Professional Documents
Culture Documents
ODAC
Division (15) Mechanical work
Section 15010:
Section 15030:
Section 15040:
Section 15060:
Section 15100:
Valves
Section 15120:
Piping Specialties
Section 15135:
Section 15145:
Section 15190:
Mechanical Identification
Section 15300:
Fire Protection
Section 15311:
FM 200 System
Section 15410:
Plumbing Piping
Section 15411:
Section 15412:
Section 15413:
Section 15440:
Plumbing Fixturers
Section 15444:
Section 15445:
Sewage pumps
Section 15446:
Sump pumps
Section 15450:
Section 15460:
Water Heaters
Section 15471:
Section 15960 :
Section 15965 :
General Conditions
Section 15970 :
Pump Room
Section 15973 :
Alarm Devices
Section 15974 :
Sprinklers
Section 15975 :
System Accessories
Section 15976 :
Hydrant System
Section 15977 :
Pipes
1
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15960
Part 1 - General
1 01 Related Documents
A.
Drawings and general provisions of contract, including general and special conditions and
Division-1 (General requirements), apply to work of this section.
B.
General Provisions for fire fighting works, Section 15960, applies to work of this section.
C.
Its the Contractor responsibility to be fully aware of and comply with all of the requirements of
the above.
1 02 Works Description
A.
The requirements of the contract documents, including the general conditions and special
conditions and general requirements apply to the work of this division.
B.
In case of conflict between these requirements and the general requirements of Division 1, refer
the issue to engineer for directions.
C.
Drawings are diagrammatic and are a graphic representation of contract requirements to the
best available standards at the scale required.
D.
Fire fighting riser diagrams and schematic diagrams generally indicate equipment connections
to be used. Provide all works shown on diagrams whether or not it is duplicated on the plans.
E.
Specifications include incomplete sentences. Words or phrases such as "the contractor shall,"
"shall be," "furnish," "provide," "a," "an," "the," and "all" have been omitted for brevity.
F.
Except where modified by a specific notation to the contrary, the indication and/or description of
any item, in the drawings of specifications or both, carries with it the instruction to furnish and
install the item complete with all appurtenances or accessories necessary to complete any
required system, regardless of whether or not this instruction is explicitly stated as part of the
indication or description.
G.
Specifications, bill of quantities and drawings are complimentary and are to be taken together
for a complete interpretation of works.
H.
Drawings of necessity utilize symbols and schematic diagrams to indicate various items of
work. Neither of these have any dimensional significance nor do they delineate every item
required for the intended installation.
Install the work in accordance with the diagrammatic intent expressed on the fire fighting and
mechanical drawings, and in conformity with the dimensions indicated on final architectural and
structural working drawings and on equipment shop drawings.
I.
Certain details appear on the drawings, which are specific with regard to the dimensioning and
positioning of the work. These details are intended only for the purpose of establishing general
feasibility. They do not obviate field coordination for the indicated work.
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15960
J.
Derive information as to the general construction from structural and architectural drawings and
specifications.
K.
Where a discrepancy exists between the drawings and / or other parts of the contractor
documents or where the interpretation of either is in doubt, the contractor shall obtain written
clarification from the owner's authorized representative on such matters before beginning the
work.
The contractor's drawings shall be prepared by staff experienced in such works and the
contractor shall submit for consultant review and approval evidence of the suitability and
number of his staff who will undertake these tasks.
B.
The construction drawings indicate the approximate position of equipment, etc., and the
contractor shall allow for any minor modifications to location that may be necessary.
Should the Contractor propose that the commissioning and performance testing be carried out
by a specialist firm, full details of the capability and experience of such firm shall be submitted
to the consultant for review and approval
Submit a detailed list of manufacturers' names and addresses for materials and equipment
proposed for the Work.
B.
Once accepted by the consultant materials and equipments shall not be purchased from other
sources without the prior written agreement of the consultant.
2
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15960
PART 2 : DEFINITIONS
2.1 General Definitions And Abbreviations
A.
The following initials, words and phrases shall have the following meanings:
DIN
BS
EN
NFPA
UL
FM
ANSI
"The work"
"The works"
"Directed"
"Inspected"
Submitted or submit
"Specification"
"Agreed" or
"Agreement"
"Accepted" or
"Acceptance"
"Approved" or
"Approval"
"Agreement", "Acceptance" or "Approval" by or of the consultant shall have the following limitation:
A. When given in respect to samples of materials, workmanship or methods of construction
submitted in accordance with the requirements of the Contract Documents shall not be
construed as denoting any degree of satisfaction with the materials used in, or the execution
of the Works.
B. When given in respect of drawings, documents or schemes called for by the contract
Documents or proposed by the Contractor, is only for conformance with the design intent
and information given in the Contract Documents or contained in subsequent Instructions.
C. When given in respect to the methods of keeping records shall mean those methods are
satisfactory.
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15960
Part 3: Installation
3 01 Installation
This requisition covers the supply and installation of fire protection equipment and materials which
will be executed by a local contractor to install and erect.
This document is only related to the following main items:
Main electric fire pump + stand by electric fire pump + Jockey pump
Pipe network
External Hydrant system
Internal Hose system
Sprinkler system
CO Cylinder system
It is recommended that:
All equipments and materials shall be brought together by one supplier.
This requisition should be read in conjunction with all other terms and conditions as
stipulated by the owner.
3 02 Approved Material:
Designated material, apparatus and methods of installing material and apparatus which are
approved and listed in the Factory Mutual (FM) Approval Guide, and /or by the Underwriters
Laboratories (UL) .or equal approved systems
3 03 Approved Equal:
Refers to materials or products, either as a unit component or a complete unit assembly of a make
(brand name or other proprietary designation) other than those approved/listed by FM/UL or equal
approved systems
and of a size, composition, grade or quality equal to those materials of products which subject to the
consultant approval, as a substitute for the materials or products approved / listed by FM/UL. or
equal approved systems
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15965
Division
Section
Part 4: Expenses
The contractor will bear all expenses of transportation and accommodations.
Part 6: Submissions
Complete and detailed information of all materials and equipment to be incorporated in the
work shall be submitted to the engineer for approval.
Detailed description and specification shall be submitted including catalogues, dimensions,
controls, charts and any other data required to demonstrate compliance with contract
documents. Each item submitted shall be referenced to the applicable paragraph in the
specifications or bill of quantity.
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15965
Part 9: Approval
Approved material
Designated material, method of installing to be approved and listed in the Factory Mutual (FM)
and or Underwriter Laboratories (UL). or equal approved systems
Approval of municipality fire brigade authority
After completion of all the work and shop drawings, the contractor shall do all required
communications with the concerned fire brigade authorities for getting their approval for the
equipment, drawings as well as any other documents that are deemed necessary for their
approval.
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15965
The contractor shall guarantee that all elements of the systems are of sufficient
capacity to meet the specified performance requirements as set forth herein and as
indicated on the drawings.
During the guarantee period, and upon receipt of a notice from the owner of failure of
any part of the system or equipment, the affected part or parts shall be duly replaced
by the contractor at no extra cost on the owner.
Before the final payment is made, the contractor shall furnish and hand the engineer
a written guarantee covering the above requirements.
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15965
rejected and to be completely cut, reground and properly re welded. If the discovery
of bad welds is repeated, the engineer or his representative shall order 10 welds to
be taken randomly for X-ray testing by any approved specialized agency. The
contractor shall bear all costs of X-ray testing and the re welding of the failing welds.
All ferrous materials whose surfaces are subject to rust, petting and/or corrosion
from ambient atmospheric conditions shall be painted and/or coated for protection
against such conditions. Such items shall include all piping, tubing, hangers, clamps,
ground and/or side-wall supporting elements, valves and any other mechanical
equipment of steel and/or iron construction.
All galvanized steel piping, fittings, hangers, clamps... etc. shall be treated with one
coat of inorganic zinc silicate (primer) and two coat of micaceous iron or (finish coat).
The colors of the finish coat shall be designated by the engineer's representative.
All underground steel pipes shall be treated with one coat of an approved bitumen
base primer, two coats of coat tar enamel, and then wrapped with two layers of
bituminized dense PVC tapes with 40% overlap for each layer.
All apparatus, accessories and piping shall be thoroughly cleaned of all dirt after
installation and just prior to substantial completion to the full satisfaction of the
engineer's representative.
All valves, equipment and controls shall be adjusted to ensure proper operation.
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ODAC
Division (15) Mechanical work
Section 15965
20 01 Flushing
Flushing shall be carried out at flows of 750 GPM for 6-inch (150mm) pipes and smaller.
1500 GPM for 8" (200mm).
20 2 Hydrostatic Tests
piping
NFPA
These tests shall be made for all piping sections at not less than 225 p.s.i. for not less than
a period of 24 hours. All aboveground piping leakage shall be stopped. Other test for
materials & mechanical equipment shall be performed to fulfill all requirements of
13, chapter 8, 1991.
20 03 Leakage Tests
These shall be made for all pipe sections at a pressure 150% (one and half times) of the
working pressure of the system for a continuous period of 24 hours (Twenty four hours).
No
visible leakage of above ground piping shall be allowed and should be completely
stopped.
Leakage from under ground piping should not exceed the permissible values as
per NFPA.
5
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15040
The fire water pumping system is designed according to N.F.P.A No. 20 and shall supply
fire fighting water to both of the automatic sprinkler network and the fire hydrants and hose
reels networks. The fire water pumping system consists of two fire pump units and one
jockey pump for pressurizing the piping mains. Either one or both fire pumps can run
simultaneously or together depending on flow / pressure demands. Both pumps can start
automatically, but once they start, they shall continue in running until manually stopped.
The jockey pump shall maintain the design pressure in the system and shall have the
characteristics of running and stopping automatically by the action of the pressure switch it
shall start when the pressure drops to 0.5 bar less than design point to compensate for any
minor leaks the networks and shall automatically stop again when the pressure is restored
back to its original value. If one or more sprinklers, or hose reels or one fire hydrant is
opened the discharge shall be greater than the capacity of the jockey pump.
Thus the pressure drop shall be greater than that which can be covered by the jockey
pump.
The main fire pump shall automatically start when the pressure drops to one bar less than
design value. If the discharge from the system is still greater than the capacity of the main
pump; or when the main fire pump fails, for any reason, to operate the pressure in the
system shall drop to less than value design pressure at which the Auxiliary fire pump shall
automatically start.
Starting of any of the three pumps shall be signaled to the fire alarm control panel at which
the fire alarm sounders can be actuated in the case of real fire occurring.
The fire protection subcontractor shall furnish and install where shown on plans, Main
electric fire pump units complete with pump, driver, controller, and accessories. The
pumping units shall be listed by "Underwriters Laboratories U.L. listed and/or approved by
associated factory mutual "F.M. Approved" or equal approved systems
and shall meet all requirements of the National. Fire protection Association , "NFPA" Code
No. 20 .
Each fire pump shall be designed to deliver the design from operating at design load, It
shall have the characteristics to deliver not less than 150% of the rated capacity at a
pressure not less than 65% of the rated pressure. The shut off pressure shall not exceed
120 % of the rated pressure when operating at the maximum synchronous speed of 2900
PRM section head shall be 2m (6.6 ft).
The fire pumps shall be horizontal case mounted, horizontal split case, bronze fitted, single
stage single suction centrifugal pump.
The driver shall be horizontal, foot mounted, (TEFC) total enclosed fan cooled, ball bearing
type, A.C. induction, squirrel cage motor, wound for 380 volts, 3-phase, 50cycles. Locked
motor current shall not exceed the values specified in NFPA Code No 20.6
Pump and motor shall be mounted on a common base plate of formed steel and shall be
checked for alignment after the pump base is installed and grouted in place.
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15040
Casing of pumps shall be cast iron of appropriate tensile strength of not less than 35000
Lbs. The bearing housing supports, and suction and discharge flanges shall be integrally
cast with the lower half of the casing so that removing the upper half of the casing shall
allow removing the rotating elements without disconnecting the section and discharge
flanges.
The pump shall be equipped with renewable casing rings so designed that hydraulic
pressure will seat the against the pump casing and shall be suitably locked to prevent
rotation. The rotating elements shall be equipped with heavy duty grease lubricated ball
bearings and water slingers, and with bearing housings so designed to allow lubricant
being flushed through the bearing.
Each fire pump motor control shall be completely assembled, wired and tested by the
manufacturer before shipment from the factory. The controller shall be located as close to
as practical and within sight of the motor, and shall be protected from water escaping from
the pumps or connections . The controller shall be of the combined manual and automatic,
primary resister type, suitable for reduced voltage start and complete with: externally
operable disconnect switch, circuit breaker with an interrupting capacity of design current
magnetic starter, pressure switch, pilot lamps to indicate circuit breaker closed and power
available, ammeter test link and voltmeter test studs and a two position selector switch
marked "Automatic and manual.
The pump driver, controller and all accessories shall be purchased under and unit contract.
The pump shall be given a complete performance test under "positive suction pressure"
and with a design suction lift. "Certified performance curves for the positive suction
pressure and lift test shall be prepared and submitted for approval by the Engineer prior to
shipment.
The pumps shall also be hydrostatic tested to at least twice the shut
off pressure.
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15040
It shall be mounted on a cast iron drip rim base plate and flexibly coupled to a three phase
380 volts, 50 cycles, 2900 RPM vertical totally enclosed fan cooled motor.
The pump control shall be by adjustable pressure switch, air circuit breaker, magnetic
across the line starter, a selector switch and a minimum run period timer.
The supplier shall submit for the approval of the Owner or his representative a
spare part list for two (2) years operation of the pumps to be provided under this
section.
The spare parts to be furnished shall include, but not limited to the following:
a) Fire Water Pumps
Thrust bearings and line bearings.
Interstate bushints.
Complete set, case wear rings.
Complete set, packin/ mechanical seals.
Complete set, shaft sleeves and O-rings.
Complete set, all gaskets.
b) One complete unit, jockey pump and control (Option).
One set of bearings.
One set of channel rings.
Impeller complete.
Complete set of gaskets.
Complete set, mechanical seals.
If any part type is used as replacement during this period, it shall be accordingly adjusted.
3
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15040
header of the fire pumps, the outlet shall be either to the fire water tank, or to the common
suction header of the pumps.
In the first, the test connection shall be provided by one stop valve to be installed at least
150 mm on the high pressure (up-stream) side of the flow meter.
In the second case, when the test connection outlet is to suction header of the pumps, the
test connection shall be provided by another stop valve to be installed at least 300mm on
the low pressure (down-stream) side of the flow meter. All valves installed on the test
connection shall be normally closed, and only opened when tests are carried out to verify
the flow capacities of the pumps.
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15973
Part 2:
To start the jockey pump to compensate for leak causing the drop of pressure
in the system sand to shut it off when the pressure is built up and restored.
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
b)
Section 15973
To start the main fire pump when the pressure drop in the system without
being restored by the jockey pump. i.e when one or more sprinklers or hose
reels or one hydrant are opened and the discharge is beyond the capacity of
the jockey pump.
2
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Division
Section
Section 15974
All sprinklers to have automatic sprinkler head shall be supplied & installed in the indicated area as
shown in drawing the sprinkler to be approved type. UL/FM listed with specified rated temp & flow
rates.
Spare Sprinklers
36. NO. Spare sprinkler type to be supplied in the cabinet together
With Special wrench.
1
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Division
Section
Section 15975
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15976
1 01
1 02
on surface
Door
Construction
Finishing
1 03
Inlet
Outlet
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AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
1 04
Section 15976
Hoses Specifications
To be woven - jacketed (single) - length: 30m.
Jackets
Lining
PVC
1 05
Nozzles&Accessories Specifications
2,5" adjustable spray to solid stream nozzle equipped with shut-off valve and
appropriate 2,5" hose coupling. One coupling spanner for 2,5" couplings.
1 06
Mounting
Door
On surface
Finishing
Dimension
Inlet
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ODAC
Division (15) Mechanical work
Section 15976
2 02
2 03
One No. Hose rack complete with Valve, hose and nozzle.
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ODAC
Division (15) Mechanical work
Section 15977
1 02
Shall be provided to secure pipes in place, to minimize their vibrations, and to maintain
grades for proper drainage.
They shall by of appropriate strength to carry the subject loads and at the same time
should
be installed i such a manner so as not to cause any harmful or damaging
overloading to the structural members to which they are fixed.
Horizontal pipe hangers shall be in accordance with the following schedule:PIPE SIZE
---------------
UP to 32 mm
8 mm
40 to 50 mm
10mm
65 to 80 mm
13mm
100 to 125 mm 16mm
Above 125 mm 20mm
MAXIMUMSPACING
----------------------------240 cm
320 cm
320 cm
360 cm
400 cm
Supports for vertical pipes shall be at each floor level. Side wall supports for horizontal and
vertical pipes, and pips run under A/C ducts shall be designed by the P.P.C. to suit every
particular case . The designs shall be submitted to the Architect for study and approval.
Samples of all types of pipe hangers, clamps, anchors, inserts, side wall supports shall be
submitted to the Architect for approval prior to any use of such materials on site.
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TECHNICAL SPECIFICATIONS
DIVISION (15)
PART (1)
PLUMBING & FIRE FIGHTING WORKS
AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15460
Part 1 - General
1 01
Related Documents
A.
1 02
SUMMARY
A.
B.
1 03
SUBMITTALS
A.
B.
C.
1 04
QUALITY ASSURANCE
A.
B.
C.
Listing and Labeling: Provide water heaters that are listed and labeled. The
terms listed and labeled shall be as defined in the National Electrical Code,
Article 100.
D.
ASME Code Compliance: Provide water heaters and safety relief valves that
comply with ASME Boiler and Pressure Vessel Code.
E.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15460
Design.
1 05
WARRANTY
A. Special Project Warranty: Submit a written warranty, executed by manufacturer,
agreeing to repair or replace water heater units that fail in materials or
workmanship within the specified warranty period. Failures include, but are
not limited to, tanks, coils, heat exchangers. This warranty shall be in addition
to, and not a limitation of, other rights the Owner may have against the
Contractor under the Contract Documents.
1. Warranty period is 5 years after date of Substantial Completion.
Part 2 - Product
2 01
MANUFACTURERS
2.
Rheem Mfg.
3.
4.
5.
6.
Rycroft.
7.
Approved equal.
2 02
A. Description: Automatic, commercial, electric; with vertical, 1035 kPa rated storage
tank, integral controls, drain valve, and relief valve.
B. Insulation: Fiberglass or polyurethane foam, surrounding tank.
C. Jacket: Steel, with baked-on enamel finish.
D. Tank: Glass-lined steel with anode rods and drain valve.
E. Heating Elements: Screw-in or fianged bolt-in immersion type, in multiples of 3
elements.
F. Controls: Adjustable immersion thermostat.
G. Safety Controls: Automatic, high-temperature-limit cutoff and low-water cutoff.
H. Temperature and Pressure Relief Valve: ASME rated and labeled.
2 03
A.
B.
Type: copper-lined, steel tank type, with fixed convex ends, complete with
Vretical removable copper tube U- bend heating section suitable for heating tank
contents with hot water.
Operating Pressure: tank to be designed for 690/1200 kPa water pressure in
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Division (15) Mechanical work
ODAC
Section 15460
Tank to be welded carbon steel plate in accordance with ASME Code, with
two permanently attached lifting lugs, manhole with cover and all necessary
connections for water inlet, water outlet, drain, relief valve, anti-vacuum valves,
pressure gauge, thermometer, temperature controller and heating section.
D.
Tank Lining: internal surfaces and surfaces in contact with water including
manhole and cover and heating section connection surfaces are to be lined
with sheet copper minimum 1.651 mm thick and 14.7 kg/m2 minimum weight.
Flanges to be copper lined with copper gasket surface. Before lining the steel
tank is to be thoroughly cleaned, welding slag removed and welds deposits,
sharp edges and projections ground smooth. Copper lining to have integral
circumferential reinforcing rings every 300 mm of shell length.
E.
F.
G.
H.
I.
PART 3 - EXECUTION
3 01
A.
General: Install water heaters floor mounted. Set and connect units in
accordance with manufacturers written installation instructions. Install units
plumb and level and maintain manufacturers recommended clearances. Orient
so controls and devices needing servicing are accessible.
3 02
CONNECTIONS
A. Piping installation requirements are specified in other Sections. The Drawings
indicate general arrangement of piping, fittings, and specialties. The following
are specific connection requirements:
1.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15460
maintenance.
Connect hot and cold water piping to units with shutoff valves and unions.
Connect hot water circulating piping to unit with shutoff valve, check valve,
and union. Extend relief valve discharge to closest fioor drain.
2.
B. Where water heater piping connections are dissimilar metals, make connections
with dielectric unions specified in Section Piping Specialties.
C. Electrical Connections: Power wiring and disconnect switches are specified in
Electrical Sections.
1. Grounding: Connect unit components to ground in accordance with the
National Electrical Code.
3 03
General: Provide the services of suppliers service represent at test inspect unit
installation, provide start-up service, and demonstrate and train Owners
maintenance personnel as specified below.
1. Test and adjust operating and safety controls. Replace damaged and
malfunctioning controls and equipment.
B.
3 04
1.
2.
B.
Energize circuits.
2.
3.
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Division (15) Mechanical work
ODAC
Section 15460
SECTION -15460
WATER HEATERS
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A.
1.2 SUMMARY
A.
B.
1.3 SUBMITTALS
A.
B.
C.
B.
C.
Listing and Labeling: Provide water heaters that are listed and labeled.
The terms listed and labeled shall be as defined in the National
Electrical Code, Article 100.
D.
ASME Code Compliance: Provide water heaters and safety relief valves
that comply with ASME Boiler and Pressure Vessel Code.
E.
performance
90A,Energy
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15460
2.
Rheem Mfg.
3.
4.
5.
6.
Rycroft.
7.
Approved equal.
Type: copper-lined, steel tank type, with fixed convex ends, complete with
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15460
C.
D.
E.
F.
G.
H.
I.
PART 3 - EXECUTION
3.1 WATER HEATER INSTALLATION
A.
General: Install water heaters floor mounted. Set and connect units in
3
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15460
2.
Connect hot and cold water piping to units with shutoff valves and
unions. Connect hot water circulating piping to unit with shutoff
valve, check valve, and union. Extend relief valve discharge to
closest fioor drain.
B.
2.
B.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15460
1.
Energize circuits.
2.
3.
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15450
Part 1 General
1.01 Related Documents
A.
1.02 SUMMARY
A.
1.04 SUBMITTALS
A.
Submit lay out and shop drawings under provisions of general requirement of the contract.
B.
Co-ordinate and establish positions of water stops, construction joints etc., in water
tank walls.
C.
Submit wiring diagrams, details of components and panel construction and mounting
details in respect of water tank level control and indication instrumentation.
D.
Submit material sample and test certificates of construction materials, where asked
for.
E.
Maintenance data for inclusion in operating and maintenance manual specified in basic mechanical requirements.
1.05 REFERENCES
A.
1
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B.
ODAC
Section 15450
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Section 15450
Part 2 - Products
2.01 Water Tanks Ladders
A.
B.
C.
D.
Fabricate from type 316 (Austinitic) Stainless Steel, main rail shall be 1.25 inch diameter and rungs shall be 1 inch diameter in size. All joints shall be welded. Attach ladder
to 10x10x 1 cm size base plate with drilled holes. Bolt the base Plate insert and weld
ladder (at site) to attain good alignment.
Provide safety cage of 1 x 1/8 inch stainless steel flats for ladders exceeding eight (8)
feet in height. Attach rigidly to ladder by bolting to specially prepared lugs on the ladder rail (omit on ladders inside tanks).
Provide additional 1 inch diameter overhead rail bolted to ceiling soft, at the inside and
outside of the tank access opening (in case of tanks with side access only).
Cast in stainless steel wall inserts (of pipe, puddle and stud plates at wall face) for attaching ladder to wall. Use extra care to attain proper alignment and water tightness.
Use appropriate detail to flash tanking membranes at ladder support bases.
Double seal, light duty steel cover and frame; painted inside and out with white food
grade epoxy; 0f 60x60 cm, clear openings.
