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flow calculations
Solving f/uid f/ow problems has a/ways
been done by s/ow, inefficient trial and
error methods. Here is a way to solve
these prob/ems direct/y, in two steps
Paul Page Austin, Arthur
Calif.
THE
USUAL METHOD
of solving a fluid flow problem,
using rational formulas, is by the use of a chart showing
the relationship between the Reynolds number R and the
Fanning Coeffieient or frietion eoeffieient f in the well
known Fanning equation:
f v2 L
h=-D2 g
In most fluid flow problems either the Aow rate or the
hydraulie gradient is unknown. If the flow rate is known,
a two-step solution is made by ealeulating the Revnolds
number, determining the frietion faetor from the R vs f
ehart (Fig. 1) and then ealculating the hydraulic gradient
by placing the value of f in the Fanning formula.
If the hydraulie gradient is fixed by physical eonditions,
and the flow rate is unknown, a trial and errar solution is
usually made by assuming a flow rate, ealculating the
TABLE l-Dimensionless
parameters
II3
II4
(Q)
Il
Reynolds
number
of resistance
MD
f!. PIl
QD
(hg)
(I)
(2)
(3)
( 7r2)~
8
pQ2
(t28)7r
()7r
!Q:.
D4f!.
Qp
J.l.D
Q3p p4
QD
f!. PIl
Variable
not
present
Poiseuille
number
1'5
pertinent
Flg. 1-Friction
IJ.
2
(7r )~
M2P
')
I
Il
D'h
g Q2
u,D
(hg)
Il
(4)
I;
(2) g~h
(5)
See II3
See III
See III
(~)~
() J.l.D
Qp
Dup
J.I.
M3pp
s
Il
11"
II
(V)
S2
Q
M
hg
3
3
pD P
J.I.2
(32)~
D2f!.
Dup
J.I.
Q3h/
~
pD P
J.I.2
(2)~
pu
s=:r:
J.I.
3
II4
uD
f!. PIl
Il
ghD3 p2
ghD3 p2
IJ.
IJ.
~
I!.IJ.
3
pD
IJ.
P
2
Ali numbers in any horizontal row are the sarne. irrespective 01 the svstern 01 units used. The numerical coefficients in parenthesis are those required to give the pararneters the numerical values most frequentlv used in practice. All quarrrit ies are consistently from lhe same evstem. either English or rnetric, in which the force unit
gives acceleration to a unit of mass.
HYDROCARBONPROCESSING
September
1975
197
=.
TABLE2-Rational
Reynolds
F1uld
number
Head or preseure
lose
Liquide
7742 Dv
R=
h = Aj~f
11
C-DI'
QS
= CDIJ.
BjQ2sL
D6
P=
Values of B
Values of A
Q -
Values
Rate 01
flow in
I
I
gpm
bph
bpd
GaeeaVolume
Baele
Q ~ Rate of
flow in
01 C
gpm
164.3
31.1
71.1
13.47
2213
bph
80.5
15.25
34.8
6.60
92.2
bpd
0.0265
0.0605
0.0115
0.1398
QG
C
IJ.D
L in M feet
3162
p/ _
R
L in miles
L in M leet
L in miles
P22
BjZT~~2L*
Bj TGQ2L**
2P1D5
Values of B
Q = Rate of fow
expressed in ***
Values of C
scfm
29.0
Mscfh
483.6
20,150
198
L in M leet
0.2767
0.0524
14.5
133.580
Pt
M
6.32 IJ.D
L in miles
76.56
25,300
M2
0.00336 j pD6
2
P =
conditions***
1.294 j
V ~L
****
Table 4
.See note 2. Table 4
tPressure
September
1975
HYDROCARBON
PROCESSING
Fig. 2-Friction
S number.
VS.
(R) can be expressed in terms of mass rate offiow, diameter and viscosity, without p.
This permits the general method of fiow calculation to
be applied to almost any case of gas flow, irrespective of
the pressure drop. When any one value of Il is determined
on a curve, all the others become fixed. In the case of
gases f.J. is a function of temperature but substantially independent of pressure or density, and therefore IlJ is constant from one end of a line of uniform diameter to the
other so long as the temperature in the line is fairly constant. All the Ils are constant if the expansion of gas as it
fiows through a line is isothermal.
The scale of f has been made rather large so it can be
easily read to three significant figures. The horizontal
length of 4 cycles has been compressed into about 1.5
times the one cycle vertical
scale. This makes for the
smooth line slope downward roughly 30 degrees and gives
the greatest accuracy of representation possible in a given
amount of chart space.
Figs. 2 and 3 do not show TI" and TI., respectively, directly
in the form given in Table 1, but instead show the square
facto r
units
Parameter
Fluld
T = (Ilj/5
T number
Liquida
T = F
(Q3p 4) 1/5
IJ.
= N--
(pD3)1/2
S= X
IJ.
