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6716
Membrane systems are reported to enhance the removal of micropollutants (heavy metals and organic persistent
compounds) from wastewaters. However, with regard to real municipal wastewater, where the micropollutants
are present at very low concentrations, the debate on the real convenience of operating membrane systems is
still ongoing. This paper presents the preliminary results from a pilot study where the removal of several
micropollutants (80 compounds, grouped in the families of metals and metalloids, polynuclear aromatic
hydrocarbons (PAH), volatile organic compounds (VOC), halogenated volatile organic compounds (HVOC))
from real municipal wastewater was studied using an ultrafiltration membrane system. With the purpose to
optimize the removal performances, the prime objective was to determine the best plant configuration, tertiary
filtration, or membrane bioreactor, as well as the best operating parameters, with particular concern to the
activated sludge concentration. To expand the practical interest of the results for application in real plants,
the sludge filterability also was studied according to different activated sludge concentrations and permeate
fluxes. The objective was to estimate operating parameters able to enhance the removal of micropollutants
and optimize the ultrafiltration process. After one year of experimentation, the results that were obtained
gave important indications about the real role of the membrane system. The membrane not only demonstrated
that it could be a simple barrier against the particulate pollutants, but it also demonstrated that it can enhance
the removal of dissolved micropollutants, thanks to the layer effect.
Introduction
The necessity to produce treated wastewaters with highquality standards for discharge or reuse implies the adoption of
very effective processes in the field of wastewater treatment.
Among the best-available techniques (BAT), the membrane
bioreactor (MBR) is supposed to be also the best choice for
enhancing the biochemical process performances.1 Recently,
many researchers have studied different peculiarities of MBRs
and their applications,2 with reference to different topics such
as the filterability of sludge,3 the overall feasibility of the
widespread application of MBRs,4 or parameters linked to the
critical flux.5 Numerous studies have showed that the MBRs
have the capacity to efficiently remove conventional pollutants
(carbon, nutrients, suspended solids, pathogens), as well as heavy
metals6 and organic persistent compounds, to obtain reusable
water and high quality standards.7-9 However, in regard to
treating real municipal wastewater, the actual benefits of
adopting membrane technology are still controversial.6
Besides the performance, the process configuration also
should be considered (i.e., the choice between tertiary filtration
(TF) or MBR processes), because these two schemes involve
almost different capital and operation and maintenance (O&M)
costs.10,11
In light of the scenario just outlined, this paper examines
the treatment of real municipal wastewaters by ultrafiltration
(UF) membranes, operating both as TF and as a filter submerged
in the activated sludge, and it focuses on numerous micropol* To whom correspondence should be addressed. Tel.: +39 071
2204530. Fax: +39 071 2204528. E-mail: p.battistoni@univpm.it.
Ind. Eng. Chem. Res., Vol. 46, No. 21, 2007 6717
value
2
1325 m3
2
3500 m3
2450 m3
4
240 kW
2
1608 m3
Sampling and Analysis Methodology. Two types of automatic samplers were used to collect composite samples of
wastewaters over a period of 24 h: the first was conventional
and the second was expressly designed for the experimentation
(it was equipped with a ZeeWeed10 membrane module). The
two samplers allowed one to obtain samples, averaged over 24
h, for the determination of the total concentration of pollutants
and their distribution in the liquid and solid phases. The samples
were collected from the main streams of both the full-scale
WWTP and the pilot plant. In particular, daily averaged samples
were taken from the influent sewage, the effluent from the
primary treatment, the waste-activated sludge (WAS), the
effluent from the full-scale secondary clarifier (which was the
influent to the pilot plant), and the membrane permeate. The
first screening for the characterization of the wastewater
considered the determination of some 80 parameters, according
to the United States Environmental Protection Agency (USEPA)
methods.12 Among the compounds, heavy metals, volatile
organic compounds (VOCs), halogen volatile organic compounds (HVOCs), and polynuclear aromatic hydrocarbons
(PAHs) were detected.
Parallel and Contemporary Tests. Two types of parallel
and contemporary tests were performed. The pilot plant that
was operating as a MBR-like reactor at 5 g MLSS/L was used
in parallel to (i) the previously mentioned UF sampling system
in TF modality, in the Type 1 test; and (ii) a laboratory-scale
filtering system that was equipped with a cellulose membrane filter (with nominal pore size of 0.45 m), in the Type 2
test.
value
membrane model
module dimensions
nominal pore size
filtration type
module configuration
membrane type
membrane area
filtration chamber volume
analysis tank volume
permeate tank volume
ZeeWeed 500
1000 mm 700 mm 200 mm
0.04 m
out to in
submerged
hollow fiber
21.6 m2
1400 L
210 L
145 L
6718
influent raw
wastewater
effluent from
full-scaleWWTP
UF permeate
metalsb
VOC
PAH
HVOC
18.00-265.00
0.65-7.10
0.23-0.67
1.45-12.17
9.00-112.00
0.23-2.98
0.08-0.27
0.92-5.59
7.70-93.60
0.12-0.80
0.07-0.26
0.23-5.08
4.70-56.00
0.01-0.25
0.05-0.16
0.05-0.52
a Data refer to the total concentrations over the entire experimental period; membranes are applied both as tertiary filtration (TF) and as MBR-like.
