Weld PowerFinalNew PDF

An Ador Welding Limited Publication
customerseceiv
r e err
or-free, costficient
ef
DOR WELDING LIMITED pa

ys a
tribute to discerning customers who subscribe
products.
to qual
ity, pr
oductivi
ty and saf
ety. Since 1951, theThe Plantse ar
certi
fied under the latest ISO-9001:2000
Company has del
ivered to customers,ityqual
equipment Series Qual
ity Standar
ds the firsttsofkind
i to be
through continuous ications
appl esear
r ch, technology obtained
in the welding industry
. The Plants
e the
ar pride
updates and absorbed learnings. The wide experience
ofAdor Weldingand ar
e in themselv
es the new industry
it has gained
rom foverseas partners has helped benchmarks.
the
Company in ulffi
lling crucial
equir
rements of cor
e
W e, at
ADOR WELDING, endea
vor toeep
k pace th
wi
industries.
the technologicalvations
inno andfer
of our customers
The Company re news ts
i pledge of unstinted
state-of
-theart technology
. The gamut vers
co a wide
commitment to qual
ity matched yb a str
ong sense of range of welding powerces,
sourcut
ting oducts,
pr
customerocus
f and a sustained
turecul
of inno
vation.
project engineering solutions, aining

weldingand
tr
consul
tancy in upgr
ading appl
ication ocesses
pr
and
Quality Consciousness
personnel.
This technical handbook

ovides
pr in-depth ls
detai
on
Quality is thevaluable
in
component, which goes into
scope, appl
ications, speci
fications,ient
sal
eatur
f es and
every pr
oduct that bears the elding
Ador W name. The
services.
Company has come to anviable
en high in the Global
r inclu
des:
Quality Management system. This es
ensur
that The widestange
WELDING POWER SOURCES

AC ARC Welders Motor Gener
ators Diesel Engine
en Welding
Driv ets
S elding
W
ecti
R fiers MIG / MAG
elding
W
Outfi
ts (Diodeypes,
T Th
yristorised
ypes)
T DC and AC/DC TIG
elding
W Outfi
ts Submer
ged Ar
c Welding Equipment
E-RANGE PRODUCTS
E-Seriesransf
T ormers Cut
ting Equipment &cessories
Ac
PROJECT ENGINEERING PRODUCT & SERVICES
Thermal Engineering Combustion Engineering
eldingutomation
A W
oducts
Pr
&ystems
S
TECHNICAL SERVICES
W eldTech Centr
e (Pr
e Sales, After Sales
ervices
S and
raining
T ervices)
S
echnology
T
Dev
elopment Centr
es
(Standar
d/Customisedoduct
Pr Dev
elopment ervices
S
and
echnology/Appl
T
icationelated
R
ervices)
S
The selection will be backed by an excellent pre and post sales network
to ensure timely delivery and service.
INDEX
Welding Power Sources, Cutting Products, Accessories, Project Engineering Division & Services
No.
Products
Models
Page
HELP ME CHOOSE - POWER SOURCE SELECTION GUIDE
1-6
II
AC ARC WELDERS
1. Air Cooled
RED Series
2. Air Cooled
TPA Series
7-8
7-8
III WELDING MOTOR GENERATOR

1. Motor Gener
ator Super
gen Series
IV
V
DIESEL ENGINE DRIVEN WELDING SETS

1. Super Chal
lengereries
S
EDets
S
SUPERGEN 320
SC 300/400/500
9
10-11
WELDING RECTIFIER SETS

1. Champ Series
VI
RED 403 & RED 503

TPA 303 & TP
A 403
2. Thyrolux
e Series
3. Special
CHAMP 150
CHAMP 220/350
THYROLUXE 401/600
POWERCON 400
12
13
14
15
MIG/MAG WELDING OUTFITS

1. M aximig eries
S
2. Ranger eries
S
MAXIMIG 251/251 CD
RANGER 400/600
16-17
18-19
CHAMPTIG 220
ADOR TIG AD-25/30, D-30
HF 2000/2000AD
20
21-22
23
MAESTRO 600/600-01/600-02/600-03/800/800-01/
800-02/ 800-03/1000/1000-01/1000-02/1000-03/
1200/1200-01/1200-02/1200-03/
24-25
VII TIG WELDING OUTFITS

1. Champtig eries
S
2. Adortigeries
S
Contr
ol Uni
ts
3. DC & AC/DC TIG
Contr
ol Uni
ts
VIII SUBMERGED ARC WELDING OUTFITS
1. Maestr
o Series
IX
X
PLASMA CUTTING OUTFIT

1. Air Plasma ting
Cut ystem
S
E-SERIES WELDING TRANSFORMERS
1. E-Range AC ARCW elders
AP 100
E-WELMAC -150/190/151/191
DOUBLE RACER, DOUBLE HORSE, DOUBLE ALLION
ST
XI
E-RANGE - CUTTING ACCESSORIES

1. Oxygen & Acet
ylene (Single Stage)
Gas Regulators
2. Oxygen & Acet
ylene Two
( Stage)
Gas Regulators
3. Gas Cut
ting or
Tches
4. Portable Gas ting
Cut Machine
5. Flashback estor
Arr
6. Gas Cut
ting Outfi
ts
26
27-28
SILVERLINE 4821 S/O

, SIL
VERLINE 4822 S/A
29
GOLDLINE 7021 S/O

, GOLDLINE 7022 S/A
303 NM
PANTHER NM
SLIMGUARD 82 TORCH
(
MOUNTED TYPE)
THERMOGU ARD 83 (REGUL
ATOR MOUNTED)
CUTMA STER 300 E/CUTP
ACK 300 E
29
30
30
31
32
XII E-RANGE - ACCESSORIES

1.
2.
3.
4.
5.
6.
Electr
ode Drying en
Ov Types
Retr
ofi
t Wir
e Feeders
Wire Feeders
Hi-Pr
o MIG/MAG Torches
MT G MIG/MAG T
orches
TIG Torches
7. Gouging or
Tches
XIII PROJECT ENGINEERING SERVICES
1. Thermal Engineering
2. Combustion Engineering
3. W eldingutomation
A
oducts
Pr
&ervices
S
XIV TECHNICAL SERVICES
1. Customer Car
e Centr
e
2. Technology Dev
elopment Centr
e
3. W eldT
ech Centr
e
ADORPOR T/ADORDRY I /ADORDR

Y II
UNIFEED-20/40, WF-20(F)/WF-40(F)
FEEDLITE-20(FE)/20(FD)/40(FE)/40(FD)/40(FE)H
HI-PRO 180/250/260/400
MT G-250/400/600
HI-PRO TIG 200-4/8,
-PRO
HI TIG 201-4/8,
HI-PRO TIG 151-4
,
BTW -30T-4/8 & TW
B -50-5/8
CAG-9/15
33
34
35
36
37
39
40-41
42-43
44-49
Note: In view of continuous development, we reserve the right to modify the design/dimensions without notice. Inconvenience regretted.
50
50
50
HELP ME CHOOSE
Selection Guide
WELDING POWER SOURCES
&
PROCESSES
The best welding equipment for desired application

STEP
Metal Joining & Cutting Process Selection
Select aocess
pr or
f a giv
en metalouy want to join
rom fthe tableen
giv
below
WELDING PROCESS
Metal Type
STEEL
STAINLESS STEEL
STICK
MIG
FCAW
SAW

ALUMINIUM
CAST IRON
AC-TIG DC -TIG CAC-A-AC CAC-A-DC PLASMA

TITANIUM
STEP
MAGNESIUM ALLO YS
SKILL LEVEL

COPPER, BRA
SS
CUTTING PROCESS
MODERA TE
LOW
LOW
MODERA TE
HIGH
HIGH
MODERA TE MODERA TE

HIGH
Welding & Cutting Pro

cess Selection
Process
It is possible that
e than
mor one welding
ocess
pr can be used
or af giv
en e
rquir
ement.
Hence toaci
flitate selection, study and understand
antages
the of
adveach
ocess
pr as en
givbelow
.
SMAW/MMAW/STICK WELDING

GMAW/MIG/MAG/
CONTINUOUS WELDING

FLUX CORED (FCAW) MIG/MAG
Suitableorf deep penetr

ationorf welding thick
sectionsth
wiless nos. of runs
Provides higher welding tion
deposi
ates
r
Gives ex
cel
lent weld bead shape
SUBMERGED ARC WELDING (SAW)
Most sui
tableorf outside/open door use
One of jobs or olume
low v jobs
Better ac
cessibi
lity ofr intricate joints
Ideal or
f dirt
y/rust
y surf
aces
Suitableorf high welding
oductivi
pr ty
Most sui
tableorf elativ
r ely thinner sheets
Very neat and clean welding
thoutemovable
wi
r
slag
Easy to learn
or welders
f
Most sui
table wher
e excel
lent mechanical
propertiese ar
e
rquir
ed
Ideal
ly sui
tableorf hea
vy dut
y longi
tudinal
structur
es ik
le gir
ders
High deposi
tionates
r
giv
es higher welding
oductivi
pr ty
Gives ex
cel
lent weld bead shape
TIG WELDING (GTAW)
Used wher
e highest qual
ity welding equir
is red
Gives pr
ecise welding
thwi
evry good welding finish
Most sui
tableorf thinnest sheetse wher
bet
ter heat input
contr
ols e
are
rquir
ed and ery
v minimal distortions
lowed al
AIR PLASMA ARC CUTTING
Used wi
th almostl al
electrical conducting metals
Distortion
ree,f dr
oss rf
ee, burr
ree,
f narr
aw kert
with clean cuts, compar
ed to carbonc ar
cut
ting.
STEP
Additional Check List

Also check
or fol
flowing alongthwiabo
ve mentioned ocess
pr
adv
antages
1)
POWE
R SUPPLY CONDITIONS*
POWER
Stable / Unstable
ery/ Low
V /ery
V Higholtage
v
condi
tion
2)
ENVIRONMENTAL CONDITIONS*
Chemical (Acidic) Contamination. Conducting Dust Contamination
3)
BUDGET
Economy
* Consul
t actory
f
/
echnical
T
Mark
eting team
or fextr
eme power supply and
vir
onmental
en
condi
tions
STEP
Slelection of Work Load & Duty Cycle
Workload/Usage/Duty
Likely Duty Cycle
Welding Current Range Recommended
Light Duty
Single Shi
ft
20% to 35%
Medium Duty
Single or
wo TShi
ft
>35% to 60%
225 Amps to 300 Amps
Heavy Duty
Two or Thr
ee Shi
ft
>60% to 100%
More than 300 Amps
STEP
Upto 225 Amps
Model Selection Table

5 After selecting
ocess,
pr dut
y cy
cle and goingough
thr addi
tional checkl
ist,
select the best
t model
fi rom
f the tableen
giv
below
Process
Product Gr
oup
Transformer
Model
Curr
ent
Duty Cycle- W elding Input

Supply
Classi
fica
tionCharacteristic
RED 403
60-400
60% - H
RED 503
80-500
60% - H
TPA 303
40-300
60% - M
TPA 403
60-400
60% - H
Rectifiers
Champ 150
Inverter based
Champ 220
5-150
20% - L
5-220
35% - L
Champ 350
5-350
35% - M/H
SMAW
(Stick eld
W ing)
Thyrolux
e 401
Thyristorised
Thyrolux
e 600
10-400
60%-H
20-600
60% - H
Special
PowerCon 400
10-400
60%-H
MG Set
Supergen 320
35-320
60% - H
ED Set
SC 225
50-225
60% - L
SC 300
40-300
60% - M
SC 320
35-320
60% - H
SC 400
50-400
60% - H
SC 500
60-500
60% - H

Supply
Classi
fica
tionCharacteristic
Process
Product Gr
oup
MIG/MAG Outfit Maximig 251 A

Diode based
Maximig 251 B
250 max.
60% - M
GMAW
250 max.
60% - M
Maximig 251 C
250 max.
60% - M
Maximig 251 D
250 max.
60% - M
Maximig251CD A 250 max.
60% - M
Maximig251CD B 250 max.
60% - M
Maximig251CD C 250 max.
60% - M
Maximig251CD D 250 max.
60% - M
(MIG MAG Welding

)
Model
Curr
ent
CD models earr
ecommended o
fr fix
ed station/fix job ype
station
appl
ication.
t
All modelsear
e
rcommended wi
th 2ol
rl driv
e sui
tableorf 0.8/1.2 mm idsol
wir
e.
Models wi
th suf
fix
A ar
e wi
th MTG250 (E) tor
ch & Wir
e e
feder eedl
f ite 20 (FE)
B ar
e wi
th MTG250 tor
ch & Wir
e e
feder eedl
f ite 20 (FD)
C ar
e wi
th HIPR0250 (E)chtor
& Wir
e e
feder eedl
f ite 20 (FE)
D ar
e wi
th HIPR0250 (S)chtor
& Wir
e e
feder eedl
f ite 20 (FD)
Rollers th
wi U oove
gr ar
c e
rcommended o
fr Aluminium eWir
Rollers th
wi knurl
ing oove
gr ar
c e
rcommended o
fr Flux ed
CorWir
e
Rollers th
wi V oove
gr ar
c e
rcommended o
fr o
Slid Steel
Wir
e
FCAW
MIG/MAG Outfit Ranger 400 A
400 max.
60% - H
Thyristorised
Ranger 400 B
400 max.
60% - H
Ranger 400 C
400 max.
60% - H
Ranger 400 D
400 max.
60% - H
Ranger 400 E
400 max.
60% - H
Ranger 400 F
400 max.
60% - H
Ranger 600 A
600 max.
60% - H
Ranger 600 B
600 max.
60% - H
Ranger 600 C
600 max.
60% - H
Ranger 600 D
600 max.
60% - H
GMAW
(MIG MAG Welding
)
FCAW
Ranger400 ar
e e
rcommended wi
th 2ol
rl or ol
4 lrype
t wir
e e
feders.
Ranger 600 earalw
ays ecommended
r
wi
th 4ol
rl ype
t wir
e e
feders.
All 4ol
rl wir
e e
feder modelse ar
sui
tableorf o
Slid wir
e - 1.6 mm,
Flux cor
ed wir
e - 1.2/1.6 mm, Aluminium/S
S wir
es - 1.2/1.6 mm
Models th
wi suf
fix
A ar
e wi
th HIPRO - 400 (E)
ch tor
& Wir
e e
feder eedl
f ite 20 (FE)
B ar
e wi
th HIPRO - 400 (S)
ch tor
& Wir
e e
feder eedl
f ite 20 (FD)
C ar
e wi
th HIPRO - 400 (E)
ch tor
& Wir
e e
feder eedl
f ite 40 (FE)
D ar
e wi
th HIPRO - 400 (S)
ch tor
& Wir
e e
feder eedl
f ite 40 (FD)
E ar
e wi
th HIPRO - 400 (E)
ch tor
& Wir
e e
feder eedl
f ite 20 (PE)
F ar
e wi
th HIPRO - 400 (D)
ch tor
& Wir
e e
feder eedl
f ite 20 (PD)
Rollers th
wi U oove
gr ar
c e
rcommended o
fr Aluminium eWir
Rollers th
wi knurl
ing gr
oove ar
c e
rcommended o
fr Flux Cor
ed Wir
e
Rollers th
wi V oove
gr ar
c e
rcommended f
or o
Slid Steel eWir

Supply
Classi
fica
tionCharacteristic
Process
Product Gr
oup
200 max.
60% - L
GTAW
(Control Units)
Diode based
Adortig D30
DC
300 max.
60% - H
Diode based HF 2000 AD
200 max.
60% - L
Adortig AD25/30300 max.
60% - M
TIG
(TIG Welding
)
AC/DC
SAW
Model
HF 2000
Curr
ent
Inverter basedChamp Tig 220

Outfi
t
5-220
60% - L
Maestr
o 600
SAW Outfit
Diode based
Maestr
o 600 01
600 max.
60% - H
600 max.
60% - H
Maestr
o 600 02
600 max.
60% - H
Maestr
o 600 03
600 max.
60% - H
Maestr
o 800
800 max.
60% - H
Maestr
o 800-01
800 max.
60% - H
Maestr
o 800-02
800 max.
60% - H
Maestr
o 800-03
800 max.
60% - H
Maestr
o 1000
1000 max. 60% - H
Maestr
o 1000-01 1000 max. 60% - H
Maestr
o 1000-02 1000 max. 60% - H
Maestr
o 1000-03 1000 max. 60% - H
Maestr
o 1200
1200 max. 60% - H
Maestr
o 1200-1 1200 max. 60% - H
Maestr
o 1200-2 1200 max. 60% - H
Maestr
o 1200-3 1200 max. 60% - H
Maestro-600/800/1000/1200 models
e tr
actor
ar
mounted
er-v
sions th
wi WH-15 welding head.
Maestr
o-600-01/800-01/1000-01/1200-01 models
e boomar
mounted wi
th WH-15-01 welding head land
thr
eealaxis ,X,Z Y
mo vements ar
e manual
ly oper
ated.
Maestr
o-600-02/800-02/1000-02/1200-02 models
e boomar
mounted wi
th WH-1
5-02 welding head and Z,X vements
axis mo
are motorised but Y vements
axis mo is manual
ly oper
ated.
Maestr
o 600-03/800-03/1000-03/1200-03 models
e boomar
mounted wi
th WH-15-03 welding head land
thr
eealaxis ,Z
X,Y
mo vements ar
e motorised.
AIR PLASMA
(Cut
ting)
Air Plasma
Cutting Outfit
Diode based AP 100
100 max
60% - M
Few Examples of best fit welding equipment selection
THYROLUXE 401 /600
MAXIMIG 251 CD /400 CD
Suitableorf Fix
ed Station Appl
ications
Avoids cable entanglements-R

educes
maintenance
Heavy Dut
y, 16-24 Hrs.lyDai
use appl
ications
Heavy Structur
e, M.S
. si
te acbrication,
f
Assly
, R
epairs, Maintenance jobs
Cheapest option
MMA / TIG welding

ocesses
pr
Small-Medium olume
v
pr
oduction
Large v
olume pr
oduction
Suitableorf
-251
Mobile
400 CD : 1-10 mm thk
2 to 8 mm dia.
-Continuous Usage.
Low-moderate oper
ator ski
ll
Ideal or
f Hea
vy ndustrial
I
usage.
Occupies less floor space
Low-moderate welder llski
Just connect electrical

