Professional Documents
Culture Documents
SL98-358/OZS
September 1998
Service Letter
S50MC, Cylinder Liner Cracks
Mk 3 Engines
Action Code: Casualty
Dear Sirs,
In some S50MC Mk 3 engines, we
have recently seen small circumferential cracks in the groove at the top end
of the liner, see Fig. A. The crack is
seen in the 2.5 mm rounding at the
bottom of the groove.
If the crack depth is less than 2.5 mm, it
can be removed by local grinding with a
R 6 mm undercut to a maximum depth
of 2.5 mm. If the crack is deeper, the
liner must be replaced.
Fig. B
Fig. A
DIESEL SERVICE
Teglholmsgade 41
DK-2450 Copenhagen SV
Telephone: +45 33 85 11 00
Telex: 31197 manbw dk
Telefax: +45 33 85 10 49
E-mail: diesel-service@manbw.dk
Fig. C
PRODUCTION
Teglholmsgade 35
DK-2450 Copenhagen SV
Telephone: +45 33 85 11 00
Telex: 19023 manfw dk
Telex: 19042 manfw dk
Telefax: +45 33 85 10 17
E-mail: manufacturing/copenhagen@manbw.dk
FORWARDING
Teglholmsgade 35
DK-2450 Copenhagen SV
Telephone: +45 33 85 11 00
Telex: 19023 manfw dk
Telex: 19042 manfw dk
Telefax: +45 33 85 10 16
In a few Mk 3 liners we have seen vertical cracking, see Fig. D. This crack
would appear as a result of overheating, and is initiated at the top of the
liner. In this connection, we draw your
attention to our Service Letter SL89248/UM of April 1989, which deals with
factors that can lead to thermal overloading of the combustion space, including poor piston ring condition.
Fig. D
Fig. E
S50MC Mk 5 Engines
S50MC Mk 5 engines have a different
cylinder liner, see Fig. F, but there have
been a few cases of cracks initiating at
the inside of the edge.
Fig. F
As a countermeasure, we recommend,
as also mentioned in our Service Letter
SL89-248/UM, that a chamfering be introduced. The chamfering is shown in
Fig. G. The chamfering height depends
on the actual layout of the engine and,
thus, on the thickness of the shims under the piston rod. The max. chamfering height is 15 mm. If the shim is
thicker than 12 mm, the chamfering
height is to be reduced accordingly.
Fig. G
Yours faithfully,
MAN B&W Diesel A/S
Uffe Mikkelsen
Ole Srensen
SL98-356/HH
July 1998
Service Letter
K/L/S-MC Engines
Nimonic Exhaust Valve Spindles
Dear Sirs,
Nimonic exhaust valve spindles on MC engines have provided excellent service
conditions. Especially the seat area and disc underside have fulfilled the expectations for reliable and long-lasting performance.
Dent Marks
The formation of dent marks on the valve seats is an inevitable consequence of
service on heavy fuel oil. This is also seen on the Nimonic spindle seat.
These marks may appear harmful but, in general, have no influence on the performance of the valve seats, because of the optimised seat hardness of spindle and
bottom piece and the chamber type seat design.
Grinding
Experience from earlier engines with other types of seats has shown that dent
marks may lead to blow-by on the valve seat, and for this reason it has been
appropriate to grind the seat regularly. This traditional grinding has been continued
on the Nimonic spindles, leading to a number of unnecessary dismantlings and
grindings.
DIESEL SERVICE
Teglholmsgade 41
DK-2450 Copenhagen SV
Telephone: +45 33 85 11 00
Telex: 31197 manbw dk
Telefax: +45 33 85 10 49
E-mail: diesel-service@manbw.dk
PRODUCTION
Teglholmsgade 35
DK-2450 Copenhagen SV
Telephone: +45 33 85 11 00
Telex: 19023 manfw dk
Telex: 19042 manfw dk
Telefax: +45 33 85 10 17
E-mail: manufacturing/copenhagen@manbw.dk
FORWARDING
Teglholmsgade 35
DK-2450 Copenhagen SV
Telephone: +45 33 85 11 00
Telex: 19023 manfw dk
Telex: 19042 manfw dk
Telefax: +45 33 85 10 16
Yours faithfully,
MAN B&W Diesel A/S
Carl-Erik Egeberg
Enclosure:
Inspection of Nimonic Exhaust Valve Spindles
Uffe Mikkelsen
Introduction
These instructions are a supplement to Procedure 908-2, in our Vol. II, Maintenance instruction book, and should be used in combination with that Procedure
during inspection and overhaul of all Nimonic spindles on MAN B&W engines.
All general data, including specified wear limits for the spindle used on your engine type,
are given in Procedure 908-2, DATA. Note down the actual engine data in the DATA-box
in the relevant chapters of these instructions.
The procedure is divided into the following seven sections:
1.
2.
3.
4.
5.
6.
7.
Spindle identification................................................Page 1
Inspection intervals ........................................................... 2
Inspecting the contact condition of the seat..................... .2
Checking the seat for gas leakage ................................... 4
Cleaning and evaluation ................................................... 6
Inspecting the valve stem wear layer................................ 9
Grinding the spindle seat ................................................ 10
What to do
Acceptance criteria
Remarks
Further action
1. Spindle identification
Markings
Page 1 (11)
2. Inspection intervals
Inspection
intervals
Inspections:
Initial
Second
After 16,000
hours *)
After 6,000
hours
Based on
condition at
initial inspec(50-60MC
3-6,000 hours) tion
Subsequent
Every 16,000
hours *)
Based on
condition at
initial and
second inspections **)
*)
**)
Fig. 1 shows inner contact between the seats of the spindle and
bottom piece, corresponding to slow/low-load/manoeuvring condition.
