Moly-Cop Tools, Version 2.

0
About the BallParam_Batch Spreadsheet ...

Scope :
The BallParam_Batch spreadsheet was designed to be used - in conjunction with the Ball Mill Grinding Simulators
BallSim in the "tuning" of such simulators to any specific actual grinding system, via the estimation of the various Model
Parameters that characterize the grindability of any given ore. In other words, the attached spreadsheets provide an
effective algorithm to search for the set of parameter values that best approximate the model response to the actual
experimental measurements available (obtained from Batch, Laboratory Scale Mills), based on a typical non-linear,
least-squares criterion.
Theoretical Framework :
The reference ball mill model is described with further details in the About ... worksheets of the BallSim_Direct or
BallSim_Reverse files.
Such model is based on the so called Modern Theory of Comminution. This theory introduced two new sets of
parameters : the Selection Function S and the Breakage Function B. The first set also referred to as Grindability
relates to the grinding kinetics of each independent particle and the second set also referred to as Distribution of
Primary Fragments characterizes the size distribution of the fragments produced as a result of breakage events.
The size-dependence of the Selection and Breakage Parameters is represented by the following relationships :
- For the Selection Function :
SiE = 0 (di*)1 / [ 1 + (di* / dcrit)2 ]

(1)

with :
di* = (di di+1)0.5 = average particle size of the i-th fraction.
An expanded form of this expression - also available in this simulation routine - is given by :
SiE = [1/(1+02/01)] { 01 (di*)11 / [ 1 + (di* / dcrit)2 ] + 02 (di*)12 }

(1e)

- For the Breakage Function :

Bij = 0 (di/dj+1)1 + (1- 0) (di/dj+1)2

(2)

An expanded form of this expression - also available in this estimation routine - is obtained by replacing 0 in
Equation 2 by :
0j = 00(dj+1/1000) -01

, never > 1

(2e)

These expanded forms for Si and Bij are intended to provide the model greater descriptive flexibility when tuning
the model to actual specific grinding systems but, since they increment the total number of ore characteristic
parameters to be estimated, its use should be avoided whenever possible. In any case, the proposed expanded
forms reduce to the normal forms if both 02 and 01 are set equal to zero.

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Moly-Cop Tools, Version 2.0

About the BallParam_Batch Spreadsheet ...
On the basis of Laboratory Scale Data, like those typically obtained from batch grinding tests in small diameter ball mills,
the BallParam_Batch routine allows for the calculation of all 's and 's (including dcrit) that minimize the least-squares
Objective Function :
n

= wi [(fi - fi)/fi]2

(3)

i=1

where the fi's represent the experimental size distribution of the mill product (as % retained on screen 'i' ) and the fi's
represent the model response for each corresponding fi, for a given set of model parameters. The 's and 's (including
dcrit) that yield the minimum possible value of are so considered to be representative of the particular ore and test
conditions under analysis.

Also in Equation 3, the wi's represent user defined Weighting Factors that quantify the relative quality and reliability of
each particular mesh value with respect to the other screens data. Relatively high values of such weighting factors
indicate more reliable measurements. At the extreme, a w i factor equal to zero means that this particular measurement is
not being included in the Objective Function.
The minimization problem stated above may be readily solved with the aid of the Excel Subroutine Solver.
Data Input and Program Execution :
Most of the data required by the algorithm must be defined in each corresponding unprotected white background cell inside the red double-lined border - of the here attached Data_File worksheet. Gray background cells contain the
results of the corresponding formula there defined and are protected to avoid any accidental editing.
The remaining information required to run the program is entered in the Control_Panel worksheet, where the user is
requested to provide initial guesses of the grinding parameters listed above.
To run the program, select the objective function Cell E27 in Control_Panel and then, from the Tools Menu, select
Solver ..., then Min and then By Changing any combination of Cells E10:E24 (see Useful Hints below). Clicking on the
Solve button will execute the desired calculations.
Important Notice : Solver ... must be run every time any element of input data gets to be modified. Otherwise, the
current outputs are not valid.
Calculation results are summarized in the Reports worksheet.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the whole
utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the comments by
selecting Tools / Options / View / Comments / None.