, gas
supply
connection
and tor
ch-equipmenteady
r or
f use
600 Amps ecti

r fier table
sui orf gauging
appl
ication
Spot timer
or fstich/T
ack welding appl
icationsenhancing oductivi
pr
ty mul
tf
iold
CD : 1-5 mm thk.
SUPERCHALLENGER 300
Medium dut
y, 10-12, hrs.
lyDai
use appl
ications
ike lmedium siz
e Petr
oleum /
Gas water pipel
ines, M.S
. si
te abrication,
f
Assembly
, R
epairs, Maintenance
jobs
MMA / TIG welding

ocesses
pr
Medium v
olume pr
oduction
Mobile
Medium budgets
5 mm dia - continuous & 6.3 mm dia-intermi

ttant
Ideal or
f medium siz
e contr
actors
Suitable wher
e higher auxi
liary power
equir
r ement is a must
Inverterype
t ecti
r fier can be usedtional
addi
ly on 10 AKVaux. power sour
ce
for tack welding
ightl dut
y appl
ication.
MAXIMIG 251/400/RANGER
SUPERCHALLENGER 400/500
Heavy dut
y, 18-24 hrs.lyDai
use appl
ications
ike llar
ge
Petr
oleum, Gas,ater
W
pipel
ines, Hea
vy M.S
. si
te
fabrication,
epairs
r
400/600
Suitableorf appl
ications
equiring
r
ge
lar
working ea
ar - co
verage can be
incr
eased in mul
tiples of 5 mtr length.
Small / Medium /geLar

v
olume
production
MMA/TIG welding ocesses

pr
Large v
olume pr
oduction
Mobile
5 mm dia - cont. & 6.3 mm dia - Continuous
Spot timer
or fStich ack
/ T welding
Ideal or
f lar
ge siz
e contr
actors
Application enhances
oductivi
pr ty
multi
fold
Suitable wher
e higher aux. power
equir
ement
r
is a must
Inverterype
t ecti
r fier can be usedtional
addi
ly on 10 AKV
aux. power sour
ce or
f tack welding
ightldut
y appl
ication.
Ranger eries
S
is ly
ideal
sui
tableorf auto
anci
llariesving
ha wide input supply
oltage v
fluctuations ande wher
r
fequent ar
Pameter
Setting/Changese ar
cal
ledor
f.
AC Arc Welders
ROCKETARC
RED SERIES
MODELS: RED 403 & RED 503
SCOPE AND APPLICATIONS
MMA
AC TIG
MMA
AC TIG
Extensiv
ely used
orfight,
l
medium andvy
hea
purpose structur
al work, machine
building and
abrication
f
work.
These machinese ar
also used as power
ces
sour
or
f Gasungsten
T
Ar
c Welding
(GTAW) of aluminium, magnesium and lo
their
ys. al
SALIENT FEATURES
W elding curr
ent egulation
r
y bmodern mo
ving cor
e magnetic shunt design
Stepless, smooth andtely
infini
ariable
v
curr
ent egulation
r
Adjustment of welding
ent
curr
possible
enev
whi
le welding is ogr
iness;
pr
this enables fine
entcurr
contr
ol
Open cir
cui
t o
vltage of 80 V enables welding
th al
l ypes
twi of
special electr
odes
including low
ydrogen
h
ype
t for ACappl
ication
Special desig
n excel
lent dynamic char
acteristics ensuring smooth and
optimum metalansf
trer
Convenient and easi
ly manoeuvr
able rom
f job to job
or frugged welding
appl
ications
Higher OCV enables use of longer welding
thout
cables
oblem
pr wiof welding
lead esistance
r
opdr
TPA SERIES
MODELS: TPA 303 & TPA 403

ROCKETARC TPA series air cooledc AC
welders
ar e ar
thr
ee phase machines
extensiv
ely used as power ces
sour
or
f most of the manual metal
c welding
ar
jobs.
AC ar
c welders e ar
extensiv
ely used toda
y as power sour
ces or
f most of the
manual metal carwelding jobs
th wi
bar
e r
ods and coated electr
odes. ypical
T
examples e
aright,
l
medium and vy
heasructur
al work machine lding
bui and
fabrication work.
SALIENT FEATURES
W elding curr
ent egulation
r
y bmodern mo
ving cor
e magnetic
shuntdesign
Stepless, smooth andtely
infini
ariable
v
curr
ent egulation
r
Adjustment of weldingent
curr
possibleenevwhi
le welding is ogr
iness;
pr
enables fine ent
currcontr
ol
Open-del
ta connection design enables
ansf
er motion
tr
of 3 phase input into
single phase output
Adequate open cui
cir
t o
vltage orf al
l gener
al purpose AC and AC/DC odes
electr
Compact in esiz
andightweight
l
Convenient and easi
ly manoeuvr
able rom
f job to job
AC Arc Welders
SPECIFICATIONS
TECH. SPECS.
INPUT
Primaryol
vtage
Phase
Frequency
Input ower
P
@ 100% duty cy
cle
Recommended u
fses (dela
yed action)
Recommended capaci
tor or
f
power actor
f
corr
ection
UNIT
V
No.
Hz
RED 403
RED 503
TPA 303
TPA 403
380/415
380/415
2 ilnes of 3 phase
50
50
380/415
3
50
380/415
3
50
KVA
A
19
80
24
100
12
55
15
80
KVAr
10
V
V
A
80
22-36
60-400
80
23-40
80-500
66
22-32
40-300
66
22-36
60-400
300
400
225
300
A
A
230
400
300
500
175
300
230
400
mm
mm
2
6.3
2.5
6.3
2
5
2
6.3
735
480
740
108
745
455
715
138
720
500
800
125
720
500
800
163
3500103
3500105
3500114
3500115
OUTPUT
Open cir
cui
t o
vltage
Operating carv
oltage
W elding curr
ent ange
r
Maximum continuous hand welding
curr
ent @ 60% dut
y cy
cle
Maximum continuous automatic
welding curr
ent @ 100% dut
y cy
cle
Maximum intermi
ttent welding ent
curr
W elding electr
ode ange:
r
Minimum
Maximum
GENERAL
Type of Cool
ing
Insulation
Dimensions (appr
ox.):
Length
Width
Height
W eight
Class
mm
mm
mm
kg
orced AirF Cooled

A
ORDERING CODE
Code No.
Welding Motor Generators

SUPERGEN SERIES
MODEL: SUPERGEN 320
MMA
DC TIG
Its guar
anteed to mak
e ti easyorf o
yu to change
ver
o rf
om low qual
ity
weldingecti
r fiers... and get consistent
ity high
minimum
qualripple welding.
Reliabi
lity guar
anteed wi
th obust
r
design
Easy mobi
lity, total
ly enclosed, -pr
dust
oof cabinet.
deal
I or
f pr
oject
si
tes/openaryds
Versati
le & compact - 70% of
ventional
con
weight.
emote
R contr
olled,
protects against single phasing/o
verload.
Higher constant open
cui
tcir
o
vltage guar
antees ex
cel
lent welding
perf
ormance ev
en wi
th long cables upto 100 mtrs
Knocks out the
estr in both TURES
FEA and COST
SALIENT FEATURES
Constant curr
ent despi
te long cable length (100
.)
mtr
Low power consumptioneduction
r
in gy
ener
bi
ll y
b 30%. Sa
vings
upto Rs. 46, 000 ear
in a y
Brushless technology el
iminatesrequent
f
maintenance and downtime costs
Class F ovides
pr longer service
ife
l
Total
ly enclosed body
events
pr entry of dirt and dust inside winding
or si
te condi
ideal
tionsf
SPECIFICATIONS
TECH. SPECS.
INPUT
UNIT
Voltage
Phase
Frequency
Power
Speed (synchr
onous)
Starting
Recommended swi
tch use
f ating
r
Protection to machine
Volts
No.
Hz
Kw/HP
rpm
SUPERGEN 320
415
3
50
13.5/18
3000
Star/Del
ta starter
TP/40
Machine pr
ovided wi
th bui
lt-in single
phasing, under
oltage
v
(340 V),
verool
v tage (480 V)
and thermalotection
pr
OUTPUT
Open cir
cui
t o
vltage
W elding curr
ent ange
r
W elding curr
ent:
@ 60% duty cy
cle
@ 100% duty cy
cle
W elding electr
ode ange
r
Volts
Amps
100
35-320
Amps
Amps
mm
320
250
2-6.3
GENERAL
Insulation
Cooling
Enclosur
e
Protection
Dimensions (LxWxH)
W eight
Class
Type
Type
Class
mm 3
Kgs
F
Fan cooled
Total
ly enclosed
IP44 (Ex
cludinganf side)
1065x540x840
265
OPTIONAL ACCESSORIES
W elding cessories
ac
Remote contr
ol uni
t
Ammeter V
oltmeter tachment
at
ORDERING CODE
W AC-400
Yes
DPAV 400
Code No.
3100105
Diesel Engine Driven Welding Sets

SUPERCHALLENGER SERIES
MODELS : SC 300, SC 400, SC 500
MMA
Engine Driv
en DC Ar
c Welder
, ti is special
ly dev
eloped to meet the stringent
demands of qual
ity welding in assembly work,
epair r
maintenance and
pipe welding ications.
appl
Especial
ly usef
ul in
emote
r
ar
eas,t ican also be used as ay standb
welding
set in
abrication
f
shops.
table
Sui
orf welding of steel, stainless steel, cast
ir
on and weldable non-f
err
ous metalsth
wielectr
odes of 2.5 mm to 5 mm
diameters. Engine and
elding
W Gener
ator is monoblock which is mounted
on two wheeledolly
tr wi
th the help of antivibr
ation mountings.
SALIENT FEATURES
Versati
le appl
ications, including
oss-country
cr
and inplant pipe & tube
welding.deal
I or
f abrication,
f
epair
r and maintenance
Highlyeliable,
r
en
ev in most hosti
le te
si condi
tions
Big sa
vings in
uelf and longer runs
ore bef
nextefr
uelling
Special
ly pr
oven wi
th Cel
lulosic and other special
ypes of telectr
odes
Wide ange
r
of auxi
liary power sour
ces vai
a lable th
wi selected models
Selected models meeto Eur
emission standar
ds
10
DC TIG
Diesel Engine Driven Welding Sets

SPECIFICATIONS
TECH. SPECS.
UNIT
SC 300
SC 400
SC 500
WELDING GENERATOR
TYPE
BRUSHLESS
BRUSHLESS
BRUSHLESS
W elding curr
ent ange
r
Max. hand welding ent
curr
Max. hand weldingent
curr
@ 60% dut
y cy
cle
Max. hand elding
W
curr
ent @ 100% dut
y cy
cle
Open cir
cuit ovltage
Diameter of coated ode
electr
Generally conf
orms to
Speed
Insulation
W arranty ofr gener
ator
Amps
Amps
Amps
Amps
Volts
mm
IS
RPM
Type
Yr
40-300
300
300
230
90/40 (Max./Min.
)
2 to 6.3
2635
1800
F
1
50-400
400
400
310
100/45 (Max./Min.
)
2 to 6.3
2635
1800
F
1
50-500
500
500
400
100/45 (Max./Min.
)
2 to 6.3
2635
1800
F
1
ENGINE
Make
Type
Cylinder
Engine cool
ing
Engine ating
r
Conforms to
Noise Lev
el (at 7 mtrs.
)
Starting (12 V)
Fuel consumption
Fuel tank capaci
ty
Engine saf
ety pr
otections
*Optional supply at extra price
Type
Nos.
Type
BHP
dBA
Type
Ltrs/hr
.
Ltrs
SIMPSON
SIMPSON
SIMPSON
S217
S433
S433
2
4
4
W ater Cooled
W ater Cooled
W ater Cooled
23 at 1800rpm
47.5
47.5
IS:10002/81
IS:10002/81
IS:10002/81
85
82
82
Electric
Electric
Electric
3.5
4.5
4.5
40
75
75
th auto shut*Provided wi
th auto shut
th auto shut
*Provided wi
*Provided wi
off device
or flow lub off device
or flow lub off device
or flow lub
oil pr
essur
e & high
oil pr
essur
e & high
oil pr
essur
e & high
cyl
inder temp
.
cyl
inder temp
.
cyl
inder temp
.
AUXILIARY POWER SOURCE

Rating
Voltage
Phases
MCCB rating
KVA
Volts
No
Amps
10 KVA
415 V
3
15
and
3 KVA
240 V
1
15
GENERAL
Dimensions, Weight & Mounting Details:
Length
Width
Height
W eight (net)
mm
mm
mm
Kgs
Skid mounted
1650
740
1315
700
2 Trailor mounted
2600
1400
1950
850
4W, Trailor mounted
Skid mounted
2000
740
1250
1025
2W, Trailor mounted
2950
1400
1850
1175
4W, Trailor mounted
3400
1400
1850
1275
Skid mounted
2000
740
1250
1050
2W, Trailor mounted
2950
1400
1850
1200
4W, Trailor mounted
3400
1400
1850
1300
Length
Width
Height
W eight (net)
mm
mm
mm
Kgs
Length
Width
Height
W eight (net)
mm
mm
mm
Kgs
Yes
W AC-400
DPAV 400
Yes
Yes
W AC-400
DPAV 600
Yes
Yes
W AC-600
DPAV 800
Yes
Skid mounted set
3310126
3310203
3310206
Wheel/Trailor mounted set
3310127
3310204
3310205
Mandatory Engine maintenance
t
ki
W elding cessories
ac
Amp/Volt meter tachment
at
Spark arr
estor
ORDERING CODE
11
Welding Rectifier Sets - Inverter Type

CHAMP SERIES
MODELS: CHAMP 150
MMA
DC TIG
Higher OCV - easy

c strik
ar e/r
estrik
e. Ex
cel
lent welding
perf
ormance ev
en wi
th long cables
Better ol
vtage ange
r
- 185-265 V es
mak
ti immune to
oltage
v
fluctuations
No Load ower
P
<50W makes ti the ideal
versaon idle time
power consumption
Low curr
ent - can oper
ate down to 5 Amps; ideal
or TIGf
welding appl
ications
SALIENT FEATURES
Large n
Iput Supply
oltage
V
ange.
R
A unique
eatur
fe essential
for thendian
I
en
vir
onment
Better Cool
ing Ef
ficiency
Class H nsulation
- I
Guaranteed -r
Xay qual
ity welding
Low Power Consumption ves
sa33% on powerlls
bi
Ideal or
f epair
r
work and welding
fficul
int di
appl
ications
Inbui
lt HOT start
aci
l
fities
SPECIFICATIONS
TECH. SPECS.
INPUT
Input Supply:
Voltage
Phase
Frequency
Recommended I
nput Fuse
(Slowblow)
Max. nput
I
@ 100% duty cy
cle
@ 60% duty cy
cle
@ 20% duty cy
cle
OUTPUT
Open Cir
cui
t V
oltage
W elding Curr
ent a
Rnge
@ 20% duty cy
cle
@ 60% duty cy
cle
@ 100% duty cy
cle
GENERAL
Protection
Cooling
Insulation
Dimensions (appr
ox.):
Length
Width
Height
W eight
SPECIFICATION
Power S
ource
TIG T
orch
W elding cessories
Ac
UNIT
CHAMP 150
Volts
No.
Hz
230,+15%,-20%
1
50/60
Amps
SP-20
KVA
KVA
KVA
3.0
3.9
6.2
Volts+/
-5%
Amps
Amps
Amps
Amps
88
5-150
150
100
80
Class
Type
Class
IP21
Forced Air
H
mm
mm
mm
kg
MODEL
Champ 150
355
120
240
6
ORDERING CODE
3440115
HIPROTIG-151-TV-4
W AM
0150102324
3704103
12
Welding Rectifier Sets - Inverter Type

