TR-01Bonder Training Program (Main)

TR01TrainingandQualification
ofBondstrand PipeBonder
(ISO14692)
NOVFiberGlassSystem <BondstandPipeBonderTrainingProgram>
21 February 2014
Contents
1:Introduction
2:Health,Safety and Environment
3:Responsibilities and Documentation
4:Receiving and Handling
5:Fiberglass Pipe Jointing and Repair
6:Tools and Equipment
7:Fabrication and installation
8:Testing
9:Fire Performance Product
NOV Fiber Glass System - <Bondstand Pipe Bonder Training Program>
21 February 2014
Introduction Video
21 February 2014
Product Video
21 February 2014
1) Introduction
NOV FGS Company Profile

Fiberglass Piping
NOV FGS Products
Approvals
21 February 2014
NOV FGS Fiberglass Pipe Group

Manufacturing Fiberglass since 1950s
World-wide marketing, sales, distribution and
services
State-of-the-Art manufacturing equipment
Dedicated Laboratory Facilities
In-House Research, Development, and
Engineering
21 February 2014

Holland
U.S.A
Middle East
Harbin
SuZhou
Malaysia
Brazil
Singapore
21 February 2014

Group Headquarters
o Houston, Texas USA
Worldwide Manufacturing Facilities

Texas USA
Singapore & Malaysia
Netherlands
MiddleEast:- Suadi Arabia; Oman;
Kuwait
o China:- Suzhou; Harbin
o Brazil
o
o
o
o
21 February 2014

Major Markets
o
o
o
o
o
Industrial
Marine
Offshore
Oilfield
Fuel Handling
21 February 2014

Product Ranges
Size: 1-inch to 144-inch
Temperature: -40C to 121C
Applications: Buried and Suspended
Media: Industrial Chemicals to Ultra-Pure
Water
o Pressure: -3 bar to 200 bar (higher external
and internal pressure available
o
o
o
o
21 February 2014
Fiberglass Piping Terminology
RTRP - Reinforced Thermosetting Resin Pipe

FRP - Fiberglass Reinforced Pipe
GRE - Glass Reinforced Epoxy
GRV - Glass Reinforced Vinylester
GRP1 - Glass Reinforced Polyester
GRP2 - Glass Reinforced Pipe
21 February 2014
Raw Material - Resin

Properties
Epoxy
Vinylester
Polyester
Tensile
Strength (Mpa)
65~80
60~75
50~70
Elongation
2~5%
1.7%
1.5%
Shear Strength
(Mpa)
30~50
20~30
10~20
Heat Distortion
in oC
180
70~93
60~80
Maximum
allowable temp
110~121
70~93
60~80
Continuous /
peak in C
Hydrostatic
design (hoop)
stress N/mm2
63~80
45~50
15~35
(55 pipe,
biaxal loaded)
Modified
Phenolics
Remarks
21 February 2014
Raw Material - Resin

Properties
Epoxy
Vinylester
Polyester
Reduction
of stiffness
10%
20%
40%
Shrinkage
during
curing
1~2%
7%
7%
Chemical
Resistance
Good
Good
Fair
Modified
Phenolics
Remarks
In 50 years
21 February 2014
Raw Material - Curing Agent

Properties
Aromatic Cyclo- Anhydride Acid Base / BPO/DMA

Amine Aliphatic
Polysiloxa
Amine
ne
Tg (C)
160
130
110
>250
110
Resin
System
Epoxy
Epoxy
Epoxy
Phenolic
Vinylester
21 February 2014
Raw Material - Glass

Type of Glass
o E-Glass: E denotes electrical resistance
Over 90% of the glass fiber market is held by E-glass

Tensile modulus around 80 Gpa
Tensile Strength around 3.5 Gpa
elongation-to-break is nearly 5%
o S-Glass: S denotes High Strength

Generally, 10~15% stronger than E-Glass
Better heat resistance than E-Glass
o C-Glass: C denotes chemical resistance
21 February 2014

Glass Roving
o TEX The weight of the glass fiber roving
strand in terms of grams per 1,000 meters
o YIELD A length per unit weight measure, for
example, 250 Yield denote net 250 yards of
roving per pound
21 February 2014

Other forms
o Boat Tape
o Woven Roving
21 February 2014
Pipe & Fitting Production Methods

Filament Winding
o Helical Winding
o Continuous Winding
o Custom (Fitting)
Compression Mold
Centrifugal Casting
Hand Lay Up
21 February 2014
Reciprocal Filament Winding
Mandrel
Roving
Resin Bath
21 February 2014
Continuous Filament Winding

Liner resin
Long.
Head
Optional
filler
applicator
Oven
Long.
Head
H2O
Oven
Cut-off
saw
Mandrel
Puller
90s
90s
90s
21 February 2014
Fiberglass Pipe Features and Benefits
Corrosion Resistant
Light weight, easy handling
Reliable
Safe against fire
Low smoke and Toxicity
Eliminates scale buildup which can clog
spray nozzles
Better Flow characteristics than steel (low pressure
loss)
Life cycle cost saving compared to steel
Less expensive than Stainless Steel & Cu Ni
21 February 2014
Fiberglass Pipe Application
Marine Piping Systems

Ballast; Seawater Cooling; Bilge; Stripping; Vent;
Firewater; Cargo; Intert-Gas; Sanitary; etc.
Industry Application
Firewater; High Grade Industrial Water; Brine;
Drainage; Seawater; Corrosive liquid; Chemical
processing; etc.
Offshore Piping Systems
Seawater; Firewater; Drainage; Sewerage; Caissons;
Potable water; Produced water; etc.
Oil and Gas, Fuel Handling
Flow line; Oil, gas, water Gathering and transmission;
Jet Fuel line; Saltwater; Tubing & Casing; etc.
21 February 2014
Common Jointing Methods
Adhesive Bonded Joints

o Quick Lock Joint
o Taper / Taper Joint
Mechanical Joints
o
o
o
o
Key Lock Joint

Double O-ring Joint
Coil Lock Joint
Threaded Joint
Lamination joint
Flange Joint
Metallic Couplings (e.g. Dressor, Straub)
21 February 2014
Bondstrand Quick Lock Joint
Features
o Pipe Stop
o Taper Female Bell (1/2
Taper)
o Straight Male Spigot
21 February 2014
Bondstrand
Taper Joint
Features
o Taper Bell and Spigot (1-3/4 or 2-1/2
depending on size)
o Thin Adhesive Line
Thin Adhesive Line
21 February 2014
Bondstrand Key-Lock Joint
Features
o Reliable and Reusable
o Simple and Speed
o O-Ring Seal and Nylon Key Lock
21 February 2014
Bondstrand Key-Lock Expansion Joint
Features
o As in Key-Lock Joint
o Allow for Expansion
o For Easy Valve Removal when Used in Valve
Pit
Expansion
Key-Groove
21 February 2014
Bondstrand Double O-Ring Joint
Features
o Reliable and Reusable
o Simple and Speed
o O-Ring Seal, Expansion and Extraction
21 February 2014
Bondstrand Double O-Ring CPLG Joint
Features
o As Double O-Ring Joint
o Ease of Assembly and Dismantle
o Nylon Key Lock @ One Side
21 February 2014
Bondstrand Coil-Lock Joint
Features
o Reliable and Simple
o High Pressure Performance
o Spiral Nylon Key Forming Lock for Joint
21 February 2014
Flange Joint
Features
o Valve, Equipment, Vessel, and Other Pipe
Interface
o Various Drilling Pattern (CL150, DIN, JIS, etc)
21 February 2014
Metallic Coupling Joint
Features
o Simple and Reusable
But, Special end configuration and specified pipe
OD, special design/machine fiberglass pipe
might be required
Straub Coupling
Victaulic Coupling
21 February 2014
Bondstrand Butt & Wrap Joint
Features
o Preparation of Joint from outside
o Low Pressure (25bar) Performance
o Versatile
o Flexibility to accommodate minor misalignment
o Skill Required
21 February 2014
Joint Type Abbreviations
QLF Quick-Lock Female

QLM Quick-Lock Male
TF Taper Female
TM Taper Male
KLF Key Lock Female
KLM Key Lock Male
DOF Double O-ring Female
DOM Double O-ring Male
DOM/K Double O-Ring Male with Key Groove
PE Plain End
ME Machined End
21 February 2014
NOV FGS Bondstrand Products

Series
2000
2000M
2000M-FP
2020
2020C
2410
Resin Type
Epoxy
Aromatic
amine
12 bar
Epoxy
Aromatic
amine
16 bar
Epoxy
Aromatic
amine
16 bar
Epoxy
Aromatic
amine
20 bar
Epoxy
Aromatic
amine
20 bar
Epoxy
Aromatic
amine
10 bar
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
0.5 mm
0.5 mm
0.5 mm
0.5 mm
NIL
0.5 mm
Curing Agent
Rating
Allowable
Velocity
Liner
Thickness
Fire
Protection /
Conductive
=<1-1/2"
2"-4"
No / No
No / No
Yes / No
No / No
No / Yes
No / No
QL (RP34)
QL (RP34)
QL (RP34)
QL (RP34)
QL (RP34)
QL (RP34)
QL (RP34)
QL (RP34)
QL (RP60)
QL (RP60)
NA
Taper (RP48)
6"-16"
QL (RP34)
QL (RP34)
QL (RP34)
18"-40" Pipe
and Fitting
18"-40"
Flange Only
NA
NA
Taper (Rp48) Taper (RP60) Taper (RP48)
Taper (RP48) Taper (RP48) Taper (Rp48) Taper (RP60) Taper (RP48)
QL (RP34)
QL (RP34)
Taper (Rp48) Taper (RP60) Taper (RP48)
21 February 2014