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Moly-Cop Tools, Version 2.0

About the BallParam_Batch Spreadsheet ...
Useful Hints :
The proper utilization of the parameter estimation spreadsheets - like BallParam_Batch - is by far the most complex task
to be undertaken with Moly-Cop Tools. There is no set of firm recommendations to obey, but the following hints may
help guiding the user in the search of the most representative set of grinding parameters :
1. It is not required to run the Solver search for all parameters at the same time. In fact, this is strongly not
recommended, as the search algorithm will most likely fail to find the minimizing optimum when dealing with too many
parameters at once. To exclude any given parameter off the search, remove the corresponding cell reference (in the
E10:E24 range in Control_Panel) off the By Changing list of cells in Solver and that parameter value will then remain
constant and equal to its original guess during the whole search.
2. When multiple experimental data sets are available (the most desirable condition) for various ore types (hard, soft,
etc.) or grinding conditions (mill filling, ball size, % solids, etc.), always attempt to obtain a reasonable model fit of these
data with the same average parameter values for all sets. If that is not acceptable, proceed to allow differences in the
most critical parameters in the following sequence : 0, dcrit, 0, 1and 1. Keep in mind that a larger number of adjustable
parameters in the search (that is, included in the By Changing list) will necessarily yield lower Objective Function (Cell
E27) values, but the values of the parameters that achieve such minimum will be less reliable in statistical terms and
therefore, from one data set to another, these parameters will exhibit significant variability and covariance amongst them,
rendering them meaningless.
3. An advisable starting run of the algorithm for each independent available data set should considered a search for
parameters 0, 1, dcrit and 0; leaving the others fix at nominal values : 2 = 3.0, 1 = 0.5 and 2 = 4.0. Use the
table below the Control_Panel area to summarize the results of your search with the various
available data sets. Be careful to follow the instructions provided at the bottom of such table. If the model fit
appears to be reasonable, then you should attempt to reduce the number of adjustable parameters. Look for the one
parameter that exhibit the lowest Coefficient of Variation (the ratio of its standard deviation to its average value, for all
green background
data sets) and set it fix at its average value and equal for all data sets, for the next runs of the search. Continue removing
the remaining adjustable parameters off the By Changing list, one at a time, until the model fit is no longer judged
acceptable. The concept behind this parameter screening process is to lump the impact of whatever ore properties or
process variable are being investigated into the least possible number of parameters in order to improve the statistical
significance of the estimations and facilitate the derivation of valid conclusions regarding such effects. For instance, it is
believed that the distribution of ball sizes in the mill only affects the parameters 0 and dcrit. Similarly, hardness variations
of the same ore source may be well described by changes in the 0 parameter only. Not all grinding systems require a
finite value of dcrit; whenever the estimated value of this parameter tends to be greater than the top mesh opening, set it
fix at 100,000 and remove it from the By Changing list.
4. If the step above does not provide a satisfactory model fit, then you should add 1 to the list of adjustable parameters
and eventually, include 01, 02 and 12 (one at a time, in that order). If the model fit is still not satisfactory, there is a good
chance the data contains significant experimental errors and should be discarded.
5. Never run a search for 2 or 2, as these parameters have little effect on the objective function and may just confuse
the search algorithm. When in doubt, simply try assigning them values between 2 and 4 and observe the response of the
Objective Function (Cell E27). In other words, these two parameters are better optimized by a very basic trial-and-error
procedure, not via the Solver routine.

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Moly-Cop Tools

TM

(Version 2.0)
BALLPARAM_BATCH : Estimation of Grinding Parameters from Laboratory Data

Test N

100.00

alpha0
alpha1
alpha2
Dcrit
Expanded Form
alpha02
alpha12

0.009180
0.650
2.5
6532
0.000000
1.000

% Passing

SELECTION FUNCTION :

10.00

BREAKAGE FUNCTION :
beta0
beta1
beta2
Expanded Form
beta01

Objective Function

0.20000
0.250
4.0
0.000

0.00

Feed
Discharge (Exp.)

1.00
10

100

1000
Particle Size, microns

10000

100000

Note : Current calculations are not valid, if SOLVER has not been run after the last data modification.

(*) Suggested Default Values : alpha02 = 0 and beta01 = 0.

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Moly-Cop Tools

TM

BALLPARAM_Batch : Summary of Parameter Search Results

Test N

4
Ave.
Value

SELECTION FUNCTION :
alpha0
alpha1
alpha2
Dcrit
Expanded Form
alpha02
alpha12

Std.
Dev.

Coeff.
of Var.