CHAMP SERIES
MODELS: CHAMP 220/350
MMA
DC TIG
Higher OCV - easy

c strik
ar e/r
estrik
e. Ex
cel
lent welding
perf
ormance ev
en wi
th long cables (upto 100m)
Better ol
vtage ange
r
- 355-455 V es
makti immune to
voltage fluctuations
No Load ower
P
<100W makes ti the ideal
versaon idle
time power consumption
Low curr
ent - can oper
ate down to 5 Amps; ideal
or TIGf
welding appl
ications
SALIENT FEATURES
Large n
Iput Supplyoltage
V
ange
R
wi
th n-bui
I lt under/
over ol
v tage, single phase
otections
pr
- A unique
eatur
ef
essential
or fthendian
I
en
vir
onment
Better Cool
ing Ef
ficiency
Class H nsulation
- I
Guaranteed -r
Xay qual
ity welding
Low Power Consumption ves
sa33% on powerlls
bi
Ideal or
f epair
r
work and welding
fficul
int di
appl
ications
Arc or
f ce contr
ol andnbui
I lt HOT start
aci
l
fities
provided as a standar
d e
fatur
e
SPECIFICATIONS
TECH. SPECS.
INPUT
Input Supply:
Voltage
Phase
Frequency
Recommended I
nput Fuse
(Slowblow)
Max. nput
I
@ 100% duty cy
cle
OUTPUT
Open Cir
cui
t V
oltage
W elding Curr
ent a
Rnge
@ 35% duty cy
cle
@ 60% duty cy
cle
@ 100% duty cy
cle
GENERAL
Protection
Cooling
Insulation
Dimensions (appr
ox.):
Length
Width
Height
W eight
W elding cessories
ac
UNIT
CHAMP 220
CHAMP 350
Volts
No.
Hz
415,+10%,-15%
3
50/60
415,+10%,-15%
3
50/60
Amps
10
16
KVA
4.4
8.0
Volts+/
-5%
Amps
Amps
Amps
Amps
75
5-220
220
170
130
75
5-350
350
267
207
Class
Type
Class
mm
mm
mm
kg
ORDERING CODE
Code No.
13
IP23
Forced Air
H
IP23
Forced Air
H
495
235
345
20
590
235
365
27.5
W AC-230
W AC-400
6400113
6400114
Welding Rectifier Sets-Thyristor Type

SPECIAL THYROLUXE SERIES
MODELS: POWERCON 400
MMA
DC TIG
This ener
gy ef
ficient welding
ecti
fier
r
is ul
alyf electr
onical
ly egulated
r
tr
ansf
ormer-recti
fier uni
t sui
tableorf al
l ypes
t
of SMA
W & DC TIG e
Wlding
includingoss
cr country appl
icai
tons.
SALIENT FEATURES
Immune to +10% and -15%ol
v
tage fluctuation. Output
ent ariation
curr
v
+ 1%. Constant curr
ent char
acteristics. Stepless
ent ariation
v
curr
ough
thr
remote contr
ol
Energy efficient welding rectifier
Single phasing, short circuit, thermal overload, under voltage and
over voltage protection which protects equipment against abnormal
service conditions
Well-protected from supply spikes improves operational reliability
W eldingecti
r fier table
sui orf 6010 &7018
ype
t electr
odes can be used
or f
cross-country pipel
ine welding
Curr
ent anges
r
ar
e special
ly usef
ul or
f thin sheet welding. eThey
alsoar
very ef
fectiv
e power sour
ces or
f perf
ect welding in the higher
ange
r
Adjustablec Ar
F
orce contr
ol
Ideally suited for site fabrication with long welding cables
SPECIFICATIONS
TECH. SPECS.
INPUT
Voltage
Phase
Frequency
Operating input
oltage
v ange
r
Input power @ 100% dut
y cy
cle
Recommended swi
tch use/r
f ating
OUTPUT
W elding curr
ent ange
r
Open cir
cui
t o
vltage
Arc v
oltage ange
r
Max. continuous hand
welding curr
ent
@ 60% duty cy
cle
Max. automic weldingent
curr
@ 100% duty cy
cle
GENERAL
Insulation
Cooling
Protection
Dimensions (appr
ox.)
Length
Width
Height
W eight
UNIT
Volts (AC)
No.
Hz
Volts (AC)
KVA
Type/A
Amps
V
V
10 400
78
20 36
400
Amps
310
mm
mm
mm
kg
MODEL
W AC400
14
415, +10%, 15%

3
50
355 460
14
TP 35
Amps
Class
Type
Type
W elding cessories
Ac
POWERCON 400
H
Forced Air
IP23
790
585
770
125
CODE NO.
3450101
Welding Rectifier Sets-Thyristor Type

THYROLUXE SERIES
MODELS: THYROLUXE 401/600
MMA
DC TIG
The th
yristor contr
olled welding
ecti
r
fiersear
uflly electr
onical
ly egulated
r
ansf
trormerrecti
fier uni
ts sui
tableorf Manual Metal
c Welding
Ar
ocess.
pr
It can also beorused f
DC TIG welding
y b
connecting atable
sui TIG contr
ol uni
t.
SALIENT FEATURES
Thyristorised ol,
contrimmune to +10% and -15%
oltage
v fluctuation. Output
curr
ent ariation
v
+ 1%. Constant curr
ent char
acteristics. Stepless
ent ariation
vcurr
through emote
r
contr
ol
High OCVor
f ease inc ar
start/r
estart.
nbui
Ilt B
ooster cui
cir
t which ves
sa power
Excel
lent dynamic acteristics
char
help inc;
stable
good welding
ar ver othe entir
e arnge
Single phasing, short
cuit, cir
thermal
verload,
o
under
oltage
v and ver
o ovltage
protection which
otects
pr
equipment against abnormal service
tions condi
Compact equipment hence ly
easi
manoeuvr
able
Fan cool
ing which assur
es complete cool
ing of power components
Current anges
r
10-400AThyr
( olux
e 401) and 20-600
Thyr(olux
e 600) earspecial
ly
useful or
f thin sheet welding.eThey
alsoery
ar
v ef
fectiv
e power sour
ces or
f perf
ect
welding in the higher
ange r
In bui
lt HOT start/Antistick fand
contr
sel
olled ar
c or
f ce dynamics ovided
pr
as a
standar
d e
fatur
e
SPECIFICATIONS
TECH. SPECS.
INPUT
Voltage
Phase
Frequency
Operating input
oltage
v ange
r
Max. input power
Recommended swi
tch use/r
f ating
OUTPUT
W elding curr
ent ange
r
Open cir
cui
t o
vltage
Arc v
oltage ange
r
Max. continuous hand
welding curr
ent
@ 60% duty cy
cle
Max. automic weldingent
curr
@ 100% duty cy
cle
GENERAL
Insulation
Cooling
Protection
Dimensions (appr
ox.)
Length
Width
Height
W eight
W elding cessories
ac
Power actor
f
corr
ection Capaci
tor
ORDERING CODE
Code No.
UNIT
THYROLUXE 401
VALUE
415 +10%, 15%
3
50
355460
23.5
TP35
THYROLUXE 600
VALUE
415 +10%, 10%
3
50
355460
40
TP60
Amps
V
V
10400
100
2036
20600
100
2144
Amps
400
600
Amps
310
465
Volts (AC)
No.
Hz
Volts (AC)
KVA
Type/A
Class
Type
Type
mm
mm
mm
kg
15
F
Forced Air
IP 23
H
Forced Air
IP 23
790
585
810
160
930
685
937
240
W AC400
PFC
W AC600
PFC
3440105
3440106
MIG/MAG Welding Outfits

MAXIMIG SERIES
MODELS: MAXIMIG 251/251 CD
MIG/MAG
SALIENT FEATURES
MAXIMIG series power ces
sourar
e workhorsesth
wihigh mean time between
failur
es
User riendly
f
eatur
f es ik
le 2 ack/4
tr
ack
tr oper
ation, epr
weld selection of OCV
and gas flow
ater to ensur
e z
ero def
ect GMA welding
Remote contr
ol uni
t or
f contr
olling the timate
ul
welding ent
currensur
es
minimum heat input to the job during welding
Dependable yristorised
th
e e
wir
feding systemthwichangeo
ver ype
t mechanism
ensur
es long uninterrupted weldingeby
andel
iminates
ther
weldects
def
Flexible ches
tor wi
th goose neck andvyhea
dut
y consumables contact tips
ensur
e ease in oper
ation
SPECIFICATIONS
TECH. SPECS.
POWER SOURCE
INPUT
Supply ol
Vtage
Phases
Frequency
Input ower:
P
@ 60% duty cy
cle
@ 100% duty cy
cle
Recommended swi
tch use
f ating
r
OUTPUT
Characteristics
Open cir
cuit ovltage
No. of steps
W elding curr
ent ange
r
Max. welding curr
ent/loadoltage:
v
@ 60% dut
y cy
cle
@ 100% duty cy
cle
Tack Weld Timeange
R
Pause Time ange
R
GENERAL
Class of insulation
Type of Curr
ent /ol
Vtage contr
ol
2 Track/4 rack
T
Cooling
Dimensions (Appr
ox) :
Length
Width
Height
W eight
WIREFEEDER
Wire diameter:
Mild steel
Stainless steel
Aluminium
Wire driv
e motor
UNIT
MAXIMIG 251
CVR-251
MAXIMIG 251 CD
CVR-251 (CD)
V
No.
Hz
415
3
50
415
3
50
KVA
KVA
A
10
7
TP20
10
7
TP20
Type
V
No.
A
1636
16
50250
.....................Constan
1636
16
50250
A/V
A/V
Sec.
Sec.
250/26.5
195/23.8
1 5 appr
ox.
1 5 appr
ox.
Class
Type
Type
mm
mm
mm
Kg.
mm
mm
mm
Type
250/26.5
195/23.8
1 5 appr
ox.
1 5 appr
ox.
F
ough emote
r
contr
ol
............
uni
t ............
Thr
............................
ovided .......................
orced air...........................
......................
F
775
390
730
98
Feedlite 20(FE)/(FD)
0.8 1.2
1.2
1.2
Permanent Magnet DC Motor
42 Volt/60 a
Wtt
2-Roll Quickelease
R
1.2 18
975
485
840
123
Built-in
0.8 1.2
1.2
1.2
Permanent Magnet DC Motor
42 Volt/60 a
Wtt
2-Roll Quickelease
R
1.218
Driv
e system
Type
Wirefeed speed
mtr./min
Dimensions (appr
ox.):
Length x Width x Height
mm 3
500 x 180 x 310
W eight (appr
ox.) wi
thout
spool and cable .assly
Kg.
8
Note: Wirefeeder wi
th (FD) earwi
th Ador elding
W
tor
ch connector
. Wir
efeeder wi
th (FE) earwi
th Eur
o tor
ch connector
.
16

TORCH
MODEL
HI-PRO-250(S)
HI-PRO-250(E)
MTG-250
MTG-250 (E)
Maximum curr
ent capaci
ty
@ 60% duty cy
cle:
Under CO2
Amps
250
Under MIG
Amps
200
Cable length
Mtrs.
3
Cooling
Type
Gas
Suitableorf wir
e siz
e:
Hard wir
es (steel)
mm
0.81.2
Soft wir
es (aluminium)
mm
1.2
Note: 1. -PRO
HI tor
ches ar
e wi
th coaxial cables.
orches
2. T wi
th (E) earwi
th Eur
o connector
. Other ches
tor ar
e wi
th AOL connector
.
ALL MODELS OF
MAXIMIG 251/251CD
Set of welding
cessories
ac
MAC 230
Set of welders
cessories
ac
W AM
MIG welding cessories
ac
MW A1
MIG/MAG WELDING OUTFIT COMBINATIONS ORDERING CODE
SR. NO.
MODEL
POWER SOURCE
WIREFEEDER
01
Maximig 251A
CVR-251
Feedl
ite-20(FE)
02
Maximig 251B
CVR-251
Feedl
ite-20(FD)
03
Maximig 251C
CVR-251
Feedl
ite-20(FE)
04
Maximig 251D
CVR-251
Feedl
ite-20(FD)
SR. NO.
MODEL
POWER SOURCE
TORCH
(BUILT-IN WIREFEEDER)
01
Maximig 251 CD A
CVR-251 CD
MT G-250(E)
02
Maximig 251 CD B
CVR-251 CD
MT G-250
03
Maximig 251 CD C
CVR-251 CD
HI-PRO-250E
04
Maximig 251 CD D
CVR-251 CD
HI-PRO-250S
17
250
200
3
Gas
0.81.2
1.2
TORCH
MT G-250(E)
MT G-250
HI-PRO-250E
HI-PRO-250S
PRODUCT CODE
3720220
3720221
3720222
3720223
PRODUCT CODE
3720207
3720208
3720209
3720210

RANGER SERIES
MODELS: RANGER 400/600
MIG/MAG

All-posi
tion welding is possible
Higher weld-metal deposi
tionates
r
Low distortion
Good and consistent weld
ity qual
wi
th lowydr
h ogen content
No stub-end loss th
as stick
wi
electr
odes
Low in
ventory of consumables because of unique
f char
burn-of
acteristics of
wires which permi
t each wir
e siz
e to be used
vero a wide
ange
r of curr
ents
Higher cartime since no time is lost in changing
odes, deslagging
electr
(except wi
th some flux
cored wir
es) or weld cleaning. Hence
e pr
oductivi
mor ty
Can be used
orf welding a wide
angerof metals
ike carbon
l
steels, stainless
steels, aluminium ts
andal
loys,
i
etc.
, pr
ovided appr
opriate consumables
are used
SALIENT FEATURES
Stur
dy, compact and 100% dependable, portable power
ce
sour
A wir
efeeder hal
f the normal weight of ventional
the con one, minimises
welderatigue
f
Added oper
ator saf
ety because of low
oltage
v supply toefeeder
wir rom
f
the sour
ce
Uninterrupted on-the-job
ol contr
of weldingent
curr
& ol
vtage thr
ough handy
remote
Crater curr
ent contr
ol mechanism
SPECIFICATIONS
TECH. SPECS.
INPUT
POWER SOURCE
Supply ol
Vtage
Phases
Frequency
Input ower:
P
@ 60% duty cy
cle
@ 100% duty cy
cle
Recommended swi
tch use
f ating
r
OUTPUT
Characteristics
Open cir
cui
t ovltage
No. of steps
W elding curr
ent ange
r
Max. welding curr
ent/loadoltage:
v
@ 60% dut
y cy
cle
@ 100% duty cy
cle
Tack weld time
ange
r
GENERAL
Class of insulation
Type of curr
ent contr
ol
Current/v
oltage contr
ol
2 Track/4 rack
T
Cooling
Dimensions (Appr
ox) :
Length
Width
Height
W eight
UNIT
RANGER 400
(Thyristorised)
RANGER 600
(Thyristorised)
V
No.
Hz
TCVR-400
415
3
50
TCVR- 600
415
3
50
KVA
KVA
A
22.5
17.5
TP-32
38.0
30.0
TP-60
Type
V
No.
A
50 (max.
)
Stepless
50-400
A/V
A/V
Sec.
400/34
310/29.5
1 5
Class
Type
............................Constant
65 (max.
)
Stepless
60-600
600/44
465/37
.
1 5
H
ough emote
r .....................Thr
contr
ol uni
t ...................
ovided
..................................
..............................
orced
................................
air ............................
F
Type
mm
mm
mm
Kg.
790
585
810
145
18
950
500
850
245

WIREFEEDER
Wire Diameter:
Mild Steel
Stainless Steel
Aluminium
Wire driv
e motor
Driv
e System
MODEL
FEEDLITE-20 (FD)/(FE) FEEDLITE-20 (PD)/(PE)
mm
mm
mm
Type
0.8 1.6
1.2 1.6
1.2 1.6
Permanent magnet
DC motor 42 V/60 W
Type
2-Roll quick
elease
r
1.218
500 x 180 x 310
Wire efed speed

mtr./min.
Dimensions (Appr
ox): LxWxH mm 3
W eight (Appr
ox) wi
thout
spool and cable .assly
Kg.
Wire net driv
e
0.8 1.6
1.2 1.6
1.2 1.6
Printed cui
Cir
t
DC motor 18V/65W
FEEDLITE-40 (FD)/(FE)
FEEDLITE-40 (FE) H
0.8 1.6
1.2 1.6
1.2 1.6
Permanent magnet
DC motor 42 V/90 W
1.2 1.6
1.2 1.6
1.2 1.6
Permanent magnet
DC motor 42 V/90 W
2-Roll quick
elease
r
4-Roll quick
elease
r
4-Roll quick
elease
r
1.218
500 x 180 x 310
1.218
500 x 180 x 310
1.2 8.0
500 x 180 x 310
9
2
9
2
8
4
8
4
Note: Wire feeder with (FD) are with AWL connector. Wirefeeder with (FE) are with Euro torch connecto
MODEL
HI-PRO-400(E)/HI-PRO-400(S)
MTG 600(E)/MTG 600
BBG B60-3(E)
TORCH
Maximum curr
ent capaci
ty
@ 60% duty cy
cle:
Under CO
Amps
400
500
600
2
Under MIG
Amps
320
350
475
Cable length
Mtrs.
3
3
3
Cable
Type
Co-axial
Co-axial
CoolingType
Gas
Gas
Gas
Suitableorf wir
e siz
e:
Hard wir
es (steel)
mm
0.8,1.6
0.8,1.2,1.6,2.0
0.8,1.2,1.6,2.4
,2.8
Soft wir
es (Alu.
)
mm
1.2,1.6
1.2,1.6
1.2,1.6
Note: Torches (E) are with Euro connector. Torches (S) are with AWL connector.
ALL MODELS OF
PRODUCT
RANGER 400/RANGER 600
CODE
Set of welding
cessories
ac
400 A capaci
ty
MAC 400
6400141
Set of welding
cessories
ac
600 A capaci
ty
MAC 600
6400143
Set of welders
cessories
ac
W AM
3704103
MIG welding cessories
ac
MW A1
3706103
MW A1
MW A2
MW AII
3706104
MIG/MAG WELDING OUTFIT COMBINATIONS ORDERING CODE
Code
Model
Power Source
Wirefeeder
Torch
RANGER 400A
TCVR - 400
FEEDLITE 20 (FE)
HI-PRO 400 (E)
3710103
RANGER 400B
TCVR - 400
FEEDLITE 20 (FD)
HI-PRO 400 (S)
3710102
RANGER 400C
TCVR - 400
FEEDLITE 40 (FE)
HI-PRO 400 (E)
3710104
RANGER 400D
TCVR - 400
FEEDLITE 40 (FD)
HI-PRO 400 (S)
3710105
RANGER 400E
TCVR - 400
FEEDLITE 20 (PE)
HI-PRO 400 (E)
3710118
RANGER 400F
TCVR - 400
FEEDLITE 20 (PD)
HI-PRO 400 (S)
3710119
RANGER 600A
TCVR - 600
FEEDLITE 40 (FE) H
BBG B60-3(E)
3710106
RANGER 600B
TCVR - 600
FEEDLITE 40 (FE)
MT G 600 (E)
3710107
RANGER 600C
TCVR - 600
FEEDLITE 40 (FE)
BBG B60-3(E)
3710108
RANGER 600D
TCVR - 600
FEEDLITE 40 (FD)
MT G 600
3710109
19
TIG Welding Outfits

