PCS 7 Architectures V71SP2 en

Application for Process Automation
Standard Architectures PCS 7 V7.1 SP2

System Application
Warranty, liability and support
32201963
Warranty, liability and support

Note
The application examples are not binding and do not claim to be complete regarding the circuits shown, equipping and any eventuality. The application examples do not represent customer-specific solutions. They are only intended to
provide support for typical applications. You are responsible in ensuring that the
described products are correctly used. These application examples do not relieve you of the responsibility in safely and professionally using, installing, operating and servicing equipment. When using these application examples, you
recognize that we cannot be made liable for any damage/claims beyond the
liability clause described. We reserve the right to make changes to these application examples at any time without prior notice. If there are any deviations between the recommendations provided in these application examples and other
Siemens publications - e.g. Catalogs - then the contents of the other documents
have priority.
We do not accept any liability for the information contained in this document.
Copyright Siemens AG 2011 All rights reserved
Any claims against us - based on whatever legal reason - resulting from the use of
the examples, information, programs, engineering and performance data etc., described in this application example shall be excluded. Such an exclusion shall not
apply in the case of mandatory liability, e.g. under the German Product Liability Act
(Produkthaftungsgesetz), in case of intent, gross negligence, or injury of life, body
or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract (wesentliche
Vertragspflichten). However, claims arising from a breach of a condition which
goes to the root of the contract shall be limited to the foreseeable damage which is
intrinsic to the contract, unless caused by intent or gross negligence or based on
mandatory liability for injury of life, body or health The above provisions does not
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Table of Contents
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Table of Contents
Warranty, liability and support ................................................................................... 2
Table of Contents......................................................................................................... 3
1
Introduction........................................................................................................ 6
Standard Architecture Selection Guide........................................................... 7

2.1
2.2
2.3
2.4
2.5
Starter System ................................................................................................. 11
3.1
3.2
3.3
3.4
3.5
4
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
Multi-Server Single Bus System Architecture .................................... 69

Multi-Server Redundant Bus System Architecture............................. 72
SIMATIC BATCH .............................................................................................. 75

8.1
V 2.2
Client-Server System ......................................................................... 39

Client-Server System Operation on Engineering System and
Operator System Server..................................................................... 42
Client-Server System Operation on Server Architecture ................... 44
Client-Server System Operation on redundant Server
Architecture ........................................................................................ 47
Client-Server System Redundancy .................................................... 50
Client-Server System Web Server ..................................................... 53
Client-Server System with DataMonitor Server ................................. 56
Client-Server System with Terminal Server ....................................... 59
Client-Server System Dual Monitor.................................................... 62
Client-Server System Multi-User Engineering ................................... 65
Multi-Server ...................................................................................................... 68
7.1
7.2
Multiple OS Single System................................................................. 31

Multiple OS Single System Redundancy ........................................... 33
Multiple OS Single System Dual Monitor ........................................... 36
Client-Server System....................................................................................... 38
6.1
6.2
Single Station System ........................................................................ 23

Single Station System Dual Monitor................................................... 25
Single Station System Web Server .................................................... 27
Multiple OS Single Stations System .............................................................. 30

5.1
5.2
5.3
Starter System.................................................................................... 12
Starter System Separate Engineering System .................................. 14
Starter System Dual Monitor .............................................................. 16
Starter System PCS 7 BOX RTX as OS Client.................................. 18
AS RTX based system Architectur..................................................... 20
Single Station System ..................................................................................... 22

4.1
4.2
4.3
Starter System (e.g. PCS 7 BOX RTX)................................................ 8

Single Station System .......................................................................... 8
Multiple Single Stations ........................................................................ 9
Client-Server System ........................................................................... 9
Client-Server System with Multiple Servers ....................................... 10
SIMATIC BATCH Single Station ........................................................ 76
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Table of Contents

8.2
8.3
8.4
9
13.5
Single DP-PA-FF Field Bus.............................................................. 168

Single DP-PA-FF Field Bus Optical ................................................. 171
Redundant DP-PA-FF Field Bus ...................................................... 174
Redundant DP-PA-FF Field Bus Optical.......................................... 177
Network Architecture .................................................................................... 180

15.1
15.2
15.2.1
15.2.2
15.3
15.4
15.5
15.6
15.7
V 2.2
Asset Management Starter System ................................................. 146

Asset Management Single Station ................................................... 148
Asset Management Client-Server .................................................... 152
Asset Management Client-Server, single Maintenance Server
Architecture ...................................................................................... 158
Asset Management Client-Server Redundant ................................. 161
Field Bus......................................................................................................... 167

14.1
14.2
14.3
14.4
15
Client Server System..................................................................... 132

Redundant OS Server, Single Central Archive Server .................... 135
Redundant OS Server, Redundant Central Archive Server............. 138
Client Server System StoragePlus................................................ 142
Asset Management ........................................................................................ 145

13.1
13.2
13.3
13.4
14
SIMATIC PDM Stand-Alone System................................................ 116

SIMATIC PDM with SIMATIC Field PG via Plantbus....................... 118
SIMATIC PDM Workshop Set-up..................................................... 120
SIMATIC PDM and PCS 7 Starter System ...................................... 122
SIMATIC PDM and PCS 7 Single Station System........................... 124
SIMATIC PDM and PCS 7 Client-Server System ............................ 126
SIMATIC PDM and non-SIMATIC S7 Master .................................. 129
Archiving ........................................................................................................ 131

12.1
12.2
12.3
12.4
13
Route Control and SIMATIC BATCH Single Station System........... 101

Route Control and SIMATIC BATCH Client-Server System ............ 103
Route Control and SIMATIC BATCH Client-Server Redundant ...... 106
Route Control and SIMATIC BATCH Multi-Server........................... 110
SIMATIC PDM ................................................................................................. 114

11.1
11.2
11.3
11.4
11.5
11.6
11.7
12
Route Control Single Station System................................................. 89

Route Control Client-Server System .................................................. 91
Route Control Client-Server Redundant Architecture ........................ 94
Route Control Multi-Server................................................................. 97
Route Control and SIMATIC BATCH............................................................ 100

10.1
10.2
10.3
10.4
11
SIMATIC BATCH Client-Server ......................................................... 78

SIMATIC BATCH Client-Server Redundant Architecture .................. 81
SIMATIC BATCH Multi-Server ........................................................... 84
Route Control................................................................................................... 88
9.1
9.2
9.3
9.4
10
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Star Architectures............................................................................. 181

Fault Tolerant Ring Architectures..................................................... 182
Highspeed Ring Fault Tolerance...................................................... 182
Ring connectivity, Standby Redundancy.......................................... 183
Fault Tolerant Ring Optical Architectures ........................................ 184
Fault Tolerant Ring Electrical Architectures ..................................... 186
(Double) Redundant Bus Architectures............................................ 188
Fault Tolerant Ring 1GB................................................................... 190
Redundancy Concepts Plant Bus ................................................. 192
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Table of Contents

15.7.1
15.7.2
15.7.3
15.8
15.8.1
15.8.2
15.8.3
16
Client Server System and OpenPCS 7 ......................................... 212

Small Client Server System and OpenPCS 7 ............................... 215
Large Client Server System and OpenPCS 7............................... 218
AS-OS PO Count............................................................................................ 222

18.1
18.2
18.3
18.4
18.5
V 2.2
Single Station Safety System........................................................... 203

Client-Server Safety System ............................................................ 205
Client-Server Redundant Safety System ......................................... 208
Connectivity ................................................................................................... 211

17.1
17.2
17.3
18
Introduction....................................................................................... 192
Single Station AS 41x-x-1H Automation System ............................. 192
Redundant Station AS 41x-x-2H Automation System...................... 195
Concepts of Redundancy Terminal Bus........................................ 199
Introduction....................................................................................... 199
Redundant Terminal Bus ................................................................. 200
Redundant Terminal Bus Bill of Material.......................................... 201
Safety System ................................................................................................ 202

16.1
16.2
16.3
17
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Starter System 250 Process Objects ............................................... 224

Single Station System 1000 Process Objects.................................. 226
Client Server System 2000 Process Objects ................................ 228
Client Server Redundant System 3000 Process Objects ................ 231
Multi-Server System 5000 Process Objects..................................... 234
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Introduction
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Introduction
This document describes SIMATIC PCS 7 architectures and the components that
are required to implement them. For the described architectures, various options
and design choices are illustrated. SIMATIC PCS 7 is a highly scalable Process
Control System with numerous topologies based on redundancy, optional hardware
and software functions.
This document helps you select:
an architecture based on the number of users, inputs and outputs
SIMATIC PCS 7 options for example, SIMATIC BATCH, SIMATIC Route Control and Asset Management
the level of system availability and network toplogies
Figure 1-1
NOTE
V 2.2
This legend only show schematic illustrations of the components and does not
reflect a true picture of each component as its shape, method of connection and
modular setup may be different for the selected components
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Standard Architecture Selection Guide
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Selected SIMATIC components are used to create a DCS with a scalable, flexible
architecture. The selection of a system architecture that meets your needs and insight in the resulting features like size, availability and number of user interfaces is
a process that is supported by this Standard Architecture Selection guide.
As a result you will get an overview of the chosen architecture its components and
be guided in generating the Bill of Material as well as a budgetary price.
SIMATIC PCS 7 has been designed to allow seamless expansion of your system
with complete leverage of earlier investments. Both the software and hardware
components are available to meet this requirement.
The First step in selecting an appropriate architecture for your process control
needs is by qualifying the system on two criteria:
1. Number of inputs and outputs to the process
2. Number of users that will interact with the system

Number of inputs and outputs that are connected to the system
To define the number of signals entering and leaving the system we need to take
various media into account:
1. Number of digital and analog IO that will be installed in the system
2. Number of variables (Boolean, Integer or floating point) that will be communicated between the PCS 7 system and external systems like PLCs, serial interfaces, etc. and that go across protocols like Modbus, PROFIBUS or Ethernet
3. IO being read or written via bus systems like AS-I
The sum of IO points that will be processed by the system defines the system format that will be most economical.
Number of persons interacting with the system
The architecture selected needs to accommodate the total number of users, operators, engineers, that need to interact with the system at a given moment in time.
This number defines the number of individual workstations needed.
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2.1
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Starter System (e.g. PCS 7 BOX RTX)

Table 2-1
Number of I/O points:
50 - 300
Number of users:
one to two
2.2
Single Station System

Table 2-2
250 600
Number of users:
one to two
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2.3
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Multiple Single Stations

Table 2-3
500 -1000
Number of users:
two to five
2.4
Client-Server System
Table 2-4
800 -2000
Number of users:
three to sixteen
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2.5
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Client-Server System with Multiple Servers

Table 2-5
1500 -120,000
Number of users:
twelve to thirty-two
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Starter System
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Starter System
PCS 7 BOX RTX

When one or two users and less than 300 IO needs to be supported, the SIMATIC
PCS 7 BOX RTX system is a powerful yet cost effective solution.
The PCS 7 BOX RTX has a software AS, based on the field-proven technology of
WinAC (Windows Automation Center) inside. This software CPU runs in Ardence
RTX Real-Time Operating System extension to Windows, it offers high performance in control logic execution and memory.
The PCS 7 BOX RTX is available in two versions:
1. Automation System (AS), Operator System (OS) and Engineering
System (ES)
2. Automation System (AS) and Operator System (OS)

The PCS 7 BOX RTX can be equipped with a Multi-VGA graphics card 2 Screens
allowing for two monitors to be connected to the system.
The engineering task can be performed on a separate engineering system. In this
case the PCS 7 BOX RTX system can consist of AS and OS only. The Engineering
System can be used as an Operator System when no engineering tasks are performed.
PCS 7 BOX RTX as OS Client
When applied in combination with a larger SIMATIC PCS 7 system, the SIMATIC
PCS 7 BOX RTX can be applied as an OS client to the Operator System Server. At
the same time the AS that is part of the SIMATIC PCS 7 BOX RTX will be connected to the OS Server.
PCS 7 AS RTX (Microbox)
SIMATIC PCS 7 offers a Microbox automation system with software controller for
use in smaller applications. The Microbox AS RTX is based on the SIMATIC Microbox PC427C platform running the Windows XP Embedded operating system.
Combined with the Ardence RTX Real-Time Operating System extension to Windows and the WinAC software controller this system offers compact control for
plant level applications.
PCS 7 OS Client 427C (Microbox)
The SIMATIC Microbox PC in the version SIMATIC PCS 7 OS Client 427C offers
low-cost client alternatives for HMI and batch control
NOTE
V 2.2
In the following Bills of Material, Field Bus components, racks, modules and Field
devices are not listed.
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Starter System
3.1
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Starter System
Figure 3-1
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Starter System
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PCS 7 BOX RTX based Starter System Bill of Materials

Table 3-1
Product Description
Notes
Optional
Required
Product Number
Engineering, Operator and Automation System

1
6ES7 650-4AA00-0AA0
6ES7 648-0CB00-0YA0
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
NOTE
V 2.2
SIMATIC PCS 7 BOX RTX V7.1 ALL-IN-ONE SYSTEM

(ES, OS AND AS)
PC KEYBOARD GERMAN / INTERNATIONAL USB
INTERFACE
LCD MONITOR, 19"
SOFTWARE PCS 7 SFC VISUALIZATION
SIMATIC VERSION CROSS MANAGER
SIMATIC VERSION TRAIL
IMPORT/EXPORT ASSISTENT
1)
2)
1)
Please use the PCS 7 BOX configurator, because the PCS 7 BOX is available
in different configurations, e. g. DC 24 V or AC 110/230 V.
2)
Number of POs can be increased using Power packs
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Starter System
3.2
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Starter System Separate Engineering System
Figure 3-2
Plant Bus
V 2.2
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Starter System
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PCS 7 BOX RTX based starter System with separate Engineering System Bill of Materials
Table 3-2
Product Description
Notes
Optional
Required
Product Number
Engineering and Automation System

1
6ES7 650-4AA00-0BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 652-0XD17-2YB5
SIMATIC PCS 7 BOX RTX V7.1

RUNTIME SYSTEM (OS AND AS)
LCD MONITOR, 19"
INTERFACE
1)
2)
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AA17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
PCS7 INDUSTRIAL WORKSTATION IPC547C ES/OS

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SOFTWARE PCS 7 ENG AS/OS 250 PO AS AND OS
RT
2)
3)
Terminal Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
SWITCH MANAGED IE X208 10/100MBIT/S

CABLE IE TP CORD RJ45/RJ45 6 M
4)

4)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
NOTE
V 2.2
1)
2)
Initial number of POs can be increased using Power packs
3)
The Engineering System is not intended for use as a second Operator System
4)
Scalance switch requires 24VDC power supply (not listed)
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Starter System
3.3
32201963
Starter System Dual Monitor
Figure 3-3
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Starter System
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PCS 7 BOX RTX based starter System Dual Monitor Bill of Materials
Table 3-3
Product Description
Notes
Optional
Required
Product Number

1
6ES7 650-4AA00-0AA0
6ES7 648-0CB00-0YA0
2
1
1
1
1
1
6ES7 652-0XX04-1XE0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
NOTE
V 2.2

(ES, OS AND AS)
INTERFACE
LCD MONITOR, 19"
COMPUTER MULTI VGA 2-SCREEN CARD
1)
2)
1)
2)
Number of POs can be increased using Power packs
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Starter System
3.4
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Starter System PCS 7 BOX RTX as OS Client
Figure 3-4
Plant Bus
V 2.2
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Starter System
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Starter System PCS 7 BOX RTX as OS Client Bill of Materials

Table 3-4
Product Description
Notes
1)
2)
3)
Optional
Required
Product Number
Operator and Automation System

1
6ES7 650-4AA00-0BA0

RUNTIME SYSTEM (OS AND AS)
6ES7 648-0CB00-0YA0

INTERFACE
LCD MONITOR, 19"
1
1
6ES7 652-0XD17-2YB5
Operator System Server

1
6ES7 660-0CE13-2BA0
6ES7 648-0CB00-0YA0
1
1
1
1
6ES7 658-2BA17-0YA0
6ES7 652-0XD17-2YB5
PCS7 INDUSTRIAL WORKSTATION IPC547C OS

SERVER BCE SVR03
INTERFACE
LCD MONITOR, 19"
POWER CABLE
SOFTWARE PCS 7 OS SERVER 250 PO
2)
Terminal Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