The key holes shall be closed type and suitable soft sealing strips shall be used at the
sealing grooves to ensure tightness.
D.
E.
Use welded puddle piece flanges for all connections to water tanks, made below the
overflow level.
Provide detail for minimum dimensions.
Use puddle piece flanges fabricated from schedule 80 black steel pipes and welding
neck steel flanges for connections to steel pipe work. The assembly shall be hot dip
galvanized after fabrication.
Use integral flanges with studs/cap nuts at wall face and loose, split flanges to flash
tanking membranes.
Provide synthetic membrane flashing (3 feet diameter) at all puddle flanges installed in
the bottom of water tanks and integrate the same with the tanking.
3
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Division (15) Mechanical work
ODAC
Section 15450
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ODAC
Section 15450
Part 3 - Execution
3.01
3.02
Erect sleeves, puddle flanges etc., in the steel work perpendicular to the wall face and
rigidly.
Ensure verticality of flange faces and alignment of bolt holes with connecting equipment (valves etc.).
Install, inserts in tank walls. Follow procedure given above for attaining proper alignment.
Use cap nuts of corrosion resistant material for fastening ladder to wall.
B.
C.
D.
E.
F.
G.
4.01
All internal wiring shall be done in a neat arid professional manner, using cable ties,
slip-on- spiral plastic bundle sheaths etc. Provide sample free lengths to allow full
swing of doors.
All components of the system shall be rated for Egypt ambient conditions as stipulated
by Local authorities.
Co-ordinate with the electrical works and provide electrical power supply to the system. All conducting and wiring to the source is included in this section.
Comply with all regulations of the Ministry of Electricity and Water and requirements of
the specifications for electrical works of the projects in all respect.
Provide relays/volt free contacts in terminal blocks for inter connecting with other systems (like BAS).
Extend services to controlled equipment (like pump control panel).
Panels shall be wall mounted with the centre line at 130cm above FFL
Install blank flanges / plugs to enable the steel works contractor to test the water tightness of the tanks.
On completion of works, clean the inside of the tanks thoroughly of all dirt, wash down
with water and drain
Disinfect the tanks along with the disaffection and flushing of the system .
Obtain satisfactory water analysis and submit to Engineer prior to handing over.
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Division (15) Mechanical work
ODAC
Section 15440
1 02
SUMMARY
A.
B.
C.
1 03
1 04
SUBMITTALS
A.
B.
C.
QUALITY ASSURANCE
A.
B.
C.
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Section 15440
1 05
1 06
EXTRA MATERIALS
A.
PART2 - PRODUCTS
2 01
2 02
FAUCETS
A. Faucets General: Unless otherwise specified, provide faucets that are cast
brass with polished chrome-plated finish.
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B. Lavatory Faucets, ASME A112.18.1M, centered fitting, with hot and cold
handles, 1.9 liters per minute (1/2 9 pm) flow control fitting in spout self
closing valves, wide pared fitting having in let shanks on 203 mm (8)
centers, push pull operation with pop-up waste,etc.
C. Sink Faucet, : ASME A112.18.1M, centered fitting, with hot and cold
handles and swing spout, wide pared fitting.
D. Bathtub Faucet, : ASME A112.18.1M, cast-brass combination single- lever
mixing valve and escutcheon.. Tub filler, diverter, shower, and flange.
Polished chrome-plated finish on all exposed metal.
E. Shower Faucet: ASME A112.18.1M, cast-brass combination single- lever,
pressure-balancing mixing valve and escutcheon, and shower, arm, and
flange. Polished chrome-plated finish on all exposed metal.
2 03
B.
C.
D.
E.
F.
Water Closet Supplies and Stops: Wheel handle angle stop, having 15
mm (1/2) NPS inlet with wall flange and 15 mm (1/2) by 305 mm (12)
long flexible tubing riser outlet with collar.
G.
H.
I.
J.
Supply and drain plumbing service fittings not listed above shall be as
specified and as scheduled.
K.
L.
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2 04
ODAC
Section 15440
M.
N.
Deep Pattern Escutcheons: Wall flange with screw or sheet steel wall
flange with friction clips, of depth adequate to conceal protruding
roughing-in fittings.
O.
FLUSHOMETERS
A.
B.
C.
D.
2 05
Non-hold-open feature.
Wheel handle stop.
Metal push button actuation.
Seat bumper on stop.
Hydraulic push-button actuator.
Bedpan washer diverter valve, spray head, and support.
Trap primer connection.
Furnish flushometers with factory-set or field-adjusted
maximum water consumption per cycle:
a) Consumption: 11.41itres (3.0 U.S.gallons) per flushing cycle.
TOILET SEATS
A. General: Provide toilet seats compatible with water closets, and of type,
color, and features indicated.
2 06
SHOWER RECEPTORS
A. Shower Receptors: Provide shower receptors of shape, dimensions color.
Where data is not complete, provide receptors with characteristics
compatible with enclosures.
2 07
WATER CLOSETS
A. Water Closet. With flush valve: EWC to be white vitreous china floor
mounted per, ASME/ANSI A112.19.2M, elongated bowl, siphon jet flush
action for use with flush valve, 6 L per flush, wall outlet. Handicapped
water closet, as shown on architectural plans, shall have 460 mm above
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Section 15440
B. Water closet with flush tank: Water closet to be white vitreous china Floor
Mounted with tank, closed coupled, flushometer tank, ANSI 112.19.2M,
residential, elongated siphon jet action bowl, siphon jet 6 L per flush,
back outlet with built-in douche. Water closet to be provided complete
with the following accessories and trims from the same manufacturer or
approved equal:
Seat: Standard-duty, residential type, regular, closed front with
cover, solid plastic, concealed check hinge with stainless steel
post. Seat shall be posture contoured body design. Color shall
be white.
2.
Fittings and Accessories: Floor flange fittings-cast iron;
Gasket-wax; bolts with chromium plated cap nuts and
washers.
3.
Tank fittings accessories;
a) Flushing mechanism shall be: Pressure assisted close
coupled, flushometer tank, 6 L per flush.
b) Stops, tank angle.
4. 10 mm angle valve with 300 mm long tube, blue index,
1.
2 08
SHOWERS
A. Shower: Shower tray to be white Acrylic receptor with anti-skid floor and 50
mm corner drain opening. Provide show with the following tray
dimension, 900 x 900 x 175 mm deep and to be complete with the
following accessories and trims.
1. Shower mixer Set: Ultra-Mix pressure balancing bath valve fittings
with volume control, ceramic disc cartridge, lever handle, integral
stops, inlet and outlet to be 15 mm I.P.S. Adjustable shower head
with 190 mL/s flow restrictor. Arm and flange.
2. 50 mm waste fitting with strainer
3. two built-in 15 mm valves with handles, wall flanges and blue and
red indices.
2 09
LAVATORIES
A. Lavatory : Oval type for installation under marble countertops, ASME/ANSI
A112.19.2M, vitreous china, self-rimming, approximately 570 x 430 mm
with one punch and two semi punched faucet holes. Lavatories to be
provided with the following accessories:
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Division (15) Mechanical work
ODAC
Section 15440
1.
2.
3.
4.
2 10
SINKS
A. Kitchen Sink: Residential, double bowl, stainless steel type 302, 16 gauge
thickness, inset type for fixing into counter top, single drainer, with 10 cm
high splash back, approximately 1500 mm with bowl on left or right or as
shown in architectural plans, sink to be provided with the following trims
and accessories.
1.
2.
3.
4.
5.
2 11
2 12
Hose Bib: Single Faucet, Wall Mounted, Cast copper alloy. single
faucet with replaceable mantel seat, removable replacement unit
containing all parts subject to wear, mounted on wall 914 mm above
floor to concealed supply pipe. Provide faucet with 20 mm hose
coupling thread on spout and vacuum breaker. Four-arm handle on
faucet shall be cast, formed or drop forged copper alloy. Escutcheons
shall be forged copper alloy. including exposed part under valve
handle when in open position, shall have a bright finish.
DISPOSERS
A. Disposers: Continuous-feed-type food waste disposer conforming to UL
430, 1/2 horsepower motor, (1450 rpm, 50 hz) (1725 rpm, 60 hz)
overload protection, and wall-switch operated; corrosion-resistant
construction, with quick-mounting feature, stainless steel sink flange,
cushioned suspension, and stainless steel grinding chamber; jamresistant cutting/shredding mechanism with swivel- mounted impellers on
turntable, cast tool steel grinding ring, and cutlery steel under cutter
blade; insulated housing for grinding chamber; and anti-splash guard and
combination cover/stopper.
2 13
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Section 15440
88 deg C (190 deg F) with thermal overload protection; and 1.9 liters (1/2
U.S.gallon) minimum tank capacity.
2 14
WATER FILTERS
A. Water Filters: Cartridge type, with stainless steel or plastic housing and
mounting bracket. Cartridges shall be replaceable, 250 mm long, activated
carbon, wound fiber, or pleated, 10 micron removal rating, and suitable for
potable water.
2 15
2 16
RECOMMENDED MANUFACTURERS
-
Duravite
American Standard
Roca
Bobrick
Ceramica Dolomite
Mkinner porker
Approved equal
Germany
U.S.A
Spain
U.S.A
Italy
U.S.A
PART 3 - EXECUTION
3 01
EXAMINATION
A. Examine roughing-in for cold water and hot water supplies and soil,
waste, and vent piping systems to verify actual locations of piping
connections prior to installing fixtures.
B. Examine walls, floors, and cabinets for suitable conditions where fixtures
are to be installed.
C. Do not proceed until unsatisfactory conditions have been corrected.
3 02
APPLICATION
A. Install plumbing fixtures and specified components, in accordance with
designations and locations indicated on drawings.
B. Install supports for plumbing fixtures in accordance with categories
indicated.
C. Recessed, box-mounted electric water coolers.
3 03
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Section 15440
3 04
CONNECTIONS
A. Piping installation requirements are specified in other sections of plumbing
specifications. The drawings indicate general arrangement of piping,
fittings, and specialties. The following are specific connection
requirements:
3 05
1.
2.
3 06
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ODAC
Section 15440
3 07
PROTECTION
A. Provide protective covering for installed fixtures and fittings.
B. Do not allow use of fixtures for temporary facilities, except when approved
in writing by the Owner.
3 08
FIXTURE SCHEDULE
A. Provide plumbing fixtures in a scheduled data sheet. Each Data Sheet
begins with a new page.
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Division (15) Mechanical work
ODAC
Section 15445
1 02
B.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
SUMMARY
This Section includes the following sewage pumps and accessories for sanitary drainage piping
systems in buildings:
1.
2.
3.
4.
5.
6.
C.
1 03
SUBMITTALS
D.
Product Data: For each type and size of sewage pump specified. Include certified performance
curves with operating points plotted on curves; and rated capacities of selected models,
furnished specialties, and accessories.
E.
F.
Operation and Maintenance Data: For each sewage pump to include in emergency, operation,
and maintenance manuals.
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1 04
ODAC
Section 15445
QUALITY ASSURANCE
G.
Product Options: Drawings indicate size, profiles, and dimensional requirements of sewage
pumps and are based on the specific system indicated. Refer to Division 1 Section "Product
Requirements."
H.
Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,
Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for
intended use.
1 05
I.
Retain shipping flange protective covers and protective coatings during storage.
J.
K.
1 06
L.
COORDINATION
Coordinate size and location of concrete [bases] [bases and pits] [pits].
reinforcement, and formwork requirements are specified in Division 3.
Concrete,
PART 2 - PRODUCTS
2 01
A.
MANUFACTURERS
In other Part 2 articles where titles below introduce lists, the following requirements apply to
product selection:
1.
2.
2 02
B.
2
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3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
C.
ODAC
Section 15445
4.
5.
D.
E.
[Basin] [Pit] Cover: Cast iron or coated steel and strong enough to support pumps, motors, and
controls. See Part 2 "Sewage Pump [Basins] [Pits]" Article for requirements.
F.
Cover Shaft Seal: Stuffing box, with graphite-impregnated braided-yarn rings and bronze
packing gland.
G.
H.
Controls: NEMA 250, [Type 1] <Insert other> enclosure, pedestal-mounted float switches;
with floats, float rods, and rod buttons.[ Include automatic alternator to alternate operation
3
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ODAC
Section 15445
of pump units on successive cycles and to operate multiple units if one pump cannot
handle load.]
1.
2.
I.
Float Guide: Pipe or other restraint for floats and rods in basins of depth greater than 60
inches (1500 mm).
High-Water Alarm: Cover-mounted, [compression-probe] [mechanical-float-switch]
[mercury-float-switch] [micropressure-switch] alarm, with electric bell; 120-V ac,
with transformer and contacts for remote alarm bell.
h.
4.
5.
2 03
J.
[Available ]Manufacturers:
a.
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Division (15) Mechanical work
b.
c.
d.
e.
f.
g.
h.
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k.
l.
m.
n.
o.
p.
q.
r.
s.
t.
2.
3.
4.
5.
Casing: Cast iron, with open inlet, legs that elevate pump to permit flow into impeller,
and vertical discharge with companion flange for piping connection.
Impeller:
[ASTM A 48/A 48M, Class No. 25 A or higher cast iron]
[ASTM A 532/A 532M, abrasion-resistant cast iron] [ASTM B 584, cast bronze];
statically and dynamically balanced, closed or semiopen design for clear wastewater;
overhung, single suction, and keyed and secured to shaft.
Pump and Motor Shaft: [Stainless steel] [Stainless steel or steel] [Steel], with factorysealed, grease-lubricated ball bearings[ and double mechanical seals].
Motor: Hermetically sealed, capacitor-start type; with built-in overload protection; lifting
eye or lug; and three-conductor, waterproof power cable of length required and with
grounding plug and cable-sealing assembly for connection at pump. Comply with
Division 15 Section "Motors."
a.
b.
K.
ODAC
Section 15445
[Available ]Manufacturers:
a.
b.
c.
d.
5
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Division (15) Mechanical work
e.
f.
g.
2.
3.
4.
5.
L.
Casing: Cast iron, with open inlet, legs (or guide-rail supports) that elevate pump to
permit flow into impeller, and vertical discharge with companion flange for piping
connection.
Impeller:
[ASTM A 48/A 48M, Class No. 25 A or higher cast iron]
[ASTM A 532/A 532M, abrasion-resistant cast iron] [ASTM B 584, cast bronze];
statically and dynamically balanced, closed or semiopen design for clear wastewater;
overhung, single suction, and keyed and secured to shaft.
Pump and Motor Shaft: [Stainless steel] [Stainless steel or steel] [Steel], with factorysealed, grease-lubricated ball bearings[ and double mechanical seals].
Motor: Hermetically sealed, capacitor-start type; with built-in overload protection; lifting
eye or lug; and three-conductor, waterproof, power cable of length required and with
grounding plug and cable-sealing assembly for connection at pump. Comply with
Division 15 Section "Motors."
a.
b.
6.
ODAC
Section 15445
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
6
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Division (15) Mechanical work
g.
h.
i.
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k.
l.
m.
n.
o.
p.
q.
r.
s.
t.
u.
v.
w.
x.
y.
z.
aa.
bb.
cc.
2.
3.
4.
5.
Casing: Cast iron, with open inlet, legs that elevate pump to permit flow into impeller,
and vertical discharge with companion flange for piping connection.
Impeller:
[ASTM A 48/A 48M, Class No. 25 A or higher cast iron]
[ASTM A 532/A 532M, abrasion-resistant cast iron] [ASTM B 584, cast bronze];
statically and dynamically balanced, open or semiopen, nonclog design and capable of
handling solids; overhung, single suction, and keyed and secured to shaft.
Pump and Motor Shaft: [Stainless steel] [Stainless steel or steel] [Steel], with factorysealed, grease-lubricated ball bearings[ and double mechanical seals].
Motor: Hermetically sealed, capacitor-start type; with built-in overload protection; lifting
eye or lug; and three-conductor, waterproof power cable of length required and with
grounding plug and cable-sealing assembly for connection at pump. Comply with
Division 15 Section "Motors."
a.
b.
M.
ODAC
Section 15445
[Available ]Manufacturers:
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Division (15) Mechanical work
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
r.
s.
t.
u.
v.
w.
x.
y.
2.
3.
4.
5.
Casing: Cast iron, with open inlet, legs (or guide-rail supports) that elevate pump to
permit flow into impeller, and vertical discharge with companion flange for piping
connection.
Impeller:
[ASTM A 48/A 48M, Class No. 25 A or higher cast iron]
[ASTM A 532/A 532M, abrasion-resistant cast iron] [ASTM B 584, cast bronze];
statically and dynamically balanced, open or semiopen, nonclog design and capable of
handling solids; overhung, single suction, and keyed and secured to shaft.
Pump and Motor Shaft: [Stainless steel] [Stainless steel or steel] [Steel], with factorysealed, grease-lubricated ball bearings[ and double mechanical seals].
Motor: Hermetically sealed, capacitor-start type; with built-in overload protection; lifting
eye or lug; and three-conductor, waterproof power cable of length required and with
grounding plug and cable-sealing assembly for connection at pump. Comply with
Division 15 Section "Motors."
a.
b.
6.
ODAC
Section 15445
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b.
c.
d.
e.
f.
N.
ODAC
Section 15445
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
2.
3.
4.
5.
Casing: Cast iron, with open inlet, legs (or guide-rail supports) that elevate pump to
permit flow into impeller, and vertical discharge with companion flange for piping
connection.
Impeller: Bronze or stainless steel; statically and dynamically balanced, with stainlesssteel cutter, grinder, or slicer assembly and capable of handling solids; overhung, single
suction, and keyed and secured to shaft.
Pump and Motor Shaft: [Stainless steel] [Stainless steel or steel] [Steel], with factorysealed, grease-lubricated ball bearings[ and double mechanical seals].
Motor: Hermetically sealed, capacitor-start type; with built-in overload protection; lifting
eye or lug; and three-conductor, waterproof power cable of length required and with
grounding plug and cable-sealing assembly for connection at pump. Comply with
Division 15 Section "Motors."
a.
b.
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ODAC
Section 15445
O.
Pump Discharge Piping: Factory or field fabricated, [ASTM A 53/A 53M, Schedule 40,
galvanized-steel pipe] [bronze pipe] [copper tube] <Insert other pipe material>.
P.
[Basin] [Pit] Cover: Cast iron or coated steel and suitable to support controls. See Part 2
"Sewage Pump [Basins] [Pits]" Article for other requirements.
Q.
Controls: NEMA 250, [Type 1] <Insert other> enclosure, pedestal-mounted float switch; with
floats, float rods, and rod buttons.
R.
Controls: NEMA 250, [Type 1] <Insert other> enclosure, pedestal-mounted float switch; with
floats, float rods, and rod buttons. Include automatic alternator to alternate operation of pump
units on successive cycles and to operate multiple units if one pump cannot handle load.
S.
Controls: NEMA 250, [Type 1] <Insert other> enclosure, pedestal mounted unless wall
mounting is indicated; with two [mechanical- or mercury-float or micropressure]
[mechanical-float] [mercury-float] [micropressure] switches in NEMA 250, Type 6
enclosures; mounting rod; and electric cables.
T.
Controls: NEMA 250, [Type 1] <Insert other> enclosure, pedestal mounted unless wall
mounting is indicated; with three [mechanical- or mercury-float or micropressure]
[mechanical-float] [mercury-float] [micropressure] switches in NEMA 250, Type 6
enclosures; mounting rod; and electric cables. Include automatic alternator to alternate
operation of pump units on successive cycles and to operate multiple units if one pump cannot
handle load.
1.
2.
3.
Float Guide: Pipe or other restraint for floats and rods in basins of depth greater than 60
inches (1500 mm).
High-Water Alarm: Cover-mounted, compression-probe alarm, with electric bell; 120-V
ac, with transformer and contacts for remote alarm bell.
High-Water Alarm: Rod-mounted, NEMA 250, Type 6 enclosure with [mechanical- or
mercury-float
or
micropressure]
[mechanical-float]
[mercury-float]
[micropressure]-switch alarm matching control and electric bell; 120-V ac, with
transformer and contacts for remote alarm bell.
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U.
h.
4.
5.
V.
W.
2 04
ODAC
Section 15445
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4.
2 05
ODAC
Section 15445
Pipe and Fittings: Size and configuration required to connect to sewage pumps and
piping.
X.
Description: Factory fabricated basin with sump, pipe connections, and separate cover.
Y.
Z.
Cover: Fabricate with openings having gaskets, seals, and bushings; for access to pumps, pump
shafts, control rods, discharge piping, vent connections, and power cables.
1.
2.
Material: [Cast iron] [Cast iron or steel with bituminous coating] [Steel with
bituminous coating].
Reinforcement: Steel or cast iron, capable of supporting foot traffic for basins installed
in foot-traffic areas.
6.
Inlet No. 2:
a.
b.
c.
7.
Inlet No. 3:
a.
b.
c.
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Division (15) Mechanical work
8.
Sidewall Outlet:
a.
b.
c.
9.
Cover:
a.
b.
c.
d.
2 06
ODAC
Section 15445
Material: [Cast iron] [Cast iron or steel with bituminous coating] [Steel with
bituminous coating].
Diameter: <Insert inches (mm).>
Manhole Required: [Yes] [No].
Vent Size: <Insert NPS (DN).>
BB.
Description: Concrete pit with sump, pipe connections, curb frame, and separate cover.
CC.
Sump: Construct of watertight, cast-in-place, reinforced concrete with sidewall openings for
pipe connections. Cast-in-place concrete, formwork, and reinforcement are specified in
Division 3 "[Cast-in-Place Concrete] [Cast-in-Place Concrete (Limited Applications)]."
1.
Pipe Connections: Sleeved openings large enough for mechanical sleeve seals for
drainage piping. Sleeves and mechanical sleeve seals are specified in Division 15
Section "Basic Mechanical Materials and Methods" and drainage piping is specified in
Division 15 Section "Sanitary Waste and Vent Piping."
2.
Cover: Fabricate with openings having gaskets, seals, and bushings; for access to pumps,
pump shafts, control rods, discharge piping, vent connections, and power cables.
a.
b.
EE.
Material: [Cast iron] [Cast iron or steel with bituminous coating] [Steel with
bituminous coating].
Reinforcement: Steel or cast iron, capable of supporting foot traffic for basins
installed in foot-traffic areas.
13
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AL FATEH UNIVERSITY
Division (15) Mechanical work
3.
4.
5.
b.
c.
d.
FF.
Cover:
a.
2 07
Curb Frame:
a.
b.
9.
Sidewall Outlet:
a.
b.
8.
Inlet No. 3:
a.
b.
7.
Inlet No. 2:
a.
b.
6.
ODAC
Section 15445
Material: [Cast iron] [Cast iron or steel with bituminous coating] [Steel with
bituminous coating].
Dimensions: <Insert inches (mm).>
Manhole Required: [Yes] [No].
Vent Size: <Insert NPS (DN).>
[Available ]Manufacturers:
a.
b.
c.
d.
e.
14
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Division (15) Mechanical work
f.
g.
h.
i.
2.
3.
4.
5.
6.
7.
8.
ODAC
Section 15445
GG. Nonclog Units: Factory-assembled and -tested, [simplex] [duplex], single-stage, centrifugal,
end-suction, automatic-operation, direct-connected sewage pumps complying with UL 778 and
with HI 1.1-1.2 and HI 1.3 for submersible, nonclog sewage pumps.
1.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
2.
3.
4.
5.
6.
15
Al LABINA / AL MANAR
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Division (15) Mechanical work
7.
8.
ODAC
Section 15445
g.
4.
5.
2 08
II.
[Available ]Manufacturers:
a.
b.
c.
d.
2.
3.
16
Al LABINA / AL MANAR
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Division (15) Mechanical work
4.
5.
6.
Power Cord: Three-conductor, waterproof cable of length required but not less than 72
inches (1830 mm) and with grounding plug and cable-sealing assembly for connection at
pump.
Control: Float switch.
Basin: Watertight coated steel or plastic with inlet pipe connection and gastight cover
with vent and pump discharge connections.
a.
b.
c.