0.006970 0.007100 0.006500 0.007230

0.693
0.693
0.693
0.693
2.5
2.5
2.5
2.5
5970
6100
6030
5824

0.00695 0.000318
0.693
0.0000
2.50
0.000
5981
117

0.046
0.000
0.000
0.020

0.000000 0.000000 0.000000 0.000000

1.000
1.000
1.000
1.000

0.00000 0.000000
1.000
0.0000

#DIV/0!
0.000

0.22000 0.018257
0.250
0.0000
4.00
0.000

0.083
0.000
0.000

BREAKAGE FUNCTION :
beta0
beta1
beta2
Expanded Form
beta01

Objective Function

Moly-Cop Tools / 287219820.xls

0.20000
0.250
4.0

0.23000
0.250
4.0

0.21000
0.250
4.0

0.24000
0.250
4.0

0.000

0.000

0.000

0.000

2.87

3.15

2.17

2.65

0.000

0.0000

#DIV/0!

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Moly-Cop Tools
Remarks

TM

(Version 2.0)
BALLPARAM_BATCH : Estimation of Grinding Parameters from Laboratory Data

Base Case Example

Test N

Mill Dimensions and Operating Conditions

Eff. Diam. Eff. Length
Speed
Charge
Balls
ft
ft
% Critical
Filling, % Filling, %
1.50
1.25
74.0
35.0
35.0
rpm
46.28
Ore Weight,
Ore Density,
% Solids (by weight)
Slurry Density,
Slurry Weight,
Slurry Volume,
Overfilling,

11.1
2.80
72.0
1.862
15.5
8.3
0.0

kg
ton/m3
%
ton/m3
kg
liters
liters

Net
Power
kW
0.450

Interstitial
Slurry Filling,%
94.8

Balls Weight,
Balls Density,
Voids Fraction,
Balls Volume (app.),
Mill Volume,

102.0
7.75
0.40
21.9
62.7

kg
ton/m3
/1
liters
liters

Power Decomposition, kW
Balls
Overfilling Slurry
0.391
0.000
0.059

App.
Charge
Density,
ton/m3
5.356

Grinding Time,

Mill Feed
Mesh
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1.05
0.742
0.525
0.371
3
4
6
8
10
14
20
28
35
48
65
100
150
200
270
400
-400

Opening
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
38
0

Mid-Size

21997
15554
10984
7978
5641
3989
2812
2003
1416
1001
714
505
357
252
178
126
89
63
45
19

% Ret

0.00
2.35
6.65
5.98
4.83
4.43
4.41
4.49
5.38
5.82
7.07
8.19
8.72
7.72
5.75
3.91
2.59
1.78
1.21
8.74

% Pass
100.00
100.00
97.65
91.00
85.02
80.19
75.76
71.36
66.87
61.49
55.67
48.60
40.41
31.68
23.97
18.22
14.31
11.73
9.95
8.74
0.00

Mill Disch. (exp)

Mill Disch. (adj)

% Ret

0.00
0.55
0.87
0.93
0.96
1.15
1.58
2.20
3.33
4.39
5.93
7.49
9.02
9.64
8.89
7.24
5.43
4.02
2.92
23.46

100.00
100.00
99.45
98.58
97.65
96.69
95.54
93.96
91.76
88.43
84.04
78.11
70.61
61.60
51.96
43.07
35.83
30.39
26.38
23.46
0.00

3.36 kWh/ton
2.92 kWh/ton

Objective Function

% Ret

% Pass

5 min

Total Energy,
Balls Energy,

Feed Size Distributions

i

0.00
0.55
0.87
0.93
0.96
1.15
1.58
2.20
3.33
4.39
5.93
7.49
9.02
9.64
8.89
7.24
5.43
4.02
2.92
23.46

% Pass
100.00
100.00
99.45
98.58
97.65
96.69
95.54
93.96
91.76
88.43
84.04
78.11
70.61
61.60
51.96
43.07
35.83
30.39
26.38
23.46
0.00

% Passing
Exp

Adj.