Series
2412
2414
2416
2416FM
2420
2420FM
Resin Type
Epoxy
Aromatic
amine
12 bar
Epoxy
Aromatic
amine
14 bar
Epoxy
Aromatic
amine
16 bar
Epoxy
Aromatic
amine
16 bar
Epoxy
Aromatic
amine
20 bar
Epoxy
Aromatic
amine
20 bar
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
0.5 mm
No / No
No / No
No / No
No / No
No / No
No / No
NA
NA
NA
NA
NA
NA
Curing Agent
Rating
Allowable
Velocity
Liner
Thickness
Fire
Protection /
Conductive
=<1-1/2"
2"-4"
Taper (RP48) Taper (RP48) Taper (RP48) Taper (RP48) Taper (RP48) Taper (RP48)
6"-16"
18"-40" Pipe
Taper (RP48) Taper (RP48) Taper (RP48)
and Fitting
18"-40"
Flange Only
NA
Taper (RP48)
NA
NA
Taper (RP48)
NA
21 February 2014

Series
2425
2432
2440
2450
2410C
2412C
Resin Type
Epoxy
Aromatic
amine
25 bar
Epoxy
Aromatic
amine
32 bar
Epoxy
Aromatic
amine
40 bar
Epoxy
Aromatic
amine
50 bar
Epoxy
Aromatic
amine
10 bar
Epoxy
Aromatic
amine
12 bar
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
0.5 mm
0.5 mm
0.5 mm
0.5 mm
NIL
NIL
No / No
No / No
No / No
No / No
No / Yes
No / Yes
NA
NA
NA
NA
NA
NA
Curing Agent
Rating
Allowable
Velocity
Liner
Thickness
Fire
Protection /
Conductive
=<1-1/2"
2"-4"
6"-16"
18"-40" Pipe
and Fitting
18"-40"
Flange Only
NA
Taper (RP60) Taper (RP60)
NA
21 February 2014

Series
2416C
2420C
2425C
4000
5000
5000C
Resin Type
Epoxy
Aromatic
amine
16 bar
Epoxy
Aromatic
amine
20 bar
Epoxy
Aromatic
amine
25 bar
Epoxy
Aromatic
amine
12 bar
Vinylester
Vinylester
BPO/DMA
BPO/DMA
10 bar
10 bar
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
NIL
NIL
NIL
1.3 mm
1.3 mm
1.3 mm
No / Yes
No / Yes
No / Yes
No / No
No / No
No / Yes
NA
NA
NA
QL (RP34)
QL(RP105)
QL(RP106)
Curing Agent
Rating
Allowable
Velocity
Liner
Thickness
Fire
Protection /
Conductive
=<1-1/2"
2"-4"
QL (RP34)
QL(RP105)
QL(RP106)
6"-16"
QL (RP34)
QL(RP105)
QL(RP106)
NA
NA
NA
NA
NA
NA
18"-40" Pipe
and Fitting
18"-40"
Flange Only
21 February 2014

Epoxy
Aromatic
amine
16 bar
PSX-L316Bar
Phenolic
PSX-JF16Bar
Phenolic
Acid base
Acid base
16 bar
16 bar
4.6 m/s
4.6 m/s
4.6 m/s
4.6 m/s
NIL
NIL
NIL
0.5 mm
0.5 mm
No / No
Yes / No
Series
6000 (FM)
7000
7000M
7000M-FP
Resin Type
Epoxy
Aromatic
amine
12 bar
Epoxy
Aromatic
amine
12 bar
Epoxy
Aromatic
amine
16 bar
4.6 m/s
4.6 m/s
0.5 mm
Curing Agent
Rating
Allowable
Velocity
Liner
Thickness
Fire
Protection /
Conductive
=<1-1/2"
2"-4"
No / No
No / Yes
No / Yes
Yes / Yes
QL (RP34)
QL (RP34)
QL (RP60)
QL (RP60)
QL (RP60)
QL (RP60)
QL (RP60)
QL (RP60)
6"-16"
QL (RP34)
QL (RP60)
QL (RP60)
QL (RP60)
NA
NA
NA
NA
18"-40" Pipe
and Fitting
18"-40"
Flange Only

QL (RP60)
QL (RP60)
QL (PSX34) QL (PSX34)
Taper
Taper
(PSX34)
(PSX34)
NA
NA
NA
NA
21 February 2014

PSX-JFC16Bar
Phenolic
XXX-FP
XXX-WD
Resin Type
PSX-L3C16Bar
Phenolic
See XXX
See XXX
Curing Agent
Acid base
Acid base
See XXX
See XXX
Rating
Allowable
Velocity
Liner
Thickness
Fire
Protection /
Conductive
=<1-1/2"
2"-4"
16 bar
16 bar
See XXX
See XXX
4.6 m/s
4.6 m/s
See XXX
See XXX
NIL
NIL
See XXX
See XXX
No / Yes
Yes / Yes
Yes / SeeXXX
Yes / SeeXXX
See XXX
See XXX
See XXX
See XXX
See XXX
See XXX
Series
6"-16"
18"-40" Pipe
and Fitting
18"-40"
Flange Only
Taper
Taper
(PSX60)
(PSX60)
NA
NA
See XXX
See XXX
NA
NA
See XXX
See XXX
21 February 2014
Approvals - Marine and Offshore (1)
Det Norske Veritas (DNV)

Lloyds Register of Shipping (LRS)
American Bureau of Shipping (ABS)
Germanischer Lloyds (GL)
Bureau Veritas (BV)
Registro Italiano Navale (RINA)
United States Coast Guard (USCG)
21 February 2014
Approvals - Marine and Offshore (2)
Nippon Kaiji Kyokai (NKK)

Korean Register of Shipping (KRS)
Marine Department, Singapore
Register of Shipping of the Peoples Republic of
China (ZC)
21 February 2014
Approvals and Listings

Industrial/Oilfield
Factory Mutual (FM)

Underwriters Laboratory (UL)
API 15LR
API 15HR
PUB approval for potable water
KIWA (The Netherlands)
London Fire and Civil Defense Authority
Fire Safety Bureau (FSB) of Malaysia
US Military Specification (MIL-P-29206)
21 February 2014
Quiz Game
1) Name out common joint method use by Bondstand?
2) Advantage of fiber glass pipe compare steel pipe?
21 February 2014
2) Health, Safety and Environment

!!!To prevent injuries & occupational diseases,
property damages through needless industrial
accidents and inefficient environment via waste
management.
Personal Protection Equipment (PPE)

Chemical and Dust Hazards
HSE Rules in NOV FGS Plants
HSE Requirement - Others
21 February 2014
Personal Protection Equipment (PPE)

PPE is any device or appliance designed to be
worn by an individual when exposed to one or
more health and safety hazards.
Overall
Safety Helmet
Safety Boots
Safety Glasses
Gloves
Dust Mask
Etc
21 February 2014

Resin, curing agent, catalyst, adhesive and other
chemical products could cause irritation, some
could be harmful to eyes.
Quick access to water in case of chemical
contact!!
No eating, drinking and smoking during handling
of above products;
Maintain personal hygiene at all time;
Safe glasses during handling above products;
Dust mask to prevent inhalation of glass-fiber
dust;
Long sleeve shirts with long pants, or overall to
prevent skin irritation due to fiber dust;
21 February 2014

Do not rub or scratch irritated area if occurred;
Shower in lukewarm water with soap and a washcloth
at days end to remove loose fiber;
Wash work clothes separately;
Good ventilation in workplace to keep dust
concentration below the MAC value (10mg/m3)
Rinsing workplace with water or sweeping with
brushes or brooms;
Refer to relevant MSDS and product literature for
unfamiliar products.
21 February 2014
HSE Rules in NOV FGS Plants

All employees and visitors shall accept safety
responsibilities, put safety, health and
environmental training into practice in the work
place, eliminate unsafe environments, and
practice the guidelines provided.
Proper PPE
Chemical and Dust Hazards Recommendations
Eating and Smoking at designated zone
21 February 2014

HSE is very important worldwide.
Safety requirements and rules vary with
industries and organizations;
Safety induction prior to work commencing;
Fire retardant overall in oil/petrochemical
plant, FPSO, FSO, production platform, etc;
21 February 2014

BOSIET (Basic Offshore Safety Induction &
Emergency Training) for offshore visit;
o Offshore Orientation
o First Aid / CPR / EAR
o Basic Fire Fighting
o Sea Survival
o Helicopter Underwater Escape Training (HUET)
21 February 2014
3) Responsibilities and Documentation

Bondstrand Bonder/Fitter Responsibilities
Documentation
21 February 2014
Responsibilities
Performing satisfactory and independent pipe
fabrication and installation of Bondstrand
Fiberglass pipe.
Shall work on qualified scope only (Size range,
parent product material, type of joint, pressure
rating);
Following procedure and instruction;
Following design drawings and document;
Preparation of work record/document;
Feedback information to Supervisor if any
issue;
21 February 2014
Documentation
Prepare all necessary work process record for
quality assurance and work trace-ability.
Relevant and latest construction drawings,
procedures, and so on;
Joint Log Sheet (Refer to Fiberglass Pipe
Jointing);
Any other document whichever is required;
21 February 2014
Sample Adhesive Bonding Joint Log