4)

4)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
NOTE
V 2.2
Minimum Client-Server Architecture has been listed, refer to Section describing

Client-Server Architecture for full architecture
1)
in different configurations, e. g. DC 24 V
2)
3)
PCS 7 BOX RTX may contain Engineering System, requires PCS 7

BOX RTX ALL-IN-ONE System
4)
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Starter System
3.5
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AS RTX based system Architectur
Figure 3-5
V 2.2
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Starter System
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AS RTX based System Bill of Materials

Table 3-5
Product Description
Notes
PCS 7 AS RTX AUTOMATION SYSTEM BASED ON

MICROBOX 427B, INCL. RUNTIME LICENSE AS
(PO250)
3)
Optional
Required
Product Number
Automation System
1
6ES7 654-0UE13-0XX0
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AA17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
RT
1)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
NOTE
V 2.2

1)
2)
3)
PCS 7 AS RTX Controller requires 24VDC power supply (not listed)
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2)
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32201963

For small control systems, where only one user is engineering or operating, the
single station architecture of PCS 7 this is a cost effective solution. In this architecture Engineering System (ES) and Operator System (OS) functionality are integrated on one PC.
Dual Monitor
A Single Station Operator or Engineering System can be equipped with a MultiVGA graphics card 2 Screens or 4 Screens allowing for up to four monitors connected to a system.
V 2.2
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4.1
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Figure 4-1
V 2.2
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32201963
Single Station System Bill of Materials

Table 4-1
Product Description
Notes
Optional
Required
Product Number
Engineering and Operator System

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AB17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
RT
1)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)
PCS 7 SINGLE AS CPU 416-3PN WITH 4MB RAM

MEMORY CARD, 100 PO AS RT
3)
Automation System
1
6ES7 654-8CJ10-3BB0
NOTE
V 2.2
1)
2)
3)
AS 416-3IE Automation System listed requires 110/220 VAC

Power Supply, AS with 24VDC Power is available
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4.2
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Single Station System Dual Monitor
Figure 4-2
Plant Bus
V 2.2
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Single Station System Dual Monitor Bill of Materials

Table 4-2
Product Description
Notes
Optional
Required
Product Number

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 652-0XX04-1XE0
6ES7 658-5AB17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
POWER CABLE
INTERFACE
RT
1)
2)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

3)

4)
Automation System
1
6ES7 654-8CJ10-3BB0
NOTE
V 2.2
1)
Quad Multi-VGA is available, number of monitors must be increased

accordingly
2)
3)
4)
AS 416-3IE Automation System listed requires 110/220 VAC Power

Supply, AS with 24VDC Power is available
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4.3
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Single Station System Web Server
Figure 4-3
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32201963
Single Station System Web Server Bill of Materials
Product Number
Product Description
Notes

SERVER BCE SVR03
LCD MONITOR, 19"
POWER CABLE
INTERFACE
RT
SOFTWARE PCS 7 WEB DIAGNOSTICS SERVER
1)
Optional
Required
Table 4-3

1
6ES7 660-0CE13-2BA0
1
1
1
6ES7 648-0CB00-0YA0
6ES7 658-5AB17-0YA5
1
1
1
1
1
6ES7 658-2HX17-2YB0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
5)
Terminal Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

4)

2)
2)
4)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Wireless LAN
1
6GK5 788-1AA60-2AB0
IWLAN ACCESS POINT W788-1PRO
1
1
6GK1 907-0DC10-6AA3
6XV1 870-3QH60
POWER M12 CABLE CONNECTOR PRO

Automation System
1
6ES7 654-8CJ10-3BB0

3)
SOFTWARE PCS 7 WEB DIAGNOSTICS CLIENT
5)
Web Client System

2
V 2.2
6ES7 658-2JX17-2YB0
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Laptop Hardware has not been listed
1)
2)
3)

4)
Wireless LAN access point with approval for USA and Canada, approval for
countries outside USA and Canada requires a different version of the W7881PRO
5)
Alternative to Diagnostics licenses for Server and Clients, Server based

licensing can be selected for up to 3 Web Clients
6)
The selected cable is based on the architecture where the W88-1PRO is

powered from a separate 24 VDC power supply
NOTE
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Multiple OS Single Stations System
32201963
Multi OS Single Station System

Two to five users and typically up to 1000 inputs and outputs can be served and
controlled by means of a SIMATIC PCS 7 system that consists of multiple single
stations.
In this architecture the system can consist of 2 to 3 single stations.
The single stations are configured on and downloaded from a single OS project
that resides on the Engineering System (ES). Since the complete tag data base
can be copied to all single stations the whole plant can be completely controlled
from any single station. Archiving can be done simultaneously on all single stations. Nevertheless there is no synchronization between the single stations and the
archives for alarms and tags run independent from each other.
Redundancy
Optionally the OS Single Stations can be equipped with redundancy software and
hardware to create a redundant Operator System. In this case there will be archive
synchronization between the two redundant single stations. The Terminal Bus,
Plant Bus, Automation System(s) (AS) and Field Bus can be made redundant as
well. This redundancy option for the Operator Stations is limited to two OS single
stations.
Quantity structures
OS Single Station configurations are only intended for small and medium-sized
plants in the lower performance range. If more than two OS Single Stations shall
be used, a Client-Server architecture would be more economic.
Unlike to OS Servers OS Single Stations have the following restrictions:
Released number: 6 OS Single Stations
Max. number of process objects per OS Single Station: 5.000 PO
Number of measuring points per OS Single Station: ca. 3.000
Dual Monitor
Each Operator or Engineering System can be equipped with a Multi-VGA graphics
card 2 Screens or 4 Screens allowing up to four monitors to be connected to a
system.
NOTE
Archive synchronization and redundancy for alarms and process tags is not
available for than one redundant Operator Systems.
The Multiple Single Station architecture has constraints in the deployment of
SIMATIC BATCH, only one single station system can be used as Batch Server
and Client. In that case a separate project will need to be created for that single
station.
V 2.2
09.08.11
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5.1
32201963
Multiple OS Single System
Figure 5-1
Plant Bus
V 2.2
09.08.11
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32201963
Multiple Single System Bill of Materials

Table 5-1
Product Description
Notes
Optional
Required
Product Number
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
1
6ES7 648-0CB00-0YA0
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
POWER CABLE
INTERFACE
SOFTWARE PCS 7 ENG AS/OS UNLIMITED, 600 PO
AS RT, WITHOUT OS RUNTIME
Operator System
2
6ES7 660-0AC13-2AA0
2
2
2
6ES7 648-0CB00-0YA0
2
2
6ES7 658-2AB17-0YA0
6ES7 652-0XD17-2YB5

BCE WXP
LCD MONITOR, 19"
POWER CABLE
INTERFACE
SOFTWARE PCS 7 SINGLE STATION V7.0 1000 PO
1)
Terminal Bus
1
3
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)

PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100)
3)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
1
6ES7 654-8CJ10-3BB0
6ES7 653-2BA00-0XB5
NOTE
V 2.2
1)
2)
3)

09.08.11
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5.2
32201963
Multiple OS Single System Redundancy
Figure 5-2
Plant Bus
V 2.2
09.08.11
33/236
32201963
Multiple Single System Redundancy Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 5-2
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
1
6ES7 648-0CB00-0YA0
1
1
1
6GK1 162-3AA00
6ES7 652-0XX01-1XF0
6ES7 658-5AF17-0YA5
1
1
1
1
1
6GK1 716-0HB71-3AC0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

IE WXP
LCD MONITOR, 19"
POWER CABLE
INTERFACE
SIMATIC NET, CP1623 PCI EXPRESS
COMPUTER 2 NETWORK CRDSRED TERMINALBUS
SIMATIC NET, REDCONNECT UPGRADE
1)
2)
4)
Operator System
2
6ES7 660-0BF13-2AA0
2
2
2
6ES7 648-0CB00-0YA0
2
1
1
6GK1 162-3AA00
6ES7 652-0XX01-1XF0
6ES7 652-3AB17-2YA0
2
2
6GK1 716-0HB71-3AC0
6ES7 652-0XD17-2YB5

IE WXP
LCD MONITOR, 19"
POWER CABLE
INTERFACE
SOFTWARE PCS 7 SINGLE STATION REDUNDANCY
V7.0 1000 PO
1)
2)
3)
7)
4)
Terminal Bus
2
6
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

5)

5)
CONTROLLER AS417-4-2H; 4 MB; AC10A W/RED. PS

OPT; 2x9 SLOT RACK; 100 PO AS RT
6)
Plant Bus
2
8
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
1
6ES7 656-8CM33-1CB0
6ES7 653-2BA00-0XB5
V 2.2
09.08.11
34/236

1)
Required if a redundant Plant Bus network is selected
2)
Required if a redundant Terminal Bus is selected
3)
4)
Required if redundant Plant Bus or redundant Automation System is

selected
5)
6)
AS 417-4-2H Automation System listed requires 110/220 VAC Power

7)
Redundant Single Station is supplied with a RS-232 serial connection

cable. In case of a larger distance between the redundant systems an
Ethernet connection can be used instead. This requires additional
Ethernet Network Interface cards in the systems
NOTE
32201963
V 2.2
09.08.11
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5.3
32201963
Multiple OS Single System Dual Monitor
Figure 5-3
Plant Bus
V 2.2
09.08.11
36/236
32201963
Multiple Single System Dual Monitor Bill of Materials

Table 5-3
Product Description
Notes

BCE WXP
LCD MONITOR, 19"
POWER CABLE
INTERFACE
1)
Optional
Required
Product Number

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 652-0XX04-1XE0
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
Operator System
2
6ES7 660-0AC13-2AA0
4
2
2
6ES7 648-0CB00-0YA0
2
2
6ES7 652-0XX04-1XE0
6ES7 658-2AB17-0YA0
6ES7 652-0XD17-2YB5

BCE WXP
LCD MONITOR, 19"
POWER CABLE
INTERFACE
SOFTWARE PCS 7 SINGLE STATION V7.0 1000 PO
1)
2)
Terminal Bus
1
3
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

3)

3)

4)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
1
6ES7 654-8CJ10-3BB0
6ES7 653-2BA00-0XB5
NOTE
V 2.2
1)

accordingly
2)
3)
4)

09.08.11
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32201963
Client Server System

For medium to large systems the client server architecture of SIMATIC PCS 7 offers many benefits. Central real-time and historical data management, easy deployment of application changes and minimizing costs are features offered by client
server systems. The basic system consists of one Operator System (OS) Server
and two or more Operator System (OS) Clients. The Engineering System (ES)
connects to both terminal bus and Plant Bus to allow you to download changes to
both OS and Automation Systems (AS). If desired, the engineering system can be
used as an OS client when no engineering tasks are performed.
Operation on Server
If you operate no more than four OS clients on an OS server, you can use the OS
server as an operator control and monitoring station.
Redundancy
SIMATIC PCS 7 supports redundancy at all levels by introducing a second OS
Server and the OS redundancy software. The access of OS clients to real-time
and historical data and the storage of historical data is redundant and provides
higher availability. Optionally the system supports redundancy at the terminal bus,
Plant Bus, Automation System and field levels.
Dual Monitor
Operator System Clients can be equipped with a Multi-VGA graphics card 2
Screens or 4 Screens allowing for up to four monitors to be connected to an Operator System Client. You can decide if a Multi-VGA card is used for each Operator
System Client.
Web Server
A dedicated Operator System Client can be equipped with SIMATIC PCS 7 Web
Server software, allowing up to 50 Web Clients to perform monitoring and control
tasks simultaneously. The concurrent server based licensing of the Web Server allows many more than 50 users to access the Web Server over time.
NOTE
V 2.2
An Operator System Server supports up to 32 Operator System Clients
09.08.11
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6.1
32201963
Figure 6-1
V 2.2
09.08.11
39/236
32201963
Client Server System Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 6-1
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
5)
1)
Operator System Client

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5
PCS7 INDUSTRIAL WORKSTATION IPC547C CLIENT

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SOFTWARE PCS 7 OS CLIENT
Terminal Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)

PCS7, SOFTWARE, RUNTIME LICENSE AS (PO
1000)
3)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2
09.08.11
4)
4)
40/236

1)
2)
3)

4)
AS PO RT License expanded to a total of 2000 PO by adding 1200 PO, based

on, 600 PO included in ES, 100 PO included in each AS
5)
Monitor for engineering and maintenance only
NOTE
32201963
V 2.2
09.08.11
41/236
6.2
32201963
Client-Server System Operation on Engineering System and Operator System Server
Figure 6-2
Plant Bus
V 2.2
09.08.11
42/236
32201963
Client-Server System Operation on Engineering System and Operator System Server Bill
of Materials
Table 6-2
Product Description
Notes

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
Optional
Required
Product Number
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-2CX17-0YA5

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0
Terminal Bus
1
6XV1 870-3RH60
CABLE IE TP XP CORD RJ45/RJ45 6 M
Plant Bus
2
6XV1 870-3QH60
Automation System
1
6ES7 654-8CJ10-3BB0
3
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2

1000)
1)
2)
Maximum number of OS Clients with operation on OS Server is 3, an

OS Client with Dual Monitor counts as 2 OS Clients. In total a maximum
of 4 monitors can be controlled by an OS Server with operation.
3)

4)
AS PO RT License expanded to total 2000 PO based on, 600 PO

included in ES, 100 PO included in AS
09.08.11
3)
4)
4)
43/236
6.3
32201963
Client-Server System Operation on Server Architecture
Figure 6-3
Plant Bus
V 2.2
09.08.11
44/236
32201963
Client-Server System Operation on Server Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 6-3
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6ES7 658-2BC17-0YA0
6ES7 652-0XD17-2YB5

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
3
3
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)

3)

3)

1000)
4)
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2
09.08.11
5)
5)
45/236

1)
2)
Maximum number of OS Clients with operation on OS Server is 3, an

OS Client with Dual Monitor counts as 2 OS Clients. In total a maximum
of 4 monitors can be controlled by an OS Server with operation.
3)
4)

5)

included in ES, 100 PO included in each AS
NOTE
32201963
V 2.2
09.08.11
46/236
6.4
32201963
Client-Server System Operation on redundant Server

Architecture
Figure 6-4
Plant Bus
V 2.2
09.08.11
47/236
32201963
Client-Server System Operation on redundant Server Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 6-4
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

2
6ES7 660-0CE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BC17-2YA0
2
6ES7 652-0XD17-2YB5

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SOFTWARE PCS 7 OS SERVER REDUNDANCY 2000
PO
1)
6)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)

3)

3)

1000)
4)
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2
09.08.11
5)
5)
48/236

1)
2)

Maximum number of OS Clients with operation on redundant OS
Server is 2, an OS Client with Dual Monitor counts as 2 OS Clients
3)
4)

5)

6)
Redundant OS Server is supplied with a RS-232 serial connection

NOTE
32201963
V 2.2
09.08.11
49/236
6.5
32201963
Client-Server System Redundancy
Figure 6-5
Plant Bus
V 2.2
09.08.11
50/236
32201963
Client-Server System Redundancy Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 6-5
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-5AF17-0YA5
1
1
1
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1
1
1
1

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
4)
2)

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BC17-2YA0
2
2
2
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SOFTWARE PCS 7 OS SERVER REDUNDANCY V7.0
2000 PO
8)
3)
9)
1)
4)
2)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
6ES7 652-0XX01-1XF0
6ES7 658-2CX17-0YA5
2 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)
Terminal Bus
2
12
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

5)

5)
Plant Bus
2
10
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
09.08.11
51/236
Product Number
32201963
Product Description
Notes
Optional
Required
Automation System
2
6ES7 656-8CM33-1CB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
1)
2)
3)

selected
4)
V 2.2
CONTROLLER AS417-4-2H; 4 MB; AC10A W/RED. PS 7)

OPT; 2x9 SLOT RACK; 100 PO AS RT
PCS 7, SOFTWARE, RUNTIME LICENSE AS (PO 100) 6)
PCS7, SOFTWARE, RUNTIME LICENSE AS (PO 1000) 6)
5)
6)

7)

8)
9)

09.08.11
52/236
6.6
32201963
Client-Server System Web Server
Figure 6-6
V 2.2
09.08.11
53/236
32201963
Client-Server System Web Server Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 6-6
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
6)
1)