100.00
99.45
98.58
97.65
96.69
95.54
93.96
91.76
88.43
84.04
78.11
70.61
61.60
51.96
43.07
35.83
30.39
26.38
23.46
0.00

100.00
99.45
98.58
97.65
96.69
95.54
93.96
91.76
88.43
84.04
78.11
70.61
61.60
51.96
43.07
35.83
30.39
26.38
23.46
0.00

wi

wi (error)^2

Error

(0.00)
(0.00)
(0.00)
(0.00)
(0.00)
(0.00)
(0.00)
(0.00)
(0.00)
(0.00)
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
sum

Moly-Cop Tools / 287219820.xls

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

19.00

0.00

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Moly-Cop ToolsTM, Version 2.0

Test N

BALL_PARAM
Ball Mill Grinding Model Parameter Estimator
Remarks :

Base Case Example

DESIGN AND OPERATING CONDITIONS

Configuration : BATCH
Ore, kg
Water, lt
Slurry, kg
Slurry, lt
Slurry Dens., kg/lt
% Solids (by weight)
Grinding Time, min

11.1
4.3
15.5
8.3
1.862
72.0
5.0

Eff. Diameter, ft
Eff. Length, ft
Balls Filling, %
Speed, % Critical
App. Dens., ton/m3
Power, kW
Energy, kWh/ton

1.50
1.25
35.0
74.0
5.356
0.45
3.36

Particle Size Distributions (Cumm. % Passing)

i

Mesh

Opening

Feed

Discharge
Exp.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1.05
0.742
0.525
0.371
3
4
6
8
10
14
20
28
35
48
65
100
150
200
270
400

25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
38

D80, microns

Adj.

100.00
100.00
97.65
91.00
85.02
80.19
75.76
71.36
66.87
61.49
55.67
48.60
40.41
31.68
23.97
18.22
14.31
11.73
9.95
8.74

100.00
100.00
99.45
98.58
97.65
96.69
95.54
93.96
91.76
88.43
84.04
78.11
70.61
61.60
51.96
43.07
35.83
30.39
26.38
23.46

/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/

100.00
100.00
99.45
98.58
97.65
96.69
95.54
93.96
91.76
88.43
84.04
78.11
70.61
61.60
51.96
43.07
35.83
30.39
26.38
23.46

4680

672

672

MODEL PARAMETERS
alpha01
alpha02
alpha11
alpha12
alpha2
Dcrit

Selection

Moly-Cop Tools / 287219820.xls

0.009180
0.0000000
0.650
1.000
2.500
6532

beta00
beta01
beta1
beta2

Breakage

Obj. Function

0.20000
0.000
0.250
4.000
0.00

09/21/2015 / 03:16:44

Model
Selection Function :

Breakage Function :

alpha01
alpha02
alpha11
0.00918
0

Mesh
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1.05
0.742
0.525
0.371
3
4
6
8
10
14
20
28
35
48
65
100
150
200
270
400

Ebar

alpha12
0.65

Opening

alpha2
1

Mid-Size
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
38

dcrit
2.5

SiE

21997.045256
15554.259867
10984.079388
7978.0950107
5641.365083
3989.0475054
2811.761014
2002.9977534
1416.3332941
1001.4988767
714.14284285
504.97524692
357.07142143
252.19040426
178.325545
126.09520213
89.162772501
63.047601065
44.8776113446
19

0.2797058581
0.4995054698
0.8323668389
1.1913792635
1.4877832796
1.5571538797
1.4284064738
1.2214914657
1.0039104154
0.8114956761
0.6547717291
0.5238985057
0.4186298273
0.3340712188
0.2667337785
0.212948341
0.170001418
0.1357135698
0.10880787
0

6532

i
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

2.92

Matrix J
1
2
3
4
5
6
1 0.441728
0
0
0
0
0
2
0 0.2324391615
0
0
0
0
3
0
0 0.0879081887
0
0
0
4
0
0
0 0.0308015938
0
0
5
0
0
0
0 0.0129581898
0
6
0
0
0
0
0 0.0105812819
7
0
0
0
0
0
0
8
0
0
0
0
0
0
9
0
0
0
0
0
0
10
0
0
0
0
0
0
11
0
0
0
0
0
0
12
0
0
0
0
0
0
13
0
0
0
0
0
0
14
0
0
0
0
0
0
15
0
0
0
0
0
0

Page 11

Model
16
17
18
19
20

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

1
1
0.84148
0.489925
0.386606
0.315327
0.315399
0.369076
0.466859
0.708619
1.072319
1.951781
4.136434
11.86902
65.27465
-1113.148
2685.152
-2777.308
1467.202
-391.529
40.43339