Sheet
ADHESIVE BONDING LOG SHEET
Project Title
Product S eries:
Drawing No.
JOINT PREPARATION
ADHESIVE BONDED JOINT
JOINT CURING
ENV
REMARKS
TM - Nose
JOINT
DATE
No
BONDER
SIZE
Thickness/ SANDING
I.D.
(in)
QLM - OD (40~60grit) Clean & Dry
JOINT
ALIGNMENT
BATCH NO OF
ADHESIVE
ADHESIVE
TYPE
SPREAD
INSERTION DEPTH
SPEC
ACTUAL
TEMP
TIME
START
FINISH
HUM
TEMP
(%)
(degC)
RHRHRHRHRHRHRHRHRHRHQC Inspector
Sign.
Name
Date
21 February 2014
4) Receiving and Handling

GRP piping components can be susceptible to
mechanical damage from impact, sharp edges or
scratching. Special consideration should be given
to protecting components and to ensuring that all
personnel involved are given training in the relevant
procedures. ISO14692-4:2002
Goods Receiving Inspection
Handling and Transportation
Storage
21 February 2014
Goods Receiving Inspection

Verify goods receiving conform to shipping
and packing document and compliance to
purchase order
Packing condition
Spools and components condition
Adhesive Kits condition including shelf life,
visible damage and/or leaking, completeness
of kit packing.
Reporting of any deviation and/or issue
FP167D, Shipping, Handling, Storage and
Inspection of Bondstrand Fiberglass Pipe
21 February 2014

o Proper support and protection with protection pad
o Securely fastened
o Forklifts should have at least a 6-foot carriage, spacer of at
least 2-inch thickness are located.
o Fittings shall be loaded onto pallets, crates or baskets with
sufficient protection.
21 February 2014

o 3m or less pipe and spool could be lifted by
single 4 wide canvas or suitable plastic
o Pipe and spool greater than 3m (in length) shall
be lifted in using two or more canvas or suitable
plastic
o Prohibitions
Being thrown or dropped from any height.
Using chains, wire ropes or clamps for
lifting
21 February 2014
Storage
Carrying out inspection for good storage preparation
and carrying out periodical inspection
Fiberglass Pipe
o Well supported (side support and spacer
support), not more than 10-ft Interval, 6-ft from
each end, the support should have 4-in wide
bearing surface
o Side supports; not exceed 5-ft height; proper tie
down
o Protective end cover must be in place
21 February 2014
Storage
o Fiberglass Fitting and Accessories
Shall be kept in shipping box/pallet
Protective end cover must be in placed
Accessories such as Nylon Key and ORing, shall be kept in shed store
o Fiberglass Fabricated Spools
Shall be kept in shipping pallet or skid
End cover / protection shall not be removed
until installation
o Adhesive Kit, Resin and Curing Agent
Shall be kept in original packing
Shall be kept in specified control condition
Shall be used before expiry date
21 February 2014
5) Fiberglass Pipe Jointing and Repair
Adhesive Bonding (Quick-Lock & Taper) Joint

Adhesive Bonding (Saddle & Saddle Reducing)
Lamination Joint (Butt & Wrap)
Mechanical O-Ring Joint (Double O-Ring and KeyLock Joint)
Flange Joint
Other Mechanical Joint
Threaded Joint / Coil-Lock Joint
Modification & Repair
21 February 2014
Adhesive Bonding (QL & Taper) Joint
Assembly Procedure
QA/QC Measurement
Typical Defects
Sample Bonding Joint Log Sheet
21 February 2014
Adhesive Bonding Joint Assembly

Procedure
1.
2.
3.
4.
5.
6.
7.
8.
9.
Measurement, Marking & Cutting

Shaving
Surface Preparation
Spigot Insertion Depth
Dry fit & Alignment of fitting
Applying Adhesive
Joint Assembly
Curing
Marking Identification
21 February 2014
Bonding JointQA & QC Measurement

Process
Cutting &
Marking
Measures
Measurement
Remarks
Pipe End Square
DN4 and below 1.5mm;

DN6-16 3.0mm;
DN18 and above 5.0mm
Shaving Length
Marking
DS(Insertion Depth)+30mm
Marking line is in place and clear
Taper Joint
Only
Nose Thickness
Within tolerance range
Taper Only
Shaving Angle
Right angle and within tolerance
Taper Only
Spigot Diameter
Quick-Lock
Shaving Length
Surface
Preparation
Surface condition
Clean, Dry, and dull and fresh

finish not a polished look
Insertion
Scribe line
DS+50mm, clear
Dry Fit &

Alignment
Match Marking
Match Marking line(s) in place
Shaving
21 February 2014

Process
Applying
Adhesive
Measures
Measurement
Remarks
Type of Adhesive
Correct adhesive per product series
Adhesive Condition
Not expired; no leaking; no damage

on packing
Mixing Ratio
All hardener is poured into resin
Mixing Quality
Stir thoroughly for at least 1 min

and no streak is visible
Adhesive coverage
Full coverage of bonding surface

including pipe stop and pipe cut end
Quantity of Adhesive
Not to apply excessive adhesive

onto bell surface, the thickness shall
be around 1mm
Temperature of
bonding surface
Between 15oC(23oC-ISO14692) ~
40oC
Otherwise,
heating or
cooling
21 February 2014

Process
Joint
Assembly
Measures
Measurement
Remarks
Adhesive Condition
Mate the joint immediately;

adhesive shall not be hardened
Alignment and
Tolerance
Alignment of match marking line;

Within Maximum Dimensional
Tolerance
Insertion Depth
50 3mm from scribe line to fitting

edge
QuickLock Only
50mm +6/-12 from scribe line to

fitting edge
Taper Joint
Only
Excessive Adhesive
Inside pipe, adhesive bead shall not

be greater than 2.5% of pipe ID or
10mm whichever is smaller
21 February 2014

Process
Curing
Measures
Measurement
Heating Blanket
Right size; Right voltage; good

condition
Contact
Holding apparatus shall be in placed
Curing Duration
Refer to FP170 for Quick-Lock; and

Refer to FP564 for Taper Joint
Curing Temperature
100 ~ 150oC
Marking
Project specification
Trace-ability
General
Environment
temperature and
Humidity
Environment temperature shall be

greater than 15oC, otherwise, bonding
surface shall be preheated; Humidity
shall be below 75%, otherwise visual
inspection and apply heat to disperse
water content if necessary
Remarks
Except Fire
Protection
Product
21 February 2014
Bonding Joint Typical Defects

Process
Cutting
Shaving
Root Cause
Possible Failure Mode
Action
Square-ness out
of tolerance
Misalignment
Repair on cutting end
Crack / Fracture
Leakage
Cut off crack section

and Re-work
Spigot Diameter
Undersize (QL)
Misalignment; Leakage;
Wrong Dimension
Replace
Nose Thickness
Undersize (Taper
Joint)
Wrong Dimension
Trim shaved end, reshave if necessary,

ensure pipe length is
sufficient, otherwise,
replacement.
21 February 2014

Process
Shaving
Root Cause
Action
Spigot Diameter
Oversize (QuickLock)
Wrong Dimension;
Insufficient bond thus joint
separation
Re-work to achieve
appropriate spigot
diameter
Nose Thickness
Oversize (Taper)
Wrong Dimension;
Insufficient bond thus joint
failure
Re-work to achieve
required nose
thickness
Incorrect Shaving
Angle (Taper)
Wrong dimension; Joint

failure; Misalignment
Check shaver, reshave or rework
Over-shave in
Length
Shaved area might expose

after bonding. No impact on
overall strength
Coat expose shaved

area using adhesive
after bonding
Under-shave in
Length
Joint separation; Wrong

Dimension
Re-work to right
shaving length
21 February 2014

Process
Surface
Preparation
Root Cause
Action
Contaminated
Surface (Oil or
Dust)
Leakage; Joint Separation
Remove dust using

dry and clean cloth;
Remove oil with soap
water and apply heat,
otherwise cut off and
re-shave
Surface not Dry
Apply hot air or

heating blanket
Polished Surface
Re-work - Sanding
Insertion
Scribe line not

marked
Loss of reference point for

insertion depth verification
Re-work unless other

reference point is
available
Dry Fit &

Alignment
Match Marking
line not marked
Misalignment; Wrong
Orientation
Re-work with match

marking line
21 February 2014

Process
Applying
Adhesive
Root Cause
Action
Wrong Adhesive
Weak Joint; Chemical

Contact, Loss of Conductivity
Rework
Expired, Leaking or
Damaged Adhesive;
Leakage; Joint Separation;
Re-work with good

condition adhesive
Adhesive is too cold
Difficulty to mix; poor

adhesion thus leakage
Preheat prior to mix
Incorrect Mixing
Ratio
Weak joint; Separation
Use new adhesive
Poor Mixing Quality
Weak Joint; Leakage; Joint

Separation
Mix well prior to

application
Insufficient
Adhesive coverage
Re-work to achieve
full coverage
21 February 2014

Process
Root Cause
Applying
Adhesive
continued
Excessive Adhesive
on Bell Surface
Adhesive beading out of

tolerance
Bonding surface is
too cold / too hot
Weak Joint, Joint Separation Heat up / cool down

bonding surface
Adhesive Gelled
prior to assembly
Joint Separation
Remove adhesive and

Re-work
Out of Alignment
and Tolerance
Wrong dimension, wrong

orientation
Seek for compensation,

otherwise re-work
Insufficient
Insertion Depth
Wrong dimension; Leakage; Reject and Re-work

Joint Separation
Rotation Joint after

Insertion
Joint
Assembly
Action
Remove excessive
adhesive immediately;
remove excessive bead
immediately after
bonding
Reject and Re-work