1
6ES7 660-0EA02-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
V 2.2
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
09.08.11
54/236

Product Description
Notes

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SOFTWARE PCS 7 WEB SVR (3 Clients)
2)
Optional
Required
Product Number
32201963
Web Server
1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6ES7 658-2CX17-0YA5
6ES7 658-2GA17-2YB0
Terminal Bus
1
7
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

3)

3)

1000)
4)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2
5)
5)
Laptops used as Web Clients have not been listed

Wireless LAN used to connect laptops has not been listed
1)
2)
Initial number of Web Clients can be increased using Power packs
3)
4)

5)

6)
09.08.11
55/236
6.7
32201963
Client-Server System with DataMonitor Server
Figure 6-7
V 2.2
09.08.11
56/236
32201963
Client-Server System DataMonitor Server Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 6-7
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
6)
1)

1
6ES7 660-0EA02-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
V 2.2
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
09.08.11
57/236

Product Description
Notes

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)
Optional
Required
Product Number
32201963
DataMonitor Server
1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2CX17-0YA5
6AV6 371-1DN07-0AX0
WINCC DATAMONITOR V7.0 (3 CLIENTS)
Terminal Bus
1
7
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

3)

3)

1000)
4)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2
5)
5)
Laptops used as DataMonitoring Clients have not been listed

1)
Initial number of POs can be increased using power packs
2)
Installation of DataMonitor Server:

- Restore DVD (Windows Server 2003)
- Software DataMonitor Server
- Licences of OS Client and DataMonitor Server
3)
4)

5)

6)
09.08.11
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6.8
32201963
Client-Server System with Terminal Server
Figure 6-8
V 2.2
09.08.11
59/236
32201963
Client-Server System mit Terminal Server Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 6-8
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
6)
1)

1
6ES7 660-0EA02-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
V 2.2
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
09.08.11
60/236

Product Description
Notes

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SOFTWARE PCS 7 WEB SVR (3 Clients)
2)
Optional
Required
Product Number
32201963
Web Server
1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-2CX17-0YA5
1
6ES7 658-2GA17-2YB0
Terminal Server
1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1

SERVER BCE SVR03
INCL: 5 CAL
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)

3)

3)

1000)
4)
1)
1)
Terminal Bus
1
7
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2
5)
5)
Laptops used as Terminal Clients have not been listed

1)
2)
Initial number of Terminal Clients can be increased using power packs
3)
4)

5)

6)
09.08.11
61/236
6.9
32201963
Client-Server System Dual Monitor
Figure 6-9
Plant Bus
V 2.2
09.08.11
62/236
32201963
Client-Server System Dual Monitor Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 6-9
Engineering System
1
6ES7 660-0AC13-2AA0
2
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
1
6ES7 652-0XX04-1XE0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
6)
2)

2
6ES7 660-0EA02-2AA0
4
2
6ES7 648-0CB00-0YA0
2
2
2
2
6ES7 658-2CX17-0YA5
6ES7 652-0XX04-1XE0
6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
Terminal Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

3)

3)

1000)
4)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2
09.08.11
5)
5)
63/236

1)

accordingly
2)
3)
Scalance switch requires 24VDC power supply (not listed))
4)

5)

6)
NOTE
32201963
V 2.2
09.08.11
64/236
6.10
32201963
Client-Server System Multi-User Engineering
Figure 6-10
Plant Bus
V 2.2
09.08.11
65/236
32201963
Client-Server System Multi-user Engineering Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 6-10
Engineering System Server

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
Engineering System Client

2
6ES7 660-0AC13-2AA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 658-1AF17-0YA5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SOFTWARE PCS 7 ENG V7.0 AS UNLIMITED

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
6)
2)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
6
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

3)

3)
Plant Bus
1
6
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
09.08.11
66/236

Product Description
Notes

1000)
4)
Optional
Required
Product Number
32201963
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2
1)
Only Engineering System Server is equipped with OS Engineering

toolset
2)
3)
Scalance switch requires 24VDC power supply (not listed))
4)

5)

6)
09.08.11
5)
5)
67/236
Multi-Server
32201963
Multi-Server
Multi-Server System
For large systems the multi-server architecture of SIMATIC PCS 7 allows the implementation of large distributed systems. In this case multiple Operator System
(OS) Servers, single or redundant, are used to connect a large number of Operator
System (OS) Clients to real-time and historical data. One or more Engineering Systems (ES) connect to both terminal bus and Plant Bus to allow the download of
changes to both OS and Automation Systems (AS). If desired, the engineering system can be used as an OS client when no engineering tasks are performed.
Redundant Bus
The availability of the connection between the OS Servers and the ASs, as well as
between the OS Servers and the OS Clients, can be increased by means of redundant interfaces and network components.
NOTE
An OS Server supports up to 32 OS Clients

The number of OS Clients in the system can exceed 32, however, each OS
Server supports up to 32 OS Clients
The maximum number of OS Servers in a system can be 12, an OS Client can
connect to 12 OS servers
V 2.2
09.08.11
68/236
Multi-Server
7.1
32201963
Multi-Server Single Bus System Architecture
Figure 7-1
Plant Bus
V 2.2
09.08.11
69/236
Multi-Server
32201963
Multi-Server Single Bus System Bill of Materials
Product Number
Product Description
Notes

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
Optional
Required
Table 7-1
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6GK1 716-0HB71-3AC0
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

4
6ES7 660-0DE13-2BA0
4
4
6ES7 648-0CB00-0YA0
4
4
2
6GK1 716-0HB71-3AC0
6ES7 652-3BD17-2YA0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
3000 PO
6)
1)
2)
7)

5
6ES7 660-0EA02-2AA0
5
5
6ES7 648-0CB00-0YA0
5
6ES7 658-2CX17-0YA5
5 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
2
12
6GK5 216-0BA00-2AA3
6XV1 870-3QH60

3)

3)
Plant Bus
2
11
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 656-8CM33-1CB0
2
2
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2
CONTROLLER AS417-4-2H; AC 10A for 120/230V10A, 4)

4MB W/RED. PS OPT; 2x9 SLOT RACK, 100 PO AS
RT
09.08.11
70/236
Multi-Server

1)
Required for redundant Automation System
2)
3)
4)

5)

6)
7)

NOTE
32201963
V 2.2
09.08.11
71/236
Multi-Server
7.2
32201963
Multi-Server Redundant Bus System Architecture
Figure 7-2
V 2.2
09.08.11
72/236
Multi-Server
32201963
Multi-Server Redundant Bus System Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 7-2
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-5AF17-0YA5
1
1
1
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1
1
1
1

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

4
6ES7 660-0DE13-2BA0
4
4
6ES7 648-0CB00-0YA0
4
4
4
4
2
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
6ES7 652-3BD17-2YA0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
3000 PO
5)
1)
6)

5
6ES7 660-0EA02-2AA0
5
5
6ES7 648-0CB00-0YA0
5
5
5
6ES7 652-0XX01-1XF0
6ES7 658-2CX17-0YA5
5 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
2
4
28
6GK5 216-0BA00-2AA3
6GK5 204-0BA00-2BA3
6XV1 870-3QH60

SCALANCE X204 IRT, 10/100 Mbit/s RJ45
2)

2)
Plant Bus
2
16
V 2.2
6GK5 216-0BA00-2AA3
6XV1 870-3QH60
09.08.11
73/236
Multi-Server
Product Number
32201963
Product Description
Notes
Optional
Required
Automation System
2
6ES7 656-8CM33-1GB0
2
2
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2

RT
1)
2)
3)

4)

5)
6)

09.08.11
74/236
SIMATIC BATCH
32201963
SIMATIC BATCH
SIMATIC BATCH
SIMATIC PCS 7 standard software for ISA-88 Recipe Management and Batch
processing tasks is SIMATIC BATCH. SIMATIC BATCH is based on scalable and
modular software that can be deployed across all SIMATIC PCS 7 architectures.
SIMATIC BATCH deploys a client-server architecture as standard with clients for
recipe editing and batch control. SIMATIC BATCH clients can run on SIMATIC
PCS 7 Single Station, Server and Client systems as well as on PCs with no other
SIMATIC PCS 7 software installed.
Starter System
The smallest system that supports SIMATIC BATCH is the Single Station architecture; all functions, engineering, operation and batch control are installed on a single
computer. Batch phases and operations execute in the Automation System.
Client-Server
Medium size systems that support multiple users and do not require redundancy
are implemented with Client-Server systems. SIMATIC BATCH follows the Operator System architecture seamlessly by distribution of Batch Server and Client applications on the equivalent Operator System Computers.
Client-Server Redundant
If redundancy is required and the number of servers must be kept at a minimum,
SIMATIC BATCH allows deployment of a redundant Batch Server on the pair of redundant Operator System Server Computers.
Client-Multi-Server Redundant
For large and high-performance applications the SIMATIC PCS 7 Client-Server architecture allows for distribution of applications on multiple computers. In this case
the Batch Server and OS Server run on two independent computers. Each of them
can be made redundant providing maximum availability. The OS clients computers
can run the Batch Client application and look at both OS Server and Batch Server
seamlessly. If necessary the OS Client and Batch Client application can also run
on separate computers.
V 2.2
09.08.11
75/236
SIMATIC BATCH
8.1
32201963
SIMATIC BATCH Single Station
Figure 8-1
Plant Bus
V 2.2
09.08.11
76/236
SIMATIC BATCH
32201963
SIMATIC BATCH Single Station Architecture Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 8-1
Engineering, Operator System and Batch Server

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AB17-0YA5
1
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-1FX17-2YA5
6ES7 657-0SA17-0YB0
1 6ES7 657-0BX17-2YB5
1 6ES7 657-0FX17-2YB0
1 6ES7 657-0GX17-2YB0
1 6ES7 657-0HX17-2YB0

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
RT
SOFTWARE SIMATIC BATCH BASIC PACKAGE 10
TEILANLAGEN
SOFTWARE SIMATIC BATCH PLANNING
SOFTWARE SIMATIC BATCH HIERARCHICAL
RECIPE
SOFTWARE SIMATIC BATCH ROP LIBRARY
SOFTWARE SIMATIC BATCH SEPARATION
PROCEDURE FORMULA
1)
4)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)
CONTROLLER AS417-4, AC120/230V10A, 16MB, 9

SLOT RACK, 100 PO AS RT
3)
Automation System
1
6ES7 654-8EK03-5DB0
NOTE
V 2.2
1)
2)
3)
AS 417-4 Automation System listed requires 110/220 VAC Power

4)
Initial number of units can be increased using Power packs
09.08.11
77/236
SIMATIC BATCH
8.2
32201963
SIMATIC BATCH Client-Server
Figure 8-2
Plant Bus
V 2.2
09.08.11
78/236
SIMATIC BATCH
32201963
SIMATIC BATCH Client-Server Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 8-2
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Operator System, Batch Server

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6ES7 658-2BC17-0YA0
6ES7 657-0SA17-0YB0
6ES7 657-0FX17-2YB0
6ES7 657-0GX17-2YB0
6ES7 657-0HX17-2YB0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
TEILANLAGEN
RECIPE
PROCEDURE FORMULA
6)
1)
5)
Operator System, Batch Client

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
3
2
6ES7 658-2CX17-0YA5
3 6ES7 652-0XD17-2YB5
1 6ES7 657-0LX17-2YB5
1 6ES7 657-0BX17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SOFTWARE SIMATIC BATCH BATCHCC
7)
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
Plant Bus
1
4
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
09.08.11
79/236
SIMATIC BATCH
Product Number
32201963
Product Description
Notes
Optional
Required
Automation System
2
6ES7 654-8EK03-5DB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2

3)
SLOT RACK, 100 PO AS RT
1)
2)
3)

4)

5)
6)
7)
One BatchCC license is included in Batch Basic Package
09.08.11
80/236
SIMATIC BATCH
8.3
32201963
SIMATIC BATCH Client-Server Redundant Architecture
Figure 8-3
V 2.2
09.08.11
81/236
SIMATIC BATCH
32201963
SIMATIC BATCH Client-Server Redundant Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 8-3
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-5AF17-0YA5
1
1
1
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1
1
1
1

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
4)
2)
Operator System, Batch Server

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BC17-2YA0
2
2
2
2
1
2
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
A5E00504378
6XV1 870-3RH60
6ES7 657-0SA17-0YB0
2
6ES7 657-0FX17-2YB0
2
2
6ES7 657-0GX17-2YB0
6ES7 657-0HX17-2YB0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2000 PO
DESKTOP ADAPTER NETWORK CARD
TEILANLAGEN
RECIPE
PROCEDURE FORMULA
10)
3)
1)
4)
2)
9)
8)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
2
2
1
V 2.2
6ES7 652-0XX01-1XF0
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5
6ES7 657-0LX17-2YB5
6ES7 657-0BX17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
09.08.11
2)
11)
82/236
SIMATIC BATCH

Product Description
Notes

5)

5)
CONTROLLER AS417-4-2H; AC 10A for 120/230V10A,

RT
1000)
7)
Optional
Required
Product Number
32201963
Terminal Bus
2
12
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Plant Bus
2
10
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 656-8CM33-1GB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2
1)
2)
3)
4)

selected
5)
6)

7)

8)
9)
Additional network cards required for redundancy switchover
10)
11)
BatchCC licenses are included in the Batch Basic Packages
09.08.11
6)
6)
83/236
SIMATIC BATCH
8.4
32201963
SIMATIC BATCH Multi-Server
Figure 8-4
V 2.2
09.08.11
84/236
SIMATIC BATCH
32201963
SIMATIC BATCH Multi-Server Bill of Materials
Product Number
Product Description
Notes

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
3000 PO
1)

SERVER BCE SVR03
LCD MONITOR, 19
INTERFACE
POWER CABLE
TEILANLAGEN
RECIPE
7)
Optional
Required
Table 8-4
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6GK1 716-0HB71-3AC0
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1)

4
6ES7 660-0DE13-2BA0
4
4
6ES7 648-0CB00-0YA0
4
4
2
6GK1 716-0HB71-3AC0
6ES7 652-3BD17-2YA0
8)
1)
2)
10)
Batch Server
2
6ES7 660-0CE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
1
2
6XV1 870-3RH60
6ES7 657-0SA17-0YB0
2 6ES7 657-0FX17-2YB0
2 6ES7 657-0GX17-2YB0
V 2.2
09.08.11
8)
6)
85/236
SIMATIC BATCH
Product Number
32201963
Product Description
Notes
Optional
Required

5
6ES7 660-0EA02-2AA0
5
5
6ES7 648-0CB00-0YA0
5
5
3
6ES7 658-2CX17-0YA5
5 6ES7 652-0XD17-2YB5
2 6ES7 657-0LX17-2YB5
1 6ES7 657-0BX17-2YB5

WXP
LCD MONITOR, 19
INTERFACE
POWER CABLE
9)
Terminal Bus
2
14
6GK5 216-0BA00-2AA3
6XV1 870-3QH60

3)

3)
Plant Bus
2
10
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 656-8CM33-1CB0
2
2
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2

RT
09.08.11
86/236
SIMATIC BATCH

NOTE
32201963
1)
2)
3)
4)

5)

6)
7)
Second Network card used for redundancy switchover
8)
9)
BatchCC licenses are included in the Batch Basic Packages
10)

V 2.2
09.08.11
87/236
Route Control
32201963
Route Control
SIMATIC Route Control

A unique option within SIMATIC PCS 7 is the industry-proven software that makes
managing, controlling and monitoring material transports a breeze, SIMATIC Route
Control. The route control software adapts the configured device layer and allows
engineering of partial transfer routes via its productive engineering tool. The configuration is downloaded in the Route Control Server to make it available for requests from the Automation Systems. Upon request, complete routes are
downloaded to the Automation System where they are executed by standard Route
Control Function Blocks.
Starter System
The smallest system that supports all Route Control functions is the Single Station
System. Route Control Engineering, Server and Client functionality are concentrated in one computer and run in parallel with the Operator System.
Client-Server
are implemented with Client-Server systems. SIMATIC Route Control follows the
Operator System architecture seamlessly by distribution of Route Control Server
and Client applications on the equivalent Operator System Computers.
SIMATIC Route Control allows deployment of a redundant Route Control Server on
the both of the redundant Operator System Server computers.
the Route Control Server and OS Server run on two independent computers. Each
of them can be made redundant providing maximum availability. The OS clients
computers can run the Route Control Client application and look at both OS Server
and Route Control Server seamlessly. If necessary the OS Client and Route Control Client application can also run on separate computers.
V 2.2
09.08.11
88/236
Route Control
9.1
32201963
Route Control Single Station System
Figure 9-1
Plant Bus
V 2.2
09.08.11
89/236
Route Control
32201963
Route Control Single Station System Bill of Materials