JJ.
ODAC
Section 15445
Capacity: [2 gal (7.6 L)] [5 gal (18.9 L)] <Insert other> minimum.
Inlet Connection: [NPS 1-1/2 (DN 40)] <Insert other> minimum.
Vent Connection: [NPS 1-1/2 (DN 40)] <Insert other> minimum.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
2.
3.
4.
5.
6.
7.
Capacity: [2 gal (7.6 L)] [5 gal (18.9 L)] <Insert other> minimum.
Inlet Connection: [NPS 1-1/2 (DN 40)] <Insert other> minimum.
Vent Connection: [NPS 1-1/2 (DN 40)] <Insert other> minimum.
17
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Division (15) Mechanical work
4.
5.
6.
7.
LL.
Basin:
a.
b.
c.
d.
e.
2 09
ODAC
Section 15445
FLEXIBLE CONNECTORS
[Available ]Manufacturers:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Anamet, Inc.
Flex-Hose Co., Inc.
Flexicraft Industries.
Flex-Pression, Ltd.
Flex-Weld, Inc.
Hyspan Precision Products, Inc.
Mercer Rubber.
Metraflex, Inc.
Proco Products, Inc.
Tozen America Corporation.
Unaflex Inc.
<Insert manufacturer's name.>
MM. Description: [125-psig (860-kPa)] <Insert other> minimum working-pressure rating and ends
matching pump connections:
1.
2.
Bronze Flexible Connectors: Corrugated, bronze inner tubing covered with bronze wire
braid. Include copper-tube ends or bronze flanged ends, braze-welded to tubing.
Stainless-Steel Flexible Connectors: Corrugated, stainless-steel inner tubing covered
with stainless-steel wire braid. Include stainless-steel nipples or flanges, welded to
tubing.
18
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Division (15) Mechanical work
2 10
ODAC
Section 15445
NN. Provide auxiliary contacts in pump controllers for interface to building automation system.
Include the following:
1.
2.
PART 3 - EXECUTION
3 01 EXAMINATION
A.
3 02
B.
Examine roughing-in for plumbing piping to verify actual locations of sanitary drainage and
vent piping connections before sewage pump installation.
CONCRETE
Install concrete bases of dimensions indicated for pumps and controllers. Refer to Division 15
Section "Basic Mechanical Materials and Methods."
1.
2.
3.
4.
C.
3 03
Install dowel rods to connect concrete base to concrete floor. Unless otherwise indicated,
install dowel rods on 18-inch (450-mm) centers around full perimeter of base.
For supported equipment, install epoxy-coated anchor bolts that extend through concrete
base and anchor into structural concrete floor.
Place and secure anchorage devices. Use setting drawings, templates, diagrams,
instructions, and directions furnished with items to be embedded.
Install anchor bolts to elevations required for proper attachment to supported equipment.
INSTALLATION
D.
E.
F.
Install pumps and arrange to provide access for maintenance including removal of motors,
impellers, couplings, and accessories.
G.
Suspend wet-pit-mounted, vertical sewage pumps from [basin] [basin and pit] [pit] covers.
Make direct connections to sanitary drainage piping.
19
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Division (15) Mechanical work
H.
ODAC
Section 15445
Set submersible sewage pumps on [basin] [basin and pit] [pit] floors.
connections to sanitary drainage piping.
1.
Make direct
Anchor guide-rail supports to [basin] [basin and pit] [pit] bottoms and sidewalls or
covers. Install pumps so pump and discharge pipe disconnecting flanges make positive
seals when pumps are lowered into place.
I.
Install sewage pump basins and connect to drainage and vent piping. Brace interior of basins
according to manufacturer's written instructions to prevent distortion or collapse during concrete
placement. Set basin cover and fasten to basin top flange. Install cover so top surface is flush
with finished floor.
J.
Construct sewage pump pits and connect to drainage and vent piping. Set pit curb frame
recessed in and anchored to concrete. Fasten pit cover to pit curb flange. Install cover so top
surface is flush with finished floor.
K.
Install packaged, submersible sewage pump units and make direct connections to drainage and
vent piping.
L.
Install packaged, wastewater pump unit basins on floor or concrete base unless recessed
installation is indicated. Make direct connections to drainage and vent piping.
M.
3 04
CONNECTIONS
N.
Piping installation requirements are specified in Division 15 Section "Drainage and Vent
Piping." Drawings indicate general arrangement of piping, fittings, and specialties.
O.
P.
Connect sanitary drainage and vent piping to pumps. Install discharge piping equal to or greater
than size of pump discharge piping. Install vent piping equal to or greater than size of pump
basin vent connection. Refer to Division 15 Section "Sanitary Drainage and Vent Piping."
1.
2.
Q.
R.
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Division (15) Mechanical work
3 05
S.
STARTUP SERVICE
Engage a factory-authorized service representative to perform startup service.
1.
2.
3.
4.
5.
6.
T.
ODAC
Section 15445
Start motors.
Open discharge valves slowly.
Check general mechanical operation of pumps and motors.
U.
V.
W.
3 06
X.
Pump Controls: Set pump controls for automatic start, stop, and alarm operation as
required for system application.
Set field-adjustable switches and circuit-breaker trip ranges as indicated, or if not
indicated, for normal operation.
DEMONSTRATION
Engage a factory-authorized service representative to train Owner's maintenance personnel to
adjust, operate, and maintain[ controls and] pumps. Refer to Division 1 Section "[Closeout
Procedures] [Demonstration and Training]."
21
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Division (15) Mechanical work
ODAC
Section 15010
Related Documents
A.
1 02
SUMMARY
A.
1 03
QUALITY ASSURANCE
A.
B.
C.
D.
1 04
Sanitary fixtures
Pipes and Fittings
Fire fighting pumps.
Electric water heaters.
Valves
STANDARD SPECIFICATIONS
A.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15010
1 05
ENGINEERS DRAWINGS
A.
B.
C.
D.
1 06
:
:
:
:
:
:
:
:
:
SHOP DRAWINGS
A. Two months prior to commencement of work, submit to the Engineer
for review and approval, detailed, dimensioned shop drawings.
B. Shop drawings are to be new drawings prepared by the Contractor
and are not to be reproductions or tracings of the Engineers
Drawings.
C. In preparing shop drawings, establish lines and levels for the work
specified and check the drawings to avoid interference with structural
features and other works.
D. Shop drawings are to show to-scale dimensions of equipment, pipes,
fittings, controls, hangers, accessories, etc. in plan and elevation
with clearances and relation to space assigned.
E. Immediately call to the attention of the Engineer, if any,
interferences and contradiction between tender documents and/or
space limitations for clarification in writing during tender stage and
construction phases.
F. Shop drawings are to include floor layouts drawn to a minimum scale
of 1/100 with Mechanical Room shafts and Toilet detail layouts to a
2
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Division (15) Mechanical work
ODAC
Section 15010
1 07
COORDINATION DRAWINGS
A.
B.
4.
5.
6.
7.
8.
-
1 08
RECORD DOCUMENTS
A.
AL FATEH UNIVERSITY
Division (15) Mechanical work
B.
1 09
ODAC
Section 15010
MAINTENANCE MANUALS
A. Prepare maintenance manuals including the following information for
equipment items:
-
1 10
B.
C.
Submit in draft form for review and approval prior to final issue and at
least four weeks in advance of completion date of the system.
SUBMITTALS
A.
B.
C.
D.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15010
1 11
E.
F.
G.
H.
I.
J.
During the progress of the work, submit shop drawings, to 1/20 or 1/10
scale, as required by the Engineer and as specified.
1 12
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15010
1 13
1 14
B.
C.
D.
E.
F.
G.
H.
1 15
B.
C.
Furnish to other trades templates, patterns, setting out plans and shop
details necessary for proper installation and coordination of adjacent
work.
WARRANTIES
A.
All work is to be guaranteed for a period of one year dated from the
final acceptance of the work by the Owner unless specific components
have longer warranty periods.
B.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15010
repair or replacement.
C.
D.
E.
F.
G.
H.
I.
J.
Part 2: Product
(Not Applicable)
Part3: Execution
3 01 DELIVERY, STORAGE, AND HANDLING
A. Deliver products to the project properly identified with names, model
numbers, types, grades, compliance labels, and other information needed
for identification.
B.
AL FATEH UNIVERSITY
Division (15) Mechanical work
3 02
ODAC
Section 15010
ROUGH-IN
A. Verify final locations for rough-ins with field measurements and with the
requirements of the actual equipment to be connected.
B.
3 03
MECHANICAL INSTALLATIONS
A. Coordinate mechanical equipment and materials installation with other
building components, and other trades.
B. Verify all dimensions by field measurements.
C.
Arrange for and provide templates or detailed dimensions for slots, and
openings in the floors, walls, partitions, and other building components,
to allow for mechanical installations.
D.
E.
F.
AL FATEH UNIVERSITY
Division (15) Mechanical work
3 04
ODAC
Section 15010
G.
H.
I.
J.
K.
L.
Install systems, materials, and equipment level and plumb, parallel and
perpendicular to other building systems and components, where
installed exposed in finished spaces. except where otherwise indicated.
M.
N.
O.
B.
C.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15010
E.
F.
G.
H.
I.
3 05
3 06
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15010
3 06 01
3 06 02
Grouting
A. Use non- shrink, non-metallic grout to ASTM C 1107, Grade B
specifications
- Characteristics: Post-hardening volume adjusting, dry, hydrauliccement grout, non -staining, non -corrosive, non gaseous, and
recommended for interior and exterior applications.
- Design Mix: 34.50MPa, 28-day compressive strength.
- Packaging: Premixed and factory-packaged.
B. Install nonmetallic non -shrink grout for mechanical equipment base
bearing surfaces, pump and other equipment base plates, and anchors.
Mix grout according to manufacturers printed instructions.
C. Clean surfaces that will come into contact with grout.
D. Provide forms for placement of grout, as required.
E. Avoid air entrapment when placing grout.
F. Place grout to completely fill equipment bases.
G. Place grout on concrete bases to provide a smooth bearing surface for
equipment.
H. Place grout around anchors.
I.
3 06 03
protection Of Work
A. Keep all pipe openings closed by means of plugs or caps to prevent the
entrance of foreign matter, and cover all fixtures, equipment and
11
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Division (15) Mechanical work
ODAC
Section 15010
3 06 04
3 06 05
3 06 06
Cleaning
Refer to Section, Testing, Adjusting, and Balancing for requirements for
cleaning filters, strainers, and any system prior to final acceptance.
3 06 07
3 06 08
3 06 09
TrainIng
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ODAC
Section 15010
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Division (15) Mechanical work
Division
Section
ODAC
Section 15030
15 - Mechanical work
15030 Electrical Requirements for Plumbing and
Fire Fighting Works
Part 1: General
1 01
Related Documents
A. Project General Requirements Specification sections apply to work of this
section.
B.
1 02
Separate electrical components and materials required for field installation and
electrical connections are specified in the relevant section.
Scope of Work
A. This Section specifies the basic requirements for electrical components which
are an integral part of packaged mechanical equipment. These components
include, but are not limited to factory installed motors, starters, and disconnect
switches furnished as an integral part of packaged mechanical equipment.
B. Specific electrical requirements (i.e. horsepower and electrical characteristics)
for mechanical equipment are specified within the individual equipment
specification sections, or are shown on the drawings.
1 03
1 04
Submittals
No separate submittal is required. Submit product data for motors, starters, and other
electrical components with submittal data required for the equipment for which it
serves, as required by the individual equipment specification sections.
1 05
Quality Assurance
A.
MOTORS
A.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15030
C.
Motor Sizes to be large enough so that the driven load will not require the
motor to operate in the service factor range.
D.
E.
F.
G.
Service Factor to be 1.15 for poly-phase motors and 1.35 for single phase
motors.
H.
I.
J.
Bearings to be ball or roller bearings with inner and outer shaft seals; regreasable, except permanently sealed when motor is normally inaccessible
for regular maintenance; and designed to resist thrust loading where belt
drives or other drives produce lateral or axial thrust in motor. For fractional
horsepower, light duty motors, sleeve type bearings are permitted.
K.
L.
M.
N.
O.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15030
1 06
1 07
1 08
B.
C.
Manual Switches to have pilot lights and extra positions for multi-speed
motors.
D.
E.
F.
G.
H.
Built-in 120 Volts Control Circuit Transformer to be fused from line side,
where service exceeds 240 volts.
I.
J.
K.
Capacitors
A.
B.
Disconnect Switches
A.
B.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15030
C.
The VFD shall include a converter and an inverter section. The converter
section shall convert fixed frequency and voltage AC utility power to DC
voltage. All VFDs shall include input line reactors or an isolation
transformer as required.
D.
The inverter section of the VFD shall invert the DC voltage into aquality
output wave-form, with adjustable voltage and frequency for stepless
motor speed control. The VFD shall maintain a constant V/Hz ratio.
E.
The VFD and options shall be tested to ANSI/UL.508. The complete drive,
including all specified options, shall be listed by a nationally recognized
testing agency such as UL or ETL.
F.
Power line noise shall be limited to a voltage distortion factor and line
notch as defined in IEEE 519 1981 Edition Guide for Harmonic Control
and Reactive Compensation of Static Power Converters. The total voltage
distortion shall not exceed 5 percent.
G.
The VFD shall not emit radiated RFI in excess of the limitations set forth
in the FCC Rules and Regulations, FCC Part 15 for Class A computing
devices. The VFD shall carry a FCC compliance label. PWM type drives
shall include RFI filters.
H.
Motor noise as a result of the VFD shall be limited to 3 db over across the
line operation, measured at 1 meter from the motors centre line.
I.
The VFDs full load amp rating shall meet or exceed NFPA 70, NEC Table
430-150.
Protective Features:
Individual motor overload protection for each motor controlled.
Protection against input power under-voltage, over-voltage, and phase loss.
Protection against output current overload and instantaneous over- current.
Protection against over-temperature within the VFD enclosure.
Protection against over-voltage on the DC bus.
Protect VFD from sustained power of phase loss. Under-voltage trip
activates automatically when line voltage drops more than10 percent
below rated input voltage.
Automatically reset faults due to under-voltage, over-voltage, phase loss, or
over-temperature.
Protection against output short circuit and motor winding
shorting to case faults, as defined by UL 508.
Status lights or digital for indication of individual fault conditions.
Controller capable of operating without a motor or any other equipment
connected to the drive output to facilitate start up and troubleshooting.
Input line reactors shall be provided to minimize harmonics introduced to
the AC line and to provide additional protection to AC line transients.
J.
K.
-
L.
Interface Features:
- Door mounted Hand/Off/Auto selector switch to start and stop the VFD. In
the Auto position, the VFD will start/stop from the controller. In the Hand
4
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Division (15) Mechanical work
ODAC
Section 15030
position, the VFD will run regardless of the remote contact position.
- Manual speed control capability.
- Local/Remote selector switch. In the Remote position, motor speed is
determined by the follower signal. In the local position, motor speed is
determined by the manual speed control.
- Power/On light to indicate that the VFD has tripped on a fault condition.
- Digital meter with se]ector switch to indicate percent speed and percent
load.
- A set of form-C, dry contacts to indicate when the VFD is in the Run mode.
- A set of form-C, dry contacts to indicate when the VFD is in the Fault mode.
- A 0 to 10 Vdc output signal to vary in direct proportion to the controllers
speed.
- VFD to have terminal strip and N.C. safety contacts such as freezstats,
smoke alarms, etc. VFD to safety shut down in drive or bypass mode when
contacts open.
M.
Adjustments:
- Maximum speed, adjustable 15 to 100 percent base speed.
- Acceleration time, adjustable 3 to 60 seconds.
- Deceleration time, adjustable 3 to 60 seconds with override circuit to
prevent nuisance trips if decal time is set too short.
- Current limit, adjustable 0 to 105 percent.
- Overload trip set point.
- Offset and gain to condition the input speed signal.
N.
O.
Service Conditions:
Ambient temperature, 0 to 50 degrees C.
0 to 95 percent relative humidity, non condensing.
Elevation to 3,300 feet (1,000 meters) without derating.
AC line voltage variation, -10 to +10 percent of nominal.
Special Features: The following special features shall be included in the
VFD enclosure. The unit shall maintain its UL to ETL listing.
- Manual by-pass shall provide all the circuitry necessary to transfer the motor
from the VFD to the power line, or from the line to the controller. The bypass circuitry shall be mounted in a separate section section of the VFD
enclosure. Motor overload protection shall beprovided in both drive and bypass modes.
- A door interlocked, pad locakble drive disconnect switch shall be provided
to disconnect power from the VFD only (the disconnect shall be clearly
marked as such).
- A motor circuit protector, MCP, shall be provided as a means of
disconnecting all power to both the VFD and by-pass circuits as well as
provided short circuit and locked rotor protection to the motor while in the
by-pass mode.
- The disconnect and by-pass functions may be accomplished via disconnects,
contractors and overloads, or with a four position Drive/Off/Line/Test
switch with motor starter and by-pass.
P.
Quality Assurance:
- To ensure quality and minimize infantile failures at the job site, the
complete VFD shall be tested by the manufacturer. The VFD shall operate a
dynamometer at full load and the load and speed shall be cycled during the
test.
- All optional features shall be functionally tested at the factory for proper
operation.
Q.
Submittals:
5
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Division (15) Mechanical work
ODAC
Section 15030
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Division (15) Mechanical work
Division
Section
Fighting
ODAC
Section 15040
15 - Mechanical Work
15040 - Builders Work For Plumbing And Fire
Part 1: General
1 01
Related Documents
Project general requirements specification sections apply to work of this
section.
1 02
Scope of Work
A. Builders Work in connection with all mechanical works such as
equipment bases and supports, cutting and patching of walls and slabs
for passage of pipes, repatching, fixing of pipe hangers and supports to
structures, excavation and backfilling, scaffolding, rigging, hoisting,
waterproofing, cleaning and painting are to be provided as specified
under this Section.
B. Materials are to conform to requirements included in of the Specification.
PART 2: PRODUCTS
2 01
Sundries
A. Pipe Sleeves for pipes passing through walls, floors and roof to be
galvanized steel pipe, two nominal pipe sizes larger than pipe passing
through for bare pipes, and of sufficient size to permit pipe insulation to
pass through for insulated pipes.
B. Escutcheon Plates to be nickel plated, split ring type, sized to match pipe
that it is to conceal. Plates for pipes passing through sleeves which
extend above floor surfaces to be deep recessed type to conceal sleeve.
C. Flashing Sleeves: coated cast iron, caulking type, size specifically to fit
pipe and as manufactured by Josam, No. 1840 or approved equal.
D. Hangers And Supports Fasteners: power driven masonry expansion
bolts with steel threaded studs or internally threaded studs and couplings
as required.
Part 3: Execution
3 01
Excavation
Excavate And Backfill as necessary, including shoring, sheet piling. bracing,
pumping, restoring and protection of persons and property.
3 02
AL FATEH UNIVERSITY
Division (15) Mechanical work
3 03
ODAC
Section 15040
B.
C.
D.
E.
Align And Level Equipment on bases and supports over entire length
and width and shim where necessary to facilitate levelling.
F.
G.
H.
3 04
3 05
Joinery
2
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Division (15) Mechanical work
ODAC
Section 15040
3 06
Water Proofing
A. Openings In External Walls, Roofs And Walls Below Ground to be
made watertight with sleeves, caulking, caulking fittings and flashings.
Openings in external walls, particularly at and below ground level and
in roofs to be plugged and caulked with oakum and lead between pipe
and sleeve.
B. Waterproofed Construction: method of installing workpiercing
waterproofed construction to be subject to review and approval.
C. Pipes through Roofs to be further waterproofed with metal flashing
fixed to pipe with flashing sleeve and extended under roof
waterproofing membrane 300 mm all round.
3 07
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Division (15) Mechanical work
Division
Section
ODAC
Section 15060
15 - Mechanical Work
15060 - Pipes and Pipe Fittings
Part 1: General
1 01
Related Documents
Drawings and project general provisions of Contract, including General and
the Supplementary Conditions and General Requirements Specification
Sections, apply to this Section.
1 02
1 03
Summary
A.
B.
Types of pipes and pipe fittings specified in this section include the
following:
Seamless Black Steel Pipe and Fittings for Fire Fighting Works
UPVC Pipe and Fittings for Drainage System
CPVC Pipe and Fittings for Cold and Hot Water System
Polypropylene. Pipe and Fittings for Cold and Hot Water System
Galvanized Steel Pipe and Fittings for External Water Supply
Stainless Steel Pipe and Fittings
C.
Pipe and pipe fittings used for the different piping systems are
specified in the respective piping system sections.
D.
Quality Assurance
A.
B.
C.
1 04
Protect stored pipes and tubes from moisture and dirt. Elevate above
grade. When stored inside, do not exceed structural capacity of the
floor.
B.
Protect flanges and fittings from moisture and dirt, by inside storage
and enclosure, or by packaging with durable, waterproof wrapping.
C.
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Division (15) Mechanical work
ODAC
Section 15060
1 05 Submittals
A.
Provide stress analysis calculations with the piping shop drawings for
all pipes above 200 minimum diameter showing anchor points and
pipe guides.
Part 2: Product
2 01
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15060
2 02
Joining Materials
A. Refer to individual piping system specification Sections for special
joining materials not listed below.
B. Grooved Pipe Jointing: Pipes shall be joined via grooved
coupling(Victaulic Style 07 Zero Flex or approved equal) with angle
pad design Victaulic style 77 or 75 shall be used where system
flexibility is required at pumps, and mechanical equipment to
reduce vibration, noise and to accommodate for thermal expansion
and contraction. All couplings shall be cast of ductile iron
conforming to ASTM A-536, Grade 65-45-12 or malleable iron
conforming to ASTM A-47 Grade 32510. Housing shall be enamel
coated or hot dip galvanized
C. Pipe Flange Gasket Materials: Suitable for the chemical and thermal
conditions of the piping system contents.
D. Flange Bolts and Nuts: ASME B18.2.1, or BS 4190, carbon steel,
except where other material is indicated, of length to allow nuts to
utilize full length of bolt thread plus 6 mm.
Part 3: Execution
3 01
Piping
Requirements
Systems
Installation
Common
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Division (15) Mechanical work
ODAC
Section 15060
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15060
X. All water system piping with 50 m static head or more shall be black
steel and have all piping, pipe accessories and components
including connections and valves built to 300 psi rating.
3 02
B.
C.
3 03
B.
C.
D.
E.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15060
1.
2.
3.
4.
3 04
Cleaning
A. Clean equipment, materials and piping on inside and outside from
loose mill scale, blisters, sand, plaster, paint droppings, dirt, oil,
grease, labels and all foreign matter.
B. Wire brush piping on outside before painting or covering.
C. Clean water systems after completing each section by flushing
pipes, fittings, valves and accessories internally with clean water.
D. Clean air or gas systems after completing each section by blowing
pipes, fittings, valves and accessories internally with compressed
air.
3 05
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Division (15) Mechanical work
Division
Section
ODAC
Section 15100
15 - Mechanical Work
15100 - Valves
Part 1: General
1 01
Related Documents
A. Drawings and general provisions of Contract, including General and
Supplementary Conditions of the project Specification sections, apply
to this section.
1 02
Summary
A. This Section includes general duty valves common to most plumbing and
fire fighting mechanical piping systems.
Special purpose valves are specified in individual piping system
specifications.
1 03
Submittals
A. General: Submit the following in accordance with Conditions of Contract
and General Requirement Specification Sections.
B. Product data, including body material, valve design, pressure and
temperature classification, end connection details, seating materials, trim
material and arrangement, dimensions and required clearances, and
installation instructions.
1 04
Quality Assurance
A. Single Source Responsibility: Provide valves of same type by same
manufacturer. Comply with the requirements specified in the specification.
B. Provide valves with manufacturers name and pressure rating clearly
marked on valve body.
C. American Society of Mechanical Engineers (ASME) Compliance: Comply
with ASME B31.9 for building services piping and ASME B31.1 for power
piping.