Values of F
Q - Rate of
flow expressed in
L in miles
L in M feet
L in H rniles
L in M feet
gprn
10.1
14.1
8.58
12.0
bph
8.19
11.4
6.93
9.66
bpd
1.22
1.70
1.03
1.44
T=
[ ( P/ -:
T
L in rniles
L in rniles
scfrn
Va!ues of Y
L in rniles
L in M feet
1.74
6.09
2.65
S= X
( p/ _ p/
4.01
yl2 D3/2Gl/2
TOL
IJ.
per 24 hours
T = 0.149
Va!ues of X
L in M feet
0.282
0.394
14.3
20.0
( 3 ) 1/5
0!J!pJ...
IJ.
For nornenclature-See
11
L in M feet
Values or F
Vapors
Steam
(hD3)1/2
= y--
IJ.
Q = Ra te of flow expressed in
MMscf
IIS1/2
Values of X
Va!ues of M
Gases
S= (Il,/12
S number
L in M feet
L in miles
0.895
0.390
S = 0.771 P pD
3) 1/2
IJ.
Tab!e 4
HYDROCARBON PROCESSING
September
1975
199
12 X 0.0018
3.6 inches. Calculate the Reynolds num0.0060
ber for the fiow conditions on the 12-inch pipe, but read
off the friction factor for a pipe diameter of just under
4 inches.
Fig. + is a chart on which the relative roughness diameter can be graphically obtained for any size pipe.
Fig. 3-Friction
factor
VS. T
number.
abbreviations
Nomenclature
D = Internal
Q = Volume
.\1
=-
-=
Total
pressure
=
=
Total
10505
L = Length
CONST.-\:-.ITS USED
G is taken as 62.32 ft./sec.2
Densit y of water = 62.37 lb./cu. ft. @ 60 F
of Line L
of pipe in thousands
O)
of it. or miles
g pm
11
= Velocity
D2
= Absolute
TO
etc.
in.
temperature
of flowing gas. F
P, & P2 = Initial and final pressure psi absolute of gas fiow in line of
of Length L
s = Specific gravitv
Z = Compressibilitv
of liqud referred
(2)
where pressure
drops do
(3)
Standard
(4)
460 = T
conditions
and 60 F.
to water as unit v
PV
factor for gases = at average
fiow conditions
KT
K = Gas constant
". =
\I
(mu)
p = (rho)
200
= Absolute
(nu) = Kinematic
=
viscositv
in centipoises
vscosit y in centistokes
September
1975
HVDROCARBON
PROCESSING
(hgD3p2)Y,
(hD3)Y,
= 4.01 "'-----'-v
p.
Fig. 4-Correction
:1~;
Q=
where Q is in
gallons per minute and from Q the maximum velocity
be calculated
can be calculated.
With the maximum possible velocity in hand, the pressure rise at the instant of closing can be calculated from
any one of six or more empirical Iorrnulas.!" or if it is desired to assume instantaneous closing of the check valve,
the head rise is:
h= av
where:
Internal
Klnd o( ppe
Riveted pipe
Concretc pipe
Wood 8tave .........................
Cast ron
Gal vanized
.
Asphalted cast iron
.
Smooth rubher hose
'
............
New steel pipe (base)
...
.
.
Drawn tubing (copper or steel)
.
.
.
rougbnese
K Ia.
0.36 to 0.036
0.12 to 0.012
0.036 to 0.0072
omo
0.006
0.0049
0.0023
0.0018
0.()()()()8
h
Head rise in feet
a = Surge wave velocity, fps
v
Maximum possible velocity in fps
g = Acceleration of gravity.
RELATIONSHIPS OF PARAMEnRS
There are three interesting relationships between
parameters which may at times be useful.
(1) S=
(2) T
(3)
the
R~~
= .li. (8
4
7T
f--8
7T3
f)
= - :~
Head
(rho)
(mu)
v (nu)
p
p.
September
dp
-"'dx'
= Specific
1055
(T- )10/3
PAUL P. AUSTIN
PROCESSING
1/5
HYDROCARBON
NOMENCLATURE
For Table I, units must be consistent,
i.e., metric or all
English. For engineering units nonnally used, see Nomenclature
for Table .J..
D = Inside diameter of pipe
Q = Flow rate. volume per unit of time
M = Mass rate of flow, per unit of time
P = Pressure. absolute (for gases)
p = Pressure, gage
v Mean velocity of fluid over cross-section of pipe
L = Length of pipe line
x = Variable length along line
1975
to air as unity
= Density of fluid
= Absolute viscosity of fluid
= Kinernatic viscosity of fluid
=s
g = Force of gravity per unit of mass, 32.2 for English
p.
p:
parameters
units.
defined in
1.
ClTED
'S. P, Johnson,
A Survey of Flow Calculation
Methods,
ASME .Summer
Meeting of Aeronautic and Hvdraulic
Divisions, Stanford University, June
_ 19, 20, 21, 1934.
201