Professional Documents
Culture Documents
Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.
1 +, 1 +
01 ' 5
Jawaharlal Nehru
! $ ' +-
Satyanarayan Gangaram Pitroda
! > 0 B
BharthariNtiatakam
UDC
IS : 11133 - 1984
: 62189 : 6219022
00362
1I
m
( Reaffirmed 2005 )
Indian Standard
RECOMMENDATIONS
FOR
SYMBOLS FOR LUBRICATIONS
APPEARING ON MACHINE TOOLS
1. Scope - Gives guidance to both manufacturers and users of machine tools on the information
be provided and followed regarding the lubrication instructions.
2. Definitions
definitions
to
shall apply.
an external
action
is carried
Example
Filling with lubricant ( nipples or reservoir, etc), actuation of lever, etc.
3. Technical
Documentation
3.1 Lubrication Instructions - All information concerning the lubrication of the machine tool shall be
contained in a single document called Lubrication Instructions which shall be compiled by the
machine tool manufacturer.
Note
The Lubrication
Instructions
in the Lubrication
Instructions -
3.2.1
3.2.2
to
be performed
manual.
( inspection,
Lubrication
replenishing,
instructions
cleaning,
lubricant
3.2.4 The classification of the lubricants to be used for the purpose of this standard
in Appendix A.
shall
change,
3.2.5 Viscosity grades and kinematic viscosity of the liquid lubricants which shall conform to
IS : 9466-1980 Viscosity classification for industrial liquid lubricants , have been given in Appendix B.
3.2.6 The grades of grease and their worked penetration numbers have been given in Appendix C.
The grades of grease are numbered according to their consistency following the classification system
Df the National Lubricating Grease Institute ( NLGI ) of the USA. The consistency is related to worked
Denetration which is determined by cone penetration method in accordance with IS : 1448 ( Part 60 )1971 Method of test for petroleum and its products: Part 60 Consistency of lubricating greases by
:one penetrometer (first revision ) .
3.2.7
The time interval in machine tool running hours at which each action point requires attention.
3.3 Schematic Representation of Lubrication instructions - The instructions listed in 3.2 shall be
illustrated
by means of diagrams, photographs or schematic views.
Care should be taken to
avoid those details which could lead to misunderstanding, by keeping the illustrations as simple as
Dossible.
A copy of such illustrations shall be made available on the machine.
3.4 Lubrication instructions Facsimile - An example of lubrication instructions for a particular machine
tool which shall be followed as regards layout is concerned has been given at Appendix D. All symbols
Jsed in the lubrication instructions shall, where they are provided for, comply with IS : 2182-1962
Recommendation for symbols to be given on indication plates for machine tools .
Adopted
30 November
1984
I
INDIAN
MANAK
STANDARDS
BHAVAN,
INSTITUTION
9 BAHADUd
SHAH
NEW DELHI 119@2
ZAFAR
MARC
Gr 5
IS : 11133 - 1984
3.5 Minimum Requirements ary to comply with 3.2.
contained
in Appendix
D is the minimum
necess-
a single
plate
complying
with
to each action
the
requirements
point.
4.2 Small Data Plates for Individual Action Points - If these small plates are to be used on the
machine, they shall be rigidly fixed close to the action points, and shall be located so as not to be
They shall indicate lubrication
instructions
only.
confused with other points.
4.2.1
preferably
be yellow,
with
the
figures
in black.
Small
data
plates
should
Symbol
4.2.1.3
Designation
4.2.1.4
4.2.2
suitable
h, in machine
Small
running
data plates
No.17
shall
time intervals
A.
hours.
preferably
5. Lubrication
Time Intervals - The lubrication
supplied by the machine tool manufacturer.
to IS : 2182-1962.
according
be squared shape.
individual
action
( in machine running
( for example,
No.8
daily,
No. 15
QD
bar
LOmm,
+LO
L4Omm-1
EXAMPLE
FIG.
A
1
mm--
+LO
EXAMPLE
EXAMPLE
are given
OF SMALL
DATA
PLATES
as an example.
mm+
CHECK
REPLENISHMENT
CHANGE
EXAMPLE
B
FOR INDIVIDUAL
ACTION
have
hours ), shall be
per shift,
GO mm
point
POINT
weekly,
IS : 11133 - 1984
APPENDIX
More Particular
Subdivision
Subdivision
in
Categories
According to Particular
Application
Fields
First
Code
Letter
OF
LUBRICANTS
FOR
MACHINE
TOOLS
Subdivision
in Categories
According
to Paniculer
Prapenias
Detailed
Remarks
Application
Relined
mineral
oils
AN 68
Total
CB 32
CB 68
CB 150
of lightly
loaded parts
Enclosed
Moderately
gears
gears
Heawly
loaded
loaded
CB 68 may
Pressure
type (
loads
is not
Refined
oils with
good
antioxidation
properties
( straight
or !nhibited
mineral oils ) and
with good load-carrying
abllltv
gears
Spindles and
bearmgs
SpIndIes, bearmgs
and assoclared
clutches
2
5
10
22
1lubricalton
Rehned mineral
oils wlh
very
good anti-oxidation.
ant&-corros~on and anti.wear properties
FD
FD
FD
FD
Relined
mineral
011s with
good an,,-corrosion
and
oxldatlon properties
FC 2
FC 10
FC 22
G
G
G
G
Lubrlcaiion
of plan bearing sl~dewdys.