D. Manufacturers Standardization Society of the Valve and Fittings Industry
(MSS) Compliance: Comply with the various MSS Standard Practices
reference.
1 05
Ensure valves are dry and internally protected against rust and
corrosion.
Protect valve ends against damage to threads, flange faces, and
weld-end preps.
Set valves in best position for handling. Set globe and gate valves
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Division (15) Mechanical work
ODAC
Section 15100
closed to prevent rattling; set ball and plug valves open to minimize
exposure of functional surfaces; set butterfly valves closed or slightly
open; and block swing check valves in either closed or open position.
B.
C.
Part 2: Product
2 01
Manufacturers
A.
1. Crane Company
2. Jenkins Valves,
3. Hattersly
4. Fabri Valve
5. Approved Equal
Dynamic Balancing Valve:
1.
2.
3.
4.
5.
2 02
(U.K)
(U.S.A)
(U.K)
(ITALY).
Frese;
Bell and Gossett;
Griswold; and
Autoflow.
Approved Equal
Valve Design: Rising stem or rising outside screw and yoke stems.
-
B.
C.
D.
Hand wheels, fastened to valve stem, for valves other than quarter
turn.
Lever handles, on quarter-turn valves 150 mm and smaller, except for
plug valves. Provide plug valves with square heads; provide one
2
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Division (15) Mechanical work
ODAC
Section 15100
E.
F.
Bypass and Drain Connections: Comply with MSS SP-45 bypass and drain
connections.
G.
a. Caution: Where soldered end connections are used, use solder having
a melting point below 450 0C for gate, globe, and check valves; below
216 0C for ball valves.
2 03
2 04
Gate Valves
A.
Gate Valves, 50 mm and Smaller: MSS SP-80; PN 10, body and bonnet of
ASTM B 62 cast bronze; with threaded or solder ends, solid disc, coppersilicon alloy stem, brass packing gland, Teflon impregnated packing, and
malleable iron hand wheel. Provide PN 16 valves meeting the above
where system pressure require.
B.
Gate Valves, 50 mm and Smaller: MSS SP-80; PN 10, body and union
bonnet of ASTM B 62 cast bronze; with threaded or solder ends, solid disc,
copper- silicon alloy stem, brass packing gland, Teflon impregnated
packing, and malleable iron hand wheel. Do not use solder end valves for
hot water heating applications. Provide PN 16 valves where system
pressure require.
C.
Ball Valves
A.
Ball Valves, 25 mm and Smaller: rated for 1030 kPa saturated steam
pressure, 2760 kPa WOG pressure; two-piece construction; with bronze
body conforming to ASTM B 62, standard (or regular) port, chrome-plated
brass ball, replaceable Teflon or TFE seats and seals, blowout-proof
stem, and vinyl-covered steel handle. Provide solder ends for condenser
and chilled water; threaded ends for heating hot water . Provide PN 16
valves where system pressure require.
B.
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Division (15) Mechanical work
ODAC
Section 15100
2 05
Plug Valves
A. Plug Valves, 50 mm and Smaller: Rated at 1035 kPa WOG; bronze body,
with straightaway pattern, square head, and threaded ends. Provide
PN16valves where system pressure require.
B. Plug Valves, 65 mm and Larger: MSS SP-78; rated at 1200 kPa WOG;
lubricated plug type, with semi steel body, single gland, wrench operated, and
flanged ends.
2 06
2 07
Globe Valves
A.
Globe Valves, 50 mm and Smaller: MSS SP-80; PN 10; body and screwed
bonnet of ASTM B 62 cast bronze; with threaded or solder ends, brass or
replaceable composition disc, copper-silicon alloy stem, brass packing
gland, Teflon impregnated packing, and malleable iron hand wheel.
Provide PN 16 valves meeting the above where system pressure requires.
B.
Globe Valves, 65 mm and Larger: MSS SP-85; PN 10 iron body and bolted
bonnet conforming to ASTM A 126, Class B; with outside screw and yoke,
bronze mounted, flanged ends, and Teflon impregnated packing, and
two- piece backing gland assembly. Provide PN 16 valves where system
pressure require.
2 08
Check Valves
A.Swing Check Valves, 50 mm and Smaller: MSS SP-80; PN 10, cast-bronze
body and cap conforming to ASTM B 62; with horizontal swing, Y-pattern.
and bronze disc; and having threaded or solder ends. Provide valves capable
of being reground while the valve remains in the line. Provide Class 225
valves meeting the above specifications. with threaded end connections,
where system pressure requires or where Class 125 valves are not available.
B.Wafer Check Valves: PN 16, cast-iron body; with replaceable bronze seat,
and non-slam design lapped and balanced twin bronze flappers and stainless
steel trim and torsion spring. Provide valves designed to open and close at
approximately one foot differential pressure. Provide valves where system
pressure require.
C. Lift Check Valves, 50 mm and Smaller: PN 10; cast-bronze body and cap
conforming to ASTM B 62; horizontal or angle pattern, lift-type valve, with
stainless steel spring, bronze disc holder with renewable Teflon disc, and
threaded ends. Provide valves capable of being refitted and ground while the
4
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Division (15) Mechanical work
ODAC
Section 15100
valve remains in the line. Provide valves where system pressures require.
2 09
Commissioning Valves
A. Commissioning valves shall be combined gate, balancing with flow metering
station having integral square-edge orifice plate fitted with a pair of pressure
test plugs. Commissioning valves shall be as gate and balancing specification
stated herein before and shall be of equivalent pressure ratings and
manufacture.
2 10
2 11
Triple duty valves shall be combined gate, balancing and check valves.
Triple duty valves Specifications shall be as gate, balancing, check
Specifications stated herein before and shall be of equivalent pressure
ratings..
Part 3: Execution
3 01
Examination
A. Examine valve interior through the end ports for cleanliness, freedom from
foreign matter, and corrosion. Remove special packing materials, such as
blocks used to prevent disc movement during shipping and handling.
B. Actuate valve through an open-close and close-open cycle. Examine
functionally significant features, such as guides and seats made accessible
by such actuation. Following examination, return the valve closure member
to the shipping position.
C. Examine threads on both the valve and the mating pipe for form (i.e., out-ofround or local indentation) and cleanliness.
D. Examine mating flange faces for conditions that might cause leakage.
Check bolting for proper size, length, and material. Check gasket material
for proper size, material composition suitable for service, and freedom from
defects and damage.
E. Prior to valve installation, examine the piping for cleanliness, freedom from
foreign materials, and proper alignment.
F. Replace defective valves with new valves.
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Division (15) Mechanical work
3 02
ODAC
Section 15100
3 03
Valve Installations
A.
General Application: Use gate, ball, and butterfly valves for shut-off duty;
globe, ball, and butterfly for throttling duty. Refer to piping system
specification sections for specific valve applications and arrangements.
B.
Locate valves for easy access and provide separate support where
necessary.
C.
D.
E.
Provide manual drain valves at all low points of water piping systems
whether shown on the Drawings or not. Drain valves to be gate, ball, or
globe valves.
F.
Provide manual or automatic air vents at all high points of water piping
systems. Manual vent valves to be of the gate or globe type.
G.
H.
3 04
Threaded Connections
A.
Note the internal length of threads in valve ends, and proximity of valve
internal seat or wall, to determine how far pipe should be threaded into
valve. To avoid damage to valve seat do not screw pipe too far into valve.
B.
C.
D.
6
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Division (15) Mechanical work
3 05
Flanged Connections
A.
B.
C.
3 06
Tests: After piping systems have been tested and put into service, but
before final adjusting and balancing, inspect valves for leaks. Adjust or
replace packing to stop leaks; replace valves if leak persists.
3 08
3 07
ODAC
Section 15100
Cleaning: Clean mill scale, grease, and protective coatings from exterior of
valves and prepare valves to receive finish painting or insulation.
Hydrostatic Testing: test all Valves for period of 2 hours, at not less than
1380 kPa or at 345 kPa in excess of maximum static pressure when
maximum static pressure is in excess of 1030 kPa. Check system for
leakage of joints. Measure hydrostatic pressure at low point of each
system or zone being tested.
7
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Division (15) Mechanical work
Division
Section
Part 1:
ODAC
Section 15120
1 01
Related Documents
Drawing and project general provisions of Contract, including General and the
Supplementary Conditions Sections, of the project apply to this Section.
1 02
Summary
A. This Section includes the following piping specialties common to most
mechanical piping systems:
Strainers
Dielectric insulated unions and flanges
Vacuum breakers
Water hammer arrestor
Escutcheon plates
Pipe sleeves
Mechanical sleeve seals
Fire barrier penetration seals
Flashing sleeves
Drip pans
Masonry bolts
B. Piping specialties furnished as part of factory-fabricated equipment are
specified as part of equipment assembly in other Division- 15 sections.
C. Pipe expansion joints and flexible pipe connectors are specified in other
specification sections.
Part 2: Product
2 01
B.
Provide piping specialties of types and pressure ratings indicated for each
service, or if not indicated, provide proper selection to comply with installation
requirements.
C.
Provide sizes as indicated, and connections which properly mate with pipe,
tube, and equipment connections. Where more than one type is indicated,
selection is Contractors option.
D.
Piping specialties that fit in the line such as strainers, flexible connections,
expansion joints, dielectric unions and flanges, etc. are to be same size as
pipe run.
2 02
STRAINERS
A.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15120
C.
D.
2 03
(U.S.A.) or (U.K.)
(U.K.)
(Gemany)
(U.S.A.)
B. Provide separate companion flanges and steel bolts and nuts for (1035kPa or
2070kPa) minimum working pressure to suit system pressures.
C. Dielectric Insulated Unions and Flanges: Suitable for temperature, pressure
and all other operating conditions of service on which used.
D. Manufacturer: Subject to compliance with requirements, provide dielectric
insulated unions and flanges from one of the following manufacturers:
- Aeroquip Corp.
- Capitol Mfg. Co.
- Dresser
- The Duriron Co
- Epco Sales Inc.
- Approved equal
2 04
(U.S.A.)
(U.S.A.)
(U.S.A.)
(U.S.A.)
(U.S.A.)
Vacuum Breakers
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Division (15) Mechanical work
ODAC
Section 15120
A. Vacuum breakers to be disc float, angle type, bronze body and trim, with
female screwed ends, suitable for a steam working pressure of 1030 kPa and
designed to assure low pressure loss at rated flow. Disc float to be light
weight and durable material and to have high heat and water hammer shock
resistance. Seating is to be tight.
B. Manufacturer: Subject to compliance with requirements, provide vacuum
breakers from one of the following:
- Friedrich Grohe
- Hersey Products Inc.
- Approve equal
2 05
(Germany)
(U.S.A.)
Escutcheon Plates
A. Escutcheons Plates: Manufactured wall, ceiling, and floor plates; deep-pattern
type where required to conceal protruding fittings and sleeves.
-
2 06
Pipe Sleeves
A. Pipe Sleeves: The following materials are for wall, floor, slab, and roof
penetrations:
-
AL FATEH UNIVERSITY
Division (15) Mechanical work
F.
2 07
ODAC
Section 15120
2 08
(U.S.A.)
2 09
Flashing Sleeves
Flashing Sleeves: Coated cast iron, caulking type, as manufactured by Zurn
No. Z-196 or Josam No. 1840, or approved equal.
2 10 Drip Pans
A. Provide drip pans fabricated from corrosion-resistant sheet metal with
watertight joints, and with edges turned up 65 mm . Reinforce top, either by
structural angles or by rolling top over 6 mm steel rod.
B. Provide hole, gasket, and flange at low point for watertight joint and 1 drain
line connection.
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Section 15120
2 11 Masonry Bolts
Masonry bolts to be of approved make, minimum 20 mm diameter.
Part 3: Execution
3 01
Strainers
A. Install strainers full size of pipe run, in accordance with manufacturers
installation instructions.
B. Install pipe nipple and shutoff valve in strainer blow down connection, full size
of connection, except for strainers 50 mm and smaller installed ahead of
control valves feeding individual terminals. Where indicated, provide drain line
from shutoff valve to plumbing drain, full size of blow down connection.
C. Locate strainers in supply line ahead of the following equipment, and
elsewhere as indicated, if integral strainer is not included in equipment:
- Pumps
- Temperature control valves
- Pressure reducing valves
- Temperature or pressure regulating valves
3 02
3 03
Vacuum Breakers
Install vacuum breakers where indicated and as determined by Contractor as
required to prevent piping systems from being exposed to vacuum conditions.
3 04
Escutcheon Plates
A. Install pipe escutcheons plates on each pipe penetration through floors, walls,
partitions, and ceilings where penetration is exposed to view, and on exterior
of building, according to the following:
-
covers
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AL FATEH UNIVERSITY
Division (15) Mechanical work
3 05
ODAC
Section 15120
Pipe Sleeves
A. Install sleeves for pipes passing through concrete and masonry walls,
concrete floor and roof slabs, and where indicated. Do not install sleeves
through structural members except as detailed on Drawings, or as reviewed
by Engineer. Install sleeves as follows:
- Cut sleeves to length for mounting flush with both surfaces.
B. Exception: Extend sleeves installed in floors of mechanical equipment areas
or other wet areas (50 mm) above finished floor level. Extend cast-iron sleeve
fittings below floor slab as required to secure clamping ring where specified.
-
F.
Below Grade, Exterior Wall, Pipe Penetrations: Install cast-iron wall pipes for
sleeves. Seal pipe penetrations using mechanical sleeve seals. Size sleeve
for (25mm) annular clear space between pipe and sleeve for installation of
mechanical seals.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15120
grade.
M. Refer to NFPA Standard 13 for special requirements of floor sleeve extension
in rooms containing sprinklers.
N. Install steel-pipe except as otherwise indicated.
O. Sleeve Seals: Fill and pack annular space between sleeve and pipe with
oakum, calk with lead, on both sides.
3 06
3 07
3 08
Drip Pans
A. Locate drip pans under piping passing over or within 1 meter horizontally of
electrical equipment, and elsewhere as indicated.
B. Hang from structure with rods and building attachments. Weld rods to sides
of drip pan.
C. Brace to prevent sagging or swaying.
D. Connect 25 mm drain line to drain connection, and run to nearest plumbing
drain or elsewhere as indicated.
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Division (15) Mechanical work
ODAC
Section 15135
Related Documents
Drawings and project general provisions of the Contract, including the
General and Supplementary of the project specifications.
1 02
Summary
This Section includes meters and gages used in plumbing fire fighting
systems.
-
1 03
Submittals
A.
B.
Product data for each type of meter, gage, and fitting specified. Include
scale range, ratings, and calibrated performance curves, certified
where indicated. Submit a meter and gage schedule showing
manufacturers figure number, scale range, location. and accessories
for each meter and gage.
C.
D.
1 04
Test plugs.
Flow measuring systems.
Flow meters.
Quality Assurance
A. Comply with applicable portions of American Society of Mechanical
Engineers (ASME) and Instrument Society of America (ISA) standards
pertaining to construction and installation of meters and gages.
Part 2: Product
2 01
Manufacturers
A. Available Manufacturers: Subject to compliance with requirements,
manufacturers offering products that may be incorporated in the Work
include, but are not limited to, the following or approved equal:
1
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Division (15) Mechanical work
ODAC
Section 15135
Liquid-in-Glass Thermometers:
1.
Marsh Instrument Co.
2. Marshalltown Instruments, Inc.
3. H.O. Trerice Co.
4.
Weiss Instruments, Inc.
5.
Weksler Instruments Corp.
Pressure Gages:
1.
2.
3.
4.
5.
6.
7.
8.
Test Plugs:
1.
Flow Design, Inc.
2.
MG Piping Products Co.
3.
Peterson Equipment Co., Inc.
4. Sisco Co., Spedco, Inc.
5.
H.O. Trerice Co.
6.
Watts Regulator Co.
2 02
Flow Indicators:
1.
Anderson by Dwyer Instruments, Inc.
2.
Brooks Instrument Div., Emerson Electric Co.
3.
Ernst Gage Co.
4.
Ketema, Inc., Schutte and Koerting Div. e.
5.
Penberthy, Inc. f.
6.
Visi-Flo by OPW Div., Dover Corp.
Thermometers, General
A. Scale Range: Temperature ranges for services listed as follows:
B.
2 03
Pressure Gages
A.
B.
AL FATEH UNIVERSITY
Division (15) Mechanical work
E.
F.
2 04
Pressure-Gage Accessories
A.
B.
2 05
ODAC
Section 15135
Test Plugs
1.
5.
6.
7.
8.
2 06
2 07
B.
Flow Indicators
A. Description: Instrument for visual verification of flow made for installation
in piping systems that measures flow directly in L/s (gallons/minute).
B.
Construction: Bronze or stainless-steel body with sight glass and
plastic pelton- wheel indicator.
C. Pressure Rating: 860 kPa.
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Section 15135
2 08
Water Meter
In-line, dry dial, magnetic drive type, manufactured from corrosion resistant
materials and suitable for a working pressure of 10 kg/cm2 and a cold water
temperature of up to 50 deg. C. Meter to be sized for the specified flow rate at
a maximum head loss of 2.5 m water gauge, and to have the manufacturers
guaranteed accuracy of +/-5% at the minimum flow rate. Dial registration to
go up to 1,000,000 cubic meter. Meter to have a combination dial and roller
totalizer in a hermetically sealed casing to preclude glass misting, moisture
corrosion and tampering, a hot pressed brass body and a hinged cover, with
male threaded ends for union connections into the line. Meter to be as
manufactured by Kent Meters Ltd., type ESJ or EMJ, or approved equal.
Part 3: Execution
3 01
3 02
3 03
Thermometer Installation
A. Install thermometers and adjust vertical and tilted positions.
B. Install in the following locations and elsewhere as indicated:
C.
D.
3 04
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Division (15) Mechanical work
C.
3 05
ODAC
Section 15135
3 06
Flow-Measuring System, Flow Element And Meter
Installation
A. General: Install flow meters for piping systems located in accessible
locations at most readable position.
B.
Locations: Install flow measuring elements and meters at discharge of
each pump, at inlet of each hydraulic coil in built-up central systems,
and elsewhere as indicated.
3 07
C.
D.
E.
F.
3 08
Connections
A. Piping installation requirements are specified in other Sections. The
Drawings indicate the general arrangement of piping, fittings, and
specialties.
B.
C.
D.
E.
F.
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3 09
ODAC
Section 15135
B.
Adjusting: Adjust faces of meters and gages to proper angle for best
visibility.
C.
6
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ODAC
Section 15145
Related Documents
Drawings and project general provisions of the Contract, including the
General and Supplementary Conditions and apply to this Section.
1 02
1 03
Summary
A.
B.
Section "Pipe And Pipe Fittings" contain requirements that relate to this
Section:
C.
D.
Mss Standard
Compliance with the Manufacturers Standardization Society of the Valve and
Fitting Industry
A. Terminology used in this Section is defined in MSS SP-90.
1 04
B.
C.
Select and apply pipe hangers and supports complying with MSS SP69.
D.
Fabricate and install pipe hangers and supports complying with MSS
SP-89.
1 05
Submittals
A.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15145
and support.
1 06
D.
E.
Quality Assurance
Listing and Labeling: Provide hangers and supports that are listed and
labeled as defined in NFPA 70, Article 100.
Part 2:
Product
2 01
2 02
A.
B.
C.
D.
E.
Select only one type by one manufacturer for each piping service.
F.
Select size of hangers and supports to exactly fit pipe size for bare
piping, and to exactly fit around piping insulation with saddle or shield
for insulated piping.
G.
Manufactured Units
A.
B.
AL FATEH UNIVERSITY
Division (15) Mechanical work
C.
Powder-Actuated Drive-Pin Fasteners: Powder-actuated-type, drivepin attachments with pull-out and shear capacities appropriate for
supported loads and building materials where used. Fasteners for fire
protection systems include UL listing and FM approval.
Mechanical-Anchor Fasteners: Insert-type attachments with pull-out
and shear capacities appropriate for supported loads and building
materials where used. Fasteners for fire protection systems include
UL listing and FM approval.
D.
E.
2 03
Miscellaneous Materials
A.
Structural Steel: ASTM A 36/A 36M, steel plates, shapes, and bars,
black and galvanized.
B.
Bolts and Nuts: ASME B18.10 or ASTM A 183, steel, hex-head, track
bolts and nuts.
C.
D.
2 04
3 01
3 02
Recommended Manufactures
-
Part 3:
ODAC
Section 15145
Grinnel
Approved Equal
Execution
Hanger and Support Applications
A.
B.
Comply with MSS SP-69 for pipe hanger selections and applications
that are not specified in piping specification Sections.
C.
Install hangers and supports of same type and style as installed for
adjacent similar piping.
D.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15145
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
Load Distribution: Install hangers and supports so that piping live and
dead loading and stresses from movement will not be transmitted to
connected equipment. Support piping independently of equipment.
4
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N.
O.
P.
3 03
ODAC
Section 15145
Length
Mm
Thickness
Mm
8 to 90
100
125 and 150
200 to 350
400 to 600
300
300
450
600
600
1.22
1.52
1.52
1.91
2.67
1.5
1.8
2.0
2.5
2.7
3.0
3.3
3.6
10
10
10
10
10
10
13
13
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ODAC
Section 15145
100
125
150
200
250
300
350
400
450
500
550
600
-
3 04
3 05
16
16
22
25
25
25
25
28
32
32
38
38
Equipment Supports
A.
B.
Metal Fabrication
A.
Cut, drill, and fit miscellaneous metal fabrications for pipe and
equipment supports.
B.
C.
3 06
4.2
4.2
4.2
4.8
4.8
4.8
6.0
6.0
6.0
6.0
6.0
6.0
Adjusting
Hanger Adjustment: Adjust hangers to distribute loads equally on attachments
and to achieve indicated slope of pipe.
3 07
Painting
A.
Touching Up: Clean field welds and abraded areas of shop paint and
paint exposed areas immediately after erection of hangers and
supports. Use same materials as used for shop painting. Comply with
SSPC-PA 1 requirements for touching up field-painted surfaces.
-
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15145
B.
C.
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ODAC
Section 15190
Part 1: General
1 01
Related Documents
Drawings and project general provisions of Contract, including General and
Supplementary Conditions and Specification Sections, apply to this Section.
1 02
Summary
This Section includes mechanical identification materials and devices
including painting requirements.
1 03
1 04
Submittals
A.
B.
C.
D.
Quality Assurance
Comply with ASME A13.1 for lettering size, length of color field, colors, and
viewing angles of identification devices.
1 05
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Section 15190
Part 2: Product
2 01
I.
Valve Tags: Stamped or engraved with 6mm letters for piping system
abbreviation and 13 mm sequenced numbers. Provide a 4 mm hole for
fastener.
-
J.
K.
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Section 15190
L. Valve Schedule Frames: Glazed display frame, with screws for removable
mounting on masonry walls for each page of valve schedule.
-
M. Engraved Plastic-Laminate Signs: ASTM D 709, Type I, cellulose, paperbase, phenolic-resin-laminate engraving stock; Grade ES-2, black
surface, black phenolic core, with white (letter color) melamine subcore,
except when other colors are indicated. Fabricate in sizes required for
message. Provide holes for mechanical fastening.
-
Engraved with engravers standard letter style, of sizes and with terms
to match equipment identification.
Thickness: 1.6 mm, for units up to 1300 mm or 200 mm length; 3 mm
for larger units.
Fasteners: Self-tapping stainless steel screws or contact-type
permanent adhesive.
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Section 15190
Part 3: Execution
3 01
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Section 15190
B. Valve Tags: Install valve tag on valves and control devices in piping
systems, except check valves, valves within factory-fabricated equipment
units, plumbing fixture supply stops, shut-off valves, faucets, convenience
and lawn-watering hose bibbs, and similar roughing-in connections of
end-use fixtures and units. List tagged valves in valve schedule.
- Schedule: Comply with requirements of Valve Tagging Applications
Schedule in Part 3 of this Section.
- Install mounted valve schedule in each major equipment room.