21 February 2014

Process
Curing
Root Cause
Action
Undersize Heating
Blanket; Poor
contact

Separation
Change of heating
blanket; apply two or
more heating blanket;
tie down heating
blanket
Insufficient Curing
Duration

Separation
Proper record to ensure

curing duration
Movement during
curing
Misalignment; Leakage;
Joint Separation
Sign board, warning

message, and so on.
Marking
No joint
identification
Lack of trace-ability
Re-train bonder about

the requirement
General
Cold Bonding
Surface / High
Humidity
Preheat with dry hot air

or heating blanket
21 February 2014
Sample Adhesive Bonding Joint Log

Sheet
ADHESIVE BONDING LOG SHEET
Project Title
Product S eries:
Drawing No.
JOINT PREPARATION
ADHESIVE BONDED JOINT
JOINT CURING
ENV
REMARKS
TM - Nose
JOINT
DATE
No
BONDER
SIZE
Thickness/ SANDING
I.D.
(in)
QLM - OD (40~60grit) Clean & Dry
JOINT
ALIGNMENT
BATCH NO OF
ADHESIVE
ADHESIVE
TYPE
SPREAD
INSERTION DEPTH
SPEC
ACTUAL
TEMP
TIME
START
FINISH
HUM
TEMP
(%)
(degC)
RHRHRHRHRHRHRHRHRHRHQC Inspector
Sign.
Name
Date
21 February 2014
Adhesive Bonding [(Reducing) Saddle]

o
o
o
o
Assembly Procedure
QA/QC Measurement
Typical Defects
Sample (Reducing) Saddle Bonding Log Sheet
21 February 2014
(Reducing) Saddle Assembly

Procedure
1. Measurement, Marking
2. Branch Outlet Preparation
(For Reducing Saddle Only)
3. Surface Preparation
4. Applying Adhesive
5. Saddle Assembly
6. Curing
7. Marking Identification
21 February 2014
(Reducing) SaddleQA & QC

Measurement
Process
Marking
Hole
Cutting
Surface
Preparation
Measures
Measurement
Remarks
Bonding Area
Marking
Location and Orientation

(Tolerance: Refer to Fabrication)
Alignment Marking
Marked on both pipe body and

saddle in both axial and
circumferential directions
Branch Hole Marking
Location and Orientation

(Tolerance: Refer to Fabrication)
Reducing
Saddle Only
Hole Diameter
Cutting Edge
Smooth, and no sharp edge
Reducing
Saddle Only
Pipe Body after Cut
Good condition, no fracture
Surface condition
Clean, Dry, and dull and fresh

finish not a polished look
21 February 2014

Measurement
Process
Applying
Adhesive
Measures
Measurement
Type of Adhesive
Correct adhesive (Adhesive used

for saddle might be different
from parent product series)
Adhesive Condition
Not expired; no leaking; no

damage on packing
Mixing Ratio
All hardener is poured into resin
Mixing Quality
Stir thoroughly for at least 1 min

and no streak is visible
Adhesive coverage
Full coverage of bonding surface

including cut edge of branch hole
Remarks
Quantity of Adhesive The thickness shall be around 1mm

Temperature of
bonding surface
Between 15oC(23oC-ISO14692) ~
40oC
Otherwise,
heating or
cooling
21 February 2014

Measurement
Process
Saddle
Assembly
Measures
Measurement
Remarks
Adhesive Condition
Mate the joint immediately;

adhesive shall not be hardened
Alignment and
Tolerance
Alignment of match marking line;

Within Maximum Dimensional
Tolerance
Excessive Adhesive
Inside pipe (Either header or branch

outlet), adhesive bead shall not be
greater than 2.5% of pipe ID or
10mm whichever is smaller
Fitness (Between
Saddle and Pipe OD)
No visual gap, and adhesive is

squeezed out from bonding surface
when saddle is being tightened
using band clamp
For Saddle
Reducing
Only
21 February 2014

Measurement
Process
Curing
Measures
Measurement
Remarks
Heating Blanket
Right size; Right voltage; good condition
Contact
Holding apparatus shall be in placed
Curing Duration
3 Hours (Heating on External); Duration

could be reduced if heating can be
applied to both external and internal,
duration depending on pipe thickness)
Curing Temperature
100 ~ 150oC
Marking
Project specification
Trace-ability
General
Environment
temperature and
Humidity
Environment temperature shall be greater

than 15oC, otherwise, bonding surface
shall be preheated; Humidity shall be
below 75%, otherwise visual inspection
and apply heat to disperse water content
if necessary
21 February 2014
(Reducing) Saddle Bonding

Typical Defects
Process
Marking
Hole
Cutting
Surface
Preparation
Root Cause
Incorrect location
and orientation
Misalignment; out of support

location; miss-connection
Rework, or consult
design engineer
No alignment
marking
As Above
As Above
Hole Diameter
undersize
Restraint of flow; Instrument

could not be installed
Grind further to
required diameter
Hole Diameter
Oversize
Leaking
Replace, or Consult
NOV FGS
Pipe Damaged
Leaking
Replace pipe and

rework
Surface not Dry
Apply hot air or

heating blanket
Polished Surface
Re-work - Sanding
Action
21 February 2014
(Reducing) Saddle Bonding Typical

Defects
Process
Root Cause
Action
Surface
Preparation
Contaminated
Surface (Oil or
Dust)
Remove dust using

dry and clean cloth;
Remove oil with soap
water and apply heat,
otherwise rework
Applying
Adhesive
Wrong Adhesive
Weak Joint; Chemical Contact,

Loss of Conductivity
Rework
Expired, Leaking
or Damaged
Adhesive;
Re-work with good

condition adhesive
Adhesive is too
cold
Difficulty to mix; poor

adhesion thus leakage
Preheat prior to mix
Incorrect Mixing
Ratio
Weak joint; Separation
Use new adhesive
21 February 2014

Typical Defects
Process
Applying
Adhesive
(Continued)
Assembly
Saddle
Root Cause
Action
Poor Mixing
Quality

Separation; Saddle shear off
Mix well prior to

application
Insufficient
Adhesive

Saddle Shear Off
Re-work to achieve
full coverage
Bonding surface
is too cold / too
hot
Weak Joint, Joint Separation;

Saddle Shear Off
Heat up / cool down

bonding surface
Adhesive Gelled
prior to assembly
Joint Separation; Saddle

Shear Off
Remove adhesive and

Re-work
Out of Alignment
Dimension and Orientation

out of Tolerance
Consult Design
engineer, or re-work
Poor Mating
Fitness
Leakage (Red Saddle);

Shear off (BLK Saddle for
Anchor)
Re-work
21 February 2014

Typical Defects
Process
Curing
Root Cause
Action
Undersize Heating
Blanket; Poor
contact

Separation; BLK Saddle
Shear Off
Change of heating
blanket; apply two or
more heating blanket;
tie down heating
blanket
Insufficient Curing
Duration
As Above
Proper record to ensure

curing duration
Marking
Project Specification Lost of trace-ability
Re-train bonder about

the requirement
General
Cold Bonding
Surface / High
Humidity
Preheat with dry hot air

or heating blanket
21 February 2014
Sample Log Sheet for (Reducing) Saddle

Bonding
BONDSTRAND SADDLE ASSEMBLY LOG SHEET
Project:
Company:
Product S eries/Rating:
Location:
Report No.:
Date:
Reference Procedure:
GENERAL
S/No DRAWING No. / LINE No. /
LOCATION
JOINT PREPARATION
JOINT
PIPE
SADDLE
No.
SIZE
TYPE
CREW
ALIGNME
PRE-
SANDING CLEAN &
NT
HEAT
(16-60grit)
DRY
CUT
ADHESIVE BONDING
CUT HOLE
HOLE DIA CONDITION
ENVIRONMENT
ADHESIVE
START
END
HUM
TEMP
TYPE
BATCH No.
TIME
TIME
(%)
(degC)
REMARKS
R-
HR-
HR-
HR-
HR-
HR-
HR-
HR-
HR-
9
QC Inspector
CURING
ADHESIVE
H-
Owner Representative
Ameron Representative
Signature:
Signature:
Signature:
Name:
Name:
Name:
Date:
Date:
Date:
Notes: This "Log-Sheet" is applicable to installation of "Blank Saddle", "Grounding Saddle", "Saddle Reducing Outlet", and "Saddle Reducing Bush".
21 February 2014
Lamination (Butt & Wrap) Joint

o Assembly Procedure
o
o
o
QA/QC Measurement
Typical Defects
Sample Log Sheet for Lamination Joint
21 February 2014
Butt & Wrap Joint Assembly

Procedure
1.
2.
3.
4.
5.
Measurement, Marking & Cutting

Surface Preparation
Adhesive Coating
Lamination
Curing
21 February 2014
Butt & Wrap JointQA & QC

Measurement
Process
Measures
Measureme
nt; Marking
& Cutting
Tight match between

two connecting pipes
No obvious gap (Shall not be

greater than 5mm)
Surface
Preparation
Surface condition
Clean; Dry; Free of Oil; Abraded

with fiber exposed
Sanding Length
Refer to NOV FGS procedures
Surface Temperature
15oC~40oC
Adhesive Coating
with boat tape
2 layers; 50-150mm width
Resin type and

Mixing ratio
Depending type of resin. Follow

NOV FGS Procedure
Pot Life
Depending type of resin. Follow

NOV FGS Procedure
Resin
Mixing
Measurement
Remarks
21 February 2014
Butt & Wrap JointQA & QC

Measurement
Process
Lamination
Measures
Layer Sequence
Following NOV FGS Procedure
Numbers of Layers
Depending on size, pressure, and

resin material. Following NOV
FGS Procedure.
Lamination overlap
Curing
Measurement
Material Wet-Up
Impregnate mixed resin

simultaneously; no sign of
original color of boat tape / woven
roving.
No Air
Heating Blanket
Coverage
Full coverage
Curing time and

Temperature
Depending on type of resin.