Acceptance criteria
Remarks
Page 3 (11)
Further action
Fig. 4: Blow-by
Photo 1: Blow-by
Page 4 (11)
Acceptance criteria
Remarks
Further action
Page 5 (11)
! Clean the seat with coarse emery cloth. Observe and note
down the size and number of dent marks. Also note any
possible crack indications.
! Check the outer part of the seat for high temperature
corrosion (Fig. 1 and Photo 3).
Inner part
Outer part
&
See Vol. II
Procedure 908-2
Page 6 (11)
Acceptance
criteria
Dent marks, of varying number and size (up to 8-10 mm), will be
seen on the seating after a few thousand service hours. The first
marks may appear as early as after testbed running. In general,
dent marks are acceptable and should not necessitate grinding
of the seat. If, however, the marks have caused blow-by, then
the seat must be ground/reconditioned.
Cracks. Any indications of cracks in the seat area should be
checked carefully. If cracking is confirmed, contact MAN B&W
Diesel A/S.
High-temperature corrosion on the outer part of the seat may
result in a measurable difference in level between the inner and
outer seat zones. In that case the spindle must be ground.
However, this will not normally happen before 20 30,000 hours
after the previous grinding.
Remarks
Wear allowances:
Burn-off on disc underside, (F1).
Total grinding of seat, (G1).
Page 7 (11)
35MC
42MC
46MC-C
50MC/MC-C
60MC/MC-C
70MC/MC-C
10
80MC/MC-C
11
90MC/MC-C
12
Further action
Page 8 (11)
Acceptance
criteria
Fill in data from
DATA 908-2
D-_______:
min. diameter of
spindle stem:
Min. diameter: Must not be less than that stated in Vol. II,
Procedure 908-2, DATA.
Cracking (network cracking) of chrome/HVOF: Slight
cracking of the lowermost part of the chrome plating/HVOFcoating (Photo 4) has no significance, and is therefore
acceptable.
Peeling-off: The chrome plating/HVOF-coating must not show
peeling-off.
Further action
Page 10 (11)
Acceptance criteria
Page 11 (11)
SL98-355/SBJ
July 1998
Service Letter
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Dear Sirs,
The MC/MC-C series of two-stroke crosshead engines have two different main
bearing designs:
The WKLFNVKHOOdesign (Fig. 1A) the original design for the MC-engines
The WKLQVKHOO design (Fig. 1B) introduced initially on the small bore MC and,
later on, on the K80-90MC-C and on the S-MC-C engines
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Apart from a few (mainly) productionrelated cases of bearing damage, the
thin shell design has not given rise to
comments regarding reliability.
With the WKLFN VKHOO design, we have
seen a gradual increase in bearing
damage.
Even though several causes can be
listed, the occurrence of the major part
of damage (lower shell camshaft side
aft end) led to the conclusion that the
thick shell design should be reviewed
with the aim of increasing the safety
margin in the bearings.
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HEAD OFFICE (& Postal address)
Teglholmsgade 41
DK-2450 Copenhagen SV
Telephone: +45 33 85 11 00
Telex: 16592 manbw dk
Telefax: +45 33 85 10 30
E-mail: manbw@manbw.dk
http://www.manbw.dk
DIESEL SERVICE
Teglholmsgade 41
DK-2450 Copenhagen SV
Telephone: +45 33 85 11 00
Telex: 31197 manbw dk
Telefax: +45 33 85 10 49
E-mail: diesel-service@manbw.dk
PRODUCTION
Teglholmsgade 35
DK-2450 Copenhagen SV
Telephone: +45 33 85 11 00
Telex: 19023 manfw dk
Telex: 19042 manfw dk
Telefax: +45 33 85 10 17
E-mail: manufacturing/copenhagen@manbw.dk
FORWARDING
Teglholmsgade 35
DK-2450 Copenhagen SV
Telephone: +45 33 85 11 00
Telex: 19023 manfw dk
Telex: 19042 manfw dk
Telefax: +45 33 85 10 16
7KLFN6KHOO'HVLJQ8SGDWHV
The design revision has led to the introduction of two recent design updates,
which have both become standard on
new engines and when spares are
ordered:
Mark III
50MC
55
50
60MC
65
60
70MC
75
65
80MC
85
75
90MC
95
85
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Engine Type Mark V + VI
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SL98-355/SBJ
Mark III
50MC
35
30
60MC
40
35
70MC
45
40
80MC
50
45
90MC
55
50
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The reduction in clearance slightly
reduces the cooling capacity of the oil
film. The present revision, however, is
the best compromise between oil film
thickness and cooling capacity.
To ensure the optimum oil film thickness, we recommend that the oil inlet
temperature is kept relatively low. The
low inlet oil temperature will also ensure the best possible cooling.
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In a number of cases we have seen
that a modified main bearing cap (Fig.
4), with a slightly enlarged bore and a
slightly reduced width, has prevented
the re-occurrence of damage for
engines in service. Therefore, we recommend that the main bearing cap be
modified in repeated cases. For new
engines this geometry will be
standard. A new installation procedure
for the bearing cap assembly is shown
in the Appendix on page 4.
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Our comprehensive investigations have shown that some engines suffer from
various alignment-related (bedplate as well as shafting) bearing damage, especially
the main bearings at the aft end of the engine.
For new engines, we are currently updating our guidelines and recommendations on
these matters. For vessels in service, alignment-related damage should be treated
on a case-to-case basis.
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In the future we will deliver spare bearings of the revised design, which is fully
compatible with previous designs.
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The major part of the main bearing population in
service will not suffer from damage, and therefore
we strongly recommend that only damaged bearings be replaced with the revised type.
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Yours faithfully,
MAN B&W Diesel A/S
Uffe Mikkelsen
Encl.: Appendix
SL98-355/SBJ
Stig B. Jakobsen