C. Equipment: Install engraved plastic laminate signs or equipment markers
on or near each major item of mechanical equipment. Provide signs for
following general categories of equipment:
-
F. Piping Systems: Identify cold water, hot water supply, return, with duct
markers; or provide stenciled signs and arrows showing duct system
service and direction of flow.
-
3 02
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3 03
ODAC
Section 15190
J.
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Division (15) Mechanical work
ODAC
Section 15300
Part 1: General
1 01
Related Documents
A. Project general provisions of contract and supplementary conditions
Specification sections apply to work of this section.
B. Basic Requirements for Plumbing and Fire fighting Material and Methods
sections apply to work of this section.
1 02
Scope of Work
A. Extent of fire protection work is indicated on drawings and schedules, and
by requirements of this section.
B.
C.
Installation of a new fire pumps, sized to meet the systems flow and
pressure as per NFPA 14 to provide 440 kPa at the top of standpipe.
D.
1 03
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15300
1 04
Submittals
A. Hydraulic Calculations: Submit hydraulic calculations of the Fire Fighting
Systems to the Engineer for approval.
B. Product Data: Submit manufacturers technical product data and
installation instructions for fire protection materials and products.
Manufacturers literature and data sheets are to be submitted indicating
the necessary installation dimensions, weights, materials and performance
information. The performance is to include capacities, pressure drop,
design and operating pressure, temperatures, and similar data. Complete
electrical data, including power conditions, and identifying types and
numbers, to be included. Where pertinent, electrical diagrams are to be
provided. Literature and data sheets may be provided by standard sales
sheets marked to indicate the specific equipment provided.
C. Certificate of Installation: Submit certificate upon completion of fire
protection piping work which indicates that work has been tested in
accordance with NFPA 14, NFPA 20 and NFPA 24, and also that system is
operational, complete, and has no defects.
D. Record Drawings: At project closeout, submit record drawings of installed
fire protection piping and products; in accordance with the general
requirements of the project.
E. Maintenance Data: Submit operation and maintenance data and parts lists
for fire protection materials and products. Include this data, product data
spare parts list, shop drawings, approval drawings, approval calculations,
certificate of installation, and record drawings in maintenance manual; in
accordance with the project requirements Contractor is to furnish data
covering model, type and serial numbers, capacities, maintenance and
operation of each item of equipment or apparatus. Operating instructions
are to cover all phases of controls.
F. Valve Schedule: Furnish a printed schedule, in duplicate, describing each
valve by number, giving locations and service for which used. System
identification to be as stipulated in the other sections of these
specifications. One copy of this schedule is to be mounted under glass in a
simple black enamel steel frame and hung in the mechanical equipment
room where directed. The other copy is to be submitted to the Engineer
before completion of the work.
G. Shop Drawings and Manufacturers Literature: Submit shop drawings and
manufacturers literature on fire protection system components, according
to the following listing:
Hangers and Supports
Hanger Supports
Brackets
Hangers
2
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ODAC
Section 15300
Clamps
Fire Protection Water Pipe, Fittings & Valves
List of Manufacturers
Piping Layout and Details
Valves with thir types.
Piping.
Fittings
Fire Hose Systems
List of Manufacturers
Piping Layout and Details
Fire Hoses
Water Flow Indicators
Electric Alarm Switches
Valve Supervisory Switches
Valve and Hydraulically Calculated ID signs
Manufacturers Installation Instructions for all equipment in brochure
Other
Leak Test Certificates
Operation and Maintenance Instructions
Part 2: Products
2 01
2 02
Basic Identification
A. Provide identification complying with Basic Requirements for Plumbing
and Fire Fighting Materials and Methods
-
2 03
At each outside alarm device, sign indicating what authority to call if device
is activated.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15300
chloride tape, using 50% overlap. Hand wrap fittings using 100%
overlap wrap extending 150 mm beyond fitting onto wrapped pipe.
Comply with tape manufacturers installation instructions.
Pipe sizes 80 mm and Larger: Flanged ductile iron pipe and fittings.
Fire Water Piping Inside Buildings: shall be mechanical coupling type with
grooved piping.
Cut Grooved and Threaded pipes: shall be schedule 40 equivalent
according to ASTM A-135 Grade A. All pipes shall have a Corrosion
Resistance Ratio, (CRR) of 1.00 or greater, as per UL listings.
Roll grooved pipes shall be schedule 10 or schedule 10 equivalent
according to ASTM A-795 Type E, Grade A.
Pipes shall be black carbon steel, except in FM approved dry systems
where pipe is to be hot-dip galvanized in accordance with ASTM A123 zinc coating specifications.
B. Pipe Jointing Method: Pipes shall be joined via the Victaulic or equal
grooved Style 005 Rigid Firelock Coupling with Angle Pad Design for
pressures up to 300 psi. Style 07 Zero Flex Design shall be used for
pressure ratings up to 600 psi. Victaulic Style 77 or 75 or equal shall be
used where system flexibility is required, at pumps and mechanical
equipment to reduce vibration and noise. All couplings shall be cast of
ductile iron conforming to ASTM A- 536, Grade 65-45-12 or malleable iron
conforming to ASTM A-47 Grade 32510/ Housings shall be red or orange
enamel coated or hot dip galvanized.
C. Gaskets: shall be Grade E EPDM compound (green coler coded)
conforming to ASTM D-2000, UL listed classified to ANSI/NSF 61 for water
supply systems and flush seal gaskets for dry service. All gaskets shall be
selected as per manufacturers recommendation according to service
application. Gaskets must be manufactured by the same source for
couplings and fittings to secure compability.
D. Grooved Fittings and Coating: Shall be cast of ductile iron conforming to
ASTM A-536, Grade 65-45-12 with grooved or shouldered ends for direct
connection into the grooved piping system. Fittings shall be orange or red
enamel coated or hot dip galvanized.
E. Fittings for Plain End Steel Pipe: Shall be Victaulic FIT fittings DN 25 mm,
DN 32 mm, DN 40 mm and DN 50 mm with self-contained Grade E
standard gaskets, internal pipes stop for uniform takeoff dimensions,
plated 1/4 - turn positive locking lugs of heat treated carbon steel with
externally visible locked position indicator for easy inspection of plain end
steel with externally visisble locked position indicator for easy inspection of
plain end steel with externally visible locked position indicator for easy
inspection of plain end steel pipe connections prepared. FIT products to be
used in dry systems. L silicone gaskets.
F. Branch Outlets - Hole Cut Pipe: Hole cut branch outlets shall be Victaulic
style 920, 921, 927 or 929 or equal. Mechanical T branch connections with
locating collar emerging into the hole. Gaskets shall be Grade E standard
pressure responsive gasket. Direct sprinkler head connections, drop
nipples and springs shall be made with Victaulic Style 925 Snap-Let outlet
connection or equal. Branch shall have a machine cut hole at a
predetermined position, on the centerline of the pipe, of a size to receive
the housing collar, in accordance with manufacturers specifications using
Victaulic Hole Cut Machines.
2 04
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15300
2 05
2 06
Basic Valves
A. Provide valves complying with Basic Requirements for Plumbing and Fire
Fighting Materials and Methods section Valves, in accordance with the
following listing:
B. Shut Off and Butterfly Valve: Shall be UL listed and FM approved for 2065
kPa service supplied with a ductile iron body conforming to ASTM A-536
coated with a polyphenylene sulfide blend, a disc of ductile iron conforming
to ASTM A-536 with EPDM coating providing bubble tight shut off. Sizes
65-150 mm shall have an approved weatherproof manual actuator su
Cable for indoor or outdoor use with two single pole, double throw
supervisory switches either pre-wired (WRD) or unwired (UWD) monitoring
the open position as specified on the Drawings. The 200 mm size will be
either unsupervised or feature factory installed DPDT switches monitoring
the open position as specified on the drawings. Valves shall be installed in
accordance with the latest published manufacturers specification.
C. Check and Non Return Valve: Shall be single disc, spring loaded, check
valves 65-300 mm as UL listed and FM approved for a single check and
anti- water hammer service and for horizontal or vertical installation,
supplied drilled, tapped and plugged downstream for drainage outlet with
Grade E EPDM seal, housing cast of ductile iron conforming to ASTM
A-536 Grade 65-45-12 with grooved ends for installation with grooved end
couplings rated for service up to 1725 kPa working pressure.
D. Ball Valves: 50-80 mm, UL listed and FM approved, supplied with a ductile
iron body to ASTM A-536 and a ball to Type 316 stainless steel. Valve will
be either un-supervised or have factory installed double pole, double throw
switches monitoring the open position. Valve shall be supplied with
grooved ends to connect with grooved end couplings and rated service up
to 2065 kPa working pressure. Valves shall be installed in accordance with
the latest published manufacturers specification.
5
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Division (15) Mechanical work
ODAC
Section 15300
2 07
Special Valves
A. Provide valves, UL-listed, where indicated, in accordance with the
following listing. Provide sizes and types which mate and match piping and
equipment connections.
B. Detector Check Valves: Detector check valves to be galvanized cast iron
detector check with bronze by pass meter with gate and check valves, and
weighted flapper and flanged ends.
C. Backflow Preventers: Backflow preventers to be reduced pressure type.
consisting of two spring-loaded check valves and a spring-loaded,
diaphragm actuated, differential pressure relief valve located between the
check valves. Unit to be galvanized cast iron.
D. Alarm Check Valves: Alarm check valves to be flanged units complete with
gauges and accessories piped to unit, retarding chamber, and less water
motor alarm and outside gong.
2 08
2 09
Siamese Connections
I. Wall Type Siamese Connections: Provide where indicated, wall type cast
6
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Section 15300
2 10
2 11
2 12
2 13
List Of Manufacturers
Piping Black Seamless Steel
Piatra
Mueller
Approved equal
Fittings
Approved equal
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Division (15) Mechanical work
ODAC
Section 15300
Valves
Crane
Grinnell
Kitz
Nibco
Cal-val
Heresy
Watts
Approved equal
Fire Protection Specialties
Aurocall
Potter
Faraday
Edwards
Kidde ultrasonic
Approved equal
Siamese Connections
Potter Roamer
Hart ford
Croke
Approved equal
Fire Hose and Lacks
Approved equal
Ansul
Potter roamer
El-Khart Brass
Corker standard
Approved equal
Part 3: Execution
3 01
Inspection
I. Examine areas and conditions under which fire protection materials and
products are to be installed.
3 02
3 03
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15300
I. Install pipes and pipe fittings in accordance with Basic Requirements for
Plumbing and Fire Fighting Materials and Methods section Pipes and
Pipe Fittings.
II.Comply with requirements of NFPA 14 for installation of fire hose piping
materials.
III. Install piping products where indicated, in accordance with
manufacturers written instructions, and in accordance with recognized
industry practices to ensure that piping systems comply with requirements
and serve intended purposes.
IV.Coordinate with other work, including plumbing piping, as necessary to
interface components of fire protection piping properly with other work.
V. Install drain piping at low points of piping systems. Provide dry drum drips
where required.
VI.Install sectional valves in inlet piping, at bottom of each riser, and in loops
as indicated.
VII. Install water flow indicators where indicated. Mount supervisory
switches on each sectional valve.
VIII. Install pressure gages at top of each standpipe.
IX.Install manual shutoff at each audible alarm station.
X. Install Inspectors test connection where indicated, or at most remote point
from riser.
XI.Do not use Fire Fighting water pipes to supply water for other purposes.
XII. Provide flush and test connections at ends of cross and feed mains.
Minimum size to be 25 mm.
XIII. Locate branch lines at not more than half branch line spacing from
wall.
3 04
3 05
AL FATEH UNIVERSITY
Division (15) Mechanical work
3 06
ODAC
Section 15300
Installation of Valves
I. Install valves in accordance with Basic Requirements for Plumbing and
Fire Fighting section Valves.
II.Provide valves on mains and branches for sectionalizing the system for
maintenance and operation and for flushing, draining and testing the
system.
III. Provide 50 mm drain valves of the globe valve type base of sta. Slope
piping not less than 2% towards drain valves.
IV.Install alarm check valves on main water supply pipe to every fire fighting
water distribution system at source of pressure. Install, test and adjust in
accordance with manufacturers instructions.
V. Install detector check valves in horizontal position as indicated, orientated
for proper flow direction. Install by-pass meter with globe valve and check
valve, in accordance with manufacturers installation directions.
3 07
3 08
3 09
3 10
Flushing
I. Prior to connecting fire risers for flushing, flush water feed mains, lead- in
connections and control portions the piping. After fire piping installation
has been completed and before piping is placed in service, flush entire
hose system, as required to remove foreign substances, under pressure
as specified in NFPA 14. Continue flushing until water is clear, and check
to ensure that debris has not clogged nozzles.
10
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3 11
ODAC
Section 15300
Testing
I. Hydrostatic Testing: After flushing system, test fire piping hydrostatically,
for period of 2 hours, at not less than 1380 kPa or at 345 kPa in excess of
maximum static pressure when maximum static pressure is in excess of
1030 kPa. Check system for leakage of joints. Measure hydrostatic
pressure at low point of each system or zone being tested.
II.Repair or replace piping system as required to eliminate leakage in
accordance with NFPA standards for little or no leakage and retest as
specified to demonstrate compliance.
3 12
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ODAC
Division (15) Mechanical work
Division
Section
Section 15311
15 - Mechanical Work
15311 Fm-200 System
Part 1: General
1 01
Section Includes
A.
Total flooding, FM-200 fire suppression systems for the, hazardous materials
store and inflammable materials store.
B.
Interlocks with HVAC equipment and building fire alarm system etc.
C.
1 02
References
A.
1 03
Quality Assurance
A. Conform to the requirements of the following:
-
B. Use only those products specifically listed approved for fire protection/detection
and alarm services by Underwriters Laboratories incorporated (FM) - USA
Factory Mutual testing laboratories (UL) USA Fire Officers Committee (FOC) UK or other similar agencies of international repute.
C. All materials used in this section and the shop drawings for this project shall
be approved by the Engineer. The Contractor shall not place any order or
proceed with any installation, prior to the receipt of the approval by the
Engineer.
D. The FM-200 system shall be executed only by a specialist Contractor
licensed/ approved for the purpose. This Contractor shall have local
representative, capable of commissioning and maintenance.
1 04
Submittals
A.
Submit product data, samples and shop drawings under provisions of the
project.
B.
AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15311
C. Comply with the standard of Fire protection systems in respect of product data
and shop drawings, project record documents and operation & maintenance
manual.
D. Submit listing/approval certificates, stating that the system and its components
comply with the NFPA requirements.
1 05
1 06
System Interfaces
A. Extend power supply connections to Isolating switch provided by the electrical
trade.
B. Extend interlocking wiring up to starter panels of HVAC equipment, standby
diesel generator set etc. for the purpose of shutting off the equipment in the
event of fire.
C. Provide terminal blocks in system control panel for the purpose of annunciation
of fire condition in FM-200 protected areas, in the building fire alarm panel.
Part 2: Product
2 01
Normal running.
Evacuation alarm.
Cancel alarm. Reset.
Reset.
Test fault.
Test fire.
AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
Section 15311
2 02
2 03
Smoke Detector
A. Optical or Ionization type protected against ingress of dust and dirt, suitable
for use in areas with high wind velocity or fluctuating environmental conditions.
The detachable base shall have indication for fire conditions and facility for
connection for emote indicators.
2 04
Status Indicators
A. Status indicators shall be installed outside each zone, preferably above the
door, Provide as many as the number of doors. Three nos, panel type lamps
shall indicate the following:
-
3
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ODAC
Division (15) Mechanical work
2 05
Section 15311
2 06
Evacuation Sounder
A. Use banshee type electronic sounder which produces continuous distinctive
sounds. These shall be installed within each zone at a suitable location.
2 07
Alarm Bell
A. Alarm bell shall be under dome type of 6 inches size, fitted with circuitry for
line fault monitoring. The unit shall be mounted outside the FM-200 room at
220cm above finished floor level.
2 08
Directional Valves
A. Directional valves shall be electrically operated type of appropriate sizes for
each zone. The end connections shall be flanged or threaded with unions to
enable disassembly. These shall be manufacturer's proprietary products of
suitable rating with all necessary trim.
2 09
2 10
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ODAC
Division (15) Mechanical work
Section 15311
B.
C.
CYLINDERVALVES
-
D.
E.
F.
G.
2 11
Nozzles
Nozzles shall be of chrome plated brass or aluminum alloy construction, of
appropriate type and size to suit individual instances. The nozzles shall be drilled
only after making computations based on actual as -built" pipe work. The nozzles
shall have the orifice size and mode of installation (horizontal/vertical etc) punched
on the body.
2 12
Piping
A.
B.
FITTING
-
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Division (15) Mechanical work
C.
Section 15311
2 13
B.
HORIZONTAL PIPE WORK NEAR WALL: Fabricated steel wall bracket with
back plate. Use U-bolt with stop and lock nuts attaching pipe to bracket.
C.
D.
2 14
Use fiberglass cloth bags filled with mineral fibers for sealing cable entry
openings in fire rated walls/floors.
B.
Use sleeves of scheduled 40 steel for all pipe penetrations. Pack annular
space with 6 lbs per cubic foot fiberglass and caulk both sides with fire rated
sealant.
2 15
Recommended Manufacturer:
-
Kidde.
Comtron.
Fike.
Approved Supplier
Part 3: Execution
3 01
Coordination
A.
Comply with the general requirements of the Project for Fire Protection
System.
3 02
Panels shall be fabricated from minimum1,5 mm thick sheet steel and shall
have continuously welded butt joints. Apply two coats of red oxide primer
and two coats of baked on Fire Red enamel, All required holes and cutouts
shall be done at the factory. The enclosure standard shall be IP 44 as
minimum requirement.
All intemal wiring shall be done in a neat and professional manner using
cable ties, slip-on spiral bundle sheaths etc. Provide ample bee lengths to
allow fiJll swing of doors.
Panels shall be stilllened with profiled sections welded to the back plate,
as required for wall mounting. Panel shall be mounted with the top at 180
cm above FFL.
6
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ODAC
Division (15) Mechanical work
B.
Use stranded copper, PVC insulated, color coded wires of appropriate size
for all power and control wiring.
Use crimped on brass terminal lugs for termination of wires. Use slip-on
numbering ferrules and number all terminals for quick identification.
Use heavy duty galvanized iron conduits for all exposed wiring. Fix these
to walls/ceilings with 2 piece clamps, spaced at no more than 120cm
Follow project electrical specifications in all respects.
PIPING
-
D.
C.
Section 15311
Refer to and comply with Chapter (3) in this section in all respects.
Install all 'Tee' fittings after cylinder manifold, in the horizontal plane only.
Vertical side cuts are prohibited.
On completion of works, blow out the complete pipe work with compressed
air, before fixing nozzles.
E.
F.
G.
SIGNAGE
-
3 03
During the manufacture (at Contractor's premises only) and installation and
after completion of works; the system, sections of the systems or its
components shall be tested by the specialist Contractor in the presence of
the Engineer, as directed below or elsewhere. The Contractor shall procure
all testing instruments and accessories and bear all costs in connection with
the same.
-
AL FATEH UNIVERSITY
ODAC
Division (15) Mechanical work
3 04
Section 15311
System Demonstrations
A. Provide the services of a competent engineer to supervise the testing and
commissioning of all equipment and the system and to train the Owner's
personnel in all aspects of the same during a five (5) working day period,
during normal working hours. Allow for all expenses in connection with the
above.
B. Give minimum one weeks written notice and obtain the Owner's written
consent , prior to such demonstrations.
C. Coordinate with EGYPTIAN Municipality Fire Prevention Bureau, arrange and
facilitate their visit to site during system tests, and obtain their approved.
D. Conduct system performance checks (including detectors, lock - off station,
manual discharge, alarms and interlocks) prior to finale completion,
3 05
B.
Allow for the following activities in respect of the complete system, for
a period of 730 days from the date of substantial completion.
-
C.
D.
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Section 15410
Part 1 - General
1.1 RELATED DOCUMENTS
A. Drawings and project general provisions of the Contract, including
General and Supplementary Conditions of Specification Sections, apply
to this Section.
2.1 SUMMARY
A. This Section includes plumbing piping systems to a point 1.5 m outside
the building. Systems include the following:
B.
Section Pipe and pipe fittings for piping joining materials, joint
constructions and installation requirements.
Section Meters and Gages for thermometers, pressure gages and
fittings.
4.1
SUBMITTALS
A.
B.
C.
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Division (15) Mechanical work
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Section 15410
5.1
QUALITY ASSURANCE
A. Comply with the provisions of ASME B31.9Building Services Piping for
materials, products, and installation.
B.
PART 2 - PRODUCT
2.1 PIPES AND FITTINGS
A. General: The application of the following pipe, tube, and fitting materials
and joining methods required for plumbing piping systems are indicated
in Part 3 Article Pipe and Fittings Applications.
B.
C.
Polypropylene pipe:
-
D.
E.
F.
G.
2 02 VALVES
A. Refer to Section Valves for gate, globe, ball, butterfly, and check valves.
B. Refer to Section Piping Specialties for special-duty valves.
PART 3 - EXECUTION
3.1
EXCA VATION
A. Excavation, trenching, and backfilling are specified in Section Basic
Requirements for Plumbing and Fire Fighting.
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Section 15410
3.2
PREPARATION OF FOUNDATION FOR BURIED
PIPING
A. Grade trench bottom to provide smooth, firm. stable, and rock-free
foundation throughout length of piping.
3.3
B.
C.
D.
Cold and hot water all sizes: CPVC or polypropylene pipe and
fittings.
Soil, Waste, and Vent Piping Below Ground: Use UPVC piping and
fittings
E. Storm Water Drainage Piping Above Ground: Use UPVC piping and
fittings
3.4
VALVE APPLICATIONS
A. Drawings indicate valve types to be used. Where specific valve types are
not indicated, the following requirements apply:
-
3.5
3.6
AL FATEH UNIVERSITY
Division (15) Mechanical work
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Section 15410
flow-is from horizontal to vertical. Use long-turn double-Y-branch and 1/8bend fittings where 2 fixtures are installed back to back or side by side
and have a common drain. Straight tees, elbows, and crosses may be
used on vent lines. Make no change in direction of flow greater than 90
degrees. Where different sizes of drainage pipes and fittings are
connected, use proper size standard increasers and reducers. Reduction
of the size of drainage piping in the direction of flow is prohibited.
3.7
B.
Lay buried building drains beginning at low point of each system, true
to grades and alignment indicated, with unbroken continuity of invert.
Place hub or bell ends of piping facing upstream. Install required
gaskets according to manufacturers recommendations for use of
lubricants, cements, and other special installation requirements.
Maintain swab or drag in piping and pull past each joint as completed.
C.
Install drainage and vent piping at the minimum slopes, except where
another slope is indicated:
INSTALLATION OF VALVES
A. Sectional Valves: Install sectional valves close to main on each branch
and riser serving 2 or more plumbing fixtures or equipment connections
and where indicated. Use gate or ball valves for sectional valves 50 mm
and smaller. Use gate or butterfly valves for sectional valves 65 mm and
larger.
B.
C.
D.
Install hose-end drain valves at low points in water mains. risers, and
branches.
Install stop and waste drain valves where indicated.
Check Valves: Install swing check valve on discharge side of each
pump and elsewhere as indicated. Use MSS SP-80, Class 125, castbronze body for 50 mm and smaller piping and MSS SP-71, Class
125, cast-iron body for 65 mm and larger piping.
E. Balance Valves: Install valve in each discharge side of each pump and
elsewhere as indicated. Use ball valve for 50 mm and smaller piping and
butterfly valve for 65 mm and larger piping.
3.8
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NOM. PIPE
SIZE
( INCHES )
Up to 3/4
1
1-1/4
1-1/2
2
2-1/2
3
3-1/2
4
5
6
8
10
12
STEEL PIPE
MAX. SPAN
( FEET )
7
7
7
9
10
11
12
13
14
16
17
19
22
23
MIN. ROD
DIAMETER
( INCHES)
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
5/8
5/8
3/4
7/8
7/8
7/8
3.9
CONNECTIONS
A.