2
0
1
0.8456462734
0.7768630639
0.7219959867
0.8211298685
1.1198146081
1.7310258162
3.4692456989
8.1740426544
31.647800583
579.41248874
-2368.8079284
3389.5752259
-2364.7552134
856.61700036
-149.97725724
8.2654927484
0.1157263651
-0.7530996598

3
0
0
1
1.4346737803
1.8092605323
2.7523799015
5.3788752823
14.057925556
73.328185967
-2266.626607
6321.1356056
-7291.8334619
4263.5656106
-1299.6668394
179.66517123
-5.658791646
-0.2271928013
-0.0275168257
-0.009107053
-0.0781718552

4
0
0
0
1
2.4694656902
6.76089101
30.336464316
926.11266302
-3857.7280858
5667.0850894
-4128.4245618
1637.4939747
-316.25951157
23.572498785
0.8795636461
0.5670416501
0.5032528074
0.4633271376
0.4078936983
4.7600333205

5
0
0
0
0
1
13.271258022
-219.81179245
695.2981275
-993.53157423
719.38661448
-265.17840443
52.440477945
-3.5633185433
0.0221184209
0.0518906771
0.0501345204
0.0461933324
0.0426958085
0.0376129301
0.4379660201

6
0
0
0
0
0
1
-7.4953878792
18.414207611
-22.328563063
14.1911989453
-4.521553911
0.759028582
-0.035929083
0.0005714413
0.001273712
0.0012356457
0.0011393247
0.0010530737
0.000927721
0.0107978795

Matrix T
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Vector SiE
1
2
3
4
5
6
1 0.279706 0.4995054698 0.8323668389 1.1913792635 1.4877832796 1.5571538797

Matrix bij
1
2
3
4
5
6
7
8
9
10
11
12

1
0
0.661255
0.121199
0.051286
0.021839
0.014142
0.011436
0.00948
0.009575
0.007865
0.007668
0.00696

2
0
0
0.5635233113
0.2040574151
0.06035874
0.0248564278
0.0149373601
0.0110361085
0.0107505519
0.0087376042
0.0084953584
0.0077047306

3
0
0
0
0.6187965309
0.163024186
0.0516886781
0.022246279
0.0133437524
0.0119776531
0.0094876432
0.0091604226
0.0082910314

4
0
0
0
0
0.6143799633
0.1674407536
0.0517866333
0.0211307441
0.0149289713
0.0107637144
0.0101097615
0.0090754422

Page 12

5
6
0
0
0
0
0
0
0
0
0
0
0.6187965309
0
0.1645416049 0.6197279266
0.0488441586 0.1584161657
0.0235733796
0.055463258
0.0133437524 0.0211307441
0.0114644737 0.0143299053
0.0100008227 0.0113627804

Model
13
14
15
16
17
18
19
20

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

0.006446
0.00589
0.005382
0.004953
0.004526
0.004165
0.003666
0.042267

0.0071343232
0.0065189096
0.0059562892
0.0054815822
0.005008586
0.0046094337
0.0040570655
0.046776203

0.0076729658
0.0070100244
0.0064047545
0.0058942395
0.0053856194
0.0049564159
0.0043624663
0.0502973374

0.0083799994
0.0076512389
0.0069894331
0.0064320205
0.0058769214
0.0054085455
0.0047604109
0.0548854464

0.0091604226
0.0083452155
0.0076187817
0.0070100244
0.0064047545
0.0058942395
0.0051878845
0.0598139545

0.0101097615
0.0091346577
0.008320784
0.0076512389
0.0069894331
0.0064320205
0.0056611487
0.0652701756

Matrix Tij (inverse)

1
2
1 -7.20186E-016
-0.84148
1
0.221669 -0.8456462734
-0.050915
0.436363472
0.016893 -0.2695861824
-0.114512
2.13395185
3.78041 -53.072338819
51.05726 -465.7717618
-41.32754 237.25726499
434.8007 -1570.7126329
128.8492 -292.18682583
665.4481 -894.07681619
-256.6485 181.85936394
-263.3811 68.639293019
694.3655 41.030899319
100.8942 29.410434716
50.22585 23.227576352
33.1819 19.56068724
25.49443
17.41629368
1
1

3
-1.75249E-016
-2.10220E-015
1
-1.4346737803
1.7336171447
-16.059987278
298.83771269
1643.475774
-484.33015849
1714.998294
142.47479149
62.85672637
39.626895238
28.98692053
23.343803702
19.881069533
17.536419637
15.917834704
14.9272491105
1