CHAMPTIG SERIES
MODEL: CHAMPTIG 220
MMA
SALIENT FEATURES
DC TIG
High Classvertor
in
technology - constant
ent char
curr
acteristics,
espectiv
irre
of ar
c lengthariation
v
Large input supply
oltage
v ange
r
wi
th bui
lt-in under/o
ver ovltage, single
phase pr
otections - an essential
eatur
e in
f hosti
le ndian
I
condi
tions
High ef
ficiency - 80% against ventional
the con machine
ficiency
ef
of 60%
Class
insulation
Smooth and stable

c wi
ar
th minimum spat
ter - cel
exlent weld char
acteristics
Low power consumption ves
- sa
power lls
bi yb 33%
Light compact and portable
or gr
eater
f
flexibi
lity in welding ations.
oper
Can be easi
ly carried close
arious
to v welding
easaron tes
si or shopfloors
SPECIFICATIONS
TECH. SPECS.
INPUT
I/P SUPPL
Y VOLTAGE
PHASE
FREQUENCY
RATING
@ 35% DC
@ 60% DC
@ 100% DC
OUTPUT
OCV
WELDING CURRENT RANGE
MAX. CONTS. HAND WELDING CURRENT
@35 % DC
@60 % DC
@100% DC
SPOT / PULSE TIGARAMETERS
P
UPSLOPE TIME
DOWNSL OPE TIME
PREFLOW TIME
POSTFLOW TIME
BACKGROUND CURRENT
PEAK CURRENT TIME
BACKGROUND CURRENT TIME
SPOT TIME
GENERAL
INSULATION
COOLING
PROTECTION
OVER ALL DIMENSIONS
LENGHT
WID TH
HEIGHT
WEIGHT
UNIT
CHAMPTIG 220
V
NO .
HZ
355 - 455
3
50/60
KVA
KVA
KVA
8.4
6.0
4.4
V
AMP
75
5 - 220
AMP
AMP
AMP
SEC
SEC
SEC
SEC
AMP
SEC
SEC
SEC
220
170
130
STD SCOPE
0.1- 10
0.1- 10
0.1- 5
0.1- 20
5 - 220
0.1- 2.5
0.1- 2.5
1-10
CLASS
TYPE
CLASS
H
FORCED AIR
IP 23
MM
MM
MM
KG
495
235
440
25
CODE NOS.
TIG TORCH-BTG-21T-4
TIG TORCH-BTG-21T-8
SET OF TUNGSTEN ELECTRODES: TE-20
PRESSURE REGULATOR CUM FLOWMETER: PRF-AT
SET OF WELDERS ACCES
SORIES: WAT
STANDARD SET OF MMA WELDING ACCES
SORIES
ORDERING CODE
CHAMPTIG 220
TORCH
MODEL
MAX.CURRENT CARRYING CAPACITY
@ 60% DUTY CYCLE
@100% DUT Y CYCLE
COOLING
SUITABLE FOR ELECTRODE DIA
AMPS DC
AMPS AC
AMPS DC
AMPS AC
TYPE
MM
FEATURES & BENEFITS

1. Invertorechnology
T
a) Constant curr
ent char
acteristicsthin
- wi+/- 1%,irr
espectiv
e of car
lengthariation
v
b) Stepless
curr
ent ariation
v
c) Excel
lent welding acteristics
char
&ormance
perf ver
o the entir
e a
rnge.
d) Smooth and stable
c wi
ar
th minimum spat
ter
.
2. Higher ficiency
Ef
ower
& P a
Fctor
a) Greater than 80% against
ventional
con
machine
s ef
ficiency of 60%.
b) No Power actor
f
corr
ection capaci
torequir
r ed as power
actor
f
is > 0.9
3. Low Power Consumption
a) No load power < 100
atts.
W
b) Saves power lls
bi yb 33%.
4. Large n
Iput Supplyoltage
V
ange
R
wi
th bui
lt-in under/o
ver ovltage,
single phaseotections
pr
- A unique
eatur
esf essential
or ndian
If
envir
onment
a) Immune to inputoltage
v
fluctuations (355 ol
-ts).
455 V
5. Higher OCV
a) Easy ar
c strik
e / estrik
r e.
b) Excel
lent welding ormance
perf
ev
en wi
th long welding cables
(>50 mtrs.
)
6. Class H insulation
7. W elding Curr
ent ariation
V
y bLocal ory musingemote
R
Contr
ol
Potentiometer
8. Light eight
W
- 1/8th of
ventional
Con
Machine
9. Compact Siz
e - 1/6th ofventional
Con
Machine es
mak
ti easy to
handle, gonomic
er
& portable.
10.Digi
tal anel
P
Meter or
- f
easy eset
pr ting of weldingent
curr
11.Arc ofrce contr
ol potentiometer
or easy
f carstriking
12.Built in TIG Spot and Pulsed TIG aci
welding
lity
f
13.Complete TIG cle
cy includes independent
ting set
of:
a) Gas Pr
eflow
b) Current upslope
c) W elding curr
ent
d) Current downslope
e) Gas postflow time
f) TIG Spot welding time
g) Pulse par
ameters
14.Manufacturing
aci
f
lity ofr assembly / assembly
subofvertor
in -based
machines ensur
es of
f the shel
f v
aailabi
lity of lalspar
e parts at
competi
tiv
e prices.
0150102221
0150102222
3802101
6400170
6400101
6400113
3800315
BTG-21T-4/
BTG-21T-8
200
150
150
115
GAS
1.6, 2.4
, 3.2
Note: Torch to be der

ored seper
ately code nos. fied
speciin optional
cessories
ac
20
TIG Welding Outfits

ADORTIG SERIES (ADD ON UNITS)
MODELS: ADORTIG AD-25/30, D-30
AC/DC TIG

Tungstennert
I
GasTIG),
(
also known as ungsten
Gas T Ar
c Welding (GT
AW),
is an carweldingocess
pr
that uses on inert
ther
gasAr
gon,
(ei Hel
ium or gas
mixtur
es) to otect
pr
the weld
one zrfom the atmospher
e. The heat
equir
r ed
for ef
fectiv
e welding is
ovided
pr yb an electric
c which
ar
is struck between a
non-consumable tungsten ode
electr
and the .job
The power to the
c is
ar
suppl
ied yb an AC, DC or AC/DC powercesour
ha
ving constant ent
curr
characteristicsooping
(dr
char
acteristics). High
requency
f
ol
vtage is
superimposed on the welding
entcurr
to ovide
pr
contact
-f
ree ar
c striking and
arc stabi
lity (especial
ly in AC TIG).
CONTROL OUTFITS
Ador Welding
s standar
d ADORTIG contr
ol outfi
ts ar
e availableorf AC/DC or
DC appl
ications. These
e meant
ar
to be connectedy to
sui
table
an
AC or DC
power sour
ce (depending on welding
ication
appl and model selected)
th
wi
constant curr
ent or ooping
dr
outfi
t char
acteristics.
SALIENT FEATURES
Basic Control Units
Light compact and portable
or gr
eater
f
flexibi
lity in welding ations.
oper
Can
be easi
ly carried close
arious
to v welding
easaron tes
si or shopfloors
Torches swi
tch oper
ations thr
ough electr
o-magneticela
ry cir
cui
try contr
ols
gas pr
e-flow (to ensur
e perf
ect shielding of weld le
joint
starting),
whi
high
frequency ini
tiationor(feasy
, contact
less, carstart) and gas-flow
postor
(f
complete otection
pr
of weld pool
ungsten
and T electr
ode ti
ll they cool down)
Light tor
ch, our
f tr
ack oper
ation of ch
tor
swi
tch minimises ator
operatigue
f
since the ch
torswi
tch needs to be continuously
essed pr
whi
le welding
Operator saf
ety ensur
ed since contr
ol cir
cui
try oper
ates on low
oltage
v
(24
volts). Minimal danger of electrical shock
Gas flow contr
ol thr
ough solenoid
alv
ev o
fr econom
y in consumption of
cost
ly Ar
gon gas.utomatic
A
H.F
. cut
-of
f afterc ar
igni
tion during DC TIG
welding thr
ough 4 ack
tr oper
ation
In case ofater
w
cooled ts
uni(300 amps and ve),
abo a ater
w
essur
pr e
switch pr
otects the expensiv
e TIG tor
ch rfom damage in case of pump
failur
e or inadequate
ater
w supply
Indicating lampsront
on fpanel
or fgas and power
21
TIG Welding Outfits

ADORTIG SERIES (ADD ON UNITS)
MODELS: ADORTIG AD-25/30, D-30
SPECIFICATIONS
UNIT
H.F. UNIT
H.F. 25/30
(AC/DC UNITS)
INPUT
Input Supply
Voltage
Phase
Frequency
OUTPUT
Max. cont. weldingent:
curr
@60% duty cy
cle (AC/DC)
@100% duty cy
cle (AC/DC)
GENERAL
Filter capaci
tor
Dimensions (appr
ox.):
Length
Width
Height
W eight
TORCH
Max.Curr
ent Carrying Capaci
ty
@ 60% duty cy
cle
@ 100% duty cy
cle
Cable Length
Cooling
Electr
ode Capaci
ty
AC/DC CONTROL OUTFITS

ADORTIG AD-25/30
V
No.
Hz
(from
AU -25/30 C)
230
1
50
230
1
50
A
A
250/300
180/230
250/300
180/230
Inbuilt
500
455
230
28
1200
460
830
118
mm
mm
mm
kg
HIPRO TIG 300-4/8

Amps AC
Amps DC
Amps AC
Amps DC
Mtrs.
Type
mm
270
300
200
230
4/8
W ater
1.6, 2.4
, 3.2,.04
UNIT
(DC UNITS)
DC CONTROL OUTFITS
ADORTIG D-30
H.F. UNIT
H.F. 25/30
AUX. UNIT
AU 30C
(From
AU -30 C)
230
1
50
230
1
50
INPUT
Input Supply
Voltage
V
Phase
No.
Frequency
Hz
OUTPUT
Max.cont.welding ent:
curr
@60% duty cy
cle (DC)
A
300
@100% duty cy
cle (DC)
A
230
GENERAL
Dimensions (appr
ox.):
Length
mm
500
Width
mm
455
Height
mm
230
W eight
kg
28
NO
TE: Dut
y Cycle is based on 5 min.
cle time.
cy
TORCH
UNIT
Max.Curr
ent Carrying Capaci
ty
@ 60% duty cy
cle
Amps AC
Amps DC
@ 100% duty cy
cle
Amps AC
Amps DC
Cable Length
Mtrs.
Cooling
Type
Electr
ode Capaci
ty
mm
OPTIONAL ACCESSORIES :
ADORTIG AD 25/30
Model
Product code
Set ofungsten
T
electr
odes
TE-30
3802102
Set of elding
W
cessories
Ac
TAC-300
3803103
Set of welding cable
TAC-301
3806102
Pressur
e e
rgulator cum
PRF-AT
6400170
flowmeterorf ar
gon gas
ORDERING CODE
Model
ADOR TIG AD-25/30
with HIPRO TIG 300-4
ADOR TIG AD-25/30
with HIPRO TIG 300-8
ADOR TIG D-30with HIPRO TIG 300-4
ADOR TIG D-30with HIPRO TIG 300-4
AUX. UNIT
AU 25/30 C
300
230
1200
460
830
105
HIPRO TIG 300-4/8
270
300
200
230
4/8
W ater
1.6, 2.4
, 3.2,.04
ADORTIG D-30
Model
Product code
TE-30
3802102
TAC-300
3803103
TAC-301
3805102
PRF-AT
6400170
Code No.
3800102
3800115
3800105
380011
22
TIG Welding Ocutfits

DC & AC/DC TIG Control Unit
MODELS: HF 2000/2000AD
DC TIG
AC TIG
SALIENT FEATURES
Portable
Built in high
requency
f
HF on/of
f swi
tch toevent
pr highrequency
f
interf
erence(oper
ation in DC mode only)
Auto H.F
. shut fofafterc ar
strik
es (in DC mode only)/Ar
c does not strik
e in 10 secs.
Built-in eflow/P
Pr
ostflowaci
flity
Gas flow ough
thr Solenoidalv
ve ofr econom
y in consumption of
lycost
Ar
gon gas
SPECIFICATIONS
TECH. SPECS.
INPUT
I/P Supply
oltage
V
Phase
Frequency
OUTPUT
W elding Curr
ent DC
@60% Duty Cy
cle
@100% Duty Cycle
W elding Curr
ent AC
@60% Duty Cy
cle
@100% Duty Cycle
Gas Pr
eflow Time
Gas P
ostflow Time
GENERAL
Torch S
witch
Arc Striking
DIMENSIONS
Length
Width
Height
W eight (Wi
th capaci
tor bank)
or
(Only
HF 2000
f
AD)
UNIT
HF 2000
VALUE
HF2000 AD
VALUE
V
No.
Hz
230
1
50
230
1
50
Amps
Amps
200
150
200
150
Amps
Amps
Sec.
Sec.
0.15
130
150
110
0.15
130
Type
Type
2T/4T
HF/Touch
mm
mm
mm
kg.
440
165
300
10
TORCH
Max. Curr
ent Carrying Capaci
ty
@ 60% Duty Cy
cle
@ 100% Duty Cycle
Cable Length
Cooling
Suitableorf Electr
ode Dia
ORDERING CODE
2T/4T
HF/Touch (DC Only)
560
290
438
25
HI-PRO TIG 201-4/
HI-PRO TIG 201-8
Amps DC
Amps AC
Amps DC
Amps AC
Mtr.
Type
mm
200
150
150
115
4/8
Gas
1.6, 2.4
, 3.2
HF 2000 wi
th HI
-PRO TIG 201-4
3800110
HF 2000 wi
th HI
-PRO TIG 201-8
3800111
HF 2000 AD th
wi HI
-PRO TIG 201-4
3800112
HF 2000 AD th
wi HI
-PRO TIG 201-8
3800117
23
Submerged ARC Welding Outfits

MAESTRO SERIES
MODELS: PS 600/PS 800/PS 1000/PS 1200
SAW
SALIENT FEATURES
Perf
ectly matched power ces
sourand welding heads
Boom mounted head comesthwia choice of manual, semi-motorised
and ul
f ly motorised
oss
crsl
ides
Programmed sequential oper
ations of
ower
P sour
ce, Wir
e Feed and
Carriage ough
thr bui
lt-in sol
id statecui
cir
try
Twin Wir
e at
tachment is optional
ly vai
a lable - helps to eachiev
20-30% higher weld deposi
tionates
r
Fillet welding
tachment
at
(optional) - enhances
lity and
usabi
shopfloor
productivi
ty
SPECIFICATIONS
TECH. SPECS.
UNIT
PS 600
PS 800
PS 1000
PS 1200
Volts.
No.
Hz
KVA
Type/Amps
415
3
50
36.5
TP-60
415
3
50
45
TP-60
415
3
50
57
TP-80
415
3
50
68
TP-100
Type
A
Volts
Volts
CP
600
20-65
17-54
CP
800
35-63
29-54
CP
1000
35-63
29-54
CP
1200
35-63
29-54
Amps
Amps
600
465
800
650
1000
800
1200
1000
A. POWER SOURCES
INPUT
Voltage
Phase
Frequency
(KVA r
ating) @ 60% dut
y cy
cle
Recommended Fuseating
r
OUTPUT
Static char
acteristics
W elding curr
ent (upto)
Open cir
cui
t o
vltage ange
r
(max.
)
Open cir
cui
t ange
r
(actual)
Max. welding curr
ent:
@ 60% duty cy
cle
@ 100% duty cy
cle
GENERAL
Insulation
Cooling
Dimensions (appr
ox.): Length
eight
Class
Type
mm
Width
mm
Height
mm
W kg
B. WELDING HEAD
Max. Welding Curr
ent @ 60% duty cy
cle
@ 100% duty cy
cle
Recommended power sour
ce (CPype)
T
Wire Diameter:
- Single ewir
win wir
e - T
Speed ange:
r
- eWir
e
fed
- Carriage
Input to contr
ol uni
t
Range of adjustment:#
Vertical
(Z)
Horiz
ontal (X)
(Transverse toavel
tr dir
ection)
Horiz
ontal (Y)
(In dir
ection of
avel)
tr Maximumwiv
S el:
Transverse to head
avel
tr
Parallel to hand
avel
tr
Horiz
ontal swing
Standar
d bor
e o
fr spool
W eight of the spool) (Max.
Flux Hopper capaci
ty (appr
ox.)
Dimensions (appr
ox): Length
Height
Width
Total eight
W
thout
(Wi
Flux ande)Wir
H
Forced Air
920
685
940
255
WH-I5
(Tractor Mounted)
A
A
Model
mm
mm
mtr/min
mtr/min
mm
mm
1500
1250
0.1
to
1.5
1500
1250
PS600/PS800/PS1000/PS1200
2, 2.5, 3,
, 54
2 & 2.5 (optional)
0.5 to.0 4
42 V rom
f the power sour
ce
H
Forced Air
1225
800
900
390
1500
1250
180 (100+80*) 100 (Motorised)100 (Motorised)