They should
be
particularly
useful at low traverse speeds to minimize
d~scontinuoor
or intermittent
sliding of the table (suckslip I
.i_
of
Refined mineral
oils with good
lubricity
and tackiness
propertlee preventing suck-clip
Hydrostattc
systes
with
and
.HL
HL
HL
HL
very
ants-
-_
32
68
150
220
_systems
lubrlcaloaded
plain
.i
Slideways
Hydraulic
68
-_
very
ant!-
I-
Ii
flood-lubrtcated.
of plain or
Splndlss. bearings
and aesocialed
clutches
t.placeAN
for
-_
_-
16
32
46
68
Operation of general
plain or anti-friction
excepted )
hydraulic
systeme.
Lubrication
of
bearings and gears ( hypold types
Refined
mineral 011s with
very
good anti-corrosion
anli-oxidatlon and anti-wear properties
Operation
of general hydraultc
highly loaded components
systems
which
include
HV 32
HV 46
Relined
mineral oils with good
v~scos~tyitemperature
pfopertles
/
1 Hydraulic and
slideways systems
Application
requiring
grease
HG 32
HG 68
Specific applicatmn
to machines with combined
hydraulic
and plain bearing slideways
lubrlcat$on
systems where
discontinuous
or intermittent
sliding ( stick-slsp ) et low
speed is to be mimmired
HG 32 and HG
G 68
68
may
replace
respectively
slide-
G 32 and
1
i
,
in computers
_-
Application
XM 1
XM 2
XM 3
Greaser with
very good
antloxidation
and
anti-cowaslon
properties
Multrpurpose
greases
greasing
of
I
I
INote
1 -
Note
2 -
The r~mer~al
Note
3 -
Note
4 -
Against
group des,goat,oo
tool manufacturers
can r&ommend
lollaw
the classification
lubricating
_~
3
forms a code.
The
larsl
letter
of
es a whole,
grade.
thrs
per second
intermixing
( see Appendix
of the product
B 1.
C)
of brand should
be prelerebly
avoided.
considered.
letter
IS : 11133
APPENDIX
( Clause 3.2.5 )
VISCOSITY
CLASSIFICATION
OF LIQUID
LUBRICANTS
-
IS0
Kinematic
Viscosity
Limits,
cSt at 40C
Mid Point
Kinematic
Viscosity.
cSt at 40C
VG
Min
Max
22
198
242
32
288
352
46
414
506
10
900
10
110
15
15
135
165
22
22
198
242
32
32
288
35.2
46
46
414
506
68
68
612
748
100
100
90
110
150
150
135
165
220
220
198
242
320
320
288
352
460
460
414
506
Note
1 cSt =
lmm*/s
= 1O-6 ma/s.
APPENDIX
( Clause 3.2.6 )
GRADES
OF GREASE
Grade
XM
AND
WORKED
PENETRATION
Worked Penetration
310 to 340
XM 2
265 to295
XM3
220 to 250
5
NUMBERS
- 1984
APPENDIX
( Clause 3.4 )
LAYOUT
EXAMPLE
FOR LUBRICATION
: CYLINDRICAL
INSTRUCTION
UNIVERSAL
MAKE . . . . . . . . .
GRINDING
MACHINE
TYPE... . . . . . .
2000
1000
200
50
8
CAUTION,
BEFORE LUBRICATING
;$a-
WORK
HEAD
MACHINE
COMPONENT
S :fthiAYS
f&F-
ACTION
POINT
No. 1
SPlNOLE ;Yz;z
WHEEL
r(
WHEEL
WHEEL
FINE
SPINDLE
s ;lTEM
TAILSTOCK
HYDRAULIC
UNIT
kziNDSPINDLE
FDI~
1.5
(11
*See Appendix
R-
SLIDEWAYS
?ESERVOlR
CAPACITY
ri,
WHEELHEAO
HM 68
G 68
0.1
0.1
0.2
15
I
A, Appendix
B and Appendix
C also.
IS:11133
- 1984
-*,
EXPLANATORY
:
NOTE
Machine
the classification
Classification
tools -
Presentation
of lubrication
for lubricants
is adopted
.
from
instruc-
IS0 3498-l
979
8
Printed at Printrade. New Delhi, India