
13
9
7
6
9
5
7
1
6
2

[V ]
VALVE COMP., FLOAT
VALVE SET, STARTER
VALVE, EX.
VALVE, IN.

E3
E3
D3
D3

[W ]
WASHER B, THRUST, 20MM D15
WASHER, 14MM E1
WASHER, 14.1X29X2.8 D7
D10
WASHER, 14.2X26X3 D12
WASHER, 15.5X22 G4
WASHER, 17X22 G6
WASHER, 8MM F12
WASHER, DRAIN PLUG, 12MM D13
WASHER, DRUM STOPPER E1
WASHER, PLAIN, 10MM G3
G8
WASHER, PLAIN, 12MM D2
G8
WASHER, PLAIN, 17MM D7
WASHER, PLAIN, 5MM G4
WASHER, PLAIN, 6MM F1
WASHER, PLAIN, 8MM F1
F2
G3
G5
G7
WASHER, SEALING, 6.2X12X1.2 D1
WASHER, SPECIAL, 14MM E2
WASHER, SPECIAL, 8MM F9
WASHER, SPEEDOMETER GEAR F10
WASHER, SPLINE, 20MM D15
WASHER, SPRING, 10MM G7
WASHER, SPRING, 6MM G12
WASHER, STEERING HEAD DUST
SEAL F7
WASHER, STEERING STEM F6
WASHER, THRUST, 12MM D15

5
85
2011.04.20

FOREWORD INDEX

ENGINE GROUP

FRAME GROUP

PART NUMBER INDEX

PART NAME INDEX

E.2011.04

Published by Honda Motor Co., Ltd.


Printed in Japan

June 30,2011
13KYAC01

CODE NO.

PARTS CATALOGUE NEWS

GL1501WH
GL1501WHC

Honda Motor Co., Ltd.


Customer Service Technology Development Division

PARTS
CATALOGUE
NEWS

PARTS CATALOGUE - CORRECTED


Printed in Japan

NEWS NO.

001

(CH-KD)KYA
GL1501WH (GL1501WHC)
MODEL

No.

GL1501WHC

COLOR

Ross
w hite

Magna
red

CODE

NH-196

R-201

NH196

R201

Name of colored parts

Basic part No.

Applicable model

Initial
applicable
model

Final
applicable
model

Applicable
block
No.

Ref.
No.

BRIDGE, FORK TOP

53230-KYA-600

ZA

ZA

F-8

11

COVER, L. SIDE

83620-KYA-B00

ZA

ZA

F-25

COVER, R. SIDE

83520-KYA-B00

ZA

ZA

F-25

FLANGE SUB ASSY., RR. DRIVEN

42615-KYA-600

ZA

ZA

F-20-10

HUB SUB ASSY., FR. WHEEL

44635-KVX-700

ZA

ZA

F-15-10

HUB SUB ASSY., RR.

42635-KVX-600

ZA

ZA

F-20-10

MARK

86831-KYA-B00

ZA

ZA

F-51

MARK, L. WING

86172-KYA-B00

ZB

ZA

F-51

MARK, R. WING

86171-KYA-B00

ZB

ZA

F-51

1
3

10 PANEL COMP., RR. BRAKE

43100-KRF-B40

ZE

ZE

F-19

11 PANEL SUB COMP., FR. BRAKE

45010-KVX-A00

ZA

ZA

F-14

12 SWINGARM SUB ASSY., RR.

52200-KYA-600

ZA

ZA

F-33

10

13 TANK SET, FUEL

17500-KYA-B00

ZB

ZA

F-22

14 WHEEL SUB ASSY., FR.

44650-KVX-700

ZA

ZA

F-15-10

15 WHEEL SUB ASSY., RR.

42650-KYA-600

ZA

ZA

F-20-10

16 COWL, L. RR. SIDE

77220-KYA-B00

ZB

ZA

F-24

19

17 COWL, R. RR. SIDE

77210-KYA-B00

ZB

ZA

F-24

18

18 FENDER, FR.

61100-KYA-B00

ZA

ZA

F-11

NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
1/3

PARTS CATALOGUE NEWS


BOOKNo.:13KYAC01
Block
No.

Ref.
No.

E-8

10

Reqd.QTY
Note

Description

22401-KRM-840

SPRING, CLUTCH ...............

22401-KTT-900

*PART NO. DELETION

F-11

GL150
1WH
C

Serial No.

FRONT FENDER

Ref.
No. LON
8
4131B7

F-11

Part No.

(Relative ref. Number)


Description

FRT

(3)
FENDER, FRONT

0.3

61100-KYA-B00ZA

FENDER, FR.
*NH1*...................BLACK

NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
2/3

Parts catalogue code

PARTS CATALOGUE NEWS


BOOKNo.:13KYAC01
Block
No.

Ref.
No.

Reqd.QTY
Note

F-24

Description

GL150
1WH
C

Serial No.

SEAT/REAR CARRIER

Ref.
No. LON
18 4111X7
19 4111X6
4111X8

F-24

Part No.

18

19

(Relative ref. Number)


Description

FRT

COWL, REAR :RIGHT


COWL, REAR :LEFT
COWL, REAR :BOTH

0.2
0.2
0.2

77210-KYA-B00ZA

COWL, R. RR. SIDE


*R201*..............MAGNA RED

77210-KYA-B00ZB

*NH196*............ROSS WHITE

77220-KYA-B00ZA

COWL, L. RR. SIDE


*R201*..............MAGNA RED

*NH196*............ROSS WHITE

77220-KYA-B00ZB

NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION
T:APPLICATION CORRECTION Z:REMARKS CHANGE
3/3

Parts catalogue code

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