140
100 (Motorised) 100 (Motorised)
140
deg
deg
deg
mm
kg
kg
H
Forced Air
1225
800
900
365
WH-I5-01
WH-I5-03
WH-I5-02
(Boom Mounted) (Boom Mounted) (Boom Mounted)
1500
1250
180 (100+80*)
140
mm
H
Forced Air
1225
800
900
350
140 (Manual)
100 (Motorised)
45
30
270
285-315 (adjustable)
25
10/7
mm
mm
mm
1400
805
450
1400
875
650
1400
875
650
1400
875
650
kg
80
90
100
105
*80 mm adjustment
or fwelding head.
# Range of adjustment: The
es 3ofaxthe welding head
e defined
ar
as:-Axis
X - Horiz
ontal Axis,
ansv
tr
erse to ection
dir
of
oom
B tr
avel
Y-Axis - Horiz
ontal Axis, along ection
the dirof
oom
B tr
avel -Axis
Z
-ertical
V
Axis, perpendicular
ection
to of
dir
oom
B tr
avel
24
Submerged ARC Welding Outfits

OPTIONAL EXTRAS
TWIN WIRE ATTACHMENT
Twin Wir
e Attachment isvailable
a
orf theractor
T
ype
t as wel
l as oom
B Mounted ype
t Welding Heads. This
angement
arr
consists of one set each
e driv
ofe wir
orll and nozzle
or 2f mm and 2.5 mme siz
wir
es toeed
f two wir
es in tandem and
incr
ease deposi
tionrates substantial
ly. This angement
arr
is ideal
or appl
f ications
ike lcladding ofd har
surf
acing as wel
l as
for lfi
ling weld metalextr
ina lar
ge edge epar
pr ation ooves.
gr
win
T
2.5 mm es
wircan del
iver upto 20% higher deposi
tion
rates than a single 5 mm diameter
e at the
wir same welding
entcurr
and carvoltage par
ameters
FILLET WELDING ATTACHMENT
To enhance the usabi
lity of theAWSoutfi
t, a llet
Fi elding
W
ttachment
A
can beovided
pr orf incr
eased shopfloor
oductivi
pr ty
SPOTLIGHT PROJECTOR
This aci
f lity is especial
ly usef
ul or
f welding oper
ations insideindrical
cyl
jobs ewher
a ight
l
sour
ce isequir
r ed to
examine seams
CODE NOS.
MAESTRO 600
600-01
600-02
600-03
MAESTRO 800
800-01
800-02
800-03
MAESTRO 1000
1000-01
1000-02
1000-03
MAESTRO 1200
1200-01
1200-02
1200-03
3604101
3604101
3604101
3604101
3601101
3601105
3601106
3601104
3603101
3603101
3603101
3603101
3602101
3602101
3602101
3602101
3602103
3602103
3602103
3602103
Set of welders
cessories
ac
Model: AWS
Set of welding cables
Model: AC
S
Spot ight
l ojector
pr
Model: SLP
Filler weldingtachment
at
Model: FW
A
Twin wir
e at
tachment
Model: TW
A
ORDERING CODES
SUBARC OUTFIT
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
Maestr
o
600
600-01
600-02
600-03
800
800-01
800-02
800-03
1000
1000-01
1000-02
1000-03
1200
1200-01
1200-02
1200-03
PRODUCT CODE
POWER SOURCE
3600401
3600402
3600403
3600404
3600405
3600406
3600407
3600408
3600409
3600410
3600411
3600412
3600413
3600414
3600415
3600416
PS 600
PS 600
PS 600
PS 600
PS 800
PS 800
PS 800
PS 800
PS 1000
PS 1000
PS 1000
PS 1000
PS 1200
PS 1200
PS 1200
PS 1200
25
WELDING HEAD
WH-15
WH-15-01
WH-15-02
WH-15-03
WH-15
WH-15-01
WH-15-02
WH-15-03
WH-15
WH-15-01
WH-15-02
WH-15-03
WH-15
WH-15-01
WH-15-02
WH-15-03
Plasma Cutting Outfit

AIR PLASMA CUTTING SYSTEM
MODEL: AP 100
CUTTING

Whether ts
i clean cuts that
ou want
y or separ
ation cut AP 100 works
th equal
wi
ease. ou
Y can use AP-100
or f
Automotiv
e r
epairs
General abrication
f
Bus & Coachody
B bui
lding
Railways & oad
R
tr
ansport workshops
Power stations, chemical,
ochemicals
petr
or
erti
liz
f er industry
Sheet metal
abrication
f
Construction and maintenance workshops
Manufactur
e ofood
f pr
ocessing and pharmaceutical equipment
S al
using
loys
S
Scrap cut
ting, demol
ition, ship-br
eaking, etc.
SALIENT FEATURES
Rugged andobust
r
design
User riendly
f
. R
equir
es minimum oper
ator aining
tr
Special et
saf
y-interlock
or oper
f ator otection
pr
Lightweight and flexible
ch wi
th
tor
8 m long hose assembly
Air pr
essur
e saf
ety swi
tch or
f ai
fl-saf
e cut
ting
Double air
lter
fi
-cum-pr
essur
e e
rgulator tuni
to ensur
e clean compr
essed air
or fex
cel
lent
cut qual
ity
Easy manoeuvr
ability on the shopfloor
Full ange
r
of cessories
ac
SPECIFICATIONS
TECH. SPECS.
INPUT
Input supply
oltage
v
Phase
Frequency
Rating: continuous
Recommended swi
tch
Fuse ating
r
OUTPUT
Cutting curr
ent
Open cir
cui
t o
vltage
Cutting curr
ent
@ 60% duty cy
cle
Pilot carcir
cui
t o
vltage
GENERAL
Insulation
Cooling
Overall dimensions
(appr
ox.):
Length
Width
Height
W eight
APL-100 TORCH
Max. curr
ent/v
oltage
@ 60% duty cy
cle
Cooling
Air to be used
(Plasma+Cool
ing):
Flow
Pressur
e
Cable hose length
ORDERING CODE
Code No.
UNIT
AP-100
VALUE
Volts
No.
Hz
KVA
415
3
50
28
Amps
TP-45
Amps
DC Volts
100
300
Amps
DC Volts
100
300
Class
Type
B
Forced Air
mm
mm
mm
kg
800
370
825
165
Amps/V
Type
100/110
Air
Lit/min
kg/cm2
mtrs.
120 to150
6
8
3880406
26
E-Series Welding Transformers

E-RANGE AC ARC WELDERS
E-WELMAC - 150/190/151/191
MMA

Ensur
es smooth and uninterrupted
c e
rsul
ar
ting in dependable welding
W elderriendly
f . Of
fers higher metal
ecovery
r due to lesser
ter
spat
Ensur
es fine contr
ol of weldingent
curr
to minimise the heat input to the
job whicheduces
r
HAZ
Eliminates the usage of cumbersome
an ai
f lur
ef pr
otection and
enhances the service
ife ofl the equipment
Saves electricalgyener
whi
le the equipment is not in use, due to low no
load losses
Can be con
venient
ly used at the workplace
SALIENT FEATURES
Reliable. Dyn amic output
acteristics
char
oughout
thr
the entir
e welding
ange
r
Infini
telyariable
v
curr
ent egulation
r
ough
thr stur
dy and smooth
mo ving cor
e mechanism
ent
curr
is possible
le whi
welding isogr
iness
pr
Natur
al air cooled
ansf
otr
rmers
Power On/Of
f swi
tch
Compact andightweight
l
SPECIFICATIONS
MODEL
INPUT
Input Supply:
Voltage
Phases
Frequency
Input ower
P
@ 100 %
duty cy
cle
OUTPUT
Open Cir
cuit V
oltage
(Maximum)
W elding Curr
ent
Range
Current:
@20% duty cy
cle
@60% duty cy
cle
@100% duty cy
cle
W elding Electr
ode ange
r
GENERAL
Cooling
Insulation
Dimensions (appr
ox.):
Length
Width
Height
W eight
ORDERING CODE
UNIT
E-WELMAC 150
E-WELMAC 190
Volts
No.
Hz
230 V
1
50
230 V
1
50
KVA
Volts
Amps
Amps
Amps
Amps
mm
ype
50
40 to 150 Amps
50
40 to 190 Amps
150
90
70
2-4
190
110
90
2-5
E-WELMAC 151
E-WELMAC 191
400
400
1(2 Lines of 3 Phase)
1(2 Lines of 3 Phase)
50
50
4
50
40 to 150 Amps
150
90
70
2-4
50
40 to 190 Amps
(In Two Ranges)
190
110
90
2-5
---------------Natur
T al Air Cooled-----------------------------F
orced Air Cooled--------------(With 4 an)
F
Class
mm
mm
mm
Kg.
405
260
380
34
370
310
510
39
385
310
510
36
425
345
560
40
No.
3580202
3580203
3580204
3580205
27
E-Series Welding Transformers

E-RANGE AC ARC WELDERS
DOUBLE RACER/DOUBLE HORSE/DOUBLE STALLION
MMA

Ensur
es smooth and uninterrupted
c e
rsul
ar
ting in dependable welding
W elderriendly
f . Of
fers higher metal
ecovery
r due to
lesser spat
ter
Ensur
es fine contr
ol of weldingent
curr
to minimise the
heatinput to the job which
educesr HAZ
Eliminates the usage of cumbersome
an ai
f lur
ef pr
otection
and enhances the service
ife of lthe equipment
Saves electricalgyener
whi
le the equipment is not in use,
due to low no load losses
Can be con
venient
ly used at the workplace
SALIENT FEATURES
Reliable. Dynamic output
acteristics
char
oughout
thr
the
entir
e welding
ange
r
Infini
telyariable
v
curr
ent egulation
r
ough
thr stur
dy and smooth ving
mo
cor
e mechanism
ent
curr
is possible
le whi
welding isogr
iness
pr
Natur
al air cooled
ansf
otr
rmers
Power On/Of
f swi
tch
Compact andightweight
l
TECH. SPECS.
UNIT
DOUBLE RACER
Primaryol
vtage
Phase
V
No.
415
1
Frequency
Rating @ 60% dut
y cy
cle
Hz
KVA
50
20
DOUBLE HORSE
DOUBLE STALLION
INPUT
( 2
li n e s
415
1
o f t he re
50
26
415
1
A C )
50
32.8
p h a s e
OUTPUT
Open cir
cuit ovltage
W elding curr
ent ange
r
(Singleange
R Contr
ol)
Maximum intermi
ttent welding ent
curr
@ 35% duty cy
cle
Maximum continuous weldingent
curr
@ 60% duty cy
cle
Maximum automatic weldingent
curr
@ 100% duty cy
cle
80
80
80
50-300
60-400
80-500
300
400
500
225
300
375
175
230
300
GENERAL
Type of cool
ing
Insulation
Recommended electr
ode
siz
e/range
Overall dimensions:
Length
Width
Height
W eight (appr
ox.)
Class
N
H
mm
mm
mm
mm
kg
650
475
700
120
650
500
725
140
650
550
755
170
3580111
3580104
3580131
H
2-6.3
O
H
2.5-6.3
ORDERING CODE
Code No.
28
E-Range - Cutting Accessories

OXYGEN & ACETYLENE (SINGLE STAGE) GAS REGULATORS
MODELS: SILVERLINE 4821 S/O, SILVERLINE 4822 S/A
SALIENT FEATURES
Unbreakable mouldedessur
pr e adjusting knob
.
Unique pr
ofi
le rubber diaphr
agm.
Stainless steel machined
ound& v
agr
lv
e spindlethwihar
d plastic moulded
alve vat
the heart of egulator
the r .
Sinter
ed fi
lter in the inlet,
e mesh
wirlfi
ter inalv
ve assembly
.
Side inlet
or horiz
f ontal cyl
inder alv
v e, bot
tom inlet
or fevrticalinder
cyl alv
v e.
Self-adjusting et
saf
y valve.
W eight 1.10 Kg ox.
appr
SPECIFICATIONS
GAS
OXYGEN
ACETYLENE
Regulatorype
T
Pressur
e (B
ar) nlet
I
Pressur
e (B
ar) Out
let
Max. flow (LPM)
Inlet connections*
Silverl
ine 4821 S/O
200
10
1000
5/8 BSP
RH (Male)
3/8 BSP
RH (Male)
Silverl
ine 4822 S/A
20
1.0
250
5/8 BSP
LH (Male)
3/8 BSP
LH (Male)
Outlet connections*
OXYGEN & ACETYLENE (TWO STAGE) GAS REGULATORS

MODELS: GOLDLINE 7021 S/O, GOLDLINE 7022 S/A
SALIENT FEATURES
Stainless steel agm
diaphr
in first stage to absorb shock
essur
ofe inlet
up to pr
200 .bar
Flexible rubber diaphr
agm in second stage
or fine
f
gas contr
ol.
Forged br
ass bonnet in first stage and die lo
cast
y bonnet
special
in al
second stage
or higher
f ength.
str
Plastic moulded
alv
e v and stainless steel spindle
alv
einassembly
the v capsule in both
stagesorf leak
-pr
oof perf
ormance.
Distinctiv
e colour
or fbonnet,essur
pr e gauge and essur
pr e adjusting knobs.
Second stage plenum chamber
olume
v is six times than first stage
eryensuring
stable v
flow char
acteristics.
Double pr
otection ough
thr separ
ate saf
ety v
alv
es in first and second stage.
Triplelter:
fi one in inlet ande two
meshwir
in the
alv
ev assembly otect
pr
the sensi
tiv
e
internal parts
rom an
f y dust particles.
W eight 2.40 Kg.
SPECIFICATIONS
GAS
REGULATOR
TYPE
MAX. FLOW
GAUGE RANGE (KG/
cm2)
(KG/cm
(LPM)
INLET OUTLET INLET OUTLET
MIN
MAX MIN MAX
MAX. INLET
PRESSURE
MAX. OUTLET
PRESSURE
(BAR)
(BAR)
230
10
1000
250
16
5/8 BSP
RH (MALE)
3/8 BSP
RH (MALE)
1.5
250
44
5/8 BSP
LH (MALE)
3/8 BSP
LH (MALE)
Oxygen
Goldl
ine
7021 S/O (0-10)
Acetylene
Goldl
ine
20
7022 S/A (0-1.5)
END CONNECTIONS
Argon
GOLDLINE
7023 S/AR
200
25
250
50 lpm
5/8 BSP
RH (MALE)
3/8 BSP
RH (MALE)
Nitrogen
GOLDLINE
7024 S/NT
200
10
1000
250
16
5/8 BSP
LH (MALE)
3/8 BSP
LH (MALE)
Manufactur
ed as per IS:6901 andfied
Certi
yb Bureau ofndian
I
Standar
ds mark
ed wi
th ISI and Certi
fication License Number CM/L 7225968
29

GAS CUTTING TORCHES
MODEL: 303 NM
SALIENT FEATURES
303 NM o
Trch has sev
eral adv
antages owing ts
to nozzle
i
mix system. 303 NM is
available th
wi ANM nozzle
or fuse th
wi Acet
ylene as
uel
f gas and PNM nozzle
or use
f
with LPG as
uel
f gas.
NO ZZLEMIX CUT
TING IS AFEST
S
: 303 NM
s unique posi
tiv
e-suction NM nozzles
are designedcor
acding to the
uelfgas being used,eguar
to saf
d the tor
ch and oper
ator
from sustained backfir
e or flashback
. This is especial
ly adv
antageous whenffer
dient
fuel gasese ar
used on the same shopfloor
.
WIDER RANGE OF OPERA
TION: 303 NM tor
ches can be emplo
yed o
fr a wide
ange
r of
cutting jobs.
l ou
yAl need is to change the nozzle
t the
tojob
.sui
EASY MAINTENANCE: The lalmetal designes
mak
303 NM a ruggedchtor
that can
withstandough
r
handl
ing yb shopfloor work
ers.
SPECIFICATIONS
Maximum cut
ting thickness: 300 mm Length
ch: of
460tor
mm eight
W
of ch:
tor 1.2 kg
Manufactur
ed as per IS: 7653 1975 and
fiedCerti
yb Bureau ofndian
I
Standar
ds.
Marked wi
th ISI and certi
fication
icense
l
number CM/L 7226061
PORTABLE GAS CUTTING MACHINE

MODEL: PANTHER NM
SALIENT FEATURES
No backfir
e during ting
cut because of "Nozzle-Mix" technology
.
Aluminium die cast body
th enti
vwilation holes
educes
r verheating
o
of motor and other electrical parts.
Unbreakable, smooth and
ecise
pr horiz
ontal andertical
v
adjustmentch.
of tor
Bevel set
ting th
wi lock
-inaci
flity means bev
el ac
curacy during long
ting.
cut
Remote mounted gas contr
ol knobs mak
e flame adjustment during
tingcut
oper
ation easy
.
Single lev
er ON-OFF contr
ol or
f cut
ting Oxy
gen makes the stopping estarting
and r
of
ting
cutery
v easy
and sa
ves Oxy
gen.
Stainless steel eflectors
heat r
(2 nos.
th air
wi gap),
otect
pr the
motor rom
f heat duringting
cut thus adding to
ife the
of the
l machine.
Travels on standar
d 1.8 mtr extruded Aluminium
ail.
r
TECHNICAL SPECIFICATIONS
Cutting Capaci
ty
: 100 mm of mi
ld steelthwiNMC-100S tor
ch.
Str
aight Cut
: In 1.8 mtr length or

tiples
muly baddingails.
r
Cir
cle Cut
ting
: 150 to 1200 mm diameter

.
Bevel Cut
ting
: Up to 45 degr
ees.
Cutting Speed
: 100 to 1000 mm/min.
Power Supply
: 220/240 ,V 1ph, 50 Hz.
W eight
: 10.8 kg. appr

ox.
Overall Dimension: 420 mm L x 280 mm W x 450 mm H (appr

ox).
Horiz
ontal Adjustmentorof
ch T 80 mm.
Vertical Adjustment
orch
of T 60 mm.
30