Supply Run outs to Fixtures: Install hot and cold water supply piping
run outs, but not smaller than required by plumbing code to fixtures.
B.
Drainage Run outs to Fixtures: Provide drainage and vent piping run
outs, with approved trap, of sizes indicated, but not smaller than
required by plumbing code to plumbing fixtures and drains.
C.
D.
E.
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Section 15410
Reinspections: When the Engineer finds that piping system will not
pass test or inspection, make required corrections and arrange for
reinspection by the Engineer.
Reports: Prepare inspection reports signed by the Engineer.
Test for leaks and defects in new water distribution piping systems
and parts of existing systems that have been altered, extended, or
repaired. If testing is performed in segments, submit separate report
for each test, complete with diagram of portion of system tested.
Leave uncovered and unconcealed in new, altered, extended, or
replaced water distribution piping until it has been tested and
approved. Expose work that has been covered or concealed before it
has been tested and approved for testing.
Cap and subject the piping system to a static water pressure of 345
kPa (50 psig) above the operating pressure without exceeding
pressure rating of piping system materials. Isolate test source and
allow to stand for4 hours. Leaks and loss in test pressure constitute
defects that must be repaired.
Repair leaks and defects with new materials and retest system or
portion thereof until satisfactory results are obtained.
Prepare reports for tests and required corrective action.
Do not enclose, cover, or put into operation drainage and vent piping
system until it has been inspected and approved by the Engineer and
the authority having jurisdiction.
During progress of installation, notify the Engineer at least 24 hours
prior to time such inspection must be made. Perform tests specified
below in presence of the Engineer.
i. Roughing-In Inspection: Arrange for inspection of piping system
after system roughing-in, before concealing, and prior to setting
fixtures.
ii. Final Inspection: Arrange for final inspection by the Engineer to
observe tests specified below and to ensure compliance with
requirements of the plumbing code.
AL FATEH UNIVERSITY
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D.
ODAC
Section 15410
Drainage and Vent Piping System Tests: Test drainage and vent
systems according to procedures of authority having jurisdiction or, in
absence of published procedure, as follows:
-
Test for leaks and defects in new drainage and vent piping systems
and parts of existing systems that have been altered, extended, or
repaired. If testing is performed in segments, submit a separate
report for each test, complete with a diagram of the portion of the
system tested.
Leave uncovered and unconcealed in new, altered, extended, or
replaced drainage and vent piping until it has been tested and
approved. Expose for testing work that has been covered or
concealed before it has been tested and approved.
Rough Plumbing Test Procedure: Except for outside leaders and
perforated or open-jointed drain tile, test piping of plumbing drainage
and venting systems on completion of roughing-in piping installation.
Tightly close all openings in piping system and fill with water to point
of overflow, but not less than 3 m head of water. Water level shall not
drop during the period from 15 minutes before inspection starts
through completion of inspection. Inspect joints for leaks.
Finished Plumbing Test Procedure: After plumbing fixtures have
been set and their traps filled with water, test connections and prove
gastight and watertight. Plug stack openings on roof and building
drain where it leaves the building and introduce air into the system
equal to pressure of 25 mm water column. Use a U-tube or
manometer inserted in the trap of a water closet to measure this
pressure. Air pressure shall remain constant without introducing
additional air throughout period of inspection. Inspect plumbing
fixture connections for gas and water leaks.
Repair leaks and defects using new materials and retest system or
portion thereof until satisfactory results are obtained.
Prepare reports for tests and required corrective action.
3.11 CLEANING
A. Clean and disinfect water distribution piping as follows:
-
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Division (15) Mechanical work
ODAC
Section 15410
B.
C.
3.12 COMMISSIONING
A. Fill water systems. Check compression tanks to determine that they are
not air bound and that system is completely full of water.
B. Before operating systems, perform these steps:
-
C.
D.
E.
3.13 PROTECTION
A.
B.
C.
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Section 15411
Related Documents
A.
B.
1 02 SCOPE OF WORK
A. Extent and connect with the existing of cold, hot and potable water
distribution systems work is indicated on Drawings and by
requirements of this section.
.
B. Refer to other sections for plumbing fixtures; not work of this
section.
.
C. Trenching and backfill required in conjunction with exterior water
piping is specified in other sections, and is included as work of this
section.
PART 2 - PRODUCT
2 01 MATERIALS AND PRODUCTS GENERAL
A. Provide piping materials and factory-fabricated piping products of
sizes, types, pressure ratings, temperature ratings, and capacities
as indicated. Where not indicated, provide proper selection to
comply with installation requirements.
Provide materials and products of sizes and types to match piping
and equipment connections.
C. Provide fittings of materials as specified, which match pipe
materials used in water distribution systems.
B.
2 02
BASIC IDENTIFICATION
A. Provide identification complying with section Basic Requirements
for Plumbing and Fire Fighting section and Mechanical
Identification.
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Section 15411
PART 3 - EXECUTION
3 01
INSPECTION
A. Examine areas and conditions under which potable water systems
are to be installed. Do not proceed with work until unsatisfactory
conditions have been corrected.
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Section 15411
3 07 INSTALLATION OF VALVES
A. Install valves in accordance with Basic Requirements for Plumbing
and Fire Fighting Materials and Methods and Valves sections.
B. Sectional Valves: Install on each branch and riser, close to main,
at branch out to each floor and where branch or riser serves two or
more plumbing fixtures or equipment connections, and elsewhere
as indicated.
C. Shutoff Valves: Install on inlet of each plumbing equipment item,
and on inlet of each plumbing fixture, and elsewhere as indicated.
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Section 15411
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Section 15411
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Section 15412
Division
15 - Mechanical Work
Section
Part 1: General
A.
RELATED DOCUMENTS
1. The project specification sections apply to work of this section.
2.
B.
SCOPE OF WORK
1.
Extent and connect with the existing of soil and waste systems works
indicated on drawings and by requirements of this section.
2.
3.
4.
Part 2 - Product
2 01
2 02
B.
C.
2 03
Provide pipes and pipe fittings complying with section Pipes and
Pipe Fittings, and Plumbing Piping sections and with section.
AL FATEH UNIVERSITY
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2 04
ODAC
Section 15412
2 05
2 06
Cleanouts
A.
B.
C.
D.
E.
2 07
F.
G.
H.
I.
Type Of Drains
A. 50mm Floor Drain: To be used in toilets and bathrooms.
B. 110mm Roof (Drain Gutter): To be used for roofs.
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Section 15412
Part 3: Execution
3 01
Inspection
A. Examine substrates and conditions under which soil and waste systems
are to be installed. Do not proceed with work until unsatisfactory
conditions have been corrected in manner acceptable to Contractor.
3 02
Install soil and waste piping in accordance with Pipes and Pipe
Fittings, and Plumbing Piping sections.
B.
Lay horizontal pipes at uniform slope of not less than 1% and not
more than 3%.
C.
D.
E.
F.
Slope vent pipes and connect to drip back into soil or waste pipe by
gravity.
G.
H.
All gravity waste drain lines inside the building with vertical drops over
6 m shall be provided with joint restraint on the vertical drop and
horizontal offset or branch below the vertical drop. Joint restraint shall
be accomplished by threaded, soldered. or grooved joints or a
combination of pipe clamps and tie- rods as detailed in NFPA 24.
Vertical joint restraint shall be provided from the fitting at the bottom
of the vertical drop through every oint up to the riser clamp at the floor
penetration of the floor above. Horizontal joint restraint shall be
provided from the same fitting at the bottom of the vertical drop
through every joint on the horizontal offset or branch for a minimum of
18 m or to anchoring point from the building structure. Joint restraint
below ground shall be accomplished by thrust blocks detailed in
NFPA 24.
I.
J.
K.
Connect vent pipes to vent stack at least 150 mm above fiood level
rim of highest fixture served by vent.
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L.
3 03
3 04
ODAC
Section 15412
Vent pipes above roof are to pass through flashed and waterproofed
sleeves.
B.
C.
D.
E.
F.
Install soil and vent piping pitched to drain at minimum slope of one
percent (1%).
G.
H.
I.
Lay pipes to uniform slope not exceeding 3% and true to line and
grade.
J.
Lay pipes at not less than 600 mm below finished grade and not
closer than 1 m to bearing walls and footings.
K.
Free vertical drop of sewer pipe into manhole is not to exceed 450
mm from invert of pipe to invert of manhole.
L.
M.
N.
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3 05
ODAC
Section 15412
3 06
Installation of Cleanouts
A.
B.
Install floor and wall cleanout covers for concealed piping. Select type
to match adjacent building finish.
C.
3 07
3 08
Install flashing flanges and clamping device with each stack and
cleanout passing through waterproof membranes.
3 09
B.
C.
D.
E.
F.
G.
H.
I.
Position floor drains so that they are accessible and easy to maintain.
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3 10
Drains
3 11
ODAC
Section 15412
Provide soil and waste piping run outs to plumbing fixtures and drains
with approved trap, of sizes indicated.
B.
Testing
A. Test soil and waste systems in accordance with section Plumbing
Piping section.
3 12
3 13
3 14
Gulley Trap
A.
B.
Walls: plaster internally with two coats cement and sand (1:3) to total
thickness of 15 mm.
C.
D.
Inspection Chambers
A.
B.
C.
Floors: Form by hand with cement mortar to size and shape of sewer.
Changes in sewer size to be gradual and even. Floors to have
gradual slope from side walls to central channel. Half pipe inverts
may be used in straight through inspection chambers.
D.
E.
Walls: Plaster internally with two coats cement and sand (1:3) to total
thickness of 15 mm.
F.
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ODAC
Section 15412
approximately 35 mm .
3 15
G.
Caulk and repair leaks if approved or remove entire work and rebuild
at no extra cost.
H.
I.
J.
K.
3 16
B.
C.
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Section 15413
Part 1: General
1 01
Related Documents
I. The project specification sections apply to work of this section.
II.
1 02
Scope of Work
I.
Extent and connect with the existing of storm water systems work is
indicated on drawings and schedules, and by requirements of this
section.
II. Refer to other sections for insulation required in conjunction with storm
water systems; not work of this section.
III. Connection with the existing roof drain system.
IV. Flashings required in conjunction with storm water systems are
included as work of this section.
Part 2: Product
2 01
2 02
II.
Provide roof drain and gutters materials and products of sizes and
types to match piping and equipment connections.
III.
2 03
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Section 15413
Sleeve Seals
2 04
2 05
Expansion Joints
I. Provide cast-iron body expansion joints with adjustable bronze sleeve,
bronze bolts with wing nuts; for vertical installation only.
2 06
I.
Part 3 - Execution
3 01
Inspection
I. Examine substrates and conditions under which storm water systems are
to be installed. Do not proceed with work until unsatisfactory conditions
have been corrected.
3 02
I.
3 03
3 04
3 05
3 06
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II.
ODAC
Section 15413
V.
VI.
3 07
3 08
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Section 15444
Division
15 - Mechanical Work
Section
PART 1 - General
1 01
Related Documents
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1 02
SUMMARY
B. This Section includes constant-speed, [simplex] [multiplex], packaged booster pumps for
domestic water piping systems.
C. Related Sections include the following:
1.
1 03
Division 15 Section "Domestic Water Pumps" for domestic water circulation pumps.
SUBMITTALS
D. Product Data: For each packaged booster pump specified. Include certified performance
curves with operating points plotted on curves; and rated capacities of selected models,
furnished specialties, and accessories.
E. Shop Drawings: For packaged booster pumps and accessories. Include plans,
elevations, sections, details, and attachments to other work.[ Shop Drawings shall be
signed and sealed by a qualified professional engineer.]
1. For installed products indicated to comply with design loads, include structural analysis
data signed and sealed by the qualified professional engineer responsible for their
preparation.
2. Vibration Isolation Base Details: Detail fabrication including anchorages and attachments
to structure and to supported equipment. Include auxiliary motor slides and rails and
equipment mounting frames.
Retain first paragraph and below if required by seismic criteria applicable to Project.
Coordinate with Division 15 Section "Mechanical Vibration and Seismic Controls."
F. Manufacturer Seismic Qualification Certification: Submit certification that packaged
booster pumps, accessories, and components will withstand seismic forces defined in
Division 15 Section "Mechanical Vibration and Seismic Controls." Include the following:
1. Basis for Certification: Indicate whether withstand certification is based on actual test of
assembled components or on calculation.
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a.
b.
ODAC
Section 15444
The term "withstand" means "the unit will remain in place without separation of any
parts from the device when subjected to the seismic forces specified."
The term "withstand" means "the unit will remain in place without separation of any
parts from the device when subjected to the seismic forces specified and the unit
will be fully operational after the seismic event."
2. Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate
and describe mounting and anchorage provisions.
3. Detailed description of equipment anchorage devices on which the certification is based
and their installation requirements.
G. Operation and Maintenance Data: For each packaged booster pump to include in
emergency, operation, and maintenance manuals.
1 04
QUALITY ASSURANCE
H. Product Options: Drawings indicate size, profiles, and dimensional requirements of
packaged booster pumps and are based on the specific system indicated. Refer to
Division 1 Section "Product Requirements."
I. Electrical Components, Devices, and Accessories: Listed and labeled as defined in
NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction,
and marked for intended use.
J. ASME Compliance: Comply with ASME B31.9 for piping.
K. Packaged booster pumps shall be listed and labeled as pumping systems by testing
agency acceptable to authorities having jurisdiction.
1 05
1 06
COORDINATION
O. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases.
Concrete, reinforcement, and formwork requirements are specified in Division 3.
2
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Section 15444
PART 2 - PRODUCTS
2 01
MANUFACTURERS
A. In other Part 2 articles where titles below introduce lists, the following requirements apply
to product selection:
1. Available Manufacturers: Subject to compliance with requirements, manufacturers
offering products that may be incorporated into the Work include, but are not limited to,
manufacturers specified.
2. Manufacturers: Subject to compliance with requirements, provide products by one of the
manufacturers specified.
2 02
B.
C.
Description: Factory-assembled and -tested, packaged booster pump with pump, piping,
valves, sensors, hydropneumatic tank, and controls mounted on skids or base.
D.
System Working-Pressure Rating: [125 psig (860 kPa)] [150 psig (1035 kPa)] <Insert other>
minimum.
E.
Pump: Overhung impeller, close coupled, single stage, end suction, centrifugal. Comply with
UL 778 and with HI 1.1-1.2 and HI 1.3.
1. Pump Construction: Bronze fitted.
a.
b.
c.
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d.
ODAC
Section 15444
Seal: Mechanical.
F.
Motor: Single speed, with oil-lubricated bearings, unless otherwise indicated; and directly
mounted to pump casing. Select motor that will not overload through full range of pump
performance curve. Comply with Division 15 Section "Motors."
G.
H.
I.
Piping: ASTM B 88, Type L (ASTM B 88M, Type B), drawn copper water tube; with copper
solder-joint pressure fittings, and brazed joints[ or ASTM A 53/A 53M, Schedule 40,
galvanized-steel pipe with threaded, cast-iron fittings and threaded joints].
J.
Valves: Include shutoff valve at each pump suction, and shutoff valve and check valve at each
pump discharge.
1. Shutoff Valves: MSS SP-80, Class 125, bronze, rising-stem gate valve or MSS SP-110,
600-psig (4135-kPa) minimum CWP, bronze ball valve with ends matching piping.
2. Check Valves: [Spring- or lever-loaded, ]MSS SP-80, Class 125, bronze, swing check
valve.
K.
L.
Dielectric Fittings: Factory-fabricated union assembly; with insulating material isolating joined
dissimilar metals to prevent galvanic action and to stop corrosion; rated for 250-psig (1725-kPa)
minimum working pressure at 180 deg F (82 deg C).
M.
Control Panel: NEMA ICS 2 and UL 508; automatic for single-pump, constant-speed operation,
with load control and protection functions.
1. Mounting and Wiring: Factory installed and connected as an integral part of unit.
2. Enclosure: [NEMA ICS 6] [NEMA 250], [Type 12] <Insert type>.
3. Motor Controller: Full-voltage, combination-magnetic type with undervoltage release
feature, motor-circuit-protector-type disconnect, and short-circuit protective device.
a.
Control Voltage: [24] [120]-V ac, with integral control power transformer.
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Section 15444
10.
11.
12.
N.
O.
Manufacturer's Preparation for Shipping: Clean flanges and exposed machined metal surfaces
and treat with anticorrosion compound after assembling and testing. Protect flanges, pipe
openings, and pump nozzles.
P.
5. Pump:
a.
b.
c.
d.
6. Control Valve:
a.
b.
9. Hydropneumatic Tank:
a.
b.
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2 03
ODAC
Section 15444
Q.
Description: Factory-assembled and -tested, packaged booster pump with multiple pumps,
piping, valves, sensors, and controls on skids or base.
R.
System Working-Pressure Rating: [150 psig (1035 kPa)] [175 psig (1200 kPa)] <Insert other>
minimum.
S.
Pump Arrangement: [Duplex, with two equal-size pumps] [Triplex, with one small lead and
two large equal-size lag main pumps] [Triplex, with three equal-size pumps] <Insert
other>.
T.
Pumps: Overhung impeller, close coupled, single stage, end suction, centrifugal. Comply with
UL 778 and HI 1.1-1.2 and HI 1.3.
1. [Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
2. Each Pump:
a.
b.
U.
Pumps: Overhung impeller assembly, separately coupled, vertically mounted, multistage, inline, centrifugal. Comply with UL 778 and HI 1.1-1.2 and HI 1.3.
1. [Available ]Manufacturers:
a.
b.
c.
6
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in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
d.
e.
f.
ODAC
Section 15444
2. Each Pump:
a.
b.
V.
Pumps: Overhung impeller, close or rigid coupled, vertically mounted, single stage, in-line,
centrifugal. Comply with UL 778 and HI 1.1-1.2 and HI 1.3.
1. [Available ]Manufacturers:
a.
b.
c.
2. Each Pump:
a.
5)
W.
2. Each Pump:
a.
7
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
1)
2)
3)
4)
5)
b.
X.
ODAC
Section 15444
Motors: Single speed, with oil-lubricated bearings, unless otherwise indicated. Select motor
that will not overload through full range of pump performance curve. Comply with Division 15
Section "Motors."
Z.
AA.
BB.
8
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15444
4. Piping Option: Piping, including valves and other components, may have grooved ends
for grooved joints.
CC.
Valves: Include shutoff valve at each pump suction, and shutoff valve and check valve at each
pump discharge.
1. Shutoff Valves, NPS 2 (DN 50) and Smaller: MSS SP-80, Class 125, bronze rising-stem
gate valve or MSS SP-110, 600-psig (4135-kPa) minimum CWP, bronze ball valve with
ends matching piping.
2. Shutoff Valves, NPS 2-1/2 (DN 65) and Larger: MSS SP-70, Class 125, bronze-trim,
OS&Y, cast-iron gate valve with flanged ends or MSS SP-67, Type I for tight shutoff, 175psig (1200-kPa) CWP, single-flanged, cast-iron butterfly valve.
3. Verify that option in first subparagraph below is available for selected check valves if
required.
4. Check Valves, NPS 2 (DN 50) and Smaller: [Spring- or lever-loaded, ]MSS SP-80,
Class 125, bronze, swing check valve.
5. Check Valves, NPS 2-1/2 (DN 65) and Larger: Spring- or lever-loaded, MSS SP-71,
Class 125, bronze-trim, cast-iron, swing check valve.
DD.
EE.
Dielectric Fittings: With insulating material isolating joined dissimilar metals to prevent galvanic
action and to stop corrosion.
1. NPS 2 (DN 50) and Smaller: Factory-fabricated union assembly, for 250-psig (1725-kPa)
minimum working pressure at 180 deg F (82 deg C).
2. NPS 2-1/2 (DN 65) and Larger: Factory-fabricated, companion-flange assembly; for 150or 300-psig (1035- or 2070-kPa) minimum working pressure as required to suit system
pressures.
FF.
Control Panel: Factory installed and connected as an integral part of unit complying with
NEMA ICS 2 and UL 508; automatic for multiple-pump, constant-speed operation, with load
control and protection functions.
1. Enclosure: [NEMA ICS 6] [NEMA 250], [Type 12] <Insert type>.
2. Motor Controller: Full-voltage, combination-magnetic type with undervoltage release
feature, motor-circuit-protector-type disconnect, and short-circuit protective device.
a.
Control Voltage: [24] [120]-V ac, with integral control power transformer.
9
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15444
4. Starting Devices: Hand-off-automatic selector switch in cover of control panel, plus pilot
device for automatic control.
a.
b.
Duplex, Automatic, Alternating Starter: Switches lead pump to lag main pump and
to two-pump operation.
Triplex, Sequence (Lead-Lag-Lag) Starter: Switches lead pump to one lag main
pump and to three-pump operation.
11.
GG.
Manufacturer's Preparation for Shipping: Clean flanges and exposed machined metal surfaces
and treat with anticorrosion compound after assembling and testing. Protect flanges, pipe
openings, and pump nozzles.
HH.
e.
f.
10
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AL FATEH UNIVERSITY
Division (15) Mechanical work
3)
ODAC
Section 15444
Hertz: 60.
e.
f.
2 04
II.
FLEXIBLE CONNECTORS
[Available ]Manufacturers:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
JJ.
Anamet, Inc.
Flex-Hose Co., Inc.
Flexicraft Industries.
Flex-Pression, Ltd.
Flex-Weld, Inc.
Hyspan Precision Products, Inc.
Mercer Rubber.
Metraflex, Inc.
Proco Products, Inc.
Tozen America Corporation.
Unaflex Inc.
<Insert manufacturer's name.>
Description: Corrugated, bronze inner tubing covered with bronze wire braid. Include coppertube ends or bronze flanged ends, braze-welded to tubing. Include [150-psig (1035-kPa)] [175psig (1200-kPa)] <Insert other> minimum working-pressure rating and ends according to the
following:
1. NPS 2 (DN 50) and Smaller: Threaded. Provide flanged ends if pump has flanged
connections.
2. NPS 2-1/2 (DN 65) and Larger: Flanged.
11
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AL FATEH UNIVERSITY
Division (15) Mechanical work
2 05
KK.
ODAC
Section 15444
BUILDING-AUTOMATION-SYSTEM INTERFACE
Provide auxiliary contacts in pump controllers for interface to building automation system.
Include the following:
1. On-off status of each pump.
2. Alarm status.
PART 3 - EXECUTION
3 01
A.
3 02
B.
EXAMINATION
Examine roughing-in for packaged booster pumps to verify actual locations of connections
before booster pump installation.
CONCRETE BASES
Install concrete bases of dimensions indicated for packaged booster pumps. Refer to
Division 15 Section "Basic Mechanical Materials and Methods."
Revise subparagraphs below based on installed equipment. Indicate dowel-rod quantity, size, and
spacing on Drawings.
1. Install dowel rods to connect concrete base to concrete floor. Unless otherwise
indicated, install dowel rods on 18-inch (450-mm) centers around full perimeter of base.
2. For supported equipment, install epoxy-coated anchor bolts that extend through concrete
base and anchor into structural concrete floor.
3. Place and secure anchorage devices. Use setting drawings, templates, diagrams,
instructions, and directions furnished with items to be imbedded.
4. Install anchor bolts to elevation required for proper attachment to supported equipment.
C.
3 03
D.
E.
Vibration Isolation: Install on spring isolators with minimum deflection of <Insert deflection>.
Vibration isolation devices are specified in Division 15 Section "Mechanical Vibration and
Seismic Controls."
12
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AL FATEH UNIVERSITY
Division (15) Mechanical work
F.
3 04
ODAC
Section 15444
Support connected domestic water piping so weight of piping is not supported by packaged
booster pumps.
CONNECTIONS
G.
Piping installation requirements are specified in other Division 15 Sections. Drawings indicate
general arrangement of piping, fittings, and specialties.
H.
Connect domestic water piping to packaged booster pumps. Install suction and discharge pipe
equal to or greater than size of unit suction and discharge [headers] [piping].
1. Install flexible connectors on piping connections to unit suction and discharge [headers]
[piping]. Install flexible connectors same size as piping.