Table 9-1
Product Description
Notes
Optional
Required
Product Number
Engineering, Operator System Route Control Server

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AB17-0YA5
1
1
1
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-1FX17-2YA5
6ES7 658-7DX17-0YB5
6ES7 658-7FA17-0YB0
6ES7 658-7EX17-0YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
RT
SOFTWARE ROUTE CONTROL ENGINEERING
SOFTWARE ROUTE CONTROL SERVER - 30 WAYS
SOFTWARE ROUTE CONTROL CONTROL CENTER
1)
4)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)
CONTROLLER AS416-3, AC120/230V10A, 8MB, 9 Slot

Rack, 100 PO AS RT
3)
Automation System
1
6ES7 654-8DH03-3BB0
NOTE
V 2.2
1)
2)
3)

4)
Initial number of active routes can be increased using Power packs
09.08.11
90/236
Route Control
9.2
32201963
Route Control Client-Server System
Figure 9-2
Plant Bus
V 2.2
09.08.11
91/236
Route Control
32201963
Route Control Client-Server System Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 9-2
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
1
6ES7 658-7DX17-0YB5
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Operator System, Route Control Server

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6ES7 658-2BC17-0YA0
6ES7 658-7FA17-0YB0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
6)
1)
5)
Operator System, Route Control Client

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
3
3
3
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5
6ES7 658-7EX17-0YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
CONTROLLER AS416-3, AC120/230V10A, 8MB, 9 Slot

Rack, 100 PO AS RT
1000)
3)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8DH03-3BB1
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2
09.08.11
4)
4)
92/236
Route Control

1)
2)
3)

4)

5)
6)
NOTE
32201963
V 2.2
09.08.11
93/236
Route Control
9.3
32201963
Route Control Client-Server Redundant Architecture
Figure 9-3
V 2.2
09.08.11
94/236
Route Control
32201963
Route Control Client-Server Redundant Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 9-3
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-5AF17-0YA5
1
1
1
1
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
6ES7 658-7DX17-0YB5
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1
1
1
1

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
4)
2)
Operator System, Route Control Server

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BC17-2YA0
2
2
2
2
1
2
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
A5E00504378
6XV1 870-3RH60
6ES7 658-7FA17-0YB0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2000 PO
9)
3)
1)
4)
2)
10)
8)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
2
2
6ES7 652-0XX01-1XF0
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5
6ES7 658-7EX17-0YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)
Terminal Bus
2
12
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

09.08.11
5)
95/236
Route Control

Product Description
Notes

5)
AS417-4-2H; AC 10A for 120/230V10A, 4MB W/RED.

PS OPT; 2x9 SLOT RACK
1000)
7)
Optional
Required
Product Number
32201963
Plant Bus
2
12
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
1
6ES7 656-8CM33-1CB0
3
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
1)
2)
3)
6)
6)
4)

selected
5)
6)

7)

8)
9)
10)
V 2.2
09.08.11
96/236
Route Control
9.4
32201963
Route Control Multi-Server
Figure 9-4
V 2.2
09.08.11
97/236
Route Control
32201963
Route Control Multi-Server Bill of Materials
Product Number
Product Description
Notes

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
3000 PO
1)
Optional
Required
Table 9-4
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6GK1 716-0HB71-3AC0
6ES7 658-5AF17-0YA5
1
1
1
1
1
6ES7 658-7DX17-0YB5
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1)

4
6ES7 660-0DE13-2BA0
4
4
6ES7 648-0CB00-0YA0
4
4
2
6GK1 716-0HB71-3AC0
6ES7 652-3BD17-2YA0
7)
1)
2)
9)
Route Control Server

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
2
1
2
2
A5E00504378
6XV1 870-3RH60
6GK1 716-0HB71-3AC0
6ES7 658-7FA17-0YB0

SERVER IE SVR03
LCD MONITOR, 19
INTERFACE
POWER CABLE
7)
8)
1)
6)

5
6ES7 660-0EA02-2AA0
5
5
6ES7 648-0CB00-0YA0
5
5
5
5
V 2.2
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5
6ES7 658-7EX17-0YB5

WXP
LCD MONITOR, 19
INTERFACE
POWER CABLE
09.08.11
98/236
Route Control

Product Description
Notes

3)

3)

RT
1000)
4)
Optional
Required
Product Number
32201963
Terminal Bus
2
14
6GK5 216-0BA00-2AA3
6XV1 870-3QH60
Plant Bus
2
13
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 656-8CM33-1CB0
2
2
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2
1)
2)
3)
4)

5)

6)
7)
8)
9)

09.08.11
5)
5)
99/236
Route Control and SIMATIC BATCH
10
32201963

For Batch applications which require transparent material transport between Units,
SIMATIC PCS 7 supports integration of SIMATIC BATCH and Route Control in a
single system. The ISA-88 based Recipe Management and Batch processing software SIMATIC BATCH, will integrate seamless with Route Control allowing material transfers to be controlled from Recipe Phases in the Control Recipe. Both
SIMATIC BATCH and Route Control can be applied to systems scaled from starter
size to distributed client-server architectures.
Starter System
The smallest system is the Single Station architecture; all functions, engineering,
operation, batch and route control are installed on a single computer. Batch phases
and operations, as well as material transports execute in the Automation System.
Client-Server
are implemented with Client-Server systems. SIMATIC BATCH and Route Control
follow the Operator System architecture seamlessly by distribution of Batch and
Route Control Server and Client applications on the equivalent Operator System
Computers.
SIMATIC BATCH and Route Control can be deployed on a pair of redundant Operator System Server Computers. Combining three redundant functions on two
servers.
the BatchServer, Route Control Server and OS Server run on two or three independent computers. Each of them can be made redundant providing maximum
availability. The OS clients computers can run the Batch and Route Control Client
applications and look at the distributed OS, Batch and Route Control Servers
seamlessly. If necessary the OS Client, Route Control and Batch Client applications can also run on separate computers.
V 2.2
09.08.11
100/236
10.1
32201963
Route Control and SIMATIC BATCH Single Station System
Figure 10-1
Plant Bus
V 2.2
09.08.11
101/236
32201963
Route Control and SIMATIC BATCH Single Station System Bill of Materials
Table 10-1
Product Description
Notes
Optional
Required
Product Number
Engineering, Operator System, Route Control and Batch Server

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AB17-0YA5
1
1
1
1
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-1FX17-2YA5
6ES7 658-7DX17-0YB5
6ES7 658-7FA17-0YB0
6ES7 658-7EX17-0YB5
6ES7 657-0SA17-0YB0
1
1
6ES7 657-0BX17-2YB5
6ES7 657-0FX17-2YB0
1
1
6ES7 657-0GX17-2YB0
6ES7 657-0HX17-2YB0

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
RT
TEILANLAGEN
RECIPE
PROCEDURE FORMULA
1)
4)
5)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

Slot Rack, 100 PO AS RT
3)
Automation System
1
6ES7 654-8EK03-3DB0
NOTE
V 2.2
1)
2)
3)

4)
5)
Initial number of Units can be increased using Power packs
09.08.11
102/236
10.2
32201963
Route Control and SIMATIC BATCH Client-Server System
Figure 10-2
Plant Bus
V 2.2
09.08.11
103/236
32201963
Route Control and SIMATIC BATCH Client-Server System Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 10-2
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
1
6ES7 658-7DX17-0YB5
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Operator System, Route Control and Batch Server

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
1
6ES7 658-2BC17-0YA0
6ES7 658-7FA17-0YB0
6ES7 657-0SA17-0YB0
1 6ES7 657-0FX17-2YB0
1 6ES7 657-0GX17-2YB0
1 6ES7 657-0HX17-2YB0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
TEILANLAGEN
RECIPE
PROCEDURE FORMULA
6)
1)
5)
5)
Operator System, Route Control and Batch Client

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5
6ES7 658-7EX17-0YB5
1 6ES7 657-0LX17-2YB5
1 6ES7 657-0BX17-2YB5
3
3
2

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
7)
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
Plant Bus
1
4
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
09.08.11
104/236

Product Description
Notes

Slot Rack, 100 PO AS RT
1000)
3)
Optional
Required
Product Number
32201963
Automation System
2
6ES7 654-8EK03-3DB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2
4)
4)
1)
2)
3)

4)

5)
Initial number of active routes and units can be increased using Power packs
6)
7)
BatchCC is included in Batch Basic Package
09.08.11
105/236
10.3
32201963
Route Control and SIMATIC BATCH Client-Server Redundant
Figure 10-3
Plant Bus
V 2.2
09.08.11
106/236
32201963
Route Control and SIMATIC BATCH Client-Server Redundant Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 10-3
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-5AF17-0YA5
1
1
1
1
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
6ES7 658-7DX17-0YB5
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1
1
1
1

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
4)
2)
Operator System, Route Control and Batch Server

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BC17-2YA0
2
2
2
2
1
2
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
A5E00504378
6XV1 870-3RH60
6ES7 658-7FA17-0YB0
6ES7 657-0SA17-0YB0
V 2.2
6ES7 657-0FX17-2YB0
6ES7 657-0GX17-2YB0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2000 PO
TEILANLAGEN
RECIPE
09.08.11
10)
3)
1)
4)
3)
9)
8)
8)
107/236
Product Number
32201963
Product Description
Notes
Optional
Required

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
2
2
2
1
6ES7 652-0XX01-1XF0
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5
6ES7 658-7EX17-0YB5
6ES7 657-0LX17-2YB5
6ES7 657-0BX17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
3)
11)
Terminal Bus
2
12
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

5)

5)

RT
1000)
7)
Plant Bus
2
12
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 656-8CM33-1CB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2
09.08.11
6)
6)
108/236

NOTE
32201963
1)
2)
3)
4)

selected
V 2.2
5)
6)

7)

8)
Initial number of active Routes and units can be increased using Power
packs
9)
10)
11)
BatchCC is included in Batch Basic Packages
09.08.11
109/236
10.4
32201963
Route Control and SIMATIC BATCH Multi-Server
Figure 10-4
Plant Bus
V 2.2
09.08.11
110/236
32201963
Route Control and SIMATIC BATCH Multi-Server Bill of Materials
Product Number
Product Description
Notes

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
3000 PO
1)
Optional
Required
Table 10-4
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6GK1 716-0HB71-3AC0
6ES7 658-5AF17-0YA5
1
1
1
1
1
6ES7 658-7DX17-0YB5
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1)

4
6ES7 660-0DE13-2BA0
4
4
6ES7 648-0CB00-0YA0
4
4
2
6GK1 716-0HB71-3AC0
6ES7 652-3BD17-2YA0
7)
1)
2)
9)
Route Control and Batch Server

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
1
2
2
6GK1 716-0HB71-3AC0
A5E00504378
6XV1 870-3RH60
6ES7 658-7FA17-0YB0
6ES7 657-0SA17-0YB0
2 6ES7 657-0FX17-2YB0
2 6ES7 657-0GX17-2YB0
2 6ES7 657-0HX17-2YB0
V 2.2

SERVER IE SVR03
LCD MONITOR, 19
INTERFACE
POWER CABLE
TEILANLAGEN
RECIPE
PROCEDURE FORMULA
09.08.11
7)
1)
8)
6)
6)
111/236
Product Number
32201963
Product Description
Notes
Optional
Required

5
6ES7 660-0EA02-2AA0
5
5
6ES7 648-0CB00-0YA0
5
5
5
5
3
2
1
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5
6ES7 658-7EX17-0YB5
6ES7 657-0LX17-2YB5
6ES7 657-0BX17-2YB5

WXP
LCD MONITOR, 19
INTERFACE
POWER CABLE
Terminal Bus
2
14
6GK5 216-0BA00-2AA3
6XV1 870-3QH60

3)

3)

RT
1000)
4)
Plant Bus
2
13
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 656-8CM33-1CB0
2
2
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2
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5)
5)
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NOTE
V 2.2
32201963
1)
2)
3)
4)

5)

6)
Initial number of active routes and units can be increased using Power packs
7)
8)
9)

09.08.11
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SIMATIC PDM
11
32201963
SIMATIC PDM
SIMATIC PDM
Configuration of HART, PROFIBUS PA and PROFIBUS DP devices, based on the
open EDDL (Electronic Device Description Language) is easy by means of the
Process Device Manager or SIMATIC PDM. SIMATIC PDM also is the basis for diagnostics and asset management functionality and is fully integrated in the
SIMATIC PCS 7 Engineering and Operator System.
Stand-alone
If full integration of SIMATIC PDM is not required then the stand-alone version can
be installed on a standard computer and connected to the PROFIBUS DP Field
Bus. With this setup engineering and maintenance tasks on any HART, PROFIBUS
PA and PROFIBUS DP device can be performed.
SIMATIC PDM with SIMATIC Field PG via Plantbus

With SIMATIC PDM and a SIMATIC Field PG you can parametrice and service a
high number of Field devices is used in a PCS 7 plant more comfortable.
Workshop Setup
If the usage of PDM is limited to parameterization of instruments in a workshop
then connection to a DP/PA coupler provides easy access to individual Field Devices.
Starter System
It is economical to implement the fully integrated version of SIMATIC PDM for a
system that has as few as 100 Inputs and Outputs. All engineering and maintenance functionality is available through seamless connectivity to HART,
PROFIBUS PA and PROFIBUS DP devices that are connected to the SIMATIC
PCS 7 BOX RTX system.
Single Station
When deployed in a Single Station Engineering and Operator System, PDM is
connected to Field Devices via the Ethernet Plant Bus and the routing functionality
of the Automation System.
Client-Server
For medium and large size systems, with or without redundant Servers, PDM is installed on the Engineering System and connects to Field Devices via the Ethernet
Plant Bus and the routing functionality of the Automation System.
Non PCS 7 DP Masters
Ethernet to PROFIBUS connectivity, and via that route, seamless connectivity to
Field Devices, is available for systems that employ a PROFIBUS DP Master other
V 2.2
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SIMATIC PDM
32201963
than a SIMATIC PCS 7 Automation System. By integrating PDM in STEP 7 larger

numbers of Field Devices can be managed in a comprehensive way and their data
can be archived and versioned in the same way SIMATIC PCS 7 does.
V 2.2
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SIMATIC PDM
11.1
32201963
SIMATIC PDM Stand-Alone System
Figure 11-1
V 2.2
09.08.11
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SIMATIC PDM
32201963
SIMATIC PDM Stand-Alone System Bill of Materials

Table 11-1
Product Description
Notes
CP5512 COMMUNICATION PROCESSOR PC CARD

CP5611 A2 COMMUNICATION PROCESSOR PCI
CARD 3)2 BIT)
SIMATIC PDM BASIC INCL. 4 TAGS / 1 USER
1)
1)
Optional
Required
Product Number
Laptop PDM
1
1
1
6GK1 551-2AA00
6GK1 561-1AA01
6ES7 658-3AX06-0YA5
NOTE
1)
SIMATIC PCS 7 Single Station System is not listed

For Desktop PC system use CP5611 A2 (listed as optional)
1)
V 2.2
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SIMATIC PDM
11.2
32201963
SIMATIC PDM with SIMATIC Field PG via Plantbus
Figure 11-2
Field PG
PDM
V 2.2
09.08.11
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SIMATIC PDM
32201963
SIMATIC PDM with SIMATIC Field PG via Plantbus Bill of Materials

Table 11-2
Product Description
Notes
1)
Optional
Required
Product Number
Laptop PDM
1
6ES7 658-3JX06-2YA5
SIMATIC PDM, SOFTWARE SERVICE V6.0 (128

TAGS)
6ES7 658-3CX06-2YB5
SIMATIC PDM, SOFTWARE PDM ROUTING S7-400
Notice
NOTE
V 2.2
For this configuration you can use Service Laptops as well. These Laptops
have to provide an Etherned interface which is ISO capable (MAC Adress)
1)
Can be extended with Power Packs
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SIMATIC PDM
11.3
32201963
SIMATIC PDM Workshop Set-up
Figure 11-3
V 2.2
09.08.11
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SIMATIC PDM
32201963
SIMATIC PDM Workshop Set-up Bill of Materials

Table 11-3
Product Description
Notes
CP5512 COMMUNICATION PROCESSOR PC CARD

CP5611 A2 COMMUNICATION PROCESSOR PCI
CARD 3)2 BIT)
SIMATIC PDM BASIC INCL. 128TAGS
FIELD DEVICE LINK DP/PA COUPLER FDC 157-0
NON EX-VERSION
1)
1)
Optional
Required
Product Number
Laptop PDM
1
1
1
1
6GK1 551-2AA00
6GK1 561-1AA01
6ES7 658-3JX06-0YA5
6ES7 157-0AC83-0XA0
NOTE
V 2.2
2)
Field Bus components except DP/PA Coupler are not listed.