FLASHBACK ARRESTOR
MODELS: SLIMGUARD 82 (TORCH MOUNTED TYPE)
SALIENT FEATURES
Flame Arrestor: A sinter
ed stainless steel
indrical
cyl element is included
in ype
T
82 to quench the flame
esul
ting
r rom
f flashback
Non-return valve: A spring loaded eturn
non-ralv
v e is incorpor
ated in
SLIMGUARD-82 to stop the
everse
r flow of gases, this being the major
cause of flashback. The
eturn
non-r
alv
v e is tted
fi upstr
eam from the
flame arr
esting element to eensur
that the soft seat
otected
is pr
rom
f the
flame ront
f
gener
ated yb the flashback.
FLASHBACK ARRESTOR
MODEL: THERMOGUARD 83 (REGULATOR MOUNTED)
SALIENT FEATURES
Flame Arrestor: The ype
t 83 Flashbackestor
Arr incorpor
ates a sinter
ed stainless
steel indrical
cyl
element and is designed to quench
esul
tthe
ingrflame
om
f a r
flashback. The
ge lar
surf
ace ar
ea of the element minimiz
es theestriction
r
of gas
flow
. or
F econom
y in service the element is designed
thstandtoa wi
series of
flashbacks.
Thermal cut-off valve: The non-r
eturn alv
v e togetherthwia spring loaded
piston ovides
pr
the means
y which
b
the gas supply is stopped. The piston is
held underusion
f yb a hea
vy spring and the complete assemblyy is
a held b
solder
ed joint of low
ting
melpoint, located eam
downstr
of the sinter
ed element.
Non-return valve: A spring loaded eturn
non-ralv
v e is tuated
si
on the upstr
eam
sideor
f the flameesting
arr element event
to pr theeverse
r
flow of gases.
SPECIFICATIONS: SLIMGUARD
MODEL
GAS
MAX. INLET
RATED
PRESSURE
FLOW
BAR
M3/H
AT PI MAX. WEIGHT
FT3/H
Gm
82/0
Oxygen
10.0
30
1059
100
82/F
Fuel gas
1.5 A
12
400
100
AT PI MAX.
WEIGHT
F T3 / H
Gm
SPECIFICATIONS: THERMOGUARD
MODEL
GAS
MAX. INLET RATED

PRESSURE
FLOW
3
BAR
M /H
83/0
Oxygen
10.0
30
1059
430
83/A
Acetylene
1.5
15
530
430
83/P
Propane
5.0
24
850
430
31

GAS CUTTING OUTFITS
MODELS: CUTMASTER 300 E/CUTPACK 300 E
SALIENT FEATURES
Heavy dut
y backfir
e-f
ree cut
ting tor
ch
Heavy dut
y compact, Oxy
gen & Acet
ylene egulator
r
Set of 3 ANM ting
cut nozzles
or gener
f al purpose ting
cut
Ready-to-use twin hose assembly
Shockpr
oof thermacol packing
W aterpr
oof Sunpack exterior casing
SPECIFICATIONS
CUTMASTER 300 E contain the following
303 NM gas cut
ting tor
ch wi
thout nozzle
1 No.
Cutting Nozzle ANMesSiz

1/32
, 3/64
, 1/16
3 Nos.
Silverl
ine Oxy
gen e
rgulator 4821 S/O
1 No.
Silverl
ine Acet
yleneegulator
r
4822 S/A
1 No.
Twin Hose assembly 8 mm

th wi
3/8
BSP RH & LH connectors on both sides 5 mtr
Combination Spanner
1 No.
Gas Lighter
1 No.
Goggles
1 No.
Nozzle Cleaner
1 Set
SPECIFICATIONS
CUTPACK 300 E contain the following
303 NM Gas Cut
ting or
Tch wi
thout Nozzle
1 No.
Cutting Nozzle 3/64
1 No.
SILVERLINE Oxy
gen e
rgulator
1 No.
SILVERLINE Acet
yleneegulator
r
1 No.
Combination Spanner
1 No.
Gas ighter
l
1 No.
Nozzle Cleaner
1 set
OPTIONAL EXTRAS
Twin hose assembly 8mmthwiconnector 10. mtr
or 15
mtr., 20 mtr
. or 25 .mtr
ANM cutting nozzlese siz
5/64" to 1/8".
PNM cutting nozzlee siz
1/32" to 1/8".
APPLICATIONS OF CUTPACK AND CUTMASTER

Si
te contr
actors and
abricators
f
Mines Auto epair
r
workshops
Industrial
raining
T
insti
tutes
On-boar
d ship maintenance
Mobi
le emer
gency cut
ting uni
ts ofaiR
lways Forward base workshop
Armed or
F ces
Sugar Plants
Cement Plants
Texti
le / JutellsMi
Pr
ocess ndustries
I
Gener
al Maintenance
orkshop
W
32
E-Range - Accessories - Drying Ovens

ELECTRODE DRYING OVEN TYPES
MODELS: ADORPORT/ADORDRY I/ADORDRY II
SALIENT FEATURES
Temperature control - Pr
ovided wi
th thermostat contr
ol
for pr
ecise set
ting of drying temper
atur
e e
rquir
ed ofr avrious
types of electr
odes
Flawless welds - Total
ly dry welding consumables yield
radio gr
aphic qual
ity welds
SPECIFICATIONS
TECH. SPECS.
ADORPORT
ADORDRY-I
ADORDRYII
INPUT
Voltage
230 V/AC
Curr
ent (Amps)
Phase
Single Phase
Frequency
230 V/AC
7.6
9.5
Single Phase
50 Hz
W atts
230 V/AC
0.5 kw
Single Phase
50 Hz
50 Hz
1.75 kw
2.25 kw
OUTPUT
0
500 C - 250
C
Temperatur
e
0
500 C - 250
C
0
1300 C - 350
C
GENERAL SPECIFICATIONS
Capaci
ty
About 4 kg of
About 25 kg of
450 mm electr
odes
W orking Space
80 mm dia. x 445 mm
450 mm electr
odes
About 25 kg of
450 mm electr
odes
440 x 450 x 490 mm (HWD) 440 x 450 x 490 mm (HWD)
depth (appr
ox.)
height
(appr
ox.)
height
(appr
ox.)
No. of shelv
es
FIVE
FIVE
Air cir
culation
Natur
al
Natur
al
Natur
al
Convection
Convection
Convection
THERMOST AT
THERMOST AT
THERMOST AT
Temp . contr
ol
WITH ELECTRONIC
CONTROLLER &
DIGITAL TEMPERATURE
INDICATOR
Ordering Code
6400130
6400131
33
6400132
E-Range - Accessories - Wire Feeders

RETROFIT WIRE FEEDERS
MODELS: UNIFEED 20/40, WF - 20/40
SALIENT FEATURES
Reliable permanent magnet motor which ears
workstogether
y
thout
wi an
y
maintenance
Long ifle of carbon brushes - hence least maintenance
Total
ly enclosed motor
Wire e
feder is ruggedly designed to work under demanding shopfloor
condi
tions
Thyristorised DCe driv
ofr speed contr
ol which ensur
es smooth & ecise
pr
wire efeding
Quick change mechanism
or ease
f
& con
venience in changing
e siz
wir
e
Two tr
ack/f
our tr
ack aci
f lity
In-bui
lt eatur
f e of spot welding timer
SPECIFICATIONS
MODEL
Suitableorf wir
e siz
es
Wire efed speed
Wire orll driv
e
Wire driv
e motor
Motor ating
r
Dimensions (l x w x h) mm
W eight (w/o spool)
Construction ofefeeder
Wir
MODEL
Suitableorf wir
e siz
es
Wire efed speed
Wire orll driv
e
Wire driv
e motor
Motor ating
r
Dimensions (l x w x h) mm
W eight (w/o spool)
Construction ofefeeder
Wir
SR. NO.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
SR. NO.
01
02
03
04
UNIFEEED-20 (FD)/(FE)
UNIFEEED-20 (FD-AWL)/(FE-AWL)
UNIFEED-40 (FD)/(FE)
UNIFEED-40 (FD-AWL)/(FE-AWL)
0.8 mm, 1.2 mm & 1.6 mm

1.2 M to 18 M/Min
Two roll
Permanent magnet
DC 42V, 60 at
wt
430 x 180 x 310
8 Kg. (appr
ox.)
Open ytpe
WF-20 (F) with Euro end connection/
WF-20 (F) with AWL end connection
0.8 mm, 1.2 mm & 1.6 mm
1.2 to 18 M/Min
Two roll
Permanent magnet
DC 42V, 60 at
wt
520 x 240 x 360
20 Kg. (appr
ox.)
Closeype
t
0.8 mm, 1.2 mm & 1.6 mm

1.2 to 18 M/Min
Four ol
rl
Permanent magnet
DC 42V, 90 at
wt
430 x 180 x 310
9 Kg. (appr
ox.)
Open ytpe
WF-40 (F) with Euro end connection
WF-40 (F) with AWL end connection
0.8 mm, 1.2 mm & 1.6 mm
1.2 to 18 M/Min
Four ol
rl
Permanent magnet
DC 42V, 90 at
wt
520 x 240 x 360
20 Kg. (appr
ox.)
Closeype
t
MODEL
WIRE FEEDERS
UNIFEED-20 (FD)
UNIFEED-20 (FE)
UNIFEED-20 (PD)
UNIFEED-20 (PE)
UNIFEED-40 (FD)
UNIFEED-40 (FE)
UNIFEED-20 (FDAWL)
UNIFEED-20 (FEAWL)
UNIFEED-40 (FDAWL)
UNIFEED-40 (FEAWL)
WF-20 (F) th
wi Eur
o end connection
WF-20 (F) th
wi WAL end connection
WF-20 (PD) th
WF-20 (PE) th
wi Eur
o end connection
WF-40 (F) th
wi Eur
o end connection
WF-40 (F) th
MODEL
MAGNA RETROFIT WIRE FEEDERS
FEEDLITE-20 (FD)
T R
FEEDLITE-20 (FE)
T R
FEEDLITE-40 (FD)
T R
FEEDLITE-40 (FE)
T R
UNIFEED-20(PE/(PD)
0.8 m, 1 mm, 1.2mm & 1.6 mm
1.2 M to 18M/Min
Two roll
Printed cui
Cir
t Motor
DC 18V, 65 at
wt
430 x 180 x 310
9 Kg. (appr
ox.)
Open Type
WF-20 (PE)/(PD)
0.8 mm,1mm,1.2 mm & 1.6 mm
1.2 M to 18 M/Min
Two roll
Printed cui
Cir
t Motor
DC 18V, 65 at
wt
520 x 240 x 360
20 Kg. (appr
ox.)
Closeype
t
PRODUCT CODE
0150101528
0150101529
0150101323
0150101324
0150101530
0150101531
0150101532
0150101533
0150101534
0150101535
0150101524
0150101525
0150101325
0150101326
0150101526
0150101527
PRODUCT CODE
0150101522
0150101523
0150101520
0150101521
34
Accessories - Wire Feeders

WIRE FEEDERS
MODELS: FEEDLITE-20(FE)/20(FD)/20 (PD)/20(PE)/40(FE)/40(FD)/40(FE)H
SALIENT FEATURES
Total
ly enclosed permanent magnet or
motor
maintenance-f
f
ree
perf
ormance
Thyristorised DC Speed
e ensur
Drives smooth andecise
pr
wir
efeeding
Quick Change Mechanism & Easy plug-in connection
SPECIFICATIONS
SPECIFICATION
UNIT
FEEDLITE-20(FE) FEEDLITE-20(FD) FEEDLITE-20(PE) FEEDLITE-20(PD) FEEDLITE-40(FE) FEEDLITE-40(FD) FEEDLIT-40(FE)H
Wirefeed speed
m/min.
Suitableorf wir
es
(fl mm)
Wire orll driv

e
No.
Length
mm
500
500
430
430
500
500
500
Width
mm
180
180
180
180
180
180
180
Height
mm
310
310
310
310
310
310
310
Torch connection
Type
Euro
Std.
Euro
Std
Euro
Std
Euro
42V, 60W
42V, 60W
18V, 65W
18V, 65W
42V, 90W
42V, 90W
42V, 90W
PMDC
PMDC
PCM
PCM
PMDC
PMDC
PMDC
1.2-18
1.2-18
1.2-18
1.2-18
1.2-18
1.2-18
1.2-9
0.8, 1.0, 1.2, 1.60.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.60.8, 1.0, 1.2, 1.60.8, 1.0, 1.2, 1.60.8, 1.0, 1.2, 1.61.2, 1.6, 2.0, 2.4
Dimensions:
Drive motor
W eight (appr
ox.)
Kg.
ORDERING CODE
No.
0150101517
0150101516
0150101321
0150101322
0150101519
0150101518
0150101536
35
HI-PRO MIG/MAG TORCHES

MODELS: HI-PRO 180/250/260/400
SALIENT FEATURES
All ypes
t
of end connectors
vailable
a
Flexible cable assembly
or easy
f cess
ac
Co-axial cable
th wi
special rubber sheathing
or longer
fife l
Lightweight ches
tor or
f maximum comf
ort and oductivi
pr
ty
with swiv
elling handle
Floatype
t swi
tch assembly
or fposi
tiv
e contact & longer
ife
l
Ergonomical
ly designed handle
Optional custom-bui
lt tor
ches or
f speci
fic appl
ications
SPECIFICATIONS
PARAMETERS
TYPE
HI-PRO180E
HI-PRO250E
HI-PRO260E
HI-PRO400E
HI-PRO180S
HI-PRO250S
HI-PRO260S
HI-PRO400S
Max.curr
ent
Carrying Capaci
ty
@60% Duty Cycle:
Under CO2
Amps
180
250
260
400
Under Ar
gon rich mixtur
e
Amps
150
200
210
320
Cable
Type
Co-axial
Co-axial
Co-axial
Co-axial
Torch Length*
Mtrs
3.0
3.0
3.0
3.0
Cooling
Type
Gas cooled
Gas cooled
Gas cooled
Gas cooled
Steel
mm
0.8
Aluminium
mm
Torch end connector
Type
Suitableorf wir
es dia.:
Product code
0.8 & 1.2

1.2
0.8 & 1.2

1.2
0.8,1.2,1.6
1.2 & 1.6
AWL / Euro connector
(E) END
0150102280
0150102282
0150102284
0150102286
(S) END
0150102281
0150102283
0150102285
0150102287
36
Accessories - Torches
MTG MIG/MAG TORCHES
MODELS: MTG-250/400/600
SALIENT FEATURES
Customiz
ed design th
wi insulatedchtor
headorf longer and
ouble
tr
free service
ife l
New stainless steel
e-spir
wir
al el
iminates oblem
pr
of rustld-up
bui and
consequent wir
e efeding oblems
pr
Plug-in connections
or easy
f inter
changeabi
lity
Varieties of nozzle
es a
vai
siz
lable totsui
welding joint configur
ations
Special models tto Eur
fi
o and othere-f
wir
eeders
Ergonomic handle educe
to r oper
atoratigue
f
Improved hea
vy-dut
y contact tips
or long
f ifeland gr
eater oper
ational
economy
Easy vai
a labi
lity of spar
es
SPECIFICATIONS
TORCHES - MTG SERIES
SPECIFICATION
UNIT
MTG250 (E)
MTG-250
MTG250
MTG-250
MTG400 (E)
MTG-400
MTG400
MTG-400
MTG600 (E)
MTG-600
MTG600
MTG-600
Max. curr
ent carrying
capaci
ty @ 60%
duty cy
cle:
Under CO2
Amps
250
250
400
400
500
500
Under Ar
gon
Amps
200
200
300
300
350
350
Length
Mtrs.
3.0
3.0
3.0
3.0
3.0
3.0
Cooling
Type
Gas
Gas
Gas
Gas
Gas
Gas
Suitableorf wir
es:
Steel
(flmm)
0.8, 1.2
0.8, 1.2
0.8, 1.2, 1.6 0.8, 1.2, 1.6