4
-9.01831E-017
-2.41176E-015
4.293944E-015
1
-2.4694656902
26.012025342
-378.18392463
-1255.4466673
150.78885674
60.73349499
40.659200731
29.754928529
24.21696048
20.660843644
18.38326875
16.75548159
15.497277004
14.549412734
13.973478265
1

5
-6.24246E-016
2.130901E-016
-9.88597E-016
6.893416E-015
1
-13.271258022
120.33856593
47.816729338
33.648536637
26.047549965
23.587324514
20.688796999
18.895039542
17.415486161
16.337786203
15.451575363
14.66723777
14.023915589
13.639423163
1

6
1.701327E-016
-3.15814E-015
2.207507E-015
1.597963E-015
-5.21998E-015
1
7.4953878792
12.64992729
15.299669669
15.767713422
16.8991162655
16.573140063
16.31073471
15.825645845
15.381374377
14.908050364
14.391352942
13.916950349
13.634563606
1

Matrix J
1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
0.441728
0
0
0
0
0
0 0.2324391615
0
0
0
0
0
0 0.0879081887
0
0
0
0
0
0 0.0308015938
0
0
0
0
0
0 0.0129581898
0
0
0
0
0
0 0.0105812819
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Page 13

Model
13
14
15
16
17
18
19
20

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
1
0.84148
0.489925
0.386606
0.315327
0.315399
0.369076
0.466859
0.708619
1.072319
1.951781
4.136434
11.86902
65.27465
-1113.148
2685.152
-2777.308
1467.202
-391.529
40.43339

2
0
1
0.8456462734
0.7768630639
0.7219959867
0.8211298685
1.1198146081
1.7310258162
3.4692456989
8.1740426544
31.647800583
579.41248874
-2368.8079284
3389.5752259
-2364.7552134
856.61700036
-149.97725724
8.2654927484
0.1157263651
-0.7530996598

3
0
0
1
1.4346737803
1.8092605323
2.7523799015
5.3788752823
14.057925556
73.328185967
-2266.626607
6321.1356056
-7291.8334619
4263.5656106
-1299.6668394
179.66517123
-5.658791646
-0.2271928013
-0.0275168257
-0.009107053
-0.0781718552

4
0
0
0
1
2.4694656902
6.76089101
30.336464316
926.11266302
-3857.7280858
5667.0850894
-4128.4245618
1637.4939747
-316.25951157
23.572498785
0.8795636461
0.5670416501
0.5032528074
0.4633271376
0.4078936983
4.7600333205

5
0
0
0
0
1
13.271258022
-219.81179245
695.2981275
-993.53157423
719.38661448
-265.17840443
52.440477945
-3.5633185433
0.0221184209
0.0518906771
0.0501345204
0.0461933324
0.0426958085
0.0376129301
0.4379660201

6
0
0
0
0
0
1
-7.4953878792
18.414207611
-22.328563063
14.1911989453
-4.521553911
0.759028582
-0.035929083
0.0005714413
0.001273712
0.0012356457
0.0011393247
0.0010530737
0.000927721
0.0107978795

1
2
3
4
5
6
7
8
9
10
11
12
13
14

Matrix T (inverse)
1
2
1 -7.20186E-016
-0.84148
1
0.221669 -0.8456462734
-0.050915
0.436363472
0.016893 -0.2695861824
-0.114512
2.13395185
3.78041 -53.072338819
51.05726 -465.7717618
-41.32754 237.25726499
434.8007 -1570.7126329
128.8492 -292.18682583
665.4481 -894.07681619
-256.6485 181.85936394
-263.3811 68.639293019

3
-1.75249E-016
-2.10220E-015
1
-1.4346737803
1.7336171447
-16.059987278
298.83771269
1643.475774
-484.33015849
1714.998294
142.47479149
62.85672637
39.626895238
28.98692053

4
-9.01831E-017
-2.41176E-015
4.293944E-015
1
-2.4694656902
26.012025342
-378.18392463
-1255.4466673
150.78885674
60.73349499
40.659200731
29.754928529
24.21696048
20.660843644

5
-6.24246E-016
2.130901E-016
-9.88597E-016
6.893416E-015
1
-13.271258022
120.33856593
47.816729338
33.648536637
26.047549965
23.587324514
20.688796999
18.895039542
17.415486161