1)
For Desktop PC system use CP5611 A2 (listed as optional)
2)
FDC 157-0 DP/PA Coupler requires 24 VDC Power Supply (not listed)
09.08.11
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SIMATIC PDM
11.4
32201963
SIMATIC PDM and PCS 7 Starter System
Figure 11-4
V 2.2
09.08.11
122/236
SIMATIC PDM
32201963
SIMATIC PDM and PCS 7 Starter System Bill of Materials

Table 11-4
Product Description
Notes
Optional
Required
Product Number
Engineering, PDM, Operator and Automation System

1
6ES7 650-4AA00-0AA0
6ES7 648-0CB00-0YA0
1
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-1FX17-2YA5
6ES7 658-3LX06-0YA5
NOTE
V 2.2

(ES, OS AND AS)
INTERFACE
LCD MONITOR, 19"
SIMATIC PDM PCS 7 V6.0 INCL. INTEGRATION
STEP7/PCS 7, 128 TAGS
1)
2)
1)
2)
Number of Tags can be increased using Power packs
09.08.11
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SIMATIC PDM
11.5
32201963
SIMATIC PDM and PCS 7 Single Station System
Figure 11-5
Plant Bus
V 2.2
09.08.11
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SIMATIC PDM
32201963
SIMATIC PDM and PCS 7 Single Station System Bill of Materials

Table 11-5
Product Description
Notes
Optional
Required
Product Number
Engineering, PDM and Operator System

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AB17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-1FX17-2YA5
6ES7 658-3LX06-0YA5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
RT
1)
5)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

3)
6)
Automation System
1
6ES7 654-8CJ10-3BB0
NOTE
V 2.2
1)
2)
3)

4)
5)
6)
AS412/414/417-4-1H and AS412/414/417-4-2H Controllers require

CP443-5 Ext PROFIBUS Communication Modules for PDM Routing
09.08.11
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SIMATIC PDM
11.6
32201963
SIMATIC PDM and PCS 7 Client-Server System
Figure 11-6
Plant Bus
V 2.2
09.08.11
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SIMATIC PDM
32201963
SIMATIC PDM and PCS 7 Client-Server System Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 11-6
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-3LX06-0YA5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
6)

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
7)
1)

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
3
3
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
3)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0

6ES7 653-2BA00-0XB5
V 2.2
09.08.11
7)
4)
127/236
SIMATIC PDM

1)
2)
3)

4)

5)
6)
6)
7)
AS412/414/417-4-1H and AS412/414/417-4-2H Controllers require

CP443-5 Ext PROFIBUS Communication Modules for PDM Routing
NOTE
32201963
V 2.2
09.08.11
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SIMATIC PDM
11.7
32201963
SIMATIC PDM and non-SIMATIC S7 Master
Figure 11-7
Plant Bus
V 2.2
09.08.11
129/236
SIMATIC PDM
32201963
SIMATIC PDM and non-SIMATIC S7 Master Bill of Materials

Table 11-7
Product Description
Notes
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SOFTWARE STEP7 V5.4
SIMATIC PDM S 7 V6.0 INCL. 128 TAGS
2)
Optional
Required
Product Number
PDM
1
1
1
6ES7 810-4CC08-0YA5
6ES7 658-3KX06-0YA5
Plant Bus
1
2
1
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
6GK1 411-5AB00
NOTE
V 2.2

IE/PB LINK MODULE
1)
2)
3)
IE/PB Module requires 24VDC power supply (not listed)
09.08.11
1)
3)
130/236
Archiving
12
32201963
Archiving
SIMATIC PCS 7 Archiving

Keeping Historical data available for analysis on standard SIMATIC PCS 7 Operator System Clients when the system is aggregating large amounts of data for long
periods of time is supported by means of the integrated Central Archive Server.
The Central Archive Server gathers historical data from the Operator System Servers and keeps this data available for Operator System clients. For long term archiving historical data from the Central Archive Server can be stored on external media
(e.g. Backup Drives or DVDs) and brought back for further analysis. Apart from the
OS Client Viewing Tools (Trend Viewer, Alarm Views), the Central Archive Server
also provides web-based analysis and exporting tools. With this feature any standard PC can be connected to the Central Archive Server and look at historical data
for quick analysis.
The Central Archive Server always runs on a separate computer and the PCS 7
hardware used is the same as for the OS Server. All OS Clients can gather data
from the Central Archive Server seamlessly, e.g. there is no difference in looking at
data from the OS Server or from the Central Archive Server.
Redundant OS Server, Single Central Archive Server
If redundant operation and monitoring is a requirement but high availability of historical data is not required, then a single Central Archive Server can be connected
to a redundant pair of Operator System Servers.
Redundant Central Archive Server
When high availability of the Historical data is a requirement SIMATIC PCS 7 offers, starting with SIMATIC PCS 7 V7.0 SP1, the option of redundant Central Archive Servers.
Storage Plus
For small systems it can be sufficient to use a dedicated system for long term archiving and data retrieval. In this case SIMATIC PCS 7 offers an economical solution based on Storage Plus. Installed on a separate PC it creates and manages a
long term archive. Data can be retrieved from the long term archive on the separate PC and reviewed and exported through a viewer.
V 2.2
09.08.11
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Archiving
12.1
32201963
Client Server System
Figure 12-1
V 2.2
09.08.11
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Archiving
32201963
Client Server System Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 12-1
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
6)
1)
Central Archive Server

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2FA17-0YB0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
CENTRAL ARCHIVE SERVER BASIC PACKAGE
INCL. 1500 VARIABLES
6)
5)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
6ES7 658-2CX17-0YA5
6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
Plant Bus
1
4
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
09.08.11
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Archiving

Product Description
Notes

1000)
3)
Optional
Required
Product Number
32201963
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2
1)
2)
3)

4)

5)
Number of Variables can be increased using Power packs
6)
09.08.11
4)
4)
134/236
Archiving
12.2
32201963
Redundant OS Server,
Single Central Archive Server
Figure 12-2
Plant Bus
V 2.2
09.08.11
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Archiving
32201963
Redundant OS Server, Single Central Archive Server Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 12-2
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-5AF17-0YA5
1
1
1
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1
1
1
1

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
4)
2)

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BC17-2YA0
2
2
6GK1 162-3AA00
6GK1 716-0HB71-3AC0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2000 PO
9)
3)
10)
1)
4)

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2FA17-0YB0
6ES7 652-0XX01-1XF0

SERVER BCE SVR03
LCD MONITOR, 19"
9)
INTERFACE
POWER CABLE
CENTRAL ARCHIVE SERVER BASIC PACKAGE INCL. 8)
1500 VARIABLES
COMPUTER 2 NETWORK CRDSRED TERMINALBUS 2)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
V 2.2
6ES7 652-0XX01-1XF0
6ES7 658-2CX17-0YA5
2 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
09.08.11
2)
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Archiving
Product Number
32201963
Product Description
Notes

5)

5)
Optional
Required
Terminal Bus
2
12
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Plant Bus
2
10
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 656-8CM33-1CB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE

RT
1)
2)
3)
4)

selected
5)
6)

7)

8)
9)
10)

V 2.2
09.08.11
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Archiving
12.3
32201963
Redundant OS Server,
Redundant Central Archive Server
Figure 12-3
Plant Bus
V 2.2
09.08.11
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Archiving
32201963
Redundant OS Server, Redundant Central Archive Server Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 12-3
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-5AF17-0YA5
1
1
1
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1
1
1
1

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
4)
2)

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BC17-2YA0
2
2
6GK1 162-3AA00
6GK1 716-0HB71-3AC0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2000 PO
9)
3)
10)
1)
4)

2
6ES7 660-0CE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
1
1
2
6AV6 371-1CF07-0AX0
6ES7 902-1AC00-0AA0
6ES7 658-2FA17-0YB0
6ES7 652-0XX01-1XF0
V 2.2

SERVER BCE SVR03
LCD MONITOR, 19"
9)
INTERFACE
POWER CABLE
WINCC/REDUNDANCY V7.0
RS232 CONNETING CABLE 10M
1500 VARIABLES
09.08.11
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Archiving
Product Number
32201963
Product Description
Notes
Optional
Required

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
6ES7 652-0XX01-1XF0
6ES7 658-2CX17-0YA5
2 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)
Terminal Bus
2
14
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

5)

5)
Plant Bus
2
10
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 656-8CM33-1CB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2

RT
09.08.11
140/236
Archiving
NOTE
32201963
1)
2)
3)
4)

selected
5)
6)

7)

8)
9)
10)

V 2.2
09.08.11
141/236
Archiving
12.4
32201963
Client Server System StoragePlus
Figure 12-4
Plant Bus
V 2.2
09.08.11
142/236
Archiving
32201963
Client Server System StoragePlus Bill of Material
Product Number
Product Description
Notes
Optional
Required
Table 12-4
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
5)
1)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 658-2CX17-0YA5
2 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Storage Plus Station

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 652-0XC17-2YB0

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SIMATIC STORAGEPLUS V1.2
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
Plant Bus
1
4
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
09.08.11
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Archiving
Product Number
32201963
Product Description
Notes
Optional
Required
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2

3)
1)
2)
3)

4)

5)
09.08.11
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Asset Management
13
32201963
Asset Management
SIMATIC PCS 7 Asset Management

SIMATIC PCS 7 Asset Management functionality provides full diagnostics and
maintenance information at your fingertips, fully integrated in the Operator System
and with full asset detail information on a dedicated Maintenance Station.
Starter System
The SIMATIC PCS 7 BOX RTX system supports Engineering, Operator System
and full Asset Management functionality for all its connected Field Devices, integrated Automation System and computer.
Single Station
Connected via an Ethernet Plant Bus, Engineering, Operator System and Asset
Management functionality are concentrated on a SIMATIC PCS 7 Single Station
System. Asset Management delivers diagnostics and maintenance of all connected
Field Devices, Automation System components, Active Networking components
and computers.
Client-Server (Redundant)
In a Client-Server architecture the Asset Management system follows SIMATIC
PCS 7 distributed Client-Server structure. The Asset Management System uses
standard PCS 7 OS display and alarming. The Maintenance Server functionality is
integrated in the OS Server and no additional computer is needed. The OS Clients
can access the Maintenance Screens like standard PCS 7 process pictures. For
detailed diagnostics and trouble shooting of intelligent field devices the Asset Management System provides additional information on the Maintenance System.
V 2.2
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Asset Management
13.1
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Asset Management Starter System
Figure 13-1
V 2.2
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Asset Management Starter System Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 13-1

1
6ES7 650-4AA00-0AA0
6ES7 648-0CB00-0YA0
1
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-1FX17-2YA5
6ES7 658-3LX06-0YA5
1
1
6ES7 658-7GX17-0YB5
6ES7 658-7GB17-0YB0
NOTE
V 2.2

(ES, OS AND AS)
INTERFACE
LCD MONITOR, 19"
ASSET ENGINEERING
ASSET RUNTIME BASIC PACKAGE INCL. 100 ASSET
TAGS
1)
2)
3)
1)
2)
Number of PDM Tags can be increased using Power packs
3)
Number of Asset Tags can be increased using Power packs
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Asset Management
13.2
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Asset Management Single Station
Figure 13-2
Plant Bus
V 2.2
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Asset Management Single Station Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 13-2

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AB17-0YA5
1
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-1FX17-2YA5
6ES7 658-3LX06-0YA5
1
1
6ES7 658-7GX17-0YB5
6ES7 658-7GB17-0YB0

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
RT
ASSET ENGINEERING
TAGS
1)
5)
6)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

3)
Automation System
1
6ES7 654-8CJ10-3BB0
NOTE
1)
2)
3)

4)
5)
6)
Asset Management Single Station Sample Calculation

The following is a sample calculation of Asset Management Tags, Process Objects
and PDM Tags for a given single station configuration.
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The Single Station configuration is comprised of:
One ES/OS/MS Single Station
200 PROFIBUS PA Transmitters and Actuators
100 Hart Analog Transmitters and Actuators
32 Foundation Fieldbus Transmitters and Actuators
8 ET200M IO Racks, total of 50 IO modules
80 PROFIBUS DP Slaves with EDDL configuration capability
25 PROFIBUS DP Slaves without EDDL configuration capability
1 AS 416-3 IE
5 PROFIBUS DP and PA Networking Segments
Single Plant Bus, one switch
Single Terminal Bus, one switch
120 proces devices with Asset Monitoring functionality
The configuration above requires:

Table 13-3
Item
Count
Asset
Management
Tags
Process
Objects
PDM Tags
Computers
PROFIBUS PA
200
200
200
Hart
100
100
100
Foundation FieldBus
32
32
32
ET200M IM Bus Interface
ET200M modules
50
PROFIBUS DP Slaves - EDDL
80
80
80
PROFIBUS DP Slaves no EDDL
25
25
Automation System
Plant Bus Switches
Terminal Bus Switches
Networks
Process Devices
120
120
120
120
569
120
531
Totals
V 2.2
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Asset Management Single Station based on sample calculation Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 13-4

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AB17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-1FX17-2YA5
6ES7 658-3LX06-0YA5
1
1
1
1
6ES7 658-3XB06-2YD5
6ES7 658-3XC06-2YD5
6ES7 658-7GX17-0YB5
6ES7 658-7GB17-0YB0
6ES7 658-7GB00-2YB0

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SOFTWARE PCS 7 ENG AS/OS 1000 PO AS AND OS 1)
RT
SIMATIC PDM POWERPACK VON 128 BIS 512 TAGS
ASSET ENGINEERING
TAGS
ASSET RUNTIME POWERPACK 100 ASSET TAGS
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

3)
Automation System
1
6ES7 654-8CJ10-3BB0
NOTE
V 2.2
1)
2)
3)

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Asset Management
13.3
32201963
Asset Management Client-Server
Figure 13-3
Plant Bus
V 2.2
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Asset Management Client-Server Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 13-5
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-3LX06-0YA5
1
1
6ES7 658-7GX17-0YB5
6ES7 658-2CX17-0YA5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
ASSET ENGINEERING
6)
Operator System Server Maintenance Server

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6ES7 658-2BB17-0YA0
6ES7 658-7GB17-0YB0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
TAGS
7)
1)
8)

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
6ES7 658-2CX17-0YA5
3 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)

3)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
6ES7 653-2BA00-0XB5
V 2.2
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Asset Management
NOTE
32201963
1)
2)
3)

4)

6)
7)
8)
Asset Management Client-Server Sample Calculation

The following is a sample calculation of number of Asset Management Tags, Process Objects and PDM Tags for a given Client - Server configuration
Client - Server configuration comprised of:
V 2.2
One ES/OS/MS Client Station
One OS/MS Server
Three OS Clients
2 AS 416-3 IE
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The configuration above requires:

Table 13-6
Count
Asset
Management
Tags
Process
Objects
PDM Tags
Computers
PROFIBUS PA
300
300
300
Hart
180
180
180
Foundation FieldBus
80
80
80
20
20
ET200M modules
135
160
160
160
Item
60
60
Automation System
Plant Bus Switches
Networks
10
Process Devices
240
240
240
240
1049
240
960
Totals
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Asset Management Client-Server based on sample calculation Bill of Materials

Product Number
Product Description
Notes
Optional
Required
Table 13-7
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-3LX06-0YA5
1
1
1
1
6ES7 658-3XB06-2YD5
6ES7 658-3XC06-2YD5
6ES7 658-7GX17-0YB5
6ES7 658-2CX17-0YA5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
ASSET ENGINEERING