Following NOV FGS Procedure
Remarks
21 February 2014
Butt & Wrap Joint Typical

Defects
Process
Root Cause
Measureme
nt; Marking
& Cutting
Excessive gap
between two
connecting pipes
Resin bead in pipe inner

surface
Filled minor gap with

adhesive; rework on
pipe if necessary
Surface
Preparation
Not clean; not

dry; not properly
sanded; or oil
contaminated;
Weak Joint; Leakage
Rework on the
surface preparation
process
Insufficient
sanding length
Weak joint; Leakage; Joint

Separation
Re-work
Pipe in low
temperature
Leakage; Joint separation
Preheat the pipe ends
Coating (with
boat tape) not
cured
Leakage
Curing the coating

layers with heating
blanket.
Action
21 February 2014
Butt & Wrap Joint Typical Defects

Process
Resin
Mixing
Lamination
Root Cause
Action
Incorrect Ratio of
resin and curing
agent
Weak Joint, leakage
Mixed resin is
kept for too long
before use
Difficult to apply; Weak Joint; Discard resin mix and

Joint Separation
use new resin and
curing agent
Short of layers;
Insufficient
overlap
Weak Joint; Joint Separation
Built up more layers to

compensate mistakes;
or make a new
lamination
Poor wet-up
Weak Joint; Leakage
Apply rich resin for

each layer
Air trap
Leakage
Pull in tension and /or

use rubber squeezer
Make ratio right, or

discard resin mix and
use new resin and
curing agent
21 February 2014
Butt & Wrap Joint Typical

Defects
Process
Curing
Root Cause
Action
Joint and pipe

being moved
during curing;
Insufficient
curing time
Weak Joint; Joint Separation
Rework
Insufficient
heater blanket
coverage
Weak Joint; Leakage
Increase curing time;

Use more heater
blanket
Finishing coat is
not resin rich;
heater blanket is
applied prior to
hand touch gel
Poor appearance, rough

surface, sharp corner
Grind surface and coat

with working resin /
adhesive
21 February 2014
Finishing
Sample Lamination Joint Log Sheet

BONDSTRAND LAMINATION JOINT ASSEMBLY LOG SHEET
Project:
Company:
Product S eries / Rating:
Location:
Report No.:
Date:
GENERAL
S/No
JOINT PREPARATION
DRAWING No. / LINE No. /
JOINT
PIPE
LOCATION
No.
SIZE
MATING /
CREW
ALIGNME
NT
LAMINATION
ADHESIVE
PRE-
SANDING CLEAN &
HEAT
(16-60grit)
DRY
COATING
WITH BOAT
TAPE
RESIN/
NUMBER
CURE
OF
RATIO
LAYERS
WETOUT
CURING
LENGT START
H
TIME
END
REMARKS
TIME
1
2
3
4
5
6
7
8
9
QC Inspector
Signature:
Signature:
Signature:
Name:
Name:
Name:
Date:
Date:
Date:
Notes:
21 February 2014
Mechanical O-Ring Joint

---Double O-Ring Joint for Marine;
---Key-Lock Joint for Industrial
o
o
o
o
Assembly Procedure
QA/QC Measurement
Typical Defects
Sample Log Sheet for Mechanical O-Ring Joint
21 February 2014
Mechanical O-Ring Joint

Assembly Procedure
1.
2.
3.
4.
5.
6.
Placement of connecting pipe/spool

Surface Preparation
O-Ring Placement
Pipe/spool Spigot Insertion
Driving the Nylon Key
Positioning and Aligning the Jointed Pipe
(UG)
21 February 2014
Mechanical O-Ring JointQA & QC

Measurement
Process
Placement
of
Connecting
Pipe/spool
Measures
Measurement
Lateral offset
1.0mm Maximum
Angular Deflection
2-16, 1/2o; 18-28, 1/4o;

30-40, 3/16o
Distance between two Product requirement

Spigots
Surface
Preparation
Clean and Lubricate
Full Coverage
Projection / Rough
edge
No projection and rough edge is

allowed
O-Ring
Placement
Size and Quantity
Correct size and quantity as per

Product Dimension Table
O-Ring Condition
New, No damage, lubricated
O-Ring Groove
Correct size according to design
Remarks
Only when
Coupling in
Used
21 February 2014
Mechanical O-Ring JointQA & QC

Measurement
Process
Insertion
Driving
Nylon-Key
Positioning
Aligning
Measures
Measurement
Lock end Positioning
Leading edge of Female is

0~6mm to Scribe line
Free end Positioning
Within maximum and minimum

scribe lines
Size and Quantity
Correct size and quantity as per

Product Dimension Table
Key Condition
New, No damage, lubricated

Refer to Buried Installation,
FP278C
Remarks
Double ORing Joint
Underground
Installation
21 February 2014
Mechanical O-Ring Joint Typical

Defects
Process
Placement
of
Connecting
Pipe/spool
Root Cause
Action
Lateral Offset;
Angular
Deflection
Pipe damage due to applying

force to meet alignment
Release pipe support

and realign pipes; or
modify piping to
achieve alignment
Gap (Between
two male ends) is
too big/small
Over insertion or insufficient

insertion
Check acceptance
criteria, otherwise
modification work.
Surface
Preparation
Surface not clean; O-ring Damage and Joint

Leakage
not lubricated;
Projection on
surface; and
sharp edge
Re-work on surface
preparation, and
replace damaged ORing
O-Ring
Placement
Wrong size; Poor

Condition
Replace O-Ring
Joint Leakage; could not be

assembled
21 February 2014
Mechanical O-Ring Joint Typical

Defects
Process
Insertion
Driving
Nylon Key
Root Cause
Corrective
Action
Over insertion or
insufficient
insertion
Unable to install Nylon-Key
Adjust insertion
depth as per spec.
Insertion beyond
of acceptance
criteria
Insertion too much, pipe to

pipe touch damage;
Insertion insufficient Leakage
Make adjustment, or
modify piping if
necessary
Wrong
size/quantity;
poor condition
Joint Separation
Replace Nylon-Key
21 February 2014
Sample Mechanical O-Ring Joint

Log Sheet
INSTALLATION OF KEY-LOCK JOINT / DOUBLE O-RING JOINT
LOG SHEET
Project:
* Remove any
rough/shargp edges
Product S ize :
D2
D1
S eries :
Line Number:
Report No.:
JOINT PREPARATION
GENERAL
ALL
S/N
JOINT
DATE
No.
INSTALLER
SURFACES
I.D.
CLEAN &
DRY
*REMOVE
SHARP /ROUGH
EDGES
LUBRICATE
GROOVE &
ALL
SURFACES
INSERTION
O-RING SIZE
CLEAN &
DISTRIBUTE
AND
LUBRICATE
O-RING(S)
CONDITION
O-RING(S)
EVENLY
KEYS
INSERTION
ALIGNMENT
INSERTION KEY(S) SIZE &

DEPTH
CONDITION
LUBRICATE
(ABLE TO SEE
REMARKS
LEADING
END)
1
2
3
4
5
6
7
8
9
10
11
12
QC Inspector
Signature:
Signature:
Signature:
Name:
Name:
Name:
Date:
Date:
Date:
Notes:
** Centre scribe line on male end is in line with edge of female end (For joint with Locking Key)
** The edge of Female End is fall in between maximum and minimum installation scribes (For Double O-Ring without Lock Key)
21 February 2014
Flange Joint
o
o
o
Assembly Procedure
QA/QC Measurement
Typical Defects
21 February 2014
Flange Joint Assembly Procedure

1.
2.
3.
4.
Checking flange condition

Alignment
Preparation of bolts, nuts, washers and gasket
Bolt Tightening
Reference: FP196
Assembly Instructions for
Bondstrand fiberglass
Flanges
21 February 2014
Flange Joint QA & QC Measurement

Process
Measures
Checking flange
condition
Flange Seal Ring

condition
No damage
Matching
Seal Rings
contact
At least two seal rings are fully

contacted with counter flange
Alignment
Gap between
mating face.
Refer to next slide for details.
Preparation of
bolts, nuts,
washers and
Gasket
Size
According to relevant drilling standard
Material and
Treatment
According to project material

specification
Lubrication
Bolt threads and washer lubricated
Torque increment
& torque value
Recommendation of FP196
Torque sequence
Recommendation of FP196
Tightening
Measurement
Remarks
When joint
to other
flanges
21 February 2014
Flange Joint Misalignment

Tolerances
Size
A
B
(inch) (mm) (mm)
-12
1.0
2.0
14-16
1.6
3.2
18-24
2.0
4.0
26-40
2.4
4.8
21 February 2014
Flange Joint Typical Defects

Process
Root Cause
Possible Failure Mode Corrective Action
Checking flange
condition
Damaged flange
seal rings
Leakage
Replace the flange
Matching
Poor contact
between flanges
Leakage
Detail study required
Alignment
Misalignment
Leakage; Damage of
bonding joint if force align
by tightening bolts.
Re-align pipes; rework

problematic flange
Preparation of
bolts, nuts,
washers and
gasket
Incorrect / poor
quality materials
Leakage
Use correct / good

quality material
Poor lubrication
Leakage
Re-work
Bolt tightening
Insufficient /
Over torque
Leakage / Damage of
flange and flange joint
Re-work
Wrong torque
sequence
Leakage
Re-work
21 February 2014
Sample Log Sheet Flange Joint