0.8, 1.2, 1.6,0.8,
2.0 1.2, 1.6, 2.0
Aluminium
(flmm)
1.2
1.2
Torch end connector
Type
Euro
Std.
Euro
Std.
Euro
Std.
ORDERING CODE
No.
0150102047
0150102046
0150102052
0150102051
0150102083
0150102082
1.2, 1.6
1.2, 1.6
1.2, 1.6
1.2, 1.6
SPECIFICATIONS
OTHER HEAVY DUTY CO2/MIG TORCHES
SPECIFICATION
UNIT
Max. curr
ent carrying capaci
ty
@ 60% duty cy
cle:
Under Co2
Under Ar
gon
Length
Cooling
Suitableorf wir
es: Steel
Aluminium
Torch end connector
Amps
Amps
Mtrs.
Type
(flmm)
(flmm)
Type
ORDERING CODE
No.
BBG-B-60-3 (E)
600
475
3.0
Gas
1.2, 1.6, 2.0,
, 2.8
2.4
1.2, 1.6
Euro
0150102039
37
BDG-B-60-3 (S)
500
350
3.0
Gas
0.8, 1.2, 1.6, 2.0
1.2, 1.6
Std.
0150102056
BDW-A-65-3 (S)
600
500
3.0
W ater
0.8, 1.2, 1.6, 2.0
1.2, 1.6
Std.
0120601277
TIG TORCHES
MODELS: BTW-30T-4/8 & BTW-50-5/8
SALIENT FEATURES
High-Dielectric
liconSiubber
R
nsulation
I
- tough and
able,
durdoesn
t cr
ack or chip ly
easi
Heavy Dut
y Copper Construction esensur
el
riable conductance
th wi
easy heat dissipation
Quick elease
R
ungsten
T
Adjustment
Specialeflon
T
Cup Gask
et - ovides
pr
a posi
tiv
e gas seal
or fthe gas nozzle
Extr
a Lar
ge n
Iternal ater
W
Chambersor
- ef
ffectiv
e water cool
ing or
f water cooledches
tor
Flexible Lightweight
orch -T th
wi er
gonomical
ly designed handle
SPECIFICATIONS
PARAMETERS
Max. curr
ent carrying capaci
ty
@ 60% duty cy
cle:
DC
AC
@ 100% duty cy
cle:
DC
AC
Cable
Torch length
Cooling
Suitableorf maximum
electr
ode diameter
ORDERING CODE
UNIT
BTW-30T-4/
BTW-50-5/
BTW-30T-8
BTW-50-8
Amps
Amps
300
270
500
450
Amps
Amps
Type
Mtrs
Type
230
200
CO-AXIAL
4/8
W ater
380
320
5/8
W ater
mm
No.
4.0
0150102991
0150102992
6.4
0150103550
0150103551
HI-PRO TIG TORCHES

MODELS: HI-PRO TIG 200-4/8, 201-4/8, 300-4/8, HI-PRO TIG 151 TV-4
SALIENT FEATURES
Ball sock
et jointovided
pr
ingonomical
er
ly designed handle: easier to weld
ly in
especial
intricate shapes
Leather jack
et pr
ovidedor
f the cable assembly
Semi-consumables/ spar
e parts such as
lets,
Col let
Col body
, Alumina Nozzles,
orch Tcaps, etc.
High Dielectric
liconSiubber
R
nsulation
I
or fhandle tough &able
dur does not
ackcror chip ly
easi
Heavy dut
y Copper Construction cable -ensur
assembly
es el
riable conductance
th wi
easy heat dissipation
Quick elease
R
ungsten
T
adjustment
Specialeflon
T
Cup Gask
et - ovides
pr
a posi
tiv
e sealorf the gas nozzle
SPECIFICATIONS
TORCH
UNIT
Max. Curr
ent Carrying Capaci
ty
@ 60% duty cy
cle
@ 100% DC
Cable Length
Cooling
Suitableorf Electr
ode Dia
Amp DC
Amp AC
Amp DC
Amp AC
Mtr.
Type
mm
HI-PRO TIG 151 TV-4
HI-PRO TIG 200-4/201-4

HI-PRO TIG 200-8/201-8
HIPRO TIG 300-4/8
110
150
85
115
4
Gas
1.6, 2.4
, 3.2
200
150
150
115
4/8
Gas
1.6, 2.4
, 3.2
270
300
200
230
4/8
W ater
1.6, 2.4
, 3.2,.04
0150102324
0150102292
0150102293
0150102322
0150102323
0150102294
0150102295
ORDERING CODE
HI-PRO
HI-PRO
HI-PRO
HI-PRO
HI-PRO
HI-PRO
HI-PRO
TIG
TIG
TIG
TIG
TIG
TIG
TIG
151 -4
TV
200-4
200-8
201-4
201-8
300-4
300-8
38
GOUGING TORCHES
MODEL: CAG-9/15
SALIENT FEATURES
Gouging tor
ches consist of anode
electr
holdertted
fi to a flexible cablehose assembly
. The cable-hose assembly
es the
servdual purpose of carrying
the compr
essed air and the gouging
ent.curr
It is
ovided
pr wi
th sui
table
end connection
or fconnecting to the power
ce bysour
a sui
table cable and
to the compr
essed air mains
y a bsui
table air hose.
. of
(I.D
hose should be
12.5 mm). The electr
ode held between the upper arm andel
the
head,
swiv
can be posi
tionedybadjusting thetion
posiof the el
swiv
head. The flow of
minimum 1 tr
l./minute and maximumtrs./minute
2 l
e ar
purposely adjusted
in the closed tion
condiof the
alvevofr bet
ter cool
ing of ch.
tor
APPLICATIONS
Fabricators,
ankTShop
, Ship
yards, Hea
vy ndustrial
I
Plants,
Construction Firms,
, etc.
Back gouging of welds,
emoval
r of old or
ectiv
def
e welds.
Steeloundries
f
to cut
f risers
of
& gate pads
To r
emove old welds
rom fmost metal
RECOMMENDED CURRENT CONDITIONS

Electrode Dia (mm)
Gouging Current (Amps)
6
150-300
8
200-450
9
300-600
12
400-700
15
500-800
SPECIFICATIONS
MODEL \
COOLING
Recommended
Air Pr
essur
e
Air flow when
valv
e
in ul
fly closed condi
tion
Max curr
ent carrying
capaci
ty
Suitableorf electr
ode
Diameters
Length
W eight
ORDERING CODE
UNIT
CAG-9
AIR
CAG-15
AIR
Kg/Cm2
Min Li
t./Min
Max. Li
t./Min
5.5-7
1.0
2.0
5.5-7
1.0
2.0
AMPS
600
600
MM
MTRS
KGS
No
6-9
2
2.7
0150103532
6-15
2
3.15
0150103533
39
Project Engineering Services

ADOR WELDING LIMITED
PROJECT ENGINEERING DIVISION
The Pr
oject Engineering Division
aluable
is esour
a rv ce or
f lar
ge abrication
f
and
engineeringoject
pr
contr
actors because
t of
fers
i
a syner
gistic blend of Ador
Groups cor
e competencies in ol
the
lowing
f eas
ar of oject
Pr
Engineering:
Combustion Engineering
Thermal Engineering
Welding utomation
A
oducts
Pr
&ystems
S
(W
APS).
The Division
fers
of this solutions expertisetants
to consul
and contr
actors on a
turnk
ey basis. The Division
erages
lev
on Adv
ani-Oerl
ikons adv
anced technological
base and engineering/manuf
acturing engths
str
toeate
cr engineering solutions
that meet ys
toda economic and
vir
onmental
en
standar
ds.
ENGINEERING SOLUTIONS
The Pr
oject Engineering Division has absorbed,
lated assimi
and eloped
dev
technologies to
eate
crcompeti
tiv
e hol
istic engineering solutions that seaml
integr
ate into the
oject.
pr om
Fr processing and engineering design
abrication,
to f
erection and commissioning, the Division
ehouseisofa engineering
stor
competencies capableulfi
l
of
lingf wide-r
anging equir
r ements on a turnk
ey basis.
The Division harmoniz
es the technology spectrum
th the
wi
astv knowledge
bank and aried
v
experience
tsof
people
i
to
ovide
pr onsi
te and shopfloor solutions
for pr
estigious assignments
l verthe
o al country and
verseas.
o
40
Project Engineering Division- Combustion Engineering
Flare Systems:
Flar
e Systems The oject
Pr
Engineering Division designs,
ies andsuppl
instal
ls
custom-bui
lt flar
es or
f al
l ypes
t
of Flar
e Gases th
wi capaci
ties of 1000 tonnes/hr
and abo
ve. The gas can be single ore aofmixtur
Hy
drocarbons, ,COHydrogen,
Hydrogen Sulphide, BF Gas,
io Gas,
B etc.leWhi
adv
anced technologies
or low
f
radiation, low emission and
eless
smok
oper
ation earused, these eFlar
Systems
are guar
anteed or
f longouble-f
tr ree oper
ation, th
wi good flame stabi
lity in
str
ong winds and
ain.
r Theoject
Pr Engineering Division is one of a kind. It is the
only one in
ndia
I to ve
ha hands-on experience in
le,mobi
fof
shore and gr
ound
flar
es.
Features:
Advanced technologies riendly
Eco-f
Esteemed Roster of Clients

AMOC BPCL
- CRL EIL GAIL GSFC HPCL IOCL
IPCL. L&T OIL ONGC yds
Punj Llo
RCF elRiance UHDE Ushalspat.
Elevated Flar
es
Smokeless Flar
es
DENOX SYSTEMS
With pr
oven back upromf its verseas
o
associate CRI Catalysts
Company UK Ltd. (a subsidiary
oyal of
Dutch/Shel
R
l Gr
oup
of Companies), the
ojectPrEngineering Division
fers a of
Selectiv
e Catalytic
eduction
R
(SCR) lShel
DeNOx ystem.
S
The
major adv
antage of this system tisworks
that at
i low
Offshore Flar
es
temperatur
e between 120
C to 400
C and oper
ates at low
pressur
e dr
op.
Ground Flar
es
The Shel
l DeNOx ystem
S
is based on the
tion
addi
of Ammonia
to the NOx containing flue gas and passing
e over
the mixtur
an activ
e catalyst which
verts
con thetroni
gen oxides (NO and
NO;) to harmless and al
natur
ly oc
curring N; and H;0. A
reduction of emor
than 98% is achiev
ed.
Mobile Flar
es
Pit Flar
es
As this system
works at low temper
atur
e and low essur
pr e dr
op, ti
resul
ts in incr
ease in oughput
thr
and low oper
ating
cost.
In India, the Division has

iedsuppl
this system to
Gujar
at Stateerti
Flisers and ChemicalsorLtd.
their
f
Caprolactum Plant
-1, wi
th eduction
r
wel
l wi
thin
pollution norms.
DeNOx System
41
Project Engineering Division-Thermal Engineering
Industrial Waste Incinerators

The Pr
oject Engineering Division
fers the
of most
effectiv
e solutions
or disposal
f
of dous,
hazar xic,
to
combustible and explosiv
e industrial
astes.
w
th
Wi ts
i
complete understanding of the combustion
ocess pr
and actors
f
fecting
af
the oper
ation of Thermal
Inciner
ators, a wide
anger of custom-bui
lt designs
are of
fered o
fr handl
ing al
l kinds of
aste
w apours,
v
gases,iquids,
l
contaminated
iquids,
l tanktom
bot
residues, ids,
sol etc. Each inciner
ator is designed to
sui
t equir
r ed e
rgulatory
imits
l of emissions.
ome S
proven designs:
Thermoreactor: Regener
ativ
e inciner
atoror
f
combustion of gases containing low
ation
concentr
of
hydrocarbons.
Combustor: Inciner
ation system
or iquid
fl
esidues,
r
wher
e the burner and the
combustion chambere ar
designed as one
takes place th
wi high turbulence
ortexv flow
.
compact
Multiple Chamber Retorts:
compartment.
The combus
Mul
tiple chamber inciner
atoror
f high ficiency
ef
combustion ofid
sol
w
astes,ome
S of the Divisions
esteemed ients
cl
include Cipla
OEL MICO
K
SVC
Super
chem ana
V vil Dy
es, besides yman
others.
Hospital Waste Incinerators

Infectiousaste
w
management and disposal is of
utmost importance tothcar
Heal
e Organisations and
Resear
ch n
Isti
tutions. Hence, on the spot
ation
inciner
is becoming an easingly
incr
important method of
tr
eatment and disposal of
talhospi
aste.
w
Inciner
ationeduces
r
the id
solw
aste olume
v
y
b almost
90-95% along th
wi substantial
eduction
r
in
off-si
te disposal.
42
Project Engineering Division-Thermal Engineering
The Pr
oject Engineering Divisions ltcustombui
hospi
tal aste
w
inciner
ators ear
energyefficient,vir
en
onment-f
riendly and orm
conftoegulations.
r
Inciner
ation systems suppl
ied ha
ve options of automatic loading
ficient
and ef
flue gas
scrubbing systems. Heat
ecovery
r options
e ar
alsovai
alable.eatur
F es High
combustion ficiency
ef
of 99% ficient
Fuel ef
eturn
- r pipe
or fsa
ving ex
cess uel
f
ol
Sid/to
xic aste
w
olume
v
reduced yb over 90% eroZ
w ater consumption
Cremation Furnaces
In most cases, ge
a lar
quanti
ty
of fir
ewood (as much as 400
kg) is used
or f
cr
emation
purposes. This
celer
acates the
rate of def
orestation and
degradation of the
envir
onment. Also
, wi
th yr
pe
wood becoming a scar
ce
commodity, costs ve
habeen
spir
aling high, ting
putt ibey
ond
the each
r
of the poor
er sections
of societ
y. Hence a disposal
system that can ethical
ly and satisf
actori
ly undertak
e a cr
emation whi
le making the
process ast,
f ygienic,
h
economical and
riendly
eco-f is the need of .the hour
Ador Cr
emation Furnaces eloped
dev orf almost lution-f
pol ree dischar
ge into the
atmospher
e ar
e the right answer tooblem.
the prCr
emationurnaces
f
earautomated and
easi
ly oper
ated yb push but
tons. The complete system
ovided
is prwi
th flue gas
tr
eatment wi
th heating elements (after burner) in the secondary
chamber an
entury
Scrubber th
wi mistiminator
el
. Cr
emationurnaces
f
ha
ve been suc
cessf
ully instal
led and
have been working satisf
actori
ly in er
sev
al ar
eas of Mumbai,
ajk
o
Rt and angalor
B
e. oS
far, cr
emationurnaces
f
ha
ve been instal
led on a turnk
ey basis in Coimbator
e besides
other ties
ci
in the country
. e
Fatur
es
echnological
T
ly adv
anced and sophisticated -ef
fectiv
Cost
e to oper
ate and maintain
Ener
gy-ef
ficient riendly
Eco-f andlution
pol reef Ease of ation
oper Economical
Dependablethwiaifel span
43
Project Engineering Division- Welding Automaton Products & Systems
WELDING POSITIONERS
MODELS: WPL-50A, WPL-100 & WPL-150 (LIGHT DUTY TYPES)
SALIENT FEATURES
Light dut
y posi
tioner designed to e ensur
pr
ecision andcur
ac
acy in
welding oper
ations
Ideal
ly emplo
yed o
fr smal
l jobs in ange
the rof 50 kg to 150 kg weight
The mounting table canlted
be on
ti ther
ei side to enable
venient
con
angle adjustment of the job
The job can olated
be r
at
ariable
v
speeds yinti
lted
an posi
tion,esul
r ting
in incr
eased pr
oductivi
ty thr
ough educed
r
atigue
f
Signi
ficant impr
ovement in qual
ity ev
en in manual welding jobs as a
resul
t of not the right
tioning
posi of the job but also because of the
corr
ect otational
r
speed that can be maintained
Besides welding, Ador Light
y posi
tioners
Dut
ear
in
valuable in other
operations such as Assembly
, a
Pinting,
nspection,
I
Grinding, etc.
SPECIFICATIONS
TECH. SPECS.
WPL-50A
WPL-100
WPL-150
Load capaci
ty (kg)
50
100
150
Face plate dia. (mm)
300
500
550
Max. otational
r
que
tor
(kg.m.
)
2.5
5.0
7.5
Face plate speed (rpm)0.42 to 8.4 0.25 to 5.0 0.25 to 5.0
Tilting angle (degs.
)
+90 to-90
+90 to-45 +90 to -45
OPTIONALS
1. Interfacing controls with
TIG/MIG/MAG welding
2 Torch Stand
Coarse Adjustment
Fine Adjusment
Lift oforch
T afterelding
W
This is
vai
a
lable th
wi
overlap contr
ol
:
:
:
:
:
300 mm Vertical
150 mm Horiz
ontal
40 mm Vertical
40 mm Horiz
ontal
Manual/Pneumatic
(Optional)
3. Foot Switch (Inch in Mode)

4. Pendant
44
WELDING POSITIONERS
MODELS: WPM & WPH SERIES
SALIENT FEATURES
WPM and WPH series
elding
W osi
Ptionersear
ideal
ly
sui
tableorf medium and hea
vy dut
y jobs and usage
Complete series designed and
actur
manuf
ed or
f el
riable
and tr
ouble ree
f oper
ation and easy adjustments
Covers wideange
r of load/job
ypest starting
rom f
250
kgs upto 3,000 kgs
FEATURE-BENEFIT ANALYSIS
DESCRIPTION
1 W ork table
FEATURES
BENEFITS
Fabricated using
(f
ace plate)
heavy sections
Avoids deflection under load

Vibr
ation-f
ree, smooth running
Machinedace
f wi
th
Proper seating and clamping of job
concentricooves
gr
Easy location & centering of job and /

or fixtur
e
2 W ork table
Alloy steel spindle

vingha
Avoids jerkyvement
mo
(f
ace plate mounting
high flexur
al str
ength
Helps maintain it
qual
y welding
arr
angement)
supportedy bwidely spaced
Long if
le
out anti-f
riction bearings
3 Rotation driv
e
Thorough pr
ecision cut gears
powered by qual
ity DC
Smooth otation
r
Low maintenance cost
driv
e manuf
actur
ed in-house
4 Tilt mechanism
Dynamic br
aking
Instantaneous stop
Posi
tiv
e locking angement
arr
Ensur
es saf
ety
Instantaneousaking
br
Accurate posi
tioning of work table
at desir
ed angle
5 Driv
e motor
s
Inside the main

ramef
posi
tion
6 Earthing angement
arr
heat and flux

Special
ly designed vy
hea
duty copper earthing
7 Tilt angle
Easi
ly eadable,
r
measurement
8 Contr
ol panel
Ensur
es pr
otection
romf welding
W ear compensating mechanism

Uninterrupted welding
Operatorriendly
f
graduated scale
In-house manuf
actur
e
Proven qual
ity
Prompt spar
es supply
45
WELDING POSITIONERS
MODELS: WPM & WPH SERIES
SPECIFICATION
MEDIUM
WPM
WPM
500
600
WPH
500
WPH
1000
WPH
2000
WPH
3000
HEAVY
WPH
WPH
5000
7000
WPH
10000
WPH
15000
WPH
20000
WPH
30000
Capaci
ty in lal
250
Positions (kg) P
500
600
500
1000
2000
3000
5000
7000
10000
15000
20000
30000
Capaci
ty when
350
horiz
ontal (kg)**
800
900
900
1800
3500
5500
9000
12500
16000
22000
28000
90000
WPM
250
Face plate.D.O
(mm)
650
850
850
850
1000
Eccentrici
ty in
(mm) E
50
60
60
75
100
Speed ange
r
(rpm)
0.15
3.00
0.10
2.00
0.10
2.00
Rotationalque
tor
(kg.m.
)
12.5
30
36
37.5
100
200
450
750
1050
2500
3750
6000
15000
50
50
50
120
150
200
250
300
350
350
400
500
650
Max. permissible 54
ti
lt tor
que (kg.m.
) PT
108
129
135
300
800
1350
2625
4200
6000
10500
17500
32250
Centre of avi
grty
(mm) C
1200 / 1400 / 2000 / 2200 / 2400 / 3000 / 3000 3000

850
1000
1400
1550
1700
2100
100
0.15
0.05
0.05
to 3.0 to1.00 to1.00
150
150
150
250
250
300
500
0.025 0.025 0.025 0.015 0.015 0.015 0.015

to 0.5 to 0.5 to 0.5 to 0.1 to 0.3 to 0.3 to 0.3
Tilt ange
r
(deg.
)
135*
0-09*
0-09*
135
135
135
135
135
135
135
135
110
110
Tilt time (sec.