Includes Cu, Cd, Hg, Cr, Ni, Pb, and As.
micropollutant
volatile organic compounds, VOCs
polyaromatic hydrocarbons, PAHs
log kow < 5.0
log kow > 5.0
halogen volatile organic compounds, HVOCs
percentage of
compounds in
the liquid phase
>99
<50
<6.0
>99
Ind. Eng. Chem. Res., Vol. 46, No. 21, 2007 6719
Table 5. Heavy Metals in the Activated Sludge
element
average
(mg/kg SS)
standard deviation
(mg/kg SS)
As
Hg
Cu
Pb
Cd
Ni
Cr
3.6
2.1
347.8
61.1
1.2
106.9
525.1
1.3
1.7
28.6
11.2
0.6
48.3
129.1
influent concentration
range (g/L)
5.6-75.0
3.5-11.0
0.4-7.7
3.4-90.0
2.8-40.0
TSS range
MBR-like
TF
81
74
64
41
85
50
34
17
33
73
2500-10000 mg/L
5-1500 mg/L
should be noted that the most persistent are Crtot, Ni, and Cu,
while Pb is present in a minor amount.
In regard to the overall effect of the membrane system, a
further removal of 40%-50% was observed. This can be
attributed to the sieving effect, as well as other phenomena that
are better discussed in the following section of the paper.
Optimization of Heavy-Metals Retention: MBR or TF?
After the macroscopic effect of the UF membrane on the
removal of priority pollutants was estimated, the role of the
UF membrane was better investigated. The effect of the MBRlike and TF configurations is described and discussed in this
section. For this purpose, metals that were used in operation of
the plant were monitored according to the configuration shown
later in this paper in Figure 5. However, note that, during TF
tests, the concentration of activated sludge into the membrane
tank led to values of 1.5 g/L, whereas in the MBR-like modality,
the concentrations were in the range of 2.5-10 g/L and were
kept stable at the desired levels by adjusting the influent flow
rates. Furthermore, it is not worth noting again that, according
to the methodology of the test previously described, the MBRlike configuration reproduced only the impact of different
activated-sludge concentrations on the membrane role. In fact,
the characteristics of the activated sludge, both physicochemical
and microbiological, were typical of the conventional activatedsludge process from which the sludge originated.
Twelve experimental tests were performed, always treating
the real liquor effluent from the secondary clarifiers of the
WWTP. Table 6 shows the concentrations of heavy metals
influent to the membrane filtration system and the average
removals obtained in MBR and TF configurations, respectively.
The TF configuration showed satisfactory metals removal
(17%-70%), but the value always was less than that observed
in the MBR-like configuration. This particular observation
suggests that, besides the barrier effect exerted by the membrane,
the fouling and/or cake layer on the membrane area may have
a role on the removal of metals in the liquid phase. Furthermore,
because the hydrodynamic conditions were the same, the higher
removal performances (increases in the range of 8%-47%) of
the MBR configuration indicated that different biomass concentrations enhance the layer effect. This fact suggested that
an equilibrium occurred between the metal ion concentration
in the aqueous phase and the metal in the sludge, probably on
or close to the membrane surface, where a higher concentration
of heavy metals is observed as an effect of concentrationpolarization phenomena and fouling and/or cake layer formation.
To confirm the previous results and to better investigate the
sieving and the layer effects, contemporary and parallel
investigations were performed, according to the method described in the previous section.
The comparison between the different configurations of the
membrane systems is reported as proportional values and,
therefore, can be simply calculated, according to eq 1:
modality )
C e - Cp
100
Ce
(1)
6720
Figure 3. Behavior of the membranes working in tertiary filtration (TF) modality. Table 5 reports the fouling rates.
metal
concentration
range (g/L)
As
Hg
Cu
Pb
Cd
Ni
Cr
<2
<2
16-52
5-7
<0.25
20-29
9-11
Test Type 2
concentration
range (g/L)
<2
<2
5.6-10.6
<2.5
<0.25
3.4-9.5
<2.5
nda
nda
60
nda
nda
24
nda
Not detected.
permeate flux
(LMH)
TMP decline
(bar/d)
MLSS concentration
(g/L)
5
4
3
2
1
7
14
20
27
34
-0.001
-0.001
-0.055
-0.063
-0.028
0.014
0.017
0.013
0.025
0.055
Js (permeability @ 20 C) )
J (net flux)
/
TMPaveragesdays 2-4
(2)
Ind. Eng. Chem. Res., Vol. 46, No. 21, 2007 6721
Figure 4. Membrane bioreactor (MBR) modality, shown using transmembrane pressure (TMP) profiles versus time at different fluxes ((a) 7, (b) 14, and
(c) 20 LMH) and concentrations of mixed liquor suspended solids (MLSS).
6722
TMP decline
(bar/d)
MLSS concentration
(g/L)
7
7
7
7
7
-0.0047
-0.0077
-0.0056
-0.0076
-0.0066
0.4
0.8
1.5
2.2
8.8
VI
VII
VIII
IX
14
14
14
14
-0.0074
-0.0061
-0.0269
-0.0134
0.8
1.6
5.4
12.5
X
XI
XII
XII
20
20
20
20
-0.0449
-0.0210
-0.0533
-0.0328
0.6
1.7
4.2
9.1
test
I
II
III
IV
V
Ind. Eng. Chem. Res., Vol. 46, No. 21, 2007 6723
(18) Palmquist, H.; Hanus, J. Hazardous substances in separately
collected grey- and blackwater from ordinary Swedish households. Sci. Total
EnViron. 2005, 348, 151-163.
(19) Katsoyiannis, A.; Samara, C. Persistent organic pollutants (POPs)
in the sewage treatment plant of Thessaloniki, northern Greece: occurrence
and removal. Water Res. 2004, 38 (11), 2685-2698.
(20) Battistoni, P.; Fava, G.; Ruello, M. L. Heavy metals shock load in
activated sludge uptake and toxic effect. Water Res. 1993, 27 (5), 821827.