BONDSTRAND FLANGE JOINT ASSEMBLY LOG SHEET
Project:
Company:
Product S eries / Rating:
Location:
Report No.:
Date:
GENERAL
S/No
MATERIALS
DRAWING No. / LINE No. /
JOINT
PIPE
LOCATION
No.
SIZE
FLANGE TYPE OF GASKET

CREW
STANDA
GASKET
THK
RD
(FF/RF)
(mm)
GASKET
MATERIAL
BOLT
SIZE
(mm)
ALIGNMENT TORQUE
BOLT
LUBRICA
PLAIN
MATERIAL
TION
WASHER
A (mm) B (mm)
fb.lb OR
REMARKS
N.M
1
2
3
4
5
6
7
8
9
QC Inspector
Signature:
Signature:
Signature:
Name:
Name:
Name:
Date:
Date:
Date:
Notes:
21 February 2014
Other Mechanical Joint

o
Other type mechanical joints

Metallic Couplings (Dresser, Straub)
Victaulic Couplings
Installation Guidance
Reference should be made to the
manufacturers data with consideration of
fiberglass pipe features
21 February 2014
Threaded Joint and Coil-Lock Joint

o
o
o
Assembly Procedure
QA/QC Measurement
Typical Defects
To be added in future as it is not common used

for Bondstrand product series.
21 February 2014
Modification & Repair

Generally, GRP pipes are maintenance-free for its
application function. But modification work and
repair are required from time to time due to
many causes such as: design change, impact
damage, improper design, mishandling, etc.
Typical Defects and Corrective Actions
Typical Modification Works
Modification and Repair Methods
Inspection of modification and Repair
Recommended Procedure
21 February 2014
Typical Defects and Corrective

Actions - 1
Defects
Description
Action(s)
Remarks
Body Impact
Damage
Light area with or without

broken fibers on surface
and/or layers under resin rich
top surface
Over-Wrap;
Partial
Replacement
Pipe End
Damage
Visual broken, crack, decolored area, burnt
Partial
Replacement
DOM, KLM,
TM, QLM,
Threaded Male,
ME, etc
Surface
Damage
Scratch and shallow mark

cause by improper handling,
storage or transportation.
!!!No leakage is observed at
any time.
Surface
Repair
Not more than

10% of WT or
1mm whichever
is lower
Consult NOV FGS in case-by-case basis

21 February 2014

Actions - 2
Defects
Description
Action(s)
Remarks
Bonding Joint
Leakage
Weep or Continuous Leak

from adhesive bonding joint
Partial
Replacement
Remove
excessive
adhesive if it is
difficult to judge
Fiber
Blooming /
Surface
Chalking
Fiber blooming on outer

surface due to UV radiation.
Painting /
Coating
No impact on
performance

21 February 2014

Actions - 3
Defects
Description
Surface Burnt Light burnt: burning area

shall be ground to expose
unaffected structural wall.
The total affected thickness
shall not be greater than 10%
of WT or 1mm whichever is
lower.
Serious burnt:Burning effect
is more than 10% of WT or
1mm whichever is lower.
Action(s)
Remarks
Surface
Repair
Partial
Replacement
21 February 2014
Typical Modification Works

1. Change of pipe/spool end configuration,
such as flange standard;
2. Re-routing;
3. Insert/remove component into/from existing
pipe;
4. Lengthen/shorten pipe/spool to suit site
condition;
21 February 2014
Modification and Repair

Methods 1
Partial Replacement;
Use of socket coupling(s) for jointing existing pipe
and new pipe; alternatively, use lamination for
jointing existing pipe and new pipe;
Ensure cut length is sufficient for shaving &
bonding;
Follow joint assembly procedure such as QuickLock, Taper-Taper, etc; nothing is special;
Over-wrapping
Wrap over the problematic location / joint;
Only used for minor damage and minor leaking
joint;
Lamination (Butt & Wrap) skill is required;
21 February 2014
Modification and Repair Methods 2

Lamination (Butt & Wrap)
Good use in constraint space, in which, existing pipe
is difficult to move;
Good use when shaving tool is not available;
Good use when there is misalignment in between
mating pipes;
Lamination (Butt & Wrap) skill is required;
Can be used in conjunction with Partial
Replacement;
Applying Adhesive / Coating
Only used for cosmetic purpose only;
Light sanding prior to applying adhesive / coating
Many Other Methods depending on nature of
modification/repair work and site condition, consult
NOV FGS in case by case basis.
21 February 2014
Inspection of Modification and Repair

1. Normal in-process inspection for the specific
type of joint;
2. Pre-work inspection to identify cause/reason;
3. Testing after relevant piping after
modification/repair.
4. Typical reports: NCR (Non Conformance
Report), ECN (Engineering Change Notice),
.
21 February 2014
Recommended Procedures
1. Site inspection, Collecting necessary
information/document (Such as drawing,
reports, safety requirement, etc);
2. Study the cause of defect if applicable;
3. Propose modification/repair method(s) with
consideration of cause, feasibility, permanent,
etc;
4. Submit modification/repair proposal to relevant
party for approval;
5. Carry out modification/repair work in
accordance with relevant procedures;
6. Report and/or Record modification/repair
work.
21 February 2014
6) Tools and Equipment

Special Tools
o Pipe Shaver and Power Drive
o Pipe Arbor for Shavers
o Heating Blanket
Other Accessories
o Band Clamp
o Lever Hoist
o Bore Polisher (Flapper Wheel)
Common Pipe Tools
21 February 2014
Special Tools Shaver and Power Drive

Pipe Shaver: Machine of pipe end to obtain
appropriate spigot end for bonding, shaver shall be
selected based on type of joint, pipe diameter, with
consideration of total project scope.
B-1F Shaver: , , 1, 1 , 2, 3, 4, 5 & 6
o To individual size only;
o Straight Spigot (For Quick-Lock Joint) Only
o Driven by common electrical tools or air tools,
such as hand drill
For detail guide, See FP376F, NOV FGS B-1F

Pipe End Preparation Tool
Cutting Insert
21 February 2014

M74 Pipe Shaver
o 2~12 Straight Spigot (For Quick-Lock
Joint);
o 14~16 Straight Spigot when extension
arms used
o Driven by Power Drive
Shaver
Extension Arms
For detail guide, See FP696A, M74 Pipe Shaver

21 February 2014

M86 Pipe Shaver
o 2~6 Taper Spigot (For 2400 and 3400
Taper Joint);
o 1.75 Taper for 2, 3 and 4, 2.5 Taper
for 6
For detail guide, See FP453A,

Bondstrand M86 Pipe Shaver
21 February 2014

M87 Pipe Shaver
o 6~16 Spigot;
o Available Angle Setting 0.0 , 1 3/4,
2.5

Bondstrand M87 Pipe Shaver
21 February 2014

M87XL Pipe Shaver
o 16~24 Spigot;
2.5, 3.5

Bondstrand M87XL Pipe Shaver
21 February 2014

M88 Pipe Shaver
o 26~40 Spigot;
2.5, 3.5
M95 Pipe Shaver
o 24~40 Spigot;
2.5, 3.5
21 February 2014

Power Drive
o To drive pipe shavers;
o Available in 115V and 230V, to be
specified
21 February 2014

Maintenance and Store
o Shall be kept in original tool box after
use;
o Keep it in dry location, away from rain
and moisture;
o Do not use oil and/or grease as dust will
accumulate on oil and grease;
o Remove of dust/dirt using brush
21 February 2014
Special Tools - Pipe Arbor For Shavers

Pipe Arbor: Fitted on pipe shavers, to be inserted
into pipe, thus to hold pipe and shaver
together.
Size to suit Bondstrand Pipe ID;
Not applicable for B-1F shaver;
Different designs due to pipe size;
Arbor for M74, M86 &M87
Arbor for M87XL
Arbor for M88&M95
21 February 2014
Special Tools Heating Blanket

Heating Blanket: For accelerating joint curing, as
well as preheat of jointing surface
Available in 115V and 230V, to be specified;
Size depends on pipe size;
Equipped with thermostat;
For 1 to 28 Pipe
For 30 to 40 Pipe
21 February 2014

Description of Heating Blanket
21 February 2014

Using Heating Blanket
o Wrap the pipe using the end with thermostat;
o Tie down accessory shall be used;
o Do NOT pull the cable;
21 February 2014

Packing, Storage and Transporting
o Always roll up the heating blanket when not
in used;
o Do NOT pack and transport heating blanket
in folded form;
o Any heavy object fall on it may damage the
heating blanket;
21 February 2014
Other Accessories
Band Clamp with D-Rings
o Shall be used when making joints,
Quick-Lock, Taper, Mechanical O-Ring,
o Available in 2width x 6length, and

o Available in 2width x 13 length, and
o Available in 3width x 13 length
21 February 2014
Other Accessories
Lever Hoist
o Shall be used when making
joints, Quick-Lock, Taper,
Mechanical O-Ring,
o Available in Ton and 1 Ton,
o Alternatively, ratchet puller

(chain block) can be used
Bore Polisher (Flapper Wheel)
o Sanding bonding surface
o Grid 40~60
o Driven by electrical drill or air
tool
21 February 2014
Common Piping Tools