2. Retain first subparagraph below if required.
3. Install shutoff valves on piping connections to each booster pump suction and discharge
[headers] [piping]. Install ball, butterfly, or gate valves same size as suction and
discharge [headers] [piping]. General-duty valves are specified in Division 15 Section
"Valves."
4. Install union or flanged connections on pump suction and discharge [headers] [piping] at
connection to domestic water piping.
5. Install piping adjacent to packaged booster pumps to allow service and maintenance.
I.
J.
3 05
K.
STARTUP SERVICE
Engage a factory-authorized service representative to perform the following startup service:
1. Complete installation and startup checks according to manufacturer's written instructions.
2. Check piping connections for tightness.
3. Clean strainers if any.
4. Verify that pump controls are correct for required application.
5. <Insert additional startup steps if any.>
L.
Perform the following startup checks for each pump of packaged booster pump unit before
starting:
1. Verify bearing lubrication.
2. Prime pumps by opening suction valves and closing discharge valves, and prepare
pumps for operation.
13
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15444
3. Start motors.
4. Open discharge valves slowly.
5. Adjust settings.
6. <Insert additional startup checks if any.>
M.
3 06
N.
3 07
O.
DEMONSTRATION
Engage a factory-authorized service representative to train Owner's maintenance personnel to
adjust, operate, and maintain packaged booster pumps. Refer to Division 1 Section "[Closeout
Procedures] [Demonstration and Training]."
14
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Division (15) Mechanical work
ODAC
Section 15446
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1 01
B.
Summary
This Section includes the following sump pumps and accessories, inside the building, for
building storm drainage systems:
1.
2.
3.
4.
C.
1 02
Submittals
D.
Product Data: For each type and size of sump pump specified. Include certified performance
curves with operating points plotted on curves, and rated capacities of selected models,
furnished specialties, and accessories.
E.
F.
Operation and Maintenance Data: For each sump pump to include in emergency, operation,
and maintenance manuals.
1 03
G.
Quality Assurance
Product Options: Drawings indicate size, profiles, and dimensional requirements of sump
pumps and are based on the specific system indicated. Refer to Division 1 Section "Product
Requirements."
1
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AL FATEH UNIVERSITY
Division (15) Mechanical work
H.
ODAC
Section 15446
Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,
Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for
intended use.
1 04
I.
Retain shipping flange protective covers and protective coatings during storage.
J.
K.
1 05
L.
Coordination
Coordinate size and location of concrete [bases] [bases and pits] [pits]. Concrete,
reinforcement, and formwork requirements are specified in Division 3.
PART 2 - Products
2 01
A.
Manufacturers
In other Part 2 articles where titles below introduce lists, the following requirements apply to
product selection:
1.
2.
2 02
B.
2
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AL FATEH UNIVERSITY
Division (15) Mechanical work
13.
14.
15.
16.
C.
ODAC
Section 15446
4.
5.
D.
E.
[Basin] [Pit] Cover: Cast iron or steel with bituminous coating and strong enough to support
pumps, motors, and controls. See Part 2 "Sump Pump [Basins] [Pits]" Article for requirements.
F.
Cover Shaft Seal: Stuffing box, with graphite-impregnated braided-yarn rings and bronze
packing gland.
G.
Motor: Single speed; grease-lubricated ball bearings. Comply with requirements in Division 15
Section "Motors" with built-in thermal-overload protection appropriate for motor size and duty.
1.
H.
Controls: NEMA 250, [Type 1] <Insert other> enclosure, pedestal-mounted float switches; with
floats, float rods, and rod buttons.[ Include automatic alternator to alternate operation of pump
units on successive cycles and to operate multiple units if one pump cannot handle load.]
1.
2.
I.
Float Guide: Pipe or other restraint for floats and rods in basins of depth greater than 60
inches (1500 mm).
High-Water Alarm: Cover-mounted, [compression-probe] [mechanical-float-switch]
[mercury-float-switch] [micropressure-switch] alarm, with electric bell; 120-V ac, with
transformer and contacts for remote alarm bell.
3
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
d.
e.
f.
g.
2 03
J.
4.
ODAC
Section 15446
K.
L.
Casing: Cast iron; with cast-iron inlet strainer, legs that elevate pump to permit flow into
impeller, and vertical discharge with companion flange for piping connection.
4
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15446
M.
Impeller: [ASTM A 48/A 48M, Class No. 25 A or higher cast iron] [ASTM A 532/A 532M,
abrasion-resistant cast iron] [ASTM B 584, cast bronze] [stainless steel]; statically and
dynamically balanced, semiopen nonclog design, overhung, single suction, keyed and secured
to shaft.
N.
Casing: Stainless steel; with stainless-steel inlet strainer, legs that elevate pump to permit flow
into impeller, and vertical discharge with companion flange suitable for piping connection.
O.
P.
Casing and Impeller: Cast-iron casing with metal inlet strainer and brass, bronze, or cast-iron
impeller.
Q.
Casing and Impeller: Cast-iron or plastic casing with inlet strainer and metal or plastic impeller.
R.
Pump and Motor Shaft: [Stainless steel] [Steel], with factory-sealed, grease-lubricated ball
bearings[ and double-mechanical seals].
S.
Motor: Hermetically sealed, capacitor-start type, with built-in overload protection; threeconductor waterproof power cable of length required, and with grounding plug and cable-sealing
assembly for connection at pump. Comply with requirements in Division 15 Section "Motors."
1.
T.
Pump Discharge Piping: Factory or field fabricated, [ASTM A 53/A 53M, Schedule 40,
galvanized-steel pipe] [bronze pipe] [copper tube] <Insert other pipe material>.
U.
[Basin] [Pit] Cover: Cast iron or steel with bituminous coating and strong enough to support
controls. See Part 2 "Sump Pump [Basins] [Pits]" Article for other requirements.
V.
Controls: NEMA 250, [Type 1] <Insert other> enclosure, pedestal-mounted float switch; with
float, float rod, and rod buttons.
W.
Controls: NEMA 250, [Type 1] <Insert other> enclosure, pedestal-mounted float switch; with
float, float rod, and rod buttons. Include automatic alternator to alternate operation of pump
units on successive cycles and to operate multiple units if one pump cannot handle load.
X.
Controls: NEMA 250, [Type 1] <Insert other> enclosure, pedestal mounted unless wall
mounting is indicated; with two [mechanical- or mercury-float or micropressure] [mechanicalfloat] [mercury-float] [micropressure] switches in NEMA 250, Type 6 enclosures; mounting rod;
and electric cables.
Y.
Controls: NEMA 250, [Type 1] <Insert other> enclosure, pedestal mounted unless wall
mounting is indicated; with three [mechanical- or mercury-float or micropressure] [mechanicalfloat] [mercury-float] [micropressure] switches in NEMA 250, Type 6 enclosures; mounting rod;
and electric cables. Include automatic alternator to alternate operation of pump units on
successive cycles and to operate multiple units if one pump cannot handle load.
1.
2.
3.
Float Guide: Pipe or other restraint for floats and rods in basins of depth greater than 60
inches (1500 mm).
High-Water Alarm: Cover-mounted, compression-probe alarm, with electric bell; 120-V
ac, with transformer and contacts for remote alarm bell.
High-Water Alarm: Rod-mounted, NEMA 250, Type 6 enclosure with [mechanical- or
mercury-float or micropressure] [mechanical-float] [mercury-float] [micropressure]-switch
5
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15446
alarm matching control and electric bell; 120-V ac, with transformer and contacts for
remote alarm bell.
Z.
Controls: NEMA 250, Type 6, 120-V ac, float switch, mounted on discharge piping.
AA.
g.
4.
2 04
BB.
Description: Factory fabricated basin with sump, pipe connections, and separate cover.
CC.
DD.
Cover: Fabricate with openings having gaskets, seals, and bushings, for access to pumps,
pump shafts, control rods, discharge piping, vent connections, and power cables.
1.
2.
EE.
Material: [Cast iron] [Cast iron or steel with bituminous coating] [Steel with bituminous
coating].
Reinforcement: Steel or cast iron, capable of supporting foot traffic for basins installed in
foot-traffic areas.
6
Al LABINA / AL MANAR
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AL FATEH UNIVERSITY
Division (15) Mechanical work
2.
3.
4.
5.
6.
Cover:
a.
b.
c.
d.
2 05
Sidewall Outlet:
a.
b.
c.
9.
Inlet No. 3:
a.
b.
c.
8.
Inlet No. 2:
a.
b.
c.
7.
ODAC
Section 15446
FF.
Description: Concrete pit with sump, pipe connections, curb frame, and separate cover.
GG.
Sump: Construct of watertight, cast-in-place, reinforced concrete with sidewall openings for
pipe connections. Cast-in-place concrete, formwork, and reinforcement are specified in
Division 3 Section "[Cast-in-Place Concrete] [Cast-in-Place Concrete (Limited Applications)]."
1.
HH.
Pipe Connections: Sleeved openings large enough for mechanical sleeve seals for
drainage piping. Sleeves and mechanical sleeve seals are specified in Division 15
Section "Basic Mechanical Materials and Methods," and drainage piping is specified in
Division 15 Section "Storm Drainage Piping."
7
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AL FATEH UNIVERSITY
Division (15) Mechanical work
a.
2.
Cover: Fabricate with openings having gaskets, seals, and bushings, for access to
pumps, pump shafts, control rods, discharge piping, vent connections, and power cables.
a.
b.
II.
ODAC
Section 15446
Material: [Cast iron] [Cast iron or steel with bituminous coating] [Steel with
bituminous coating].
Reinforcement: Steel or cast iron, capable of supporting foot traffic for pits
installed in foot-traffic areas.
5.
Inlet No. 2:
a.
b.
6.
Curb Frame:
a.
b.
9.
Sidewall Outlet:
a.
b.
8.
Inlet No. 3:
a.
b.
7.
Cover:
a.
b.
c.
d.
8
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
2 06
JJ.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
2.
3.
4.
5.
6.
KK.
ODAC
Section 15446
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
2.
3.
4.
5.
6.
7.
8.
9.
9
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
10.
Basin: Plastic.
a.
b.
LL.
ODAC
Section 15446
Capacity: [2 gal (7.6 L)] [5 gal (18.9 L)] <Insert other> minimum.
Inlet Connection: [NPS 1-1/2 (DN 40)] <Insert other> minimum.
7.
Basin:
a.
b.
c.
2 07
Material: Plastic.
Capacity: [2 gal (7.6 L)] [5 gal (18.9 L)] <Insert other> minimum.
Inlet Connection: [NPS 1-1/2 (DN 40)] <Insert other> minimum.
Flexible Connectors
Anamet, Inc.
Flex-Hose Co., Inc.
Flexicraft Industries.
Flex-Pression, Ltd.
Flex-Weld, Inc.
Hyspan Precision Products, Inc.
Mercer Rubber.
Metraflex, Inc.
Proco Products, Inc.
Tozen America Corporation.
Unaflex Inc.
<Insert manufacturer's name.>
Description: [125-psig (860-kPa)] <Insert other> minimum working-pressure rating and ends
matching pump connection:
1.
2.
Bronze Flexible Connectors: Corrugated, bronze inner tubing covered with bronze wire
braid. Include copper-tube ends or bronze flanged ends, braze welded to tubing.
Stainless-Steel Flexible Connectors: Corrugated, stainless-steel inner tubing covered
with stainless-steel wire braid. Include stainless-steel nipples or flanges, welded to
tubing.
10
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AL FATEH UNIVERSITY
Division (15) Mechanical work
2 08
OO.
ODAC
Section 15446
PART 3 - Execution
3 01
A.
Examination
Examine roughing-in of plumbing piping to verify actual locations of storm drainage piping
connections before sump pump installation.
3 02
B.
Concrete
Install concrete bases of dimensions indicated for pumps and controllers. Refer to Division 15
Section "Basic Mechanical Materials and Methods."
1.
2.
3.
4.
C.
3 03
Install dowel rods to connect concrete base to concrete floor. Unless otherwise
indicated, install dowel rods on 18-inch (450-mm) centers around full perimeter of base.
For supported equipment, install epoxy-coated anchor bolts that extend through concrete
base and anchor into structural concrete floor.
Place and secure anchorage devices. Use setting drawings, templates, diagrams,
instructions, and directions furnished with items to be embedded.
Install anchor bolts to elevations required for proper attachment to supported equipment.
D.
E.
F.
Install pumps and arrange to provide access for maintenance including removal of motors,
impellers, couplings, and accessories.
G.
Suspend wet-pit-mounted, vertical sump pumps from [basin] [basin and pit] [pit] covers. Make
direct connections to storm drainage piping.
H.
Set submersible sump pumps on [basin] [basin or pit] [pit] floor. Make direct connections to
storm drainage piping.
I.
Install sump pump basins and connect to drainage piping. Brace interior of basins according to
manufacturer's written instructions to prevent distortion or collapse during concrete placement.
11
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Division (15) Mechanical work
ODAC
Section 15446
Set basin cover and fasten to basin top flange. Install cover so top surface is flush with finished
floor.
J.
Construct sump pump pits and connect to drainage piping. Set pit curb frame recessed in and
anchored to concrete. Fasten pit cover to pit curb flange. Install cover so top surface is flush
with finished floor.
K.
Install packaged, pedestal, drainage pump units and make direct connection to storm drainage
piping.
L.
Install packaged, submersible, drainage pump unit basins on floor or concrete base unless
recessed installation is indicated. Make direct connections to storm drainage piping.
M.
3 04
Connections
N.
Piping installation requirements are specified in Division 15 Section "Storm Drainage Piping."
Drawings indicate general arrangement of piping, fittings, and specialties.
O.
P.
Connect storm drainage piping to pumps. Install discharge piping equal to or greater than size
of pump discharge piping. Refer to Division 15 Section "Storm Drainage Piping."
1.
2.
Q.
R.
3 05
S.
Startup Service
Engage a factory-authorized service representative to perform startup service.
1.
2.
3.
4.
5.
6.
T.
Start motors.
Open discharge valves slowly.
Check general mechanical operation of pumps and motors.
12
Al LABINA / AL MANAR
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15446
U.
V.
W.
3 06
X.
Pump Controls: Set pump controls for automatic start, stop, and alarm operation as
required for system application.
Set field-adjustable switches and circuit-breaker trip ranges as indicated, or if not
indicated, for normal operation.
Demonstration
Engage a factory-authorized service representative to train Owner's maintenance personnel to
adjust, operate, and maintain[ controls and] pumps. Refer to Division 1 Section "[Closeout
Procedures] [Demonstration and Training]."
13
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15450
PART 1 - GENERAL
1 01
A.
Related Documents
Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.
1 02
B.
SUMMARY
This Section includes potable-water storage tanks and related accessories for indoor
installation.
1 03
DEFINITIONS
C.
D.
E.
F.
1 04
SUBMITTALS
G.
Product Data: Include rated capacities, operating characteristics, furnished specialties, and
accessories. Indicate dimensions, wall thickness, insulation, finishes and coatings, required
clearances, methods of assembly of components, and piping connections.
H.
Basis for Certification: Indicate whether withstand certification is based on actual test of
assembled components or on calculation.
a.
The term "withstand" means "the unit will remain in place without separation of any
parts from the device when subjected to the seismic forces specified."
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Division (15) Mechanical work
b.
2.
3.
ODAC
Section 15450
The term "withstand" means "the unit will remain in place without separation of any
parts from the device when subjected to the seismic forces specified and the unit
will be fully operational after the seismic event."
Dimensioned Outline Drawings of Equipment Unit: Identify center of gravity and locate
and describe mounting and anchorage provisions.
Detailed description of equipment anchorage devices on which the certification is based
and their installation requirements.
I.
J.
K.
1 05
QUALITY ASSURANCE
L.
Product Options: Drawings indicate size, profiles, and dimensional requirements of potablewater storage tanks and are based on the specific system indicated. Refer to Division 1 Section
"Product Requirements."
M.
ASME Compliance for Steel Tanks: Fabricate and label steel, potable-water storage tanks to
comply with ASME Boiler and Pressure Vessel Code: Section VIII, Division 1, where indicated.
N.
ASME Compliance for FRP Tanks: Fabricate and label FRP, potable-water storage tanks to
comply with ASME Boiler and Pressure Vessel Code: Section X, where indicated.
O.
Comply with NSF 14, "Plastics Piping Components and Related Materials," for plastic potablewater storage tanks and components. Include appropriate NSF marking.
P.
Comply with NSF 61, "Drinking Water System Components--Health Effects, Sections 1 to 9," for
potable-water storage tanks. Include appropriate NSF marking.
1 06
Q.
COORDINATION
Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases. Concrete,
reinforcement, and formwork requirements are specified in Division 3.
Part 2: PRODUCTS
2 01
R.
MANUFACTURERS
In other Part 2 articles where titles below introduce lists, the following requirements apply to
product selection:
2
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
1.
2.
2 02
S.
ODAC
Section 15450
T.
U.
Fabricate supports and attachments to tank with reinforcement strong enough to resist tank
movement during seismic event when tank supports are anchored to building structure.
V.
Construction: [ASME code, steel] [Steel], constructed with nontoxic welded joints, for [125psig (860-kPa)] [150-psig (1035-kPa)] <Insert other> working pressure.
W.
Manhole: Watertight, for tank more than [36 inches (915 mm)] <Insert dimension> in
diameter; same pressure rating as tank.
X.
Tappings: Factory-fabricated[ stainless] steel, welded to tank[ before testing and labeling].
1.
2.
Y.
NPS 2 (DN 50) and Smaller: ASME B1.20.1, with female thread.
NPS 2-1/2 (DN 65) and Larger: ASME B16.5, flanged.
3
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in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15450
Z.
Horizontal Tank Supports: Factory-fabricated steel saddles, welded to tank[ before testing
and labeling].
AA.
Vertical Tank Supports: Factory-fabricated steel legs or steel skirt, welded to tank[ before
testing and labeling].
BB.
Tank Interior Finish: Materials and thicknesses complying with NSF 61 barrier materials for
potable-water tank linings. Extend finish into and through tank fittings and outlets.
1.
2.
CC.
Exterior Coating:
<Insert coating>.
2 03
DD.
EE.
FF.
Fabricate supports and attachments to tank with reinforcement strong enough to resist tank
movement during seismic event when tank supports are anchored to building structure.
GG.
HH.
Manhole:
diameter.
II.
Cover for Open Tank: [Plastic] [Steel, with lining same as or similar to tank lining and] with
shape that encloses top of tank.
JJ.
KK.
Watertight, for tank more than [36 inches (915 mm)] <Insert dimension> in
NPS 2 (DN 50) and Smaller: ASME B1.20.1, with female thread.
NPS 2-1/2 (DN 65) and Larger: ASME B16.5, flanged.
Specialties and Accessories: Include tappings in the tank and the following:
1.
2.
3.
4.
4
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in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
LL.
ODAC
Section 15450
Horizontal Tank Supports: Factory-fabricated steel saddles, welded to tank[ before testing
and labeling].
MM. Vertical Tank Supports: Factory-fabricated steel legs or steel skirt, welded to tank[ before
testing and labeling].
NN.
Tank Interior Finish: Materials and thicknesses complying with NSF 61 barrier materials for
potable-water tank linings. Extend finish into and through tank fittings and outlets.
1.
2.
OO.
Exterior Coating:
<Insert coating>.
2 04
STEEL, FLOATING-WAFER, PRESSURE, POTABLE-WATER
STORAGE TANKS
PP.
[Available ]Manufacturers:
1.
2.
3.
4.
Cemline Corporation.
State Industries, Inc.
Wood, John Co.
<Insert manufacturer's name.>
QQ.
Description: Steel, vertical, pressure-rated tank with cylindrical sidewalls and with floating-wafer
separator.
RR.
Fabricate supports and attachments to tank with reinforcement strong enough to resist tank
movement during seismic event when tank supports are anchored to building structure.
SS.
Construction: [ASME code, steel] [Steel], constructed with nontoxic welded joints, for [125psig (860-kPa)] [150-psig (1035-kPa)] <Insert other> working pressure.
TT.
Manhole: Watertight, for tank more than [36 inches (915 mm)] <Insert dimension> in
diameter; same pressure rating as tank.
UU.
VV.
Tappings: Factory-fabricated[ stainless] steel, welded to tank[ before testing and labeling].
1.
2.
NPS 2 (DN 50) and Smaller: ASME B1.20.1, with female thread.
NPS 2-1/2 (DN 65) and Larger: ASME B16.5, flanged.
WW. Specialties and Accessories: Include tappings in tank and the following:
1.
2.
3.
4.
5.
5
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15450
XX.
Vertical Tank Supports: Factory-fabricated steel legs or steel skirt, welded to tank[ before
testing and labeling].
YY.
Tank Interior Finish: Materials and thicknesses complying with NSF 61 barrier materials for
potable-water tank linings. Extend finish into and through tank fittings and outlets.
1.
2.
ZZ.
Exterior Coating:
<Insert coating>.
2 05
STEEL, PRECHARGED, PRESSURE, POTABLE-WATER
STORAGE TANKS
AAA. Steel, Precharged, Diaphragm, Water Storage Tanks:
1.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
2.
3.
4.
AMTROL, Inc.
Armstrong Pumps, Inc.
Flexcon Industries; Plumbing & Heating Division.
Myers, F. E..
Smith, A. O.; Aqua-Air Div.
State Industries, Inc.
Taco, Inc.
Wessels Co.
<Insert manufacturer's name.>
Description: Steel, vertical, pressured-rated tank with cylindrical sidewalls and with aircharging valve and air precharge.
Fabricate supports and attachments to tank with reinforcement strong enough to resist
tank movement during seismic event when tank supports are anchored to building
structure.
Operation: Factory-installed, butyl-rubber diaphragm.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
2.
3.
4.
Description: Steel, vertical, pressured-rated tank with cylindrical sidewalls and with aircharging valve and air precharge.
Fabricate supports and attachments to tank with reinforcement strong enough to resist
tank movement during seismic event when tank supports are anchored to building
structure.
Operation: Factory-installed, butyl-rubber bladder.
6
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15450
CCC. Construction: [ASME code, steel] [Steel], constructed with nontoxic welded joints, for [125psig (860-kPa)] [150-psig (1035-kPa)] <Insert other> working pressure.
DDD. Tappings: Factory-fabricated[ stainless] steel, welded to tank[ before testing and labeling].
1.
2.
NPS 2 (DN 50) and Smaller: ASME B1.20.1, with female thread.
NPS 2-1/2 (DN 65) and Larger: ASME B16.5, flanged.
EEE. Specialties and Accessories: Include tappings in tank and the following:
1.
2.
Pressure gage.
<Insert required options.>
FFF. Vertical Tank Supports: Factory-fabricated steel legs or steel skirt, welded to tank[ before
testing and labeling].
GGG. Tank Interior Finish: Materials and thicknesses complying with NSF 61 barrier materials for
potable-water tank linings. Extend finish into and through tank fittings and outlets.
1.
2.
2 06
INSULATED,
STORAGE TANKS
III.
PRESSURE,
POTABLE-WATER
[Available ]Manufacturers:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
JJJ.
STEEL,
KKK. Fabricate supports and attachments to tank with reinforcement strong enough to resist tank
movement during seismic event when tank supports are anchored to building structure.
LLL. Construction: [ASME code, steel] [Steel], constructed with nontoxic welded joints, for [125psig (860-kPa)] [150-psig (1035-kPa)] <Insert other> working pressure.
7
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15450
MMM. Manhole: Watertight, for tank more than [36 inches (915 mm)] <Insert dimension> in
diameter; same pressure rating as tank.
NNN. Tappings: Factory-fabricated[ stainless] steel, welded to tank[ before testing and labeling].
1.
2.
NPS 2 (DN 50) and Smaller: ASME B1.20.1, with female thread.
NPS 2-1/2 (DN 65) and Larger: ASME B16.5, flanged.
OOO. Specialties and Accessories: Include tappings in tank and the following:
1.
2.
3.
4.
5.
PPP. Vertical Tank Supports: Factory-fabricated steel legs or steel skirt, welded to tank[ before
testing and labeling].
