Professional Documents
Culture Documents
S 2076-1 E
Edition: 2000-03-01
ICS 13.030.40
Continuation
NORM S 2076-1 E Pages 2 to 10
Publisher and printing: sterreichisches Normungsinstitut, A-1021 Wien
Copyright ON 2000. All rights reserved;
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Internet: http://www.on-norm.at
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NORM S 2076-1 E
Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1
Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Normative references. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Requirements to the qualification of the installing company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Installation plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Laying the liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Connection with condensed mineral layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Structural connections, fixtures and culverts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6 Joining techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6.1 Welding methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6.2 Weld seam geometries of overlap seams (dimensions in mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7 Tests (installation technique) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Leak test of the weld seams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Strength tests for weld seams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Testing using a test bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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NORM S 2076-1 E
Foreword
Establishing waste disposal facilities requires an ecologically and technologically optimum selection of sites in accordance
with geological, hydrogeological and geotechnical criteria together with an assessment of the potential danger of the waste
to be deposited and adequate construction techniques for waste disposal facilities pursuant to the Deponieverordnung (Regulation on Waste Disposal Facilities).
This NORM is part of a series of standards which deal with the criteria mentioned above.
1 Scope
This NORM is applicable to the expert installation and quality assurance in the installation of polymer membrane liners for
the sealing of waste disposal facilities in accordance with NORM S 2073.
The definitions and requirements specified below apply to specialised enterprises and supervisory entities for the installation
of polymer membrane liners as well as their interfacing to pipes, shafts and structures.
Hereinafter, polymer membrane liners are called liners.
2 Normative references
The following normative references contain provisions which, through reference in this text, constitute an integral part of this
Austrian Standard (NORM). For dated references, subsequent amendments to or revisions of any of these publications
do not apply. Parties to agreements applying this Austrian Standard (NORM) are, however, encouraged to investigate the
possibility of applying the most recent editions of the normative documents listed below. For undated references the latest
edition of the normative document referred to applies.
NORM EN 45001
Allgemeine Kriterien zum Betreiben von Prflaboratorien (General criteria for the operation of testing laboratories)
NORM S 2073 E
Waste disposal facilities Polymer membrane liners Requirements and test methods
NORM S 2074-2
DVS 2209-2
BGBl. No 164/1996
3 Definitions
For the purpose of this standard the following definitions apply:
3.2 installation
application of the liners.
the competent building supervisory board (e.g. water authority building supervision);
the company installing the liners (exclusively for internal supervision in accordance with 8.5).
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NORM S 2076-1 E
5 Installation
5.1 Requirements to the qualification of the installing company
On principle, installation and welding work on liners shall only be performed by specialised companies meeting the following
requirements:
qualification of at least two plastic welders for liners documented by valid certificates not older than 2 years issued
by an accredited certifying body;
specialised chief engineer with construction or plastic engineering training and practical experience;
technical equipment with data recording heated wedge and/or hot gas welding machines as well as a hot gas extrusion welding machine, thermometer and hygrometer as well as testing machines for testing the tightness and strength
of the weld seams for each construction site;
in-house quality system in analogy with NORM EN ISO 9002 and specification in a quality manual.
Before installation work starts, the installing company shall furnish a certificate not older than 2 years issued by a relevant,
accredited test institute stating that the company meets the quality requirements according to this NORM.
Identification of the total length of the weld seams actually implemented, broken down by type (e.g. HH seam, WE
seam);
The installing company shall amend the installation plan so that it reflects, as an implementation plan, the actual work performed (integration of any revisions, marking of positions where samples were taken).
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NORM S 2076-1 E
6 Joining techniques
The welding of joints may only be carried out using the welding methods permitted by 6.1. Welding shall exclusively be performed by qualified welders holding a valid certificate. The welder's personal diploma is only valid if it has been recognised
as a certificate of qualification by accredited Austrian certifying bodies.
The areas to be joined are plastified by direct contact with the heated wedge (heating element).
The bonding force is applied immediately after the zones to be joined reach the thermoplastic state.
The areas to be joined are heated by means of hot gas (e.g. air) or thermal radiation and brought into the thermoplastic state.
The bonding force is applied immediately after the zones to be joined reach the thermoplastic state.
In the construction of waste disposal facilities, double weld seams shall only be produced by means of welding machines
with continuous recording of welding parameters (at least: welding temperature, ambient temperature, speed, bonding
force).
A filler (extrudate) made of an basic material of the same type is used for welding.
The filler is plastified in a plastifying unit (extruder) and applied in the form of a string via a nozzle (welding shoe)
to the areas to be joined.
The areas to be joined are heated by means of hot gas (e.g. air) or thermal radiation and brought into the thermoplastic state.
Joining is performed by applying a force. The force is exerted from the bottom up or while the filler is being introduced or applied.
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NORM S 2076-1 E
Figure 1
6.2.2 Single weld seam created by extrusion build-up welding (WE)
Figure 2
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NORM S 2076-1 E
Characteristics
Example
DB 1
high strength
PE HD
low flexibility
DB 2
mean strength
mean flexibility
For all tests, a test record shall be prepared that includes the results achieved and shall be signed both by the supervisory
body and by the installing company in charge.
7.1.1 Compressed-air test
Field of application
The compressed-air test serves for non-destructive testing of the weld seams for tightness utilising a central test channel.
Test procedure
One end of the test channel is provided with the relevant testing devices (compressed-air supply and test manometer: measurement range 0 bar to 6 bar), and the other end is tightly closed. Subsequently, the test pressure is applied to the test
channel.
Test pressure
The test pressure basically depends on the weld seam geometry and the ambient temperature. Based on the weld seam
geometry according to 6.2.1, the following values are recommended:
DB 1:
Minimum:
3 bar
Maximum:
Test duration:
DB 2:
Minimum:
2 bar
4 bar
Maximum:
3 bar
10 min
Test duration:
10 min
Test results
After approximately 5 minutes of conditioning, the test duration specified starts. The test result shall be considered to be
positive if the test pressure does not drop by more than 10%. Then, the tightly closed end of the seam is to be opened to
see whether the test pressure drops to zero. This ensures that the seam is not interrupted. The compressed-air test shall
not be performed at a liner temperature of more than +60 C.
If the seam is found to be leaky, the cleft shall be localised by testing the seam section by section. The cleft shall be marked
and repaired by taking suitable measures and shall be tested again.
7.1.2 Vacuum test
Field of application
The vacuum test serves for non-destructive