6
1.701327E-016
-3.15814E-015
2.207507E-015
1.597963E-015
-5.21998E-015
1
7.4953878792
12.64992729
15.299669669
15.767713422
16.8991162655
16.573140063
16.31073471
15.825645845

Matrix T

Page 14

Model
15
16
17
18
19
20

694.3655 41.030899319 23.343803702

18.38326875 16.337786203 15.381374377
100.8942 29.410434716 19.881069533
16.75548159 15.451575363 14.908050364
50.22585 23.227576352 17.536419637 15.497277004
14.66723777 14.391352942
33.1819 19.56068724 15.917834704 14.549412734 14.023915589 13.916950349
25.49443
17.41629368 14.9272491105 13.973478265 13.639423163 13.634563606
1
1
1
1
1
1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Matrix T*J
1
0.441728
0.371705
0.216414
0.170775
0.139289
0.13932
0.163031
0.206225
0.313017
0.473673
0.862156
1.827179
5.242878
28.83365
-491.7086
1186.107
-1226.815
648.1043
-172.9494
17.86057

2
0
0.2324391615
0.1965613107
0.1805733992
0.1678201418
0.1908627381
0.2602887686
0.4023581893
0.8063885614
1.899967621
7.3561882322
134.67815307
-550.60372874
787.8700235
-549.66171905
199.11133733
-34.860587922
1.9212242042
0.0268993393
-0.1750498535

3
0
0
0.0879081887
0.1261195734
0.1590488163
0.2419567318
0.4728471835
1.235806773
6.4461480113
-199.25503956
555.67958182
-641.01187217
374.80233037
-114.2513578
15.794039781
-0.497454124
-0.0199721077
-0.0024189543
-0.0008005845
-0.0068719462

4
0
0
0
0.0308015938
0.0760634791
0.2082462185
0.9344114508
28.525746047
-118.82417344
174.55525288
-127.16205633
50.437424237
-9.7412970066
0.7260705321
0.0270919621
0.0174657866
0.0155009885
0.0142712143
0.012563776
0.1466166128

5
0
0
0
0
0.0129581898
0.1719714804
-2.8483629282
9.0098051078
-12.874370717
9.3219482942
-3.436232097
0.6795336667
-0.046174158
0.0002866147
0.0006724092
0.0006496526
0.000598582
0.0005532604
0.0004873955
0.0056752468

6
0
0
0
0
0
0.0105812819
-0.0793108122
0.1948459221
-0.2362648206
0.1501610768
-0.0478438366
0.0080314954
-0.0003801758
6.046581E-006
1.347751E-005
1.307472E-005
1.205552E-005
1.114287E-005
9.816477E-006
0.0001142554

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Matrix [T*J*T(inv.)]
1
2
0.441728 -3.18126E-016
0.176112 0.2324391615
0.070498 0.1222220785
0.045215 0.0873615423
0.029674 0.0630190779
0.023438 0.0533427837
0.020474 0.0488289874
0.017836 0.0433390999
0.017283
0.041195598
0.014482 0.0330609802
0.013372 0.0288019109
0.011793 0.0240473434
0.010583 0.0207307255
0.009457 0.0180841763
0.008487 0.0160308174
0.007696
0.014452939

3
-7.74126E-017
-5.53774E-016
0.0879081887
0.0819293344
0.0723870773
0.0713887961
0.0738550321
0.0715753366
0.070992375
0.0574117574
0.0485874617
0.0387918886
0.0320213477
0.0270827519
0.023585259
0.0210747888

4
-3.98364E-017
-5.94110E-016
-1.16104E-016
0.0308015938
0.0440636739
0.0588091214
0.076567348
0.0879221098
0.0969186915
0.0829992614
0.0703185134
0.0542498525
0.0425731502
0.0344283268
0.0291174672
0.0256143037

5
-2.75747E-016
-1.82505E-016
-1.80116E-016
1.951963E-017
0.0129581898
0.0315445579
0.0589043911
0.0860327051
0.1103644645
0.1038210575
0.0907793919
0.0691756812
0.0519583443
0.0399250291
0.0324683251
0.027916394

6
7.515240E-017
-6.70836E-016
-3.89891E-016
-2.13592E-016
-1.01295E-016
0.0105812819
0.0362115369
0.0728999645
0.1128741638
0.1193893254
0.1099752666
0.0843252544
0.0612316705
0.0445808694
0.0345037666
0.0287267511