)
75
75
75
75
75
75
75
120
150
185
No. of slots
Width of slots (mm)

14
18
18
18
18
22
22
28
28
28
36
42
55
1250
1250
1250
1250
1330
1610
1700
1860
2500
2750
4000
4500
5950
1300
1300
1300
1000
1000
1370
1450
1640
2200
2350
2400
2450
2600
855
855
855
950
1150
1200
1300
1500
1600
1745
2500
3000
4125
165
165
165
200
200
200
200
225
250
250
300
375
425
690
690
F
690
750
950
1000
1100
1275
1350
1495
2200
2625
3700
Overall length
(mm) L
Overall width
(mm) M
Overall height
(mm) A
Dimensions
Power supply
Note:
1.
2.
3.
4.
415V
3 Ph
50Hz
* Manuallting.
ti
** Subject to not
ceeding
ex otational
r
que.
tor otational
R
que
tor= P x E
Max. permissible
lt tor
ti
que, PT = P(C + 1)
In view of continuous
elopment
dev
dimensions /fications
speci e ar
subject to
teraal
tions.
46
WR TYPE
WELDING ROTATORS
DR-UNIT = DRIVE UNIT

ID-UNIT = IDLER UNIT
MODELS: WR, RSCLA & SAR SERIES
SALIENT FEATURES
RSCLA TYPE
A set consists of one

e uni
driv
t and one idler
t uni
Surf
ace speed steplessly
ariable
v romf
75 to 1500 mm/min
Speed egulation
r
ough
thr DC Th
yristor contr
ols
SAR TYPE
Forward and everse

r
otation
r
along
th wi
inching
aci
lif
ty
Overload disc otect
to pr rubber
yrest rfom rupturing

Pendant contr
ol or
f orwar
f
d, everse
r
and stop push
ton
but
operation
Input power supply
. 415V
, 3 phase, 50Hz

W eldingotators
r
earessential aids in
abrication
the f
of tanks,
els,barr
essur
pr e vessels, etc.
l models
Al
of welding
rotators consist ofe auni
t
driv
and an idler
t. nuni
I the driv
e section,
ollers
r earmotorised and
egulated
r
y ba contr
ol
panel. The
idler section is identicale to
uni
t the
in lal
driv
espects
r
cept
ex
that ther
e is no driv
e arr
angement. Thr
ee
different models of
otators
r
ve
ha been depictede.her
An
y other speci
ficequir
r ement other than our standar
d a
rnge,
can be custom designed ttothe
suijob
.
SPECIFICATIONS WR TYPE
Size
Load/unit
D-D
Capacity
Tons
Kg
1
3
5
10
15
20
30
40
50
60
80
100
150
500
1500
2500
5000
7500
10000
15000
20000
25000
30000
40000
50000
75000
(mm)
Min.-Max.
Job Dia.
200-1500
200-4000
200-4000
450-5000
450-5000
450-5000
450-5000
450-5000
450-5000
450-5000
600-6000
600-6000
600-6000
A
(mm)
Roller
Dia.
B
(mm)
Roller
Width
H
(mm)
Total
Height
L
(mm)
DR-Unit
Length
L1
(mm)
ID-Unit
Length
W
(mm)
DR-Unit
Width
W1
(mm)
ID-Unit
Width
No. of
Settings
300
350
350
400
400
400
400
400
400
400
500
500
500
75
100
128
128
156
206
206
352
352
352
400
550
550
380
600
600
600
600
685
685
685
885
885
885
1000
1000
1550
2900
2900
2900
2900
3400
3400
3800
3800
3800
3800
4500
4500
1200
2550
2550
2550
2550
3000
3000
3300
3300
3300
3300
4000
4000
610
700
700
860
860
900
900
1100
1100
1100
1100
1300
1300
300
330
380
450
450
500
500
700
700
700
700
800
800
4
4
4
4
4
4
5
5
5
5
5
5
5
(mm)
Roller
Dia.
B
(mm)
Roller
Width
H
(mm)
Total
Height
L
(mm)
DR-Unit
Length
L1
(mm)
ID-Unit
Length
W
(mm)
DR-Unit
Width
W1
(mm)
ID-Unit
Width
Turning
Capaciy
Kg.
SPECIFICATIONS RSCLA TYPE

Size
Load/unit
D-D
A
Capacity
Tons
Kg
(mm)
Min.-Max.
Job Dia.
150
75000
750-6000
500
550
950
4870
3970
1675
850
150000
100
80
60
50
40
30
20
50000
40000
30000
25000
20000
15000
10000
750-6000
600-6000
450-5000
450-5000
450-5000
450-5000
450-5000
500
500
400
400
400
400
400
550
400
352
352
352
205
205
950
900
840
840
800
715
715
4800
4750
4200
4200
4200
4000
4000
3970
3970
3800
3800
3800
3700
3700
1600
1500
1025
1025
1025
985
985
850
850
840
840
700
600
600
100000
80000
60000
50000
40000
30000
20000
SPECIFICATIONS SAR TYPE

Size
Load/unit
D-D
Capacity
Kg
Tons
L1
W1
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
Min.-Max.
Job Dia.
Roller
Dia.
Roller
Width
Total
Height
DR-Unit
Length
ID-Unit
Length
DR-Unit
Width
ID-Unit
Width
30
15000
450-5000
400
190
940
2900
2500
980
580
20
10
10000
5000
450-5000
450-4000
400
300
190
190
940
770
2900
2110
2500
1760
980
826
580
476
47
WELDING JOB MANIPULATORS COLUMN & BOOM

MODELS: C & B SERIES

W elding manipulators bring the welding head to the work.
The instal
lation is ly
ideal
sui
ted or
f long weldsepeti
or tiv
re
work wher
e high avel
tr speeds can yield oductivi
high pr
ty
with bet
ter qual
ity of welding. Thedinated
co-or mo
vements
of the column and boom enable the welding
each
head to r
the most intricate part and
entlyappar
inac
cessible weld
joints. The instal
lation is compatible
th our
wiMIG/MAG,
AW S
and TIG welding equipment. It can
ly be
combined
ideal th
wi
Posi
tioner andotator
R
to mak
e a total
ly compr
ehensiv
e
welding system. It is ly
especial
sui
ted or
f Adv
ani-Oerl
ikons
automatic weld head in the UP-15-CP
ange coupled
r
th
wi
the touched-t
ype seamtr
acking system, model SEEKER
-100.
Together
, both mak
e the most up-to-date welding system
you can opt
or.fai
T lormade designs can fer
beedofto carry
addi
tional grinding/buf
fing tachments
at
or flux
ecovery
r
systems at the other end.
OPTIONALS
Wide-based special purpose thrust bearingseferr
commonly
ed to as
r slewing or
ring,
column
f
swiv
elling
Motorisedol
tr
ley base
orf mechanical
avel
tr
ling of the manipulator
ailson
- r
both AC or DC
Operators chair on the boom
Ladder on the column
or ease
f
of maintenance
Provisionorf mounting the welding power
ce on
sour
the column
Motorised swiv
elling of columnthwiAC or DC e
driv
FOR INTERNAL WELDING

Specialype
t of booms alsoeloped
dev or
f internal, tudinal
longi andcumf
cir
erential welding
SPL BOOM -300can oper
ate wi
th manual X & ides
Y Sl in a 300 mm dia. x 2000 mm long jobs
SPL BOOM can oper
ate wi
th motorised X &ides
Y slin a 600 mm dia. x 5000 mm long jobs
SPECIFICATIONS
Size
Max.
ver.
arc
Travel
Max.
horz.
arc
Travel
Min.
Max.
Min.
Max.
A
(mm)
B
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm
(mm)
3030
3040
3000
3000
3000
4000
675
675
3675
4675
850
850
3850
3850
4400
5400
4800
4800
1435
1435
1900
1900
1750
1750
2110
2110
2500
2500
4030
4040
4050
5030
5040
5050
5060
6040
6050
6060
4000
4000
4000
5000
5000
5000
5000
6000
6000
6000
3000
4000
5000
3000
4000
5000
6000
4000
5000
6000
675
675
800
675
675
800
800
675
800
800
3675
4675
5000
3675
4675
5800
6800
4675
5800
6800
1230
1230
1230
1230
1230
1230
1230
1230
1230
1230
5230
5230
5230
6230
6230
6230
6230
7230
7230
7230
4400
5400
6800
4400
5400
6800
7800
5400
6800
7800
6330
6330
6330
7330
7330
7330
7330
8330
8330
8330
1435
1435
1676
1676
1676
1676
1676
1676
1676
1676
1900
1900
1900
1900
1900
1900
1900
1900
1900
1900
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
2110
2110
2110
2110
2110
2110
2110
2110
2110
2110
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
48
SPECIAL PURPOSE MACHINES (SPM

s)
(SPMs
The Company has a wide
ange
r of experienceeating
in cr machines aci
to
litate
f
high pr
oductivi
ty inepeti
r tiv
e oper
ations. Each configur
ation is special
ly cr
eated
according to the welding
ameters
par and needs of the
. B
esides
job
the ecor
equipment, optional
tachments
at
earof
fered ac
cording to need.
Given below eara ew
f specimens of
ecent
r SPMs.
Systems Range
System or
f Pr
opel
lor Shaftelding
W
System or
f Electr
oslag elding
W
System or
f Mul
ti
layer Osci
llatory cular
Cir elding
W
ofdrHy
aulic Cyl
inder Piston
Rod to od
R Ey
e
System or
f Cir
cular elding
W
of LPGinders
cyl th
wi u
Ato Loading and Unloading
System or
f nternal
I
Longi
tudinalelding
W
of Pipes of Length 12m and Dia 350mm
System or
f Cir
cular elding
W
of
dler
I ol
Rlers of veyors
Con
wi
th u
Ato Loading
and Unloading
Manipulator
or fWelding of Assembled
ogieB
System or
f Longi
tudinalwin
T Head lFi
let elding
W
ofagon
W Components using
Seam Tracking Uni
t
System or
f Coal Pulv
erizingolls
R e-bui
R lding
System or
f Non-cir
cularanks
T
Welding
System or
f B
attery lead terminal welding
System or
f Har
dfacing ofaction
tr
and
dler
I ol
Rlers of Earthmo
ving equipment
System or
f ebui
r lding of
action
tr
wheels
49
TECHNICAL SERVICES
CUSTOMER CARE CENTRE
Customer Del
ight is the to
motat Adorelding
W s Customer To r
ender ervice
S
thin
wi
24 hours i.e.
tending
at to a
Care Centr
e. The centr
e s dedicated team of experts work
customer complaint
thin
wi 24 hours eceipt
of r of the
round the clock to eensur
the customer
ansi
tr
tion rom
f
complaint and
esolving
r
the Customer
s pr
oblem to his
Satisf
action to ight
Del
.
satisf
action.
From its base at Chinch
w ad, Pune, the Compan
y ensur
es To giv
e re gular perf
ormance eedback
f
to the
that the mot
to is upheldough
thr a pr
oper and ficient
ef
manufacturing uni
t or
f pr
oduct inno
vations and
network thr
oughout ndia
I
and abr
oad.
improvements.
The Centr
e has a phi
losoph
y that oadl
br ines the Compan
ys
For mor
e inf
ormation log on to
commitment to service.
W ebsi
te: ht
tp://www
.adorwelding.com/custcar
e
To pr
ovide After
-Sales ervices
S
thatll wi
enhance contact us at E-mai
l: cc@adorians.com
c
&
Customer Del
ight.
Tel.: 91-20-2747 2351, 27476276/77
The TDC is a total solutions

ovider pr
tol al
cor
e and cri
tical sectors
ike def
lence,
mining & steel, space,
ochemicals,
petr
power
, cement, hea
vy engineering,
railways, nuclear
, etc. An expert R&D team
ving ha
ast
v knowledge of
ocess
pr
know-how and appl
icationsllwiwork alongthwiour
y
engineers and
eate
cr
product ariants
v
lormade
tai
or
f o
yur needs.
The centr
e also conducts
raining
T
andelder
W
Meets to up-ski
ll our
y
personnel
and motiv
ate them to be the best they can.
ects andejects
R
Dev
elopment of New
WeldTech Centre (WTC) is a Centr
e of Ex
cel
lence, a Weld Def
or
B
e
t
ter
Pr
ocesses
thr
ough
Pr
oduct
Dev
elopment
showcase of welding knowledge,
ications
appl expertise
ensuring minimum cost and time
ys. dela
and pr
oven o
frmula to impr
ove ef
ficiency
, upgr
ade qual
ity
cal and Skills Training Service
Technical
and contr
ol coststhout
wi
compr
omise. The Centr
e has Techni
the latest
aci
lities
f
and equipment
or lectur
f e-based as More than 55,000 welding
ofessionals
pr
vehabenefi
tted
well as hands-on-tr
aining.
so ar
f rf
om this package. The new TECH
WELD CENTRE
Welding Processes & Applications Service (WPAS)
has al
l new coursew
are and aining
tr
modules which
ve ha
WELD TECH CENTRE expertsllwi
come to
our
y shopfloorbeen benchmark
ed wi
th international
tutes
insti
so that
or pr
oject te
si and inter
act wi
th our
y
experts to find best
you get onl
ine wi
th the latest and the best.
solutions
or f ocess/Pr
Pr
ocedur
e Design oduct
Pr
Knowledge Exchange
Selection (including customiz
ed consumables and
Anyone rfom a customer ganisation
or
can
ve ha
e
rady
matching equipment or
cessories)
ac
ocedur
Pr e
access to
ibr
a
lry inf
ormation and case knowledge. This
Qualification Establ
ishing oroving
Pr Pr
ocess ar
Pameters
covers welding/cut
ting and
elated
r
topics.
e continual
W
ly
in Pr
oto u
Bilding.
expand
this
th
wi
in-house
and
outsour
ced
articles
and
Welding Productivity Improvement Services (WPIS)
papers rom
f welding authori
ties worldwide. Customer
WELD TECH CENTRE experts llwiwork th
wi o
yur
queries can alsosolv
be
ed onl
ine.
t e a m t o f i n d s o l u t i o n s t iicna lc reaiars ilke
50
P/E 5130 .5K 7.2002
ADOR WELDING LIMITED

Central Marketing Office & International Business Division
L.B.S Marg, Bhandup (W), Mumbai-400 078. INDIA.
Tel.: 022-2561 2566 / 2561 2567 Fax: 022-2564 6562 / 2568 6062
E-mail: cmo@adorians.com Website: www.adorwelding.com

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An Ador Welding Limited Publication

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DOR WELDING LIMITED pa

tribute to discerning customers who subscribe

project engineering solutions, aining

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E-RANGE - CUTTING ACCESSORIES

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Chemical (Acidic) Contamination. Conducting Dust Contamination

Slelection of Work Load & Duty Cycle

Likely Duty Cycle

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225 Amps to 300 Amps

More than 300 Amps

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Duty Cycle- W elding Input

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Maximig251CD A 250 max.

Maximig251CD B 250 max.

Maximig251CD C 250 max.

Maximig251CD D 250 max.

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Diode based HF 2000 AD

Adortig AD25/30300 max.

Inverter basedChamp Tig 220

1000 max. 60% - H

1200 max. 60% - H

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THYROLUXE 401 /600

MAXIMIG 251 CD /400 CD

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