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6ES7 658-2BC17-0YA0
6ES7 658-7GB17-0YB0
6ES7 658-7GC00-2YB0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
TAGS
7)
1)

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
6ES7 658-2CX17-0YA5
3 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
Plant Bus
1
4
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
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Asset Management
Product Number
32201963
Product Description
Notes
Optional
Required
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2

3)
1)
2)
3)

4)

7)
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Asset Management
13.4
32201963
Asset Management Client-Server,

single Maintenance Server Architecture
Figure 13-4
V 2.2
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Asset Management Client-Server, Single Maintenance Server Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 13-8
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-3LX06-0YA5
1
1
6ES7 658-7GX17-0YB5
6ES7 658-2CX17-0YA5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
ASSET ENGINEERING
6)

2
6ES7 660-0CE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BB17-2YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1000 PO
7)
1)
9)
Maintenance Server
1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
6ES7 658-2BB17-0YA0
6ES7 658-7GB17-0YB0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
TAGS
7)
1)
8)

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
6ES7 658-2CX17-0YA5
3 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
7
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

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Asset Management
Product Number
32201963
Product Description
Notes

2)

3)
Optional
Required
Plant Bus
1
6
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
6ES7 653-2BA00-0XB5
NOTE
1)
2)
3)

4)

6)
7)
8)
Asset Runtime Notes:
9)
V 2.2
4)
Increase in Asset Tags requires increase in AS and OS RT

Process objects for the Maintenance Server

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Asset Management
13.5
32201963
Asset Management Client-Server Redundant
Figure 13-5
Plant Bus
V 2.2
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32201963
Asset Management Client-Server Redundant Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 13-9
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-3LX06-0YA5
1
1
6ES7 658-7GX17-0YB5
6ES7 658-2CX17-0YA5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
ASSET ENGINEERING
6)

2
6ES7 660-0CE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BB17-2YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1000 PO
7)
1)
9)

2
6ES7 660-0CE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BB17-2YA0
6ES7 658-7GB17-0YB0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1000 PO
TAGS
7)
1)
9)
8)

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
6ES7 658-2CX17-0YA5
3 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
V 2.2
6GK5 208-0BA10-2AA3
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32201963
Product Number
Product Description
6XV1 870-3QH60
Notes
Optional
Required
Plant Bus
1
7
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

3)
Automation System
2
6ES7 654-8CJ10-3BB0
6ES7 653-2BA00-0XB5
NOTE
1)
2)
3)

4)

6)
7)
8)
Asset Runtime Notes:
9)
4)
Increase in Asset Tags requires increase in AS and OS RT

Process objects for the Maintenance Server

Asset Management Client-Server Redundant Sample Calculation

The following is a sample calculation of number of Asset Management Tags, Process Objects and PDM Tags for a given redundant Client - Server configuration
Redundant Client - Server configuration comprised of:
V 2.2
One ES/OS/MS Client Station
One pair of OS/MS Servers
One pair of OS Servers
Three OS Clients
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2 AS 416-3 IE
Table 13-10
Count
Asset
Management
Tags
Process
Objects
PDM Tags
Computers
PROFIBUS PA
300
300
300
Hart
180
180
180
Foundation FieldBus
80
80
80
20
20
ET200M modules
135
160
160
160
Item
60
60
Automation System
Plant Bus Switches
Networks
10
Process Devices
240
240
240
240
1052
240
960
Totals
V 2.2
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Asset Management
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Asset Management Client-Server Redundant based on sample calculation Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 13-11
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
6ES7 658-3LX06-0YA5
1
1
1
1
6ES7 658-3XB06-2YD5
6ES7 658-3XC06-2YD5
6ES7 658-7GX17-0YB5
6ES7 658-2CX17-0YA5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SIMATIC PDM V6.0 POWERPACK 128 bis 512 TAGS
SIMATIC PDM V6.0 POWERPACK 512 bis 1024 TAGS
ASSET ENGINEERING

2
6ES7 660-0CE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BC17-2YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2000 PO
7)
1)
9)

2
6ES7 660-0CE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BB17-2YA0
6ES7 658-7GB17-0YB0
6ES7 658-7GC00-2YB0
V 2.2

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1000 PO
TAGS
09.08.11
7)
9)
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Asset Management
Product Number
32201963
Product Description
Notes
Optional
Required

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
6ES7 658-2CX17-0YA5
3 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
10
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
Plant Bus
1
7
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
2
2
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2

3)
2)
3)

4)

7)
9)

09.08.11
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Field Bus
14
32201963
Field Bus
Field Bus Single DP-PA-FF

The basis for SIMATIC PCS 7s field connectivity is PROFIBUS DP, the Field Bus
with the largest number of nodes installed in the world in the discrete and process
industries. Based on robust RS-485 technology PROFIBUS DP offers a versatile
bus system that supports reliable high speed data transfer across a large number
of slaves. SIMATIC PCS 7 Automation Systems are equipped with PROFIBUS DP
master functionality and can be extended to support multiple PROFIBUS DP networks.
Powerful active network components like Diagnostic Repeaters provide network
segmentation, functionality and detailed diagnostics.
PROFIBUS DP slaves can be connected directly to the high speed PROFIBUS DP,
and via dedicated network transitions acts as the high performance link to intelligent Field Devices based on the PROFIBUS PA and Foundation Fieldbus standards.
Besides data transmission, PROFIBUS PA provides power to the field device on
the same two wire cable. This function is performed by a PROFIBUS PA Couplers
or FF power supplies. Energy limiting components allow it to connect field devices
directly in an explosion hazardous environment.
DP/PA and DP/FF Link components act as gateways between the high speed
PROFIBUS DP networks and bus powered PA/ FF side allowing deployment of a
larger number of PROFIBUS PA slaves and FF Field Devices without exhausting
the available address space of the PROFIBUS DP network.
Single optical PROFIBUS DP
To support larger distances, provide ring fault tolerance and electrical isolation,
PROFIBUS DP allows the introduction of Fiber Optic network components. The
logical bus topology remains a single line, while ring fault tolerance increases
availability.
Redundant optical PROFIBUS DP
Highest availability and isolation are achieved when combining redundant
PROFIBUS DP and Fiber Optic network components. The combination of a double
fault tolerant ring allows the occurrence of multiple disturbances without losing
connectivity to the Field.
Redundant electrical PROFIBUS DP, PROFIBUS PA and FOUNDATION FIELDBUS
When high availability is a requirement, PROFIBUS DP supports extension of redundant networks to IO racks and DP/PA and DP/FF Links. A redundant
PROFIBUS DP network consists of two separate electrical lines connected to two
independent PROFIBUS Masters and several redundant DP Slaves. PROFIBUS
PA and FIELDBUS FOUNDATION offer the unique capability to construct the Field
Device Bus as a fault tolerant ring, increasing the availability of complete Field Device networks. Redundant PROFIBUS PA and redundant FOUNDATION
FIELDBUS are available in combination with single and redundant PROFIBUS DP
networks.
V 2.2
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Field Bus
14.1
32201963
Single DP-PA-FF Field Bus
Figure 14-1
V 2.2
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Field Bus
32201963
Single DP-PA-FF Field Bus Bill of Materials
Product Number
Product Description
Notes
6ES7 654-8CJ10-3BB0

1)
6ES7 654-0XX08-1XA0
PCS 7 I/O SUBSYSTEM HOT SWAPPING FOR

ET200M
2)
RS485 DIAGNOSTICS REPEATER
2)

NON EX-VERSION
INTERFACE DP/PA-LINK A. ET200M IM153-2 HF
RAIL FOR ET 200M 483 MM LONG F. MAX. 5 BUS
MOD. FUNCTION: INSERT/REMOVE
BUS UNIT FOR ET200M F. THE INTEGR.OF 1 PS A.1
IM153
BUS UNIT BM DP/PA FOR EXPANDED
TEMPERATURE RANGE
4)
Optional
Required
Table 14-1
Automation System
1
ET200M
1
DIAGNOSTICS REPEATER
1
6ES7 972-0AA01-0XA0
DP/PA LINK
1
6ES7 157-0AC83-0XA0
1
1
6ES7 153-2BA82-0XB0
6ES7 195-1GA00-0XA0
6ES7 195-7HA00-0XA0
6ES7 195-7HF80-0XA0
3)
5)
DP/FF LINK
1
1
1
1
6ES7 658-3MD07-0YA5
6ES7 153-2DA80-0XB0
6ES7 157-0AC84-0AX0
6ES7 195-1GA00-0XA0
6ES7 195-7HA00-0XA0
6ES7 195-7HF80-0XA0
V 2.2
SIMATIC PDM PCS 7-FF V7.0

IM 153-2 FF
FIELD DEVICE COUPLER FDC 157
IM153
TEMPERATURE RANGE
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Field Bus

NOTE
1)
32201963

PROFIBUS NOTES:
Max. number of PROFIBUS Slaves per Master 125 (Typical 30-80)
Max. number of slaves per segment 32, segments are separated by (Diagnostics) Repeaters
2)
ET200M, IM 153-2, Diagnostics Repeater require 24VDC Power Supply

(not listed)
3)
Max. 48 Field Devices per DP/PA Link, IM 153-2 requires 24VDC

Power Supply (not listed)
4)
FDC 157-0 Notes:
5)
V 2.2
Max. 5 FDC 157-0 DP/PA Couplers in one DP/PA Link
Max. 31 Field Devices per FDC 157-0. (Typical 20-25)
Max. Current provided by FDC 157-0 is 1000 mA
Max. PA Segment length is 1900 m (Typically 500-1000 m)
Longer lengths are available
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Field Bus
14.2
32201963
Single DP-PA-FF Field Bus Optical
Figure 14-2
V 2.2
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Field Bus
32201963
Single DP-PA-FF Field Bus Bill of Materials
Product Number
Product Description
Notes

1)
6GK1 503-3CB00
PROFIBUS OPTICAL LINK MODULE (OLM/G12)
6)
6ES7 654-0XX08-1XA0
PCS 7 I/O SUBSYSTEM HOT SWAPPING FOR

ET200M
2)

NON EX-VERSION
IM153
TEMPERATURE RANGE
4)
Optional
Required
Table 14-2
Automation System
1
6ES7 654-8CJ10-3BB0
OPTICAL FIELD BUS

4
ET200M
1
DP/PA LINK
1
6ES7 157-0AC83-0XA0
1
1
6ES7 153-2BA82-0XB0
6ES7 195-1GA00-0XA0
6ES7 195-7HA00-0XA0
6ES7 195-7HF80-0XA0
3)
5)
DP/FF LINK
1
1
1
1
6ES7 658-3MD07-0YA5
6ES7 153-2DA80-0XB0
6ES7 157-0AC83-0AX0
6ES7 195-1GA00-0XA0
6ES7 195-7HA00-0XA0
6ES7 195-7HF80-0XA0
V 2.2

IM 153-2 FF
IM153
TEMPERATURE RANGE
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Field Bus

NOTE
1)
32201963

PROFIBUS Notes:
V 2.2
Max. number of PROFIBUS Slaves per Master 125

(Typical 30-80)
2)

(not listed)
3)

4)
FDC 157-0 Notes:
Max. 31 Field Devices per FDC 157-0.

(Typical 20-25)
Max. PA Segment length is 1900 m

(Typically 500-1000 m)
5)
6)
OLM/G12 implements a fault tolerant Optical PROFIBUS DP Ring.

OLM/G12 requires 24 VDC Power Supply (not listed)
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Field Bus
14.3
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Redundant DP-PA-FF Field Bus
Figure 14-3
V 2.2
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Field Bus
32201963
Redundant DP-PA-FF Field Bus Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 14-3
Automation System
1
6ES7 656-8CM33-1CB0
6GK7 443-5DX04-0XE0

4MB W/RED. PS OPT; 2x9 SLOT RACK , 100 PO AS
RT
KOMMUNIKATIONSPROZESSOR PROFIBUS CP443-5 2)
EXTENDED
ET200M
1
6ES7 153-2AR03-0XA0
ET200M-RED.-BUNDLE CONSISTING OF TWO IM153- 3)

2HF
6ES7 197-1LA11-0XA0
Y-LINK FOR CONNECTING SINGLE-CHANNEL DP

SLAVES TO S7-400H
3)
RS485 DIAGNOSTICS REPEATER
3)

NON EX-VERSION
BUS UNIT BM IM 157 FOR EXPANDED
TEMPERATURE RANGE
BUS COUPLE BM DP/PA FOR 2 FDC 157-0 FOR
REDUNDANT OPERATION
ACT. FIELD DISTRIBUTOR AFD FOR PROFIBUS PA
RING
5)
Y-LINK
DIAGNOSTICS REPEATER
2
6ES7 972-0AA01-0XA0
DP/PA LINK
2
6ES7 157-0AC83-0XA0
2
1
6ES7 153-2BA82-0XB0
6ES7 195-1GA00-0XA0
6ES7 195-7HD80-0XA0
6ES7 195-7HG80-0XA0
6ES7 157-0AF81-0XA0
4)
6)
DP/FF LINK
1
2
2
1
6ES7 658-3MD07-0YA5
6ES7 153-2DA80-0XB0
6ES7 157-0AC84-0AX0
6ES7 195-1GA00-0XA0
6ES7 195-7HD80-0XA0
6ES7 195-7HG80-0XA0
6ES7 157-0AF81-0XA0
V 2.2

IM 153-2 FF
TEMPERATURE RANGE
REDUNDANT OPERATION
RING
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Field Bus
NOTE
V 2.2
32201963
1)

2)
CP443-5 Extended Notes:

(Typical 30-80)
3)
ET200M, IM 153-2, Y-LINK and Diagnostics Repeater require 24VDC

4)

5)
FDC 157-0 Notes:
Max. One pair of redundant FDC 157-0 per DP/PA Link and 3
single FDC 157-0
Max. 31 Field Devices per redundant pair of FDC 157-0.

(Typical 20-25)

6)
7)
Max. 64 Field Devices per DP/FF Link (Typical 20-30)
8)
DP/FF Link must be connected to the Plant Bus by means of

Ethernet. Cables and Switches are not listed
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Field Bus
14.4
32201963
Redundant DP-PA-FF Field Bus Optical
Figure 14-4
V 2.2
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Field Bus
32201963
Redundant DP-PA-FF Field Bus Optical Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 14-4
Automation System
1
6ES7 656-8CM33-1CB0
6GK7 443-5DX04-0XE0

RT
KOMMUNIKATIONSPROZESSOR PROFIBUS CP443-5 2)
EXTENDED
OPTICAL FIELD BUS

10
6GK1 503-3CB00
PROFIBUS OPTICAL LINK MODULE (OLM/G12)
8)
6ES7 153-2AR03-0XA0
ET200M-RED.-BUNDLE CONSISTING OF TWO IM153- 3)

2HF
6ES7 197-1LA11-0XA0
Y-LINK FOR CONNECTING SINGLE-CHANNEL DP

SLAVES TO S7-400H
3)

NON EX-VERSION
TEMPERATURE RANGE
REDUNDANT OPERATION
RING
5)
ET200M
1
Y-LINK
2
DP/PA LINK
2
6ES7 157-0AC83-0XA0
2
1
6ES7 153-2BA82-0XB0
6ES7 195-1GA00-0XA0
6ES7 195-7HD80-0XA0
6ES7 195-7HG80-0XA0
6ES7 157-0AF81-0XA0
4)
6)
DP/FF LINK
1
2
2
1
6ES7 658-3MD07-0YA5
6ES7 153-2DA80-0XB0
6ES7 157-0AC84-0AX0
6ES7 195-1GA00-0XA0
6ES7 195-7HD80-0XA0
6ES7 195-7HG80-0XA0
6ES7 157-0AF81-0XA0
V 2.2

IM 153-2 FF
TEMPERATURE RANGE
REDUNDANT OPERATION
RING
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Field Bus
NOTE
V 2.2
32201963
1)

2)
CP443-5 Extended Notes:

(Typical 30-80)
3)

(not listed)
4)

5)
FDC 157-0 Notes:
Max. 31 Field Devices per FDC 157-0.

(Typical 20-25)

6)
7)
Max. 64 Field Devices per DP/FF Link (Typical 20-30)
8)
OLM/G12 implements a fault tolerant Optical PROFIBUS DP Ring.