There are many other common piping tools might be
required for fiberglass piping fabrication and installation
work, such as:
Hacksaw or abrasive
Cotton Roller;
wheel;
Adjustable Pipe
Paint marker;
Stands;
Pipe wraparound;
Sanding Disc;
Baby grinder;
Screw Driver;
Electric or Air drill;
Scissors;
Level Gauge;
Air Release Roller;
Paint Brush;

Nylon/Rubber Mallet;
21 February 2014
7) Fabrication and Installation
Drawings
Supports
Fabrication and Installation Tolerances
Hook-up to Equipment / Other Material
Key Installation Features
21 February 2014
Drawings
Spool Drawing;
o Contain detail dimensions, fabrication
materials, and erection materials
Isometric Drawing;
o Contain all details of design (Pressure, fluid,
system, temperature,..), fabrication and
erection (Materials), installation
(Coordinates, connections) and testing
Layout Drawing;
o Background, surrounding, piping routing,
supporting, interface, equipment, etc
Piping and Instrument Diagram
o Principle such as size, flow direction, design
information, materials specification
21 February 2014
Sample Drawing Spool-1
21 February 2014
21 February 2014
21 February 2014
Sample Drawing ISO-1
21 February 2014
21 February 2014
21 February 2014
Sample Drawing Layout-1
21 February 2014
Sample Drawing Layout-2
21 February 2014
Supports
Appropriate supports location and appropriate
support type, and appropriate steel support
element are the key elements of Fiberglass pipe
integrity, security of operation for life long!!!
o General Rules;
o Type of Supports;
o Support Location Determination
o Consequence of Poor Steel Design
o Inspection Focus
21 February 2014
Supports General Rules

Supports shall be placed to avoid sag
and/or excessive vibration; Supports shall
be placed to ensure sufficient flexibility in
the piping system for fatigue in service life;
Supports shall be designed according to
Fiberglass pipe special features, such as
OD;
Valves and heavy in-line items shall be
supported independently;
Fiberglass pipe shall not be used to support
other piping;
21 February 2014
Supports General Rules

Fiberglass pipe shall be sufficiently supported to
avoid overstress by piping temporary attachment
such as removable hose;
All support elements and overall design of each
support shall be strong enough to undertake forces
generated by the piping and fluid;
Protection against direct contact between pipe
structural body and steel element
21 February 2014
Supports Type of Support
o Rest
Simple;
Free of movement
Protection between pipe body and steel
structure by either GRE blank saddle
bonded onto pipe surface or Plastic plate
bonded onto top of steel.
Steel element shall be adjusted to ensure
no gap between pipe and structure.
21 February 2014

o Guide
Free of movement in axial direction (Full
Guide)
structure by either GRE blank saddle
bonded onto pipe surface, or PVC Sleeve,
or engraved rubber, or Rubber sheet
bonded onto inner surface of steel clamp.
Two-half type clamp is recommended.
21 February 2014
o Anchor (Fix)
Restriction in axial, lateral directions.
Bonded onto pipe surface, Fiberglass Blank
Saddle(s) act as stopper.
clamp using rubber sheet or other suitable
materials.
Two-half type clamp is recommended.
Can be placed on vertical pipe
21 February 2014

o Flange Frame
To support valve and heavy in-line
items;
Wafer valve may be supported at one
side only; small bore in-line items need
not be supported;
At least one side shall be kept as axial
free movement, two sides fix (Full weld)
is not allowed;
Sufficient bolt holes coverage to avoid
bolt shear;
Sufficient plat thickness and web plate
to avoid shear; if the flange frame is
welded to structure, it can act as a
Light Anchor.
Always consult design engineer and
stress engineer if any doubt
21 February 2014

Directional Stopper
o Allow axial movement in single
direction.
o Bonded onto pipe surface,
Fiberglass Blank Saddle(s) act as
stopper.
o Protection between pipe body and
steel clamp
o Can be used independently, or
together with rest / guide
21 February 2014

o Thrust (Trunnion)
Good for directional thrust only;
Pipe laminated onto fitting outer surface,
such as elbow and tee;
Steel structure must be strong in the thrust
direction, and no possibility of bending under
thrust;
Could be vertical, could be horizontal
Lamination
on fitting
Surface
Flange
21 February 2014

Many others depending combination of
restraints in directions and rotations
21 February 2014
Support Location Determination

Support span, depending on material property
and wall thickness, type of fluid.
It is recommended to have support not more
than 6m.
It is recommended to have support not more
than 3m for vertical piping.
Supports shall be placed that primary structure
(Concrete or steel) could be used directly rather
than additional structure extension.
Supports shall be placed at both side of
mechanical o-ring joint and mechanical coupling
joint
Give consideration to ease of support (Support
base, clamp, bolting) installation
21 February 2014
Consequence of Poor Steel Design

Strength of steel element has significant impact on
the integrity of Fiberglass piping system. There
are many cases that weaken steel support
element result in Fiberglass piping damage by
excessive movement.
21 February 2014
Supporting Inspection Focus

Support Span within recommendation;
Support type and location are in accordance
with design (Drawings, calculation &
analysis);
Comment on the design (Advisory only);
Curvature of steel clamp against pipe OD;
Protection (Between pipe surface and steel
element) method and materials;
The integrity of each individual support
installation, such as bolting, welding,
Strength of the steel element, feedback to
design engineering if it is concern about the
strength of steel structure.
21 February 2014
Fabrication and Installation Tolerances

Good tolerances control could ensure success in
installation; reduce the possibility of leak at field
joint; reduce the possibility of damage due to
force on mismatched pipes; reduce/eliminate
modification work,
Recommended Fabrication Tolerances
Installation Dimensional Tolerances
o Refer to tolerance of different type of joints
such as flange joint, mechanical o-ring joint.
o Project specification
21 February 2014

1. Face/center to
face/center dimension, or
location of attachment
2. Lateral translation of
branch or connection
3. Rotation of flange
4. End preparation
5. Alignment of flange face
6. Angular deflection
Reference: ISO14692-4:2002
21 February 2014

DN
(Inch)
Tolerances / Dimension Number

1 (mm)
2 (mm)
3 (Degree)
4 (mm)
5 (mm)
6 (Degree)
-8
0.5
0.5
10-12
0.3
0.5
14-16
0.3
1.6
0.5
18-24
0.3
2.0
0.5
26-36
0.2
2.4
0.5
40-48
0.15
2.4
0.5
Reference: ISO 14692-4:2002 and NOV FGS PF-01.

21 February 2014

To prevent damage to both equipment and fiberglass
piping system, attention shall be given when fiberglass
piping is hooked up to equipment and other piping
materials.
Hook-up to Equipment
o Equipment (Including fire hydrant, ballast
eductor, .) shall be independently anchored,
o Allowable alignment to avoid excessive stress,
o Control torque value strictly if equipment
connection is cast iron material,
o Dismantle piece is recommended for testing and
equipment maintenance.
21 February 2014

Hook-up to Other Piping Materials
Other piping material shall be fully anchored
near interface point, to prevent movement
transfer to fiberglass piping system.
Connecting to welding metallic piping
o It is recommended to complete welding work
prior to jointing fiberglass piping;
o Otherwise, cooling method must be adopted
to prevent welding heat transferred to
fiberglass piping
Connecting to threaded metallic piping
o Pay attention to threading standard, such as
NPT, BSP, BSPP, and so on,
o Fiberglass material must be properly held to
prevent damage due to threading torque.
21 February 2014
Key Installation Features

In different working condition and environment, the
key features and factors of success are affected
by the nature of the project.
Marine (Shipbuilding)
Offshore (Platform, FPSO Topside,
Construction)
Onshore (Above Ground)
Onshore (Underground)
21 February 2014
Marine (Shipbuilding)
Piping Alignment
Appropriate and Strong Enough Supporting
Attention to support which is designed and
installed to undertake force generated by
un-restrained mechanical joint
Installation sequences (GRE Pipe
installation; hull block construction;
penetration installation; support installation)
depending on yard preference, but attention
shall be paid.
21 February 2014
Offshore (Platform, FPSO Topside)

Piping Alignment
Appropriate Supporting in accordance with
stress analysis recommendation
21 February 2014
Onshore aboveground Piping

Piping Alignment
Appropriate Supporting in accordance with
stress analysis recommendation
21 February 2014
Onshore Underground Piping

Trench condition (Size, shape, water level)
Filling and back fill material and condition and
execution procedure;
Nature soil / environment condition;
Road Crossing
21 February 2014

o Trench Excavation
Minimum trench width Pipe Diameter +
12/24 for size (not greater than 32)/(not
less than 36) respectively
The trench foundation shall be firm, free
from stone and lumps
Over excavation may be required if the soil
is unstable or solid rock
21 February 2014

o Backfilling Recommendations
Note.1: Bedding with clean sand or
gravel<10mm;
Note.2: Compact the area below the pipe;
Note.3: Primary backfill and compact about
0.7xD with sand or gravel;
Note.4: Secondary backfill and compact
about 300mm on top of pipe;
Note.5: Final backfill with nature soil,
compact in layers
21 February 2014

Road crossing protection. Sleeve with centraliser and
end-seal is recommended.
o Steel sleeve is recommended regardless of
calculation result;
o Centralisers are to provide support to pipe in the
sleeve
o End-seal to prevent entering of backfill materials
21 February 2014