QQQ. Tank Interior Finish: Materials and thicknesses complying with NSF 61 barrier materials for
potable-water tank linings. Extend finish into and through tank fittings and outlets.
1.
2.
RRR. Insulation: Factory-installed, fiberglass or polyurethane foam; surrounding entire tank except
connections and other openings; suitable for tank operating temperature; and complying with
ASHRAE/IESNA 90.1.
SSS. Jacket: Steel, with manufacturer's standard finish, unless otherwise indicated.
2 07
STEEL,
GRAVITY,
STORAGE TANKS
NONPRESSURE,
POTABLE-WATER
TTT. Description:
Steel, [horizontal] [vertical] nonpressure-rated tank with [cylindrical]
[rectangular] sidewalls.
UUU. Fabricate supports and attachments to tank with reinforcement strong enough to resist tank
movement during seismic event when tank supports are anchored to building structure.
VVV. Construction:
Nonpressure rated, [factory] [factory or field] [field] fabricated from
ASTM A 794 steel sheets, with nontoxic welded joints.
WWW. Reinforcement: ASTM A 36/A 36M, structural-steel shapes, welded to tank as required to
maintain tank shape.
XXX. Manhole: Watertight, for tank more than [36 inches (915 mm)] <Insert dimension> [in
diameter] [wide].
YYY. Tappings: Factory-fabricated[ stainless] steel, welded to tank.
1.
NPS 2 (DN 50) and Smaller: ASME B1.20.1, with female thread.
8
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
2.
ODAC
Section 15450
ZZZ. Specialties and Accessories: Include tappings in tank and the following:
1.
2.
3.
4.
AAAA.
BBBB.
Vertical Tank Supports: Factory-fabricated steel legs or steel skirt, welded to tank.
CCCC. Tank Interior Finish: Materials and thicknesses complying with NSF 61 barrier materials for
potable-water tank linings. Extend finish into and through tank fittings and outlets.
1.
2.
2 08
EEEE.
1.
2.
3.
4.
[Available ]Manufacturers:
Park International Corp.
Structural North America.
Tankinetics, Inc.
<Insert manufacturer's name.>
Tank Lining Material: Nontoxic [HDPE] [LDPE] <Insert material> complying with
NSF 61 barrier materials for potable-water tanks.
HHHH. Manhole: Watertight, for tank more than [36 inches (915 mm)] <Insert dimension> in
diameter; same pressure rating as tank.
IIII.
NPS 2 (DN 50) and Smaller: Include plastic-to-steel transition fitting from tank nozzle
flange to ASME B1.20.1, female thread.
NPS 2-1/2 (DN 65) and Larger: ASME B16.5, flanged.
JJJJ. Specialties and Accessories: Include tappings in tank and the following:
1.
2.
9
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
3.
ODAC
Section 15450
Thermometer.
KKKK. Vertical Tank Supports: Factory-fabricated steel legs or reinforced FRP skirt attached by
FRP brackets to tank sidewall.
LLLL. Tank Interior Finish: Materials and thicknesses complying with NSF 61 barrier materials for
potable-water tank linings. Extend finish into and through tank fittings and outlets.
2 09
PLASTIC,
TANKS
NONPRESSURE,
POTABLE-WATER
STORAGE
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
2.
3.
4.
Description: FRP, vertical, nonpressure-rated water tank; complying with NSF 61 barrier
materials for potable-water tanks.
Construction: [ASTM D 3299, filament-wound] [ASTM D 3299, filament-wound or
ASTM D 4097, contact-molded] [ASTM D 4097, contact-molded] FRP.
Tappings: Factory-fabricated, FRP flanged-end nozzle.
a.
NPS 2 (DN 50) and Smaller: Include plastic-to-steel transition fitting from tank
nozzle flange to ASME B1.20.1, female thread.
1)
b.
5.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
10
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
2.
3.
4.
5.
ODAC
Section 15450
OOOO. Manhole:
diameter.
Watertight, for tank more than [36 inches (915 mm)] <Insert dimension> in
PPPP. Cover for Open Tank: Plastic, same as or similar to tank material and with shape that
encloses top of tank.
QQQQ. Specialties and Accessories: Include tappings in the tank and the following:
1.
2.
3.
4.
2 10
RRRR. Test and inspect potable-water storage tanks according to the following tests and inspections
and prepare test reports:
1.
2.
3.
11
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15450
Part 3: EXECUTION
3 01
CONCRETE BASES
SSSS. Install concrete bases of dimensions indicated for tanks. Refer to Division 15 Section "Basic
Mechanical Materials and Methods."
1.
Install dowel rods to connect concrete base to concrete floor. Unless otherwise
indicated, install dowel rods on 18-inch (450-mm) centers around full perimeter of base.
For supported tanks, install epoxy-coated anchor bolts that extend through concrete base
and anchor into structural concrete floor.
Place and secure anchorage devices. Use setting drawings, templates, diagrams,
instructions, and directions furnished with items to be embedded.
Install anchor bolts to elevations required for proper attachment to supported tanks.
2.
3.
4.
TTTT. Cast-in-place concrete materials and placement requirements are specified in Division 3.
3 02
INSTALLATION
UUUU. Install water storage tanks on concrete bases, level and plumb, firmly anchored. Arrange so
devices needing servicing are accessible.
1.
VVVV.
1.
WWWW.
XXXX. Install thermometers and pressure gages on water storage tanks and piping, if indicated.
Thermometers and pressure gages are specified in Division 15 Section "Meters and Gages."
YYYY.
1.
2.
3.
4.
5.
ZZZZ. After installing tanks with factory finish, inspect finishes and repair damages to finishes.
3 03
CONNECTIONS
Drawings
12
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AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15450
BBBBB. Install piping adjacent to potable-water storage tanks to allow service and maintenance.
CCCCC. Connect water piping to water storage tanks with unions or flanges and with shutoff valves.
Connect tank drains with shutoff valves and discharge over closest floor drains.
1.
2.
3.
3 04
Water Piping Connections: Make connections to dissimilar metals with dielectric fittings.
Dielectric fittings are specified in Division 15 Section "Basic Mechanical Materials and
Methods."
Connect air piping to hydropneumatic tanks with unions or flanges and gate or ball
valves. Make connections to dissimilar metals with dielectric fittings, which are specified
in Division 15 Section "Basic Mechanical Materials and Methods."
4.
3 05
CLEANING
Fill tanks with water-chlorine solution containing at least 50 ppm (50 mg/L) of
chlorine. Isolate tanks and allow to stand for 24 hours.
13
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AL FATEH UNIVERSITY
Division (15) Mechanical work
b.
3.
4.
ODAC
Section 15450
Fill tanks with water-chlorine solution containing at least 200 ppm (200 mg/L) of
chlorine. Isolate tanks and allow to stand for three hours.
Flush tanks, after required standing time, with clean, potable water until chlorine is not
present in water coming from tank.
Submit water samples in sterile bottles to authorities having jurisdiction. Repeat
procedure if biological examination made by authorities having jurisdiction shows
evidence of contamination.
14
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15471
1 02
B.
RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 1 Specification Sections, apply to this Section.
SUMMARY
This Section includes the following types of water filtration equipment for water
systems in buildings:
1.
2.
3.
4.
5.
6.
7.
8.
C.
1 03
Bag-type filters.
Freestanding cartridge filters.
Off-floor cartridge filters.
Carbon filters.
Circulating sand filters.
Multimedia sand filters.
Greensand filters.
Separators.
DEFINITIONS
D.
E.
AL FATEH UNIVERSITY
Division (15) Mechanical work
F.
G.
H.
I.
J.
1 04
ODAC
Section 15471
SUBMITTALS
K.
L.
Shop Drawings: Detail water filtration equipment assemblies and indicate dimensions,
weights, loads, required clearances, method of field assembly, components, and
location and size of each field connection.
1.
M.
Certificates of Shop Inspections and Data Reports: For products required to have
ASME label, signed by product manufacturer.
N.
Welding certificates.
O.
b.
2.
3.
without
seismic
without
seismic
seismic
P.
Q.
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15471
R.
S.
1 05
QUALITY ASSURANCE
T.
Source Limitations: Obtain each type of water filtration equipment through one source
from a single manufacturer.
U.
V.
Welding: Qualify processes and operators according to ASME Boiler and Pressure
Vessel Code: Section IX.
W.
X.
Comply with NSF 61, "Drinking Water System Components - Health Effects; Sections 1
through 9," for all components that will be in contact with potable water.
1 06
Y.
PROJECT CONDITIONS
Interruption of Existing Water Service: Do not interrupt water service to facilities
occupied by Owner or others unless permitted under the following conditions and then
only after arranging to provide temporary water service according to requirements
indicated:
1.
2.
Z.
Feedwater Analysis:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
AL FATEH UNIVERSITY
Division (15) Mechanical work
11.
12.
13.
14.
15.
16.
17.
18.
19.
AA.
BB.
1 08
Feedwater Properties:
1.
2.
1 07
ODAC
Section 15471
COORDINATION
Coordinate size and location of concrete bases with Architectural and Structural
Drawings.
EXTRA MATERIALS
CC. Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing
contents.
1.
2.
Bag-Type Filter Bags: Bags for bag-type filters equal to [200] [400] <Insert
number> percent of amount installed for each size and media indicated.
Cartridge-Filter Elements: Elements for cartridge filters equal to [200] [400]
<Insert number> percent of amount installed for each size and media indicated.
PART 2 - PRODUCTS
2 01
A.
MANUFACTURERS
In other Part 2 articles where titles below introduce lists, the following requirements
apply to product selection:
1.
2.
Available Manufacturers:
Subject to compliance with requirements,
manufacturers offering products that may be incorporated into the Work include,
but are not limited to, manufacturers specified.
Manufacturers: Subject to compliance with requirements, provide products by
one of the manufacturers specified.
4
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
2 02
B.
ODAC
Section 15471
BAG-TYPE FILTERS
Single-Bag-Type Filters:
1.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
2.
Cycron Corporation.
Eden Equipment Co.
Filter Specialists, Inc.
Filtration Systems; div. of Mechanical Mfg. Corporation.
Hayward Industrial Products, Inc.
Krystal Klear Technologies, Inc.; a div. of Geyer's Mfr. & Design, Inc.
Parker Hannifin Corporation; Process Filtration Div.
PEP Filters, Inc.
Rosedale Products, Inc.
RPA Process Technologies.
Shelco Filters; division of Tinny Corp.
USFilter.
<Insert manufacturer's name.>
3)
b.
3.
AL FATEH UNIVERSITY
Division (15) Mechanical work
9)
10)
b.
4)
2)
3)
4)
5)
6)
7)
8)
Bag:
1)
2)
3)
C.
Housing:
1)
d.
Filter Design:
1)
2)
3)
c.
ODAC
Section 15471
Multiple-Bag-Type Filters:
1.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
2.
6
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
a.
3)
b.
3.
ODAC
Section 15471
b.
Filter Design:
1)
2)
3)
4)
c.
Housing:
1)
2)
3)
4)
5)
6)
7)
AL FATEH UNIVERSITY
Division (15) Mechanical work
8)
d.
ODAC
Section 15471
Bags:
1)
2)
3)
4)
2 03
CARTRIDGE FILTERS
D.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
r.
s.
t.
u.
v.
2.
8
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
1)
2)
3)
4)
b.
3.
ODAC
Section 15471
b.
Filter Design:
1)
2)
3)
4)
c.
Housing:
1)
2)
3)
4)
5)
6)
7)
d.
Elements:
9
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
1)
2)
3)
4)
E.
ODAC
Section 15471
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
r.
s.
t.
u.
v.
w.
x.
y.
z.
aa.
bb.
cc.
2.
Description:
Simplex, [in-line] [wall-mounting] housing with replaceable
element for removing suspended particles from water.
a.
AL FATEH UNIVERSITY
Division (15) Mechanical work
b.
3.
ODAC
Section 15471
b.
Filter Design:
1)
2)
3)
4)
c.
Housing:
1)
2)
3)
4)
5)
6)
7)
d.
Element:
1)
2)
3)
11
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
2 04
F.
ODAC
Section 15471
CARBON FILTERS
Description: Simplex carbon filter, with media tank, media, and automatic backwash
for [removing chlorine from] [and] [improving color, odor, and taste of] <Insert
application> water.
1.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
2.
Construction:
1)
2)
3)
4)
5)
6)
7)
Fabricate and label steel filter tanks to comply with ASME Boiler and
Pressure Vessel Code, Section VIII, Division 1.
Fabricate and label FRP filter tanks to comply with ASME Boiler and
Pressure Vessel Code: Section X, if indicated.
Fabricate supports and base and attachment to tank with
reinforcement strong enough to resist filter movement during a
seismic event when filter base is anchored to building structure.
Pipe Connections NPS 2 (DN 50) and Smaller: Threaded according
to ASME B1.20.1.
Steel Tank Pipe Connections NPS 2-1/2 (DN 65) and Larger: Steel,
Class 150 flanges according to ASME B16.5 or grooved according to
AWWA C606. Provide stainless-steel flanges if tank is stainless
steel.
FRP Tank Pipe Connections NPS 2-1/2 (DN 65) and Larger: Type A,
integral; Designation [E, 125-psig (0.862-MPa)] [or] [F, 150-psig
(1.034-MPa)]pressure category flanges of grade same as tank
material according to ASTM D 5421.
Support: Base, feet, or skirt.
12
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AL FATEH UNIVERSITY
Division (15) Mechanical work
3.
Controls: Automatic for control of backwash; factory wired for single, external
electrical connection.
a.
b.
4.
ODAC
Section 15471
b.
Filter Design:
1)
2)
3)
4)
5)
6)
c.
d.
e.
f.
Material:
[Carbon steel with NSF 61 lining material] [FRP]
[Stainless steel].
Pressure Rating: <Insert psig (kPa).>
Media: [Activated charcoal] [Ground charcoal] <Insert material>.
Media Quantity: <Insert cu. ft. (cu. m).>
Diameter: <Insert inches (mm).>
Height: <Insert inches (mm).>
Inlet and Outlet Size: <Insert NPS (DN).>
13
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
g.
2 05
G.
ODAC
Section 15471
SAND FILTERS
Circulating Sand Filters:
1.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
2.
Construction:
a)
b)
c)
2)
3)
4)
AL FATEH UNIVERSITY
Division (15) Mechanical work
ODAC
Section 15471
Pipe Connections:
a)
b)
c.
d.
e.
f.
Piping:
[Galvanized steel pipe, galvanized cast-iron fittings]
[Stainless-steel pipe, stainless-steel fittings], and flanged, grooved, or
threaded joints.
Piping: ASTM B 88, Type L (ASTM B 88M, Type B) copper water tube,
copper-alloy solder-joint fittings, and brazed, flanged, or grooved joints.
Safety Valves: Automatic and manual pressure relief.
Circulating Pump: Overhung impeller, close coupled, single stage, end
suction, centrifugal. Comply with UL 778 and with HI 1.1-1.2 and HI 1.3.
1)
2)
g.
2)
3)
4)
3.
h.
Panel: NEMA 250, Type [4] <Insert type> enclosure with time clock
and pressure gages.
Pump: Automatic and manual.
Backwash: Automatic; with [time-clock] [differential-pressureswitch] initiation device.
Backwash Valve: Tank mounted.
AL FATEH UNIVERSITY
Division (15) Mechanical work
1)
2)
3)
b.
2)
3)
4)
2)
3)
4)
5)
6)
f.
g.
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d.
e.
Filter Design:
1)
c.
ODAC
Section 15471
AL FATEH UNIVERSITY
Division (15) Mechanical work
H.
ODAC
Section 15471
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
q.
r.
s.
t.
u.
v.
w.
x.
y.
z.
aa.
bb.
2.
Description:
Factory-fabricated and -tested, [simplex] [duplex] [triplex],
multimedia, sand-filter system of filter tank(s), media, piping, and controls for
removing sediment particles from water.
a.
Tank Construction:
1)
2)
3)
b.
Fabricate and label steel filter tanks to comply with ASME Boiler and
Pressure Vessel Code, Section VIII, Division 1.
Fabricate and label FRP filter tanks to comply with ASME Boiler and
Pressure Vessel Code: Section X, if indicated.
Fabricate supports and base and attachment to tank with
reinforcement strong enough to resist filter movement during a
seismic event when filter base is anchored to building structure.
Threaded according to
17
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
3.
ODAC
Section 15471
Steel Tank Pipe Connections NPS 2-1/2 (DN 65) and Larger: Steel,
Class 150 flanges according to ASME B16.5 or grooved according to
AWWA C606.
FRP Tank Pipe Connections NPS 2-1/2 (DN 65) and Larger: Type A,
integral; Designation [E, 125-psig (0.862-MPa)] [or] [F, 150-psig (1.034MPa)] pressure category flanges of grade same as tank material according
to ASTM D 5421.
Service Valve(s):
Diaphragm-type [hydraulically] [pneumatically]
operated.
Piping:
[Galvanized steel pipe, galvanized cast-iron fittings]
[Stainless-steel pipe, stainless-steel fittings], and flanged, grooved, or
threaded joints.
Piping: ASTM B 88, Type L (ASTM B 88M, Type B) copper water tube,
copper-alloy solder-joint fittings, and brazed, flanged, or grooved joints.
Piping: Schedule 80 ABS or PVC pipe and fittings with solvent-cemented
joints.
Safety Valves: Automatic air vent.
Controls for Simplex Tank System: Automatic, electric time clock for
control of filter system flow and backwash cycles; factory wired for single,
external electrical connection.
Controls for [Duplex] [Triplex] Tank System: Automatic, electric time clock
for control of filter system flow and backwash cycles; factory wired for
single, external electrical connection.
System operation shall be
continuous with bypass piping and not more than one tank in backwash
cycle at same time.
Support: Skid mounting.
b.
Filter Design:
1)
2)
3)
4)
AL FATEH UNIVERSITY
Division (15) Mechanical work
c.
d.
e.
f.
I.
ODAC
Section 15471
Greensand Filters:
1.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
m.
n.
o.
p.
2.
Tank Construction:
1)
2)
Fabricate and label steel filter tanks to comply with ASME Boiler and
Pressure Vessel Code, Section VIII, Division 1.
Fabricate and label FRP filter tanks to comply with ASME Boiler and
Pressure Vessel Code: Section X, if indicated.
19
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
3)
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
l.
3.
ODAC
Section 15471
b.
Filter Design:
1)
2)
3)
AL FATEH UNIVERSITY
Division (15) Mechanical work
4)
c.
d.
e.
2)
3)
4)
5)
6)
7)
8)
9)
2 06
Backwash Flow:
pressure drop.
f.
ODAC
Section 15471
SEPARATORS
J.
Description: Simplex separator housing with baffles and chambers for removing
sediment particles from water by centrifugal action and gravity.
K.
[Available ]Manufacturers:
a.
b.
c.
d.
e.
f.
g.
h.
i.
2.
Construction:
1)
AL FATEH UNIVERSITY
Division (15) Mechanical work
2)
b.
c.
d.
e.
f.
g.
h.
3.
b.
5.
6.
7.
b.
8.
4.
ODAC
Section 15471
Controls: Automatic for control of circulating pump and separator purge; factory
wired for single, external electrical connection.
a.
AL FATEH UNIVERSITY
Division (15) Mechanical work
b.
c.
9.
10.
ODAC
Section 15471
b.
Separator Design:
1)
2)
3)
c.
f.
Circulating Pump:
1)
2)
3)
4)
5)
e.
Housing:
1)
2)
3)
4)
5)
6)
d.
AL FATEH UNIVERSITY
Division (15) Mechanical work
2 07
ODAC
Section 15471
L.
Hydrostatically test before shipment to minimum of one and one-half times pressure
rating.
M.
PART 3 - EXECUTION
3 01
EXAMINATION
A.
Examine areas and conditions, with Installer present, for compliance with requirements
for installation tolerances and other conditions affecting performance of [filters] [and]
[separators].
B.
Examine roughing-in for piping systems to verify actual locations of piping connections
before equipment installation.
C.
Examine walls and floors for suitable conditions where [filters] [and] [separators] will
be installed.
D.
Proceed with installation only after unsatisfactory conditions have been corrected.
3 02
E.
CONCRETE BASES
Anchor [filters] [and] [separators] to concrete bases.
1.
2.
3.
4.
5.
6.
3 03
F.
Install dowel rods to connect concrete base to concrete floor. Unless otherwise
indicated, install dowel rods on 18-inch (450-mm) centers around full perimeter of
base.
For supported equipment, install epoxy-coated anchor bolts that extend through
concrete base and anchor into structural concrete floor.
Place and secure anchorage devices.
Use setting drawings, templates,
diagrams, instructions, and directions furnished with items to be embedded.
Install anchor bolts to elevations required for proper attachment to supported
equipment.
Concrete base construction requirements are specified in Division 15 Section
"Basic Mechanical Materials and Methods."
Cast-in-place concrete materials and placement requirements are specified in
Division 3.
AL FATEH UNIVERSITY
Division (15) Mechanical work
1.
G.
3 04
Install bag-type filters level and plumb, according to layout drawings, original design,
and referenced standards.
Maintain manufacturer's recommended clearances.
Arrange units so controls and devices needing service are accessible.
1.
H.
ODAC
Section 15471
Install seismic restraints for bag-type filter housings and anchor to building structure.
CARTRIDGE-FILTER INSTALLATION
I.
Install cartridge filters level and plumb, according to layout drawings, original design,
and referenced standards.
Maintain manufacturer's recommended clearances.
Arrange units so controls and devices needing service are accessible.
J.
K.
Attach wall brackets for off-floor, wall-mounting, cartridge filter to vertical surface.
Attach housing(s), and base if any, to wall bracket.
L.
M.
N.
3 05
O.
CARBON-FILTER INSTALLATION
Install carbon filters on concrete bases, level and plumb.
1.
P.
3 06
Q.
Prepare carbon-filter tank distribution system and underbed, if any, for filter
media and place specified media into tanks.
Install seismic restraints for carbon-filter housings and anchor to building structure.
SAND-FILTER INSTALLATION
Install sand-filter tanks on concrete bases, level and plumb.
1.
Prepare sand-filter tank distribution system and underbed for filter media and
place specified sand and other media into tanks.
25
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
R.
3 07
ODAC
Section 15471
Install seismic restraints for sand-filter tanks and accessories and anchor to building
structure.
SEPARATOR INSTALLATION
S.
T.
Install seismic restraints for separators and accessories and anchor to building
structure.
3 08
CONNECTIONS
U.
V.
W.
Make piping connections between water filtration equipment and dissimilar-metal water
piping with dielectric fittings. Dielectric fittings are specified in Division 15 Section
"Basic Mechanical Materials and Methods."
X.
Install shutoff valves on feedwater-inlet and filtrate-outlet piping of each water filtration
equipment [filter] [and] [separator] [, and on inlet and outlet headers].
1.
2.
3.
Y.
Z.
Install valved bypass water piping around each water filtration equipment [filter] [and]
[separator].
1.
2.
3.
4.
5.
AA.
Install drains as indirect wastes to spill into open drains or over floor drains.
26
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV
AL FATEH UNIVERSITY
Division (15) Mechanical work
BB.
ODAC
Section 15471
3 09
Perform the following field tests and inspections and prepare test reports:
1.
2.
3.
FF.
310
Leak Test: After installation, charge system and test for leaks. Repair leaks and
retest until no leaks exist.
Operational Test: After electrical circuitry has been energized, start units to
confirm proper unit operation.
Test and adjust controls and safeties. Replace damaged and malfunctioning
controls and equipment.
Remove and replace water filtration equipment that does not pass tests and
inspections and retest as specified above.
STARTUP SERVICE
HH. Sample [filter] [and] [separator] filtrate after startup and at three consecutive sevenday intervals (total of four samples), and prepare certified test reports for required
water performance characteristics.
311
II.
DEMONSTRATION
Engage a factory-authorized service representative to train Owner's maintenance
personnel to adjust, operate, and maintain [carbon-] [and] [sand-] filter water filtration
equipment. Refer to Division 1 Section " Demonstration and Training."
27
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV