Professional Documents
Culture Documents
PROJECT
Date
Expandability
Design
Item
Design Class
Class 1
Class 2
Class 3
Page 1 of 9
ECCN EAR 99
PROJECT
No spare DCS I/O or
Date
Page 2 of 9
ECCN EAR 99
PROJECT
No spare room for
additional DCS
cabinets
Date
Room for additional
Page 3 of 9
ECCN EAR 99
PROJECT
Unused channels not
terminated in
marshalling cabinet
Date
All unused DCS I/O
Page 4 of 9
ECCN EAR 99
PROJECT
No spare room for
expansion
Date
Room for expansion IO
Page 5 of 9
ECCN EAR 99
PROJECT
Controllers simplex;
redundant on
exception basis
Controllers redundant
Date
Controllers redundant
Page 6 of 9
ECCN EAR 99
PROJECT
FF interface cards
non-redundant.
Power supplies
redundant.
Date
FF interface cards are
Page 7 of 9
ECCN EAR 99
PROJECT
No future
expandability in
design
Date
DCS architecture
Page 8 of 9
ECCN EAR 99
PROJECT
Non-redundant
Date
Redundant for high
Page 9 of 9
ECCN EAR 99
PROJECT
IO non-redundant
Critical valve IO
redundant
Date
Critical AI/AO
Page 10 of 9
ECCN EAR 99
PROJECT
No integrated into
control system only
hardwired alarm
indicating action
required.
Equipment integrated
into DCS via gateway
Date
Migrate the
Page 11 of 9
ECCN EAR 99
PROJECT
Non-redundant
controllers
Redundant controllers
for availability
Date
Redundant controllers
Page 12 of 9
ECCN EAR 99
PROJECT
As defined by SIL
As defined by SIL
Date
As defined by SIL
Page 13 of 9
ECCN EAR 99
PROJECT
Date
Expandability (contd)
Page 14 of 9
ECCN EAR 99
PROJECT
PTI to max interval
without adding
additional initiators
or end elements
Date
Lengthen PTI to match
Page 15 of 9
ECCN EAR 99
PROJECT
Minimal spares will
naturally occur via unused
pairs from the project
design
20%
Date
20%
Page 16 of 9
ECCN EAR 99
PROJECT
Reducers shall be located outside globe valve
manifolds.
Date
Reducers shall be
Page 17 of 9
ECCN EAR 99
PROJECT
Date
Page 18 of 9
ECCN EAR 99
PROJECT
Date
Capacity Utilization
Design
Item
Design Class
Class 1
Class 2
Class 3
Page 19 of 9
ECCN EAR 99
PROJECT
Pump/Fin Fan control
Date
Page 20 of 9
ECCN EAR 99
PROJECT
Only one transmitter
Date
Two year or less pay-
Page 21 of 9
ECCN EAR 99
PROJECT
No UPS or back-up
Date
Page 22 of 9
ECCN EAR 99
PROJECT
No freeze protection
Date
Page 23 of 9
ECCN EAR 99
PROJECT
Only government
mandated process
analyzers (CEMS) will
be installed.
Laboratory analyzers
will be used to
perform normal
process analysis.
Date
Analyzers may be
used for closed loop
control with the DCS
and/or computer
system for complex
loops. Any process
analyzer/control loop
requires justification
to be installed on a
project.
Page 24 of 9
ECCN EAR 99
PROJECT
Date
Page 25 of 9
ECCN EAR 99
PROJECT
Date
Design Class
Class 1
Class 2
Class 3
Vendor Selection
Consideration shall be
given to vendors not
listed in TAMAP,
especially for
package systems.
Bypass Manifold
Around Control
Valves
No bypass valves
around control
valves.
High maintenance
valves (e.g.
cavitating services,
erosion)
Loss of valve would
require a shutdown
of the unit.
Reliability and
resulting
cost/benefit shall
be addressed
during review of
P&IDs.
TIC is 0.28% greater
than Class 1 for carbon
steel and 0.35% greater
than Class 1 for
stainless steel.
Isolation of
Control Valves
No block valves or
drains will be
provided for isolation
of control valves.
Location of
Control Valves
Transmitter
Manifold
Transmitters do not
have to have
manifolds (i.e. root
valve only) (May
need to shutdown to
replace instrument).
Will still require
manifold for dP
transmitters for
equalization
Page 26 of 9
ECCN EAR 99
PROJECT
Date
Page 27 of 9
ECCN EAR 99
PROJECT
Date
Design Class
Class 1
Class 2
Class 3
Transmitter
Support
Transmitters may be
directly connected
(supported) on root
valve piping.
Transmitters shall be supported by cable or Ubolt to the process line or pipe stand
TIC is 0.4% greater than Class 1.
Spare Instruments
No spare instruments
purchase. Rely on
vendor stock and
current plant spares.
Exception is known
long lead items such as
remote diaphragm
seals.)
Process Switch
Connection
Direct connected
process switches shall
be used in lieu of
transmitters (level,
pressure, flow,
temperature) and
receiver switch.
Page 28 of 9
ECCN EAR 99
PROJECT
Use lowest cost
Date
Class 2 +
Implementation of
identified vendor
package systems
interlocks in the DCS.
Justification based on
reliability and
maintainability.
TIC is 0.1% greater
than Class 1.
Page 29 of 9
ECCN EAR 99
PROJECT
Date
Complex Loops
Standard Complex
Loops as listed in the
DEP 32.30.20.16
HMI
Simple graphics,
operating groups,
alarm management,
QWERTY keyboard and
mouse.
Process Control
System Hardware
Local historian,
console layout with
multiple independent
screens, dual power
sources for PCs, DCS
advanced control
hardware (as
required).
Page 30 of 9
ECCN EAR 99
PROJECT
Date
Design Class
Class 1
Class 2
Instrument Asset
Management
Not provided
Process Control
System Security
Batch
No batch automation
in DCS
DCS customized:
recipes, lineups,
sequencers, abnormal
condition handlers,
batch logs, labelers,
bar coders, etc.
Special batch software
TIC is 0.3% greater
than Class 1.
Custom
Schematic
Displays
Identified process
overviews; Points that
have outputs may be
shown on multiple
displays.
Digital points (not all)
are shown.
Approximately 40 to 75
custom schematic
displays.
TIC is 0.05% greater
than Class 1.
Advanced Control
None
Advanced Control
applications on
Applications Server,
RTO is to be justified
Advanced control
applications with six
month payout (batch is
typically less)
implemented using
PCTP suite of products
running on a windows
PC.
TIC is 0.15% greater
than Class 1.
Advanced Control
applications on
Applications Server,
RTO on an
Optimization Server
Advanced control
applications with one
year payout (batch is
typically less)
implemented using
PCTP suite of products
running on a windows
PC.
TIC is 0.45% greater
than Class 1.
Systems as required
to meet Upstream
Well and Reservoir
Management
minimum standards.
RT Operations server is
required for Well
Testing, Well
Surveillance and
Remote Control.
RT Operations server
is required for Well
Testing, Well
Surveillance and
Remote Control.
Class 3
Class 2 plus
integration of field
devices supplied on
skids.
Page 31 of 9
ECCN EAR 99
PROJECT
Date
Design Class
Class 1
Class 2
Class 3
Systems as required
to meet Upstream
Well and Reservoir
Management
minimum standards.
Application server is
required for Data
Historian (Mirror) Well
and Production
Surveillance, Data
Reconciliation, Online
Production System
Models.
Pressure
Regulators
Pressure regulators
shall be used in the
following
applications:
Air
Nitrogen
Level Gauges/
Transmitters
Water
Lube Oil
Steam
Tank Blanketing
Process with no
decontamination
or corrosion
concerns
If remote indication
is required, number
of level indication
shall be
eliminated/reduced.
If remote indication
is not required, only
local level reading
shall be provided.
No local PIs or TIs
shall be provided. If
justified, thermowells
and root valves shall
be provided for
devices to be
installed by Location
as needed. More
local indicators may
be needed since
there is limited
information in control
room.
Application server is
required for Data
Historian (Mirror), Well
and Production
Surveillance, Data
Reconciliation, Online
Production system
Models.
Page 32 of 9
ECCN EAR 99
PROJECT
Date
Design Class
Class 1
Class 2
Controllers/
Indicators
No indicators shall be
provided (i.e.
controllers only) in
the control room.
Controllers shall be
provided as required for
control. Indicators
shall be provided to
monitor process
variables in a timely
manner. Do not provide
indicators to monitor
variables (such as
exchanger fouling or
filter delta pressures)
which change gradually
over weeks or months.
TIC is 1.6% greater than
Class 1.
Indicators shall be
provided to monitor
most process
variables.
TIC is 2.4% greater
than Class 1.
Compressor Surge
Control System
Vibration
Monitoring
Class 3
Page 33 of 9
ECCN EAR 99
PROJECT
Date
Design Class
Class 1
Class 2
Class 3
Pump Minimum
Flow Bypass
No pump minimum
flow bypass or low
flow alarms shall be
provided. Operator
shall monitor the
performance of the
equipment to keep the
pumps running above
their minimum flow
requirements.
Pumping system in
which the flow through
the pump may be less
than minimum shall
have minimum flow
bypass This includes
start-up, normal,
emergency, and
shutdown conditions.
TIC is 0.2% greater
than Class 1.
Redundant HVAC
Instrument
Protective System
Tank Gauging
If manned operations,
local level gauges with
high high level alarm.
If unmanned
operation, remote level
indication with remote
high high level alarm
If product falls under
Buncefield criteria,
then Radar tank
gauging to the DCS,
with independent
transmitter for high
high alarm/IPF.
F&G detection
and systems
Page 34 of 9
ECCN EAR 99
PROJECT
Date
Page 35 of 9