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Energy Sources and Scenario: Conventional and Non-conventional
Since the fluid is undergoing a cyclic process, there will be be no net change in its
internal energy over the cycle
Therefore
dE 0
Q W
Qin Qout WT WP
cycle
1
Qin
Qin
Qin
Qin
Rankine Cycle(Ideal)
William John M. Rankine(1820-1872) was a Professor of Civil Engg. At Glasgow
University.
4 B 1 1
!
Super heater
1!
Boiler/Evaporator
B
Economizer
Steam Generator
Rankine Cycle
Rankine Cycle(Ideal)
1
1
1!
2
B
1!
4
3
W
Net Work
net
Gross Work WT
Steam Rate
The capacity of a steam plant is often expressed in terms of Steam Rate(SR)
or
Specific Steam Consumption(SSC).
It is defined as the rate of steam flow(kg/s) required to produce unit shaft
output(1kW)
Steam rate(SR) = 1/Wnet ( kg/kWs)
Heat Rate
The heat rate is heat input (kJ/s) required to produce unit shaft output(1kW)
Heat rate
q1
1 kJ
wT wP kWs
Performance Improvement
h h
Tm1 1 4
s1 s4
Since heat rejected q2 = h2-h3=T2(s1-s4)
Therefore,
q
T (s s )
T
1 2 1 2 1 4 1 2
q1
Tm ( s1 s4 )
Tm
1
B
5
Tm1
4
3
Effect of Superheat
Increasing the temperature of the steam entering the turbine (superheat)
Increase in the heat input requirement
Increase in the net work output
The liquid content at the exit of the turbine is decreased
The maximum possible temperature is limited by the properties of the materials used.
If hot flue gas is the primary fluid or heat source for
steam
generation in the power cycle, the use of super heat
also
reduces the thermal irreversibility.
Since
T
S
S
Cp T
T P T P C p
Now (Cp)water > (Cp)gas
Therefore
T
T
S gas S water
1!!
1
1
2!!
Reheating of Steam
Ideal reheat Rankine cycle
Two-stage expansion and heat addition (reheat)processes.
The steam is resuperheated (or reheated) at constant pressure in boiler(2-3) and the remaining
expansion(3-4) of steam is carried out in the low pressure(L.P.) turbine.
For 1kg of steam
q1 = h1-h6+h3-h2
q2 = h4-h5
WT = h1-h2+h3-h4
Wp = h6-h5
The efficiency is given by
W Wp (h1 h2 h3 h4 ) (h6 h5 )
T
q1
(h1 h6 h3 h2 )
8
2
q2 = (1-m1)(h3- h4)
1kg
1-m1
1
2
m1
7
4
5
4
1kg
1! 2
m1
6
1-m1
In general, for n feedwater heaters, the optimum temp. rise per heater would be given as:
TB1
= (TB-TC)/n+1
The feed water heating curve shoes a gradual charge in temp and
density but not in phase to the steam temperature at 1.
Such heating can be made to be closer to the hear source temperature
than a sub critical cycle with the steam temp that shows on abrupt
change in temp with in the two phase region.
Cogeneration
Cogeneration is the simultaneous generation of electricity and steam
(or heat) in a single power point.
There are several industries such as paper mills, textile mills,
chemical factories, jute mills, sugar factories, rice mills and some
where saturated steam at the desired tem is required for heating
drying etc.
Apart from the process heat, the factory also needs power to drive
various machines for lighting and other purposes.
Cogeneration is not usually used by large utilities which tend to
produce electricity only.
Cogeneration
From an energy resource point of view, cogeneration is beneficial if it
saves primary energy when compared with separate generation of
electricity and steam (or heat).
The cogeneration plant efficiency co is given by
E H s
co
Q1
Where
(1)
E = electricity generated
Hs = heat energy, or heat energy in process steam
(enthalpy of steam entering the process) - ( enthalpy of process
condensate returning to plant)
Types of Cogeneration
There are two board categories of cogeneration:
1. The topping cycle
2. The bottoming cycle
1.The topping cycle:-in which primary heat at the higher temperature
end of the Ramkine cycle is used to generate high pressure and
temp steam and electricity in the usual manner.
Depending on process requirements, process steam at low pressure
and temperature is either
(a)Extracting from the turbine at an immediate stage, much as for feed
water heating, or
(b) taken at the turbine exhaust, in which case it is called a break
pressure turbine. process steam pressure requirement vary widely,
between 0.5 and 40 bar.
Types of Cogeneration
2. The bottoming cycle:- in which primary heat is used at high
temperature directly for process requirements .e.g the high-temp
cement Kiln.
The process low-grade (low temp. and availability) waste heat is then
used to generate electricity , obviously at low efficiency.
Only the topping cycle, therefore can provide true saving in primary
energy. Introduction, most process applications require low grade
steam. Such steam is conveniently produced in a topping cycle.
(Hg(topping)-H2O(bottoming) cycle,)
In an actual plant, the steam cycle is always a regenerative cycle with
feed water heating.
Coupled Cycles
1. The Hg-H2O cycle represents the two fluid cycles where 2 Rankine
cycles have been coupled in series.
2. If a SO2 cycle is added to it in the low temp. range, so that the heat
released during the condensation of steam is utilized in forming
SO2 vapor which expands in another turbine,
Then 3 fluid or tertiary cycle i.e. Hg-H2O-SO2 cycle
3. Similarly, other liquid metal, apart from mercury, Na or K may be
considered for a working fluid in the topping cycle.
4. Apart from SO2, other refrigerants( NH3, freons etc.) may
considered as working fluids for the bottoming cycle.
5. Na-Hg-steam tertiary cycle is shown in Fig.