Valve pit / manhole installation
21 February 2014

Thrust block installation & Fire Hydrant
Installation
21 February 2014
8) Testing
Burst Test
Qualification Holding Test
Fabricated Spool Testing
System Hydro-testing
Conductivity Test
Other Test Methods
21 February 2014
Burst Test
Burst Test is normally used for product
qualification, procedure qualification and
bonder qualification.
Minimum burst pressure shall be reached or
exceeded between 60s and 70s;
Minimum burst pressure is different from base
materials and product pressure rating: - In
general
o Standard Epoxy Products: 4 Times
o Standard Vinyl ester Products: 3 Times
o Standard Polysiloxane-Phenolic Products:
4 Times
o Consult NOV FGS for non-standard
products
Reference: ASTM D1599 Standard Test Method for Resistance to

Short-Time Hydraulic Pressure of Plastic Pipe, Tube, and Fittings
21 February 2014
Qualification Holding Test

Qualification Holding Test is normally used for
bonder qualification program.
Generally, pressure will be lower than required
burst test pressure, and higher than normal
hydro-test pressure;
Holding pressure and holding duration are
different from each rules and/or standard;
o ISO 14692: - 1.75*Pq (Product Qualified Pressure)
or 3.07*Pd,max for sustained piping (2.61*Pd,max
for buried piping); Duration 1 hour
o ABS & BV: - 2.5*Pd,max, Duration 1 hour
Acceptance Criteria:
o No joint separation, no leaking
o Pressure drop is accountable and reinstated
immediately
21 February 2014
Fabricated Spool Testing

Spool Testing is normally used to verify quality of
fabrication joints.
Test pressure determination: 1.5 times of
design pressure of the weakest component on
the spool.
Recommended Test Duration: 10 minutes
Special end blind/plug required for variety of
spool end configuration
Limitation: Some fabricated spools could not
be tested due to end configuration and size
(Refer to ITP for more details):
o Spool with Taper Male end,
o Spool with QL Female and Taper Female
and greater than 16
21 February 2014
System Hydrotesting is carried out on installed
piping system to verify fabricated joints, site
joints, as well as the integrity of the installed
piping system.
Prior to Hydro-Testing
o All piping supports must be completed;
o For underground piping, sufficient partial
backfill and temporary block must be in
place to prevent excessive movement;
o High point vents / low point drains in place;
o Removing/isolating components that shall
be excluded from hydro-testing;
21 February 2014
Test Pressure
o 1.5 times of design pressure
o 1 hour holding minimum, or sufficient time to carry
out line check, or project specification whichever
is longer
Testing Equipment
o Quick closing valve and booster pump without
suitable control shall not be used, to avoid surge;
o Pressure gauges and instrument must be
calibrated;
o Appropriate pressure gauges shall be selected,
the test pressure shall be between 30% to 75% of
reading range
o If possible, pressure recorder shall be used;
21 February 2014
Hydro-Testing
Pressure build up process:
o The test pressure shall be raised over a
period of 30minutes of longer.
o Slowly and gradually to allow for equalizing for
strain, and also in stages to allow for
inspection.
Inspection
o Instrument reading
o Visual inspection of joints, pipes and fittings
24 hour holding @ 1.1xdesign pressure
(ISO14692:4)
Acceptance criteria
o No sign of leaking or weeping
o No significant pressure lost
21 February 2014
Possible causes of pressure change
o Effect of joint expansion and material
creep;
o Effect of temperature (Morning, afternoon,
night, under sun, and so on), take
precaution to prevent over-pressure
Other Concerns
o Glycol antifreeze shall be added when test
is carry out in subzero temperature.
o Instrument to prevent from buckling in case
of sudden depressurization
o Safety aspects, such as qualified operator,
signs and notices, operation procedures .
Shall be in placed.
Reference: AME/INS-004 Hydro-Testing Procedure for
Bondstrand GRE / GRV Pipe
21 February 2014
Conductivity Test
NOV FGS conductive product series incorporate
high strength conductive filaments and joint with
conductive adhesive, to prevent accumulation of
potentially dangerous levels of static electrical
charges.
Tools / Instrument
o Ohm Meter (Recommendation: 0~20 M-Ohm)
o Wet/Damp Sponge (To extend coverage of
nodes)
Application
o Fabricated Spool Test
o Installed Piping System Test
Reference: Procedure for Conductivity and
Grounding.
21 February 2014
Conductivity Test
Placement of Probes
o Pipe external wall (Resin rich top surface shall
be removed)
o Back of Flange
o Inner surface of fittings
o Lug of bonded grounding saddle
o Adhesive fillet at bonding joint
o Adjacent steel structure or metallic piping or
equipment
21 February 2014
Conductivity Test
Fabricated Spool Test
o The test(s) shall cover all joint(s) and all
component
Installed piping test
o Selective piping sections with consideration
of field bonding joint, and the effect of
mechanical joint(s)
21 February 2014
Conductivity Test
Acceptance Criteria: Reading is not exceeding
1.0 Mega Ohm:
o Between any points for fabricated spool;
o Between fiberglass piping and adjacent
grounding structure, metallic piping or
equipment;
o Between piping sections if there is no
mechanical joint (Such as Double O-Ring,
Key-Lock, Dresser Coupling)
21 February 2014
Other Test Methods

The hydrotest is considered to provide the best
assurance of a GRP pipe systems integrity,
and is more reliable than other NDE
techniques for assessing that the system has
been properly fabricated and installed.
ISO14962-4, Annex-E
Ultrasonic Testing
o Areas in bonded pipe joints lacking
adhesive, however, it is unable to tell poor
adhesion;
o Delaminations, voids;
o Deviations in wall thickness (20%);
21 February 2014
Other Test Methods

Radiographic Testing
o Incorrect wall thickness, up to 20%
deviation
o Voids, Lack of Adhesive, however, poor
adhesion could not be identified
o Excessive adhesive on inner wall
21 February 2014
Other Test Methods

Differential Scanning Calorimetry (DSC) and Barcol
Hardness Testing
o Improper mix of adhesive / resin mix
o The glass transition temperature (Tg) of our
adhesive systems is difficult to measure because
each of the components in the formulation has
different phase transition over a temperature
range. This different phase obscures the change in
heat absorption of the epoxy system at its
transition and makes it difficult to determine actual
Glass transition.
21 February 2014
9) Fire Performance Product

NOV FGS fire performance products provide
outstanding resistance to fire and heat, and/or
generate low smoke and low toxicity in fire.
PSX Product
FP Product
WD Product
FR Product
Special Features in Fabrication and Installation
21 February 2014
PSX Product
o Low smoke
21 February 2014
PSX Product
o Low toxicity
More
Toxic
Less
Toxic
21 February 2014
PSX Product
o IMO A.753(18) Level 3 Test
o PSX-L3(C), no fire protection jacket
o PSX-JF(C), with integral fire protection jacket
21 February 2014
-FP Product
o FP stands for Fire Protection
o Passive Fire Protection layer applied on
standard Bondstrand pipe and fitting
o Jet Fire Endurance (for 5 mins dry followed by
25 minutes flowing water)
o Available on standard pipe 2000M, 7000M,
2410 ~ 2425, 2410C ~ 2425C
21 February 2014
-WD Product
o WD stands for Wet/Dry
o Passive Fire Protection layer applied on
standard Bondstrand pipe and fitting
o Raw Material: Pittchar (Coating form)
o Compliance with Guide for ABS Facilities
Offshore Installation, Appendix 1, Section 8
(Modified L3 fire endurance, 5 mins dry followed
by 25 minutes flowing water), lower rating than
-FP
2410 ~ 2425, 2410C ~ 2425C
21 February 2014
-FR Product
o FR stands for Flame Resistant
o Flame resistant layer applied on standard
Bondstrand pipe and fitting
o Raw Material: Favuseal, Ceramic, . In Tape
form
o Flame Spread - compliance with IMO 653 (16)
2410 ~ 2425, 2410C ~ 2425C
21 February 2014
Special Features in Fabrication and

Installation
o Flange Cover Installation (Not for PSX)
Tighten two mating flange covers
Seal of joints between two flange covers,
and between flange cover and pipe
o Field Joint
Seal of all field joints with fire protection
coating such as PittChar
Not necessary for PSX as fire protection
adhesive is used for PSX products.
21 February 2014
Special Features in Fabrication and

Installation
o Installation of Saddle / Saddle Reducing
Fire protection jacket at bonding area shall
be removed
After installation, fire protection layers shall
be installed for saddle reducing.
For blank saddle, the need of patch-back
depends on the purpose of the blank saddle.
o Installation of fire protection layers could be
carried out after piping installation.
21 February 2014
Thank you
21 February 2014

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NOV FGS Company Profile

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Worldwide Manufacturing Facilities

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RTRP - Reinforced Thermosetting Resin Pipe

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Raw Material - Resin

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Raw Material - Resin

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Raw Material - Curing Agent

Aromatic Cyclo- Anhydride Acid Base / BPO/DMA

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Raw Material - Glass

Over 90% of the glass fiber market is held by E-glass

o S-Glass: S denotes High Strength

o C-Glass: C denotes chemical resistance

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Raw Material - Glass

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Raw Material - Glass

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Pipe & Fitting Production Methods

Reciprocal Filament Winding

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Continuous Filament Winding

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Fiberglass Pipe Features and Benefits

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Fiberglass Pipe Application

Marine Piping Systems

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Common Jointing Methods

Adhesive Bonded Joints

Key Lock Joint

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Bondstrand Quick Lock Joint

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Bondstrand Key-Lock Joint

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Bondstrand Key-Lock Expansion Joint

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Bondstrand Double O-Ring Joint

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Bondstrand Double O-Ring CPLG Joint

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Bondstrand Coil-Lock Joint

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Metallic Coupling Joint