OLM/G12 requires 24 VDC Power Supply (not listed)
9)
DP/FF Link must be connected to the Plant Bus by means of

Ethernet. Cables and Switches are not listed
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Network Architecture
15
32201963
Star Topologies
The robust SCALANCE network components, active and managed switches, can
be used to create cost-effective network topologies providing connectivity to large
numbers of nodes.
SCALANCE offers a broad line of components to build start topologies with a large
number of ports. If multiple switches are required to accommodate the number of
ports that is to be connected, or to allow for geographical distribution of switches,
then we suggest to connect the switches as a fault tolerant ring.
Fault Tolerant Ring
A unique redundancy manager concept enables two SCALANCE switches to manage disturbances in an optical, electrical or mixed media ring backbone without interrupting network communication. This capability is available in the complete
range of SCALANCE switches offered with SIMATIC PCS 7.
Double Redundant Bus
SIMATIC PCS 7 offers redundancy from Operator System Client to Field connectivity. Network communication between Operator System Clients and Servers, as
well as between Operator System Servers and Automation Systems can reach the
highest level of availability by deploying two network interfaces in each computer
and Automation System and connecting these interfaces to separated fault tolerant
ring structured networks.
Fault Tolerant Ring 1GB
For applications where backbone data throughput cannot be compromised,
SCALANCE offers 1 Giga Bit network backbone switches. These high performance
switches also provide redundancy management functionality allowing the implementation of fault tolerant ring topologies in a single or double redundant manner.
V 2.2
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15.1
32201963
Star Architectures
Star Architectures Bill of Materials

Table 15-1
Product Number
Product Description
Notes

1)
Optional
Required
Figure 15-1
Electrical X200
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
NOTE
V 2.2
1)
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15.2
Fault Tolerant Ring Architectures
15.2.1
Highspeed Ring Fault Tolerance

SCALANCE Fault Tolerance Rings are created to provide multiple communication
paths between switches, if one of the paths fails, the backup path is enabled to secure communication. Different from spanning tree technology, that delivers similar
functionality, SCALANCE switches will reconfigure the available communication
path fast enough to avoid that connected systems (Controllers, Servers, Clients)
experience any communication failure. The high speed ring monitoring and reconfiguration is achieved by assigning one SCALANCE switch the role of Redundancy
Manager. This Redundancy Manager will keep the ring open when no failure is detected and close the ring when a failure occurs.
The ring connections between switches can be established through Fiber Optic and
Electrical connections.
Figure 15-2
The Redundancy Manager acts as a switch that opens the Ethernet Ring at a defined Position and monitors the status of the line. If a failure occurs on the line, the
Redundancy Manager recognizes this, closes the switch and
reestablishes communication.
V 2.2
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15.2.2
32201963
Ring connectivity, Standby Redundancy

To connect two separate Fault Tolerant Ethernet Rings in a redundant manner, a
second highspeed redundancy function is available. Although two connections between the rings are required for redundancy, only one connection can be active at
a given momen in time. To achieve this each ring is equipped with two switches
that support this so named Standby Redundancy. In this concept, two parallel point
to point connections are monitoring each other, making sure that the standby connection is enabled when the active connection has a failure. This is achieved by
configuring one SCALANCE switch as a Standby Master and a second
SCALANCE switch as Standby Slave.
Figure 15-3
The Standby Master and Standby Slave are connected in a logical manner. The
Standby Master activates its connection and the Standby Slave deactivates its
connection.Both switches monitor each others status, in case of a failure in the active connection, the Standby Slave becomes active. The process of enabling the
Standby Slave occurs fast enough to have no communication failure being experienced by connected systems (Controllers, Servers, Clients).
V 2.2
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15.3
32201963
Fault Tolerant Ring Optical Architectures

Figure 15-4
Terminal Bus
Plant Bus
V 2.2
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32201963
Fault Tolerant Ring Optical Bill of Materials
Product Number
Product Description
Notes
SCALANCE X204-2, MANAGED IE 10/100MB

FIBER OPTIC CABLE BFOC(ST) 10 M
1)

1)
Optional
Required
Table 15-2
Terminal Bus
2
2
5
6GK5 204-2BB10-2AA3
6XV1 820-5BN10
6XV1 870-3QH60
Plant Bus
2
2
6
6GK5 204-2BB10-2AA3
6XV1 820-5BN10
6XV1 870-3QH60
1)
NOTE
V 2.2
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15.4
32201963
Fault Tolerant Ring Electrical Architectures

Figure 15-5
Terminal Bus
Plant Bus
V 2.2
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32201963
Fault Tolerant Ring Electrical Bill of Materials
Product Number
Product Description
Notes

1)

1)
Optional
Required
Table 15-3
Terminal Bus
2
7
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Plant Bus
2
8
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
1)
NOTE
V 2.2
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15.5
32201963
(Double) Redundant Bus Architectures
Figure 15-6
V 2.2
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32201963
(Double) Redundant Bus Bill of Materials
Product Number
Product Description
Notes
SCALANCE X202-2 IRT, MANAGED IE 10/100MB

1)
1)

1)
Optional
Required
Table 15-4
Terminal Bus
2
3
5
14
6GK5 202-2BB00-2BA3
6GK5 204-2BB10-2AA3
6XV1 820-5BN10
6XV1 870-3QH60
Plant Bus
4
4
8
6GK5 204-2BB10-2AA3
6XV1 820-5BN10
6XV1 870-3QH60
1)
NOTE
V 2.2
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15.6
32201963
Fault Tolerant Ring 1GB

Figure 15-7
Terminal Bus
Plant Bus
V 2.2
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32201963
Fault Tolerant Ring 1 GB Bill of Materials
Product Number
Product Description
Notes
SCALANCE X308-2, MANAGED IE 10/100/1000MB

FO Standard Cable SC-Duplex 10 M
1)
SCALANCE X308-2, MANAGED IE 10/100/1000MB

FO Standard Cable SC-Duplex 10 M
1)
Optional
Required
Table 15-5
Terminal Bus
2
2
5
6GK5 308-2FL00-2AA3
6XV1 873-6AN10
6XV1 870-3QH60
Plant Bus
2
2
6
6GK5 308-2FL00-2AA3
6XV1 873-6AN10
6XV1 870-3QH60
1)
NOTE
V 2.2
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15.7
15.7.1
32201963
Redundancy Concepts Plant Bus

Introduction
In addition to the described Fault Tolerant Ring and Double Ring concepts described in the previous paragraphs, PCS 7 offers a flexible level of redundancy regarding the communication across the Plant Bus between Operator Systems and
Automation Systems (Controllers). Prerequisites for redundant communication are
SIMATIC S7-400H CPUs, either in a single or redundant setup, SCALANCE X
network components and communication processor CP1613- A2 for Operator System Servers and Single Stations.
15.7.2
Single Station AS 41x-x-1H Automation System
Single Station AS 41x-x-1H systems consist of one S7-41xH CPU. To support redundant communication, a station can be equipped with two CP443-1 Ethernet
communication processors. The table below lists the different redundancy configurations.
V 2.2
Concept 1, Single network, single OS Server/Single Station network connection, two communication paths
One CP1613 in the OS Server, Single Station
Two CP443-1 communication processors
Star network or Fault tolerant ring
Concept 2, Single network, redundant OS Server/Single Station network connection, two communication paths
Two CP1613 in the OS Server, Single Station
Concept 3, (Double) redundant network, redundant OS Server/Single Station

network connection, two communication paths
Double Fault tolerant ring
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Figure 15-8
Concept 1
Concept 3
CP1613_A
CP1613_A
CP1613_B
Plant Bus A
Plant Bus
Plant Bus B
CP443-1_A
CP443-1_B
CP443-1_A
CP443-1_B
Communication Path 1: CP443-1_A <-> CP1613_A
Communication Path 2 : CP443-1_B <-> CP1613_A
Communication Path 2: CP443-1_B <-> CP1613_B
Concept 2
CP1613_A
CP1613_B
Plant Bus
CP443-1_A
CP443-1_B

Communication Path 2: CP443-1_B <-> CP1613_B
V 2.2
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32201963
Single Station AS 41x-x-1H Automation System Bill of Materials
Concept 1
Product Number
Product Description
Notes
PCS 7 SINGLE AS CPU 417-4H WITH 4MB RAM

MEMORY CARD, 100 PO AS RT, 1 X AC 120/230V 10A
1)
2)
3)
Optional
Required
Table 15-6
Automation System
1
6ES7 654-8CM03-3CB0

1
6GK1 716-0HB71-3AC0
Concept 2, Concept 3
Table 15-7
Product Description
Notes

4MB W/RED. PS; 2x9 SLOT RACK , 100 PO AS RT
1)

2)
2)
3)
Optional
Product Number
Required
Automation System
1
6ES7 654-8CM03-3CB1

1
1
6GK1 716-0HB71-3AC0
6GK1 162-3AA00
NOTE
SCALANCE switch and network components must be added, refer to network topology descriptions in this chapter to select the appropriate configuration and materials
1) Alternative for the AS417-4-1H are the AS414-4-1H and
AS412-3-1H Automation Systems
2) REDCONNECT Upgrade and CP1613 are required for each Operator
System and Engineering System that is connected to the Plant Bus
3) The Bill of Material is based on the prerequisite that Operator System,
Engineering System hardware is selected that is equipped with a
CP1613 (Industrial Ethernet version of the hardware), only additional
CP1613 communication processors are listed
V 2.2
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15.7.3
32201963
Redundant Station AS 41x-x-2H Automation System

Redundant Station AS 41x-x-2H Automation Systems consist of two redundant S741x-xH CPUs. They can be equipped with two redundant CP443-2 or 4 redundant
CP443-1 communication processors. The table below lists the different redundancy
configurations.
V 2.2
Concept 1, Single network, single OS Server/Single Station network connection, two communication paths
One CP1613 in the OS Server, Single Station
Concept 2, Single network, redundant OS Server/Single Station network connection, four communication paths

network connection, two communication paths
(Double) redundant fault tolerant ring

network connection, four communication paths
Four CP443-1 communication processors
(Double) redundant fault tolerant ring
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32201963
Figure 15-9
Plant Bus B
Plant Bus
Plant Bus A
Plant Bus
Plant Bus B
Plant Bus A
V 2.2
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32201963
Redundant Station AS 41x-x-2H Automation System Bill of Materials
Concept 1
Product Number
Product Description
Notes

RT
1)
2)
3)
Optional
Required
Table 15-8
Automation System
1
6ES7 656-8CM33-1CB0

6GK1 716-0HB71-3AC0
Concept 2, Concept 3
Table 15-9
Product Description
Notes

RT
1)

2)
2)
3)
Optional
Product Number
Required
Automation System
1
6ES7 656-8CM33-1CB0

1
1
V 2.2
6GK1 716-0HB71-3AC0
6GK1 162-3AA00
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32201963
Concept 4
Table 15-10
Product Description
Notes

RT
1)

2)
2)
3)
Optional
Required
Product Number
Automation System
1
6ES7 656-8CM33-1CB0

1
1
6GK1 716-0HB71-3AC0
6GK1 162-3AA00
NOTE
1) Alternative for the AS417-4-1H are the AS414-4-1H and
AS412-3-1H Automation Systems
2) REDCONNECT Upgrade and CP1613 are required for each Operator
System and Engineering System that is connected to the Plant Bus
3) The Bill of Material is based on the prerequisite that Operator System,
Engineering System hardware is selected that is equipped with a
CP1613 (Industrial Ethernet version of the hardware), only additional
CP1613 communication processors are listed
V 2.2
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32201963
15.8
Concepts of Redundancy Terminal Bus
15.8.1
Introduction
Operator System Servers and Clients, as well as Engineering Systems, Batch
Servers, Route Control Servers and Central Archive Servers, can be equipped with
a redundant Terminal Bus connection. The table below lists the different redundancy configurations.
V 2.2
Concept 1, Single network
Redundant Terminal Bus connection in each Server and Client
Single Fault Tolerant Ring network
Concept 2, (Double) redundant network
Redundant Terminal Bus connection in each Server and Client
(Double) Redundant Fault Tolerant Ring network, with Standby redundancy between the two rings
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15.8.2
32201963
Redundant Terminal Bus
Figure 15-10
Figure 15-11
V 2.2
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15.8.3
32201963
Redundant Terminal Bus Bill of Material
Table 15-11
Product Description
Notes
1)
Optional
Required
Product Number

1
6ES7 652-0XX01-1XF0

1
6ES7 652-0XX01-1XF0
NOTE
1) Must be selected for each Batch, Route Control and Central Archive
Server, and Engineering System
V 2.2
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Safety System
16
32201963
Safety System
Single Station Fail Safety System

Safety Instrumented Systems are built on proven SIMATIC PCS 7 safety system
technology. Like all other SIMATIC PCS 7 system architectures, the safety system
architecture is scalable from small to large systems providing all functionality at
each scale. The SIMATIC PCS 7 Single Station Safety System contains the engineering, run-time and operation, and monitoring functionality of a complete Safety
Instrumented System in a single computer and Fail Safe Automation System. The
Fail-safe safety system is engineered by means of comprehensive Continuous
Function Chart logic or the front-running integrated cause and effect engineering
and runtime tools, Safety Matrix. Safety Matrix can be used stand-alone and as an
integral component of the Engineering System.
Client-Server
Medium to large systems are implemented by combining standard and Safety
Automation Systems connected to an Operator System Server. The Engineering
and Operation and Monitoring functions are distributed across the Engineering and
Operator System Computers.
High availability of Operation, Monitoring and Automation System functionality is
provided by redundant Operator System Servers and High Availability Automation
Systems.
V 2.2
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Safety System
16.1
32201963
Single Station Safety System
Figure 16-1
Plant Bus
V 2.2
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Safety System
32201963
Single Station Safety System Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 16-1

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AB17-0YA5
1
1
1
1
1
1
1
6ES7 833-1CC02-0YA5
6ES7 833-1SM02-0YA5
6ES7 833-1SM62-0YA5
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
RT
SOFTWARE ENG S7 F SYSTEMS
SOFTWARE SAFETY MATRIX TOOL
SOFTWARE SAFETY MATRIX VIEWER
1)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)
PCS 7 SINGLE AS CPU 414F WITH 4MB RAM

MEMORY CARD, 100 PO AS RT, S7 F SYSTEMS RT
3)
Automation System
1
6ES7 654-8CF03-3BB0
NOTE
1)
2)
3)
AS 414F Automation System listed requires 110/220 VAC Power Supply, AS

with 24VDC Power is available
V 2.2
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Safety System
16.2
32201963
Client-Server Safety System
Figure 16-2
Plant Bus
V 2.2
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Safety System
32201963
Client-Server Safety System Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 16-2
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
1
1
1
6ES7 833-1CC02-0YA5
6ES7 833-1SM02-0YA5
6ES7 833-1SM62-0YA5
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
5)
1)

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
6ES7 658-2CX17-0YA5
3 6ES7 833-1SM62-0YA5
3 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8EN33-1BB1
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2
CONTROLLER AS417F, AC120/230V10A,16MB, 9 Slot 3)

Rack, 100 PO AS RT, S7 F SYSTEMS RT
09.08.11
206/236
Safety System

1)
2)
3)
AS 417F Automation System listed requires 110/220 VAC Power

4)

5)
NOTE
32201963
V 2.2
09.08.11
207/236
Safety System
16.3
32201963
Client-Server Redundant Safety System
Figure 16-3
Plant Bus
V 2.2
09.08.11
208/236
Safety System
32201963
Client-Server Redundant Safety System Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 16-3
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-5AF17-0YA5
6ES7 833-1CC02-0YA5
1 6ES7 833-1SM02-0YA5
1 6ES7 833-1SM62-0YA5
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
1 6ES7 652-0XD17-2YB5
1 6ES7 658-1CX17-2YA5
1 6ES7 658-1FX17-2YA5
1 6ES7 658-1DX17-2YB5
1
1
1

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
4)
2)

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BC17-2YA0
2
2
2
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2000 PO
8)
3)
9)
1)
4)
2)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
6ES7 652-0XX01-1XF0
6ES7 658-2CX17-0YA5
2 6ES7 833-1SM62-0YA5
2 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)
Terminal Bus
2
10
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

09.08.11
5)
209/236
Safety System
Product Number
32201963
Product Description
Notes

5)
Optional
Required
Plant Bus
2
10
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8EN33-1EB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2
CONTROLLER AS417FH; AC 10A for 120/230V10A,

7)
RT, S7 F SYSTEMS RT
1)
2)
3)
4)

selected
5)
6)

7)
AS 417FH Automation System listed requires 110/220 VAC Power

8)
9)

09.08.11
210/236
Connectivity
17
32201963
Connectivity
Client-Server System and OpenPCS 7

SIMATIC PCS 7 offers access at your fingertips to all real-time and historical process and alarm data. The comprehensive interface for this access is the OpenPCS
7 software. OpenPCS 7 connects to SIMATIC PCS 7 Operator System Servers as
well as Central Archive Servers and provides access to all data via standard OPC
Server technology. It integrates OPC DA (Data Access), OPC HDA (Historical Data
Access), OPC AE (Alarms & Events) and OPC HAE* (Historical Alarms & Events)
in one system. (*OPC HAE available with SIMATIC PCS 7 V7.0 SP1).
Small System
For smaller systems a cost-effective combination of OpenPCS 7 and SIMATIC
PCS 7 Operator System Client functionality is offered.
Large System
For high performance and large applications OpenPCS 7 runs on its own dedicated
computer, providing access to all data available on multiple redundant SIMATIC
PCS 7 Operator System Server and Central Archive Server systems.
V 2.2
09.08.11
211/236
Connectivity
17.1
32201963
Client Server System and OpenPCS 7
Figure 17-1
Plant Bus
V 2.2
09.08.11
212/236
Connectivity
32201963
Client Server System and OpenPCS 7 Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 17-1
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
5)
1)

2
6ES7 650-0NG07-0YX0
COMPUTER PCS 7 0S CLIENT 547B WXP

LCD MONITOR, 19"
6ES7 648-0CB00-0YA0
2
KEYBOARD SIMATIC PC INTNAL, USB (G)

POWER CABLE
2
2
6ES7 658-2CX07-0YA5
SOFTWARE PCS 7 OS CLIENT V7.0
6ES7 652-0XD07-2YB5
Open PCS 7 Station

1
6ES7 660-0EA02-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
A5E00504378
6ES7 658-0HX17-2YB0

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SIMATIC PCS 7 OPENPCS 7
6)
Terminal Bus
1
5
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
Plant Bus
1
4
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
09.08.11
213/236
Connectivity
Product Number
32201963
Product Description
Notes
Optional
Required
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE

3)
Enterprise network switch and cables are not listed.