Page 15

Model
17
18
19
20

0.006961 0.0130401957
0.018937123 0.0228492884 0.0246299234 0.0249328985
0.006352 0.0118853609 0.0172265241 0.0207171521 0.0222241974
0.022337682
0.005572 0.0104213677 0.0150933184
0.018128931 0.0194120219
0.01945804
0.062986 0.1176958537 0.1701516391
0.203921215 0.2178853258 0.2179715283

Page 16

Model

akage Function :
Beta00

Beta01
0.2

Mesh

Beta1
0

Opening
1.05
0.742
0.525
0.371
3
4
6
8
10
14
20
28
35
48
65
100
150
200
270
400

Beta2
0.25

Beta0J
25400
19050
12700
9500
6700
4750
3350
2360
1700
1180
850
600
425
300
212
150
106
75
53
38

7
8
0
0
0
0
0
0
0
0
0
0
0
0
0.0154124578
0
0 0.0282079653
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Cummulative
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2

1
1
0.3387450921
0.2175459491
0.1662600165
0.1444207891
0.1302792685
0.1188429438
0.109362896
0.0997879295
0.0919233755
0.084255473
0.0772955687
0.0708495124
0.0649591447
0.0595770627
0.0546239024
0.0500981361
0.0459330431
0.0422670707

1
1
0.4364766887
0.2324192737
0.1720605337
0.1472041059
0.1322667458
0.1212306373
0.1104800854
0.1017424812
0.0932471229
0.0855423923
0.0784080691
0.0718891595
0.0659328703
0.0604512882
0.0554427022
0.0508332685
0.046776203

1
1
0.3812034691
0.2181792831
0.1664906049
0.144244326
0.1309005736
0.1189229204
0.1094352772
0.1002748546
0.0919838232
0.0843108574
0.0773008331
0.0708960785
0.065001839
0.0596162196
0.0546598037
0.0502973374

9
10
11
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0.053260219
0
0
0 0.0934344952
0
0
0 0.1476838174
0
0
0
0
0
0
0
0
0
0
0
0

12
0
0
0
0
0
0
0
0
0
0
0
0.216452902
0
0
0

Page 17

Model
0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0

7
0
0
0
0
0
0
1
-4.1444332704
6.9233062568
-5.6475274104
2.3637861444
-0.5367283819
0.0469016092
-0.0005481411
-0.000394096
-0.0003583626
-0.0003279276
-0.0003028229
-0.0002667269
-0.0031068706

8
0
0
0
0
0
0
0
1
-3.5465794687
4.7663908506
-3.2157512751
1.1855526762
-0.2089606275
0.0133722771
0.000721126
0.0004480846
0.0003948708
0.0003631305
0.000319627
0.0037287284

9
0
0
0
0
0
0
0
0
1
-3.1322899515
3.9899118855
-2.5935492843
0.875426289
-0.1426753606
0.006484297
-8.37579E-005
-0.0002475194
-0.0002424183
-0.0002150619
-0.0025191177

10
0
0
0
0
0
0
0
0
0
1
-3.2002338615
4.0197306516
-2.5305938188
0.8329854279
-0.1275643212
0.0052921834
0.0001844524
2.948149E-005
1.492215E-005
0.0001548826

11
0
0
0
0
0
0
0
0
0
0
1
-3.0775485062
3.7577723466
-2.3061652083
0.7302541793
-0.1065866027
0.0039465239
-2.02105E-007
-0.0001192382
-0.0015532924

12
0
0
0
0
0
0
0
0
0
0
0
1
-3.0759470531
3.7327108672
-2.2666493
0.7112342194
-0.1037045124
0.0036311912
2.014845E-005
-0.0012955607

7
8
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Page 25

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Page 26

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Page 27

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Page 28

Model

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Page 29

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Page 30

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Page 31

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Page 32

Model
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Page 33

Mill
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Page 34

Model

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Page 35

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Page 36

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Page 37

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Page 39

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Page 40

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Page 41

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Page 42

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Page 45

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Page 46

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0.05021 0.161417 0.604554
0.145185
0.16797 0.221458 0.395446

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0
1

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2.797059
4.995055
8.323668
11.91379
14.87783
15.57154
14.28406
12.21491
10.0391
8.114957
6.547717
5.238985
4.186298
3.340712
2.667338
2.129483
1.700014
1.357136
1.088079

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