1)
2)
3)

4)

5)
6)
Enterprise Network connection
Firewall applications between Terminal Bus and Perimeter Network and between
Perimeter Network and Enterprise Network are not listed but required
Network components for Perimeter Network and Enterprise Network connection
have not been listed
V 2.2
09.08.11
214/236
Connectivity
17.2
32201963
Small Client Server System and OpenPCS 7
Figure 17-2
Plant Bus
V 2.2
09.08.11
215/236
Connectivity
32201963
Small Client Server System and OpenPCS 7 Bill of Materials s
Product Number
Product Description
Notes
Optional
Required
Table 17-2
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
5)
1)

1
6ES7 660-0EA02-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2CX17-0YA5
1 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Operator System Client and Open PCS 7 Station

1
6ES7 660-0EA02-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
1
A5E00504378
6ES7 658-2CX17-0YA5
6ES7 658-0GX17-2YB0
1 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SIMATIC PCS 7 OS CLIENT / OPENPCS 7
6)
Terminal Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

2)
Plant Bus
1
3
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
09.08.11
216/236
Connectivity
Product Number
32201963
Product Description
Notes
Optional
Required
Automation System
1
6ES7 654-8CJ10-3BB0
3
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE

3)
1)
2)
3)

4)

5)
6)
V 2.2
09.08.11
217/236
Connectivity
17.3
32201963
Large Client Server System and OpenPCS 7
Figure 17-3
Plant Bus
V 2.2
09.08.11
218/236
Connectivity
32201963
Large Client Server System and OpenPCS 7 Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 17-3
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-5AF17-0YA5
1
1
1
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1
1
1
1

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
4)
2)

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BD17-2YA0
2
2
2
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
3000 PO
9)
3)
11)
1)
4)
3)

2
6ES7 660-0CE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 658-2FA17-0YB0
2
2
6ES7 652-0XX01-1XF0
6ES7 660-0CE13-2BA0
V 2.2

SERVER BCE SVR03
LCD MONITOR, 19"
9)
INTERFACE
POWER CABLE
1500 VARIABLES
SERVER BCE SVR03
09.08.11
219/236
Connectivity
Product Number
32201963
Product Description
Notes
Optional
Required

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
6ES7 652-0XX01-1XF0
6ES7 658-2CX17-0YA5
2 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)
Open PCS 7 Station

1
6ES7 660-0EA02-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
1
1
6ES7 652-0XX01-1XF0
A5E00504378
6ES7 658-0HX17-2YB0

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
SIMATIC PCS 7 OPENPCS 7
2)
10)
Terminal Bus
2
18
6GK5 216-0BA00-2AA3
6XV1 870-3QH60

5)

5)
Plant Bus
2
10
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
1
6ES7 656-8CM33-1CB0
3
2
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2

RT
09.08.11
220/236
Connectivity
NOTE
32201963
1)
2)
3)
4)

selected
5)
6)

7)

8)
9)
10)
11)

V 2.2
09.08.11
221/236
AS-OS PO Count
18
32201963
AS-OS PO Count
Starter System 250 PO

The licensing of SIMATIC PCS 7 Automation and Operator Systems has reached a
new level of flexibility and scalability by allowing the deployment of exactly the
number of licensed objects as required for a specific application. For smaller applications SIMATIC PCS 7 offers cost effective bundles of Operator and Automation
System Run-time licensing.
A Process Object is a function that resides at the Automation System level and is
integrated at both the Automation System and Operator System level. Examples of
a Process Object are a PID Controller or a MOTOR function. Typically a technological automation function is equivalent to a Process Object. Nevertheless it depends on the complexity of the automation function where several Process Objects
are needed for one function (e.g. 2 PID Process Objects for a split range control).
Examples of typical technological functions, PCS 7 process Objects and related I/O
counts are:
Table 18-1
Technological Function
PCS 7 Process Object
I/O
Analog Monitoring
MEAS_MON
1 AI
Digital Status
DIG_MON
1 DI
PID Control
CTRL_PID
1 AI, 1 AO
Motor
MOTOR
1 DI, 1 DO
Valve
VALVE
2 DI, 1 DO
As a rule of the thumb 0.751.5 I/Os are equivalent to 1 Process Object.

For PCS 7 licensing the total amount of Process Objects is counted regardless of
the number of Inputs and Outputs. Also the amount of data exchanged with other
Automation Systems does not influence the number of Process Objects.
The smallest license allows implementation of 250 Process Objects at the Operator
and Automation System level.
Single Station 1000 PO
A bundled Run-time license for the Operator and Automation System is available
for starter system and single station Engineering System and supports up to 2000
Process Objects.
Client-Server 2000 PO
For Client-Server applications SIMATIC PCS 7 offers an Engineering System with
unlimited Process Objects for engineering and testing purposes. The number of
Automation System Process Objects is licensed by means of the addition of Power
packs. The number of Operator System Process Objects is licensed by the appropriate Operator System Server license. Operator System Clients do not require
Process Object licensing and can access all Process Objects of the connected Operator System Servers.
V 2.2
09.08.11
222/236
AS-OS PO Count
32201963
Client-Server Redundant 3000 PO

For redundant Operator System Servers both servers must be licensed with the
appropriate number of Process Objects.
Multi-Server 5000 PO
Systems consisting of multiple Operator System Servers allow distribution of Process Objects across multiple Servers. When multiple Engineering Systems are deployed, SIMATIC PCS 7 requires the Automation System Process Objects to be licensed only once.
V 2.2
09.08.11
223/236
AS-OS PO Count
18.1
32201963
Starter System 250 Process Objects
Figure 18-1
V 2.2
09.08.11
224/236
AS-OS PO Count
32201963
Starter System 250 Process Objects Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 18-2

1
6ES7 650-4AA00-0AA0
6ES7 648-0CB00-0YA0
1
1 6ES7 652-0XD17-2YB5
1)
1)
NOTE

ALL-IN-ONE SYSTEM (ES, OS AND AS)
INTERFACE
LCD MONITOR, 19"
V 2.2
09.08.11
225/236
AS-OS PO Count
18.2
32201963
Single Station System 1000 Process Objects
Figure 18-2
Plant Bus
V 2.2
09.08.11
226/236
AS-OS PO Count
32201963
Single Station System 1000 Process Objects Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 18-3

1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AB17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
RT
1)
Plant Bus
1
2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

2)

3)
Automation System
1
6ES7 654-8CJ10-3BB0
NOTE
V 2.2
1)
2)
3)

09.08.11
227/236
AS-OS PO Count
18.3
32201963
Client Server System 2000 Process Objects
Figure 18-3
Plant Bus
V 2.2
09.08.11
228/236
AS-OS PO Count
32201963
Client Server System 2000 Process Objects Bill of Materials s
Product Number
Product Description
Notes
Optional
Required
Table 18-4
Engineering System
1
6ES7 660-0AC13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-5AF17-0YA5
1
1
1
1
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5

BCE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE

1
6ES7 660-0CE13-2BA0
1
1
6ES7 648-0CB00-0YA0
1
6ES7 658-2BC17-0YA0

SERVER BCE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
4)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 658-2CX17-0YA5
2 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

1)

1)
Plant Bus
1
4
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
Automation System
2
6ES7 654-8CJ10-3BB0
2
1
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
V 2.2

2)
09.08.11
229/236
AS-OS PO Count

1)
2)

3)

4)
NOTE
32201963
V 2.2
09.08.11
230/236
AS-OS PO Count
18.4
32201963
Client Server Redundant System 3000 Process Objects
Figure 18-4
Plant Bus
V 2.2
09.08.11
231/236
AS-OS PO Count
32201963
Client Server Redundant System 3000 Process Objects Bill of Materials
Product Number
Product Description
Notes
Optional
Required
Table 18-5
Engineering System
1
6ES7 660-0BF13-2AA0
1
1
6ES7 648-0CB00-0YA0
1
1
6ES7 658-5AF17-0YA5
1
1
1
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1
1
1
1

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
3)
2)

2
6ES7 660-0DE13-2BA0
2
2
6ES7 648-0CB00-0YA0
2
6ES7 652-3BD17-2YA0
2
2
2
6GK1 162-3AA00
6GK1 716-0HB71-3AC0
6ES7 652-0XX01-1XF0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
3000 PO
7)
8)
1)
3)
2)

2
6ES7 660-0EA02-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
6ES7 652-0XX01-1XF0
6ES7 658-2CX17-0YA5
2 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2)
Terminal Bus
2
10
6GK5 208-0BA10-2AA3
6XV1 870-3QH60

4)

4)
Plant Bus
2
12
V 2.2
6GK5 208-0BA10-2AA3
6XV1 870-3QH60
09.08.11
232/236
AS-OS PO Count
Product Number
32201963
Product Description
Notes
Optional
Required
Automation System
3
6ES7 656-8CM33-1CB0
1
2
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2

RT
1)
2)
3)

selected
4)
5)

6)

7)
8)

09.08.11
233/236
AS-OS PO Count
18.5
32201963
Multi-Server System 5000 Process Objects
Figure 18-5
Plant Bus
V 2.2
09.08.11
234/236
AS-OS PO Count
32201963
Multi-Server System 5000 Process Objects Bill of Materials
Product Number
Product Description
Notes

IE WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
1)
Optional
Required
Table 18-6
Engineering System
2
6ES7 660-0BF13-2AA0
2
2
6ES7 648-0CB00-0YA0
2
2
2
6GK1 716-0HB71-3AC0
6ES7 658-5AF17-0YA5
2
2
2
2
6ES7 652-0XD17-2YB5
6ES7 658-1CX17-2YA5
6ES7 658-1FX17-2YA5
6ES7 658-1DX17-2YB5
1)

4
6ES7 660-0DE13-2BA0
4
4
6ES7 648-0CB00-0YA0
4
4
1
6GK1 716-0HB71-3AC0
6ES7 652-3BC17-2YA0
6ES7 652-3BD17-2YA0

SERVER IE SVR03
LCD MONITOR, 19"
INTERFACE
POWER CABLE
2000 PO
3000 PO
5)
1)
6)
6)

3
6ES7 660-0EA02-2AA0
3
3
6ES7 648-0CB00-0YA0
3
6ES7 658-2CX17-0YA5
3 6ES7 652-0XD17-2YB5

WXP
LCD MONITOR, 19"
INTERFACE
POWER CABLE
Terminal Bus
1
2
2
7
6GK5 414-3FC00-2AA2
6GK5 204-2BB10-2AA3
6XV1 820-5BN10
6XV1 870-3QH60
SWITCH MODULAR 1EX414-3E 10/100/1000MB

2)
2)
SWITCH MODULAR 1EX414-3E 10/100/1000MB

2)
2)
Plant Bus
1
1
2
10
V 2.2
6GK5 414-3FC00-2AA2
6GK5 204-2BB10-2AA3
6XV1 820-5BN10
6XV1 870-3QH60
09.08.11
235/236
AS-OS PO Count
Product Number
32201963
Product Description
Notes
Optional
Required
Automation System
2
6ES7 656-8CM33-1CB0
6
3
6ES7 653-2BA00-0XB5
6ES7 653-2BB00-0XB5
NOTE
V 2.2

RT
1)
2)
3)

4)

included in each ES, 100 PO included in each AS
5)
6)

09.08.11
236/236

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Application for Process Automation

Standard Architectures PCS 7 V7.1 SP2

Warranty, liability and support

Standard Architectures PCS 7 V7.1 SP2

Warranty, liability and support

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Standard Architectures PCS 7 V7.1 SP2

Standard Architecture Selection Guide........................................................... 7

Starter System ................................................................................................. 11

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Multi-Server Single Bus System Architecture .................................... 69

SIMATIC BATCH .............................................................................................. 75

Client-Server System ......................................................................... 39

Multiple OS Single System................................................................. 31

Single Station System ........................................................................ 23

Multiple OS Single Stations System .............................................................. 30

Single Station System ..................................................................................... 22

Starter System (e.g. PCS 7 BOX RTX)................................................ 8

SIMATIC BATCH Single Station ........................................................ 76

Standard Architectures PCS 7 V7.1 SP2

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Single DP-PA-FF Field Bus.............................................................. 168

Network Architecture .................................................................................... 180

Asset Management Starter System ................................................. 146

Field Bus......................................................................................................... 167

Client Server System..................................................................... 132

Asset Management ........................................................................................ 145

SIMATIC PDM Stand-Alone System................................................ 116

Archiving ........................................................................................................ 131

Route Control and SIMATIC BATCH Single Station System........... 101

SIMATIC PDM ................................................................................................. 114

Route Control Single Station System................................................. 89

Route Control and SIMATIC BATCH............................................................ 100

SIMATIC BATCH Client-Server ......................................................... 78

Star Architectures............................................................................. 181

Standard Architectures PCS 7 V7.1 SP2

Copyright Siemens AG 2011 All rights reserved

Client Server System and OpenPCS 7 ......................................... 212

AS-OS PO Count............................................................................................ 222

Single Station Safety System........................................................... 203

Connectivity ................................................................................................... 211

Safety System ................................................................................................ 202

Starter System 250 Process Objects ............................................... 224

Standard Architectures PCS 7 V7.1 SP2

an architecture based on the number of users, inputs and outputs

the level of system availability and network toplogies

Copyright Siemens AG 2011 All rights reserved

Standard Architecture Selection Guide

Standard Architectures PCS 7 V7.1 SP2

Standard Architecture Selection Guide

Copyright Siemens AG 2011 All rights reserved

2. Number of users that will interact with the system

Standard Architecture Selection Guide

Standard Architectures PCS 7 V7.1 SP2

Starter System (e.g. PCS 7 BOX RTX)

Copyright Siemens AG 2011 All rights reserved

Single Station System

Standard Architecture Selection Guide

Standard Architectures PCS 7 V7.1 SP2

Multiple Single Stations

Copyright Siemens AG 2011 All rights reserved

Standard Architecture Selection Guide

Standard Architectures PCS 7 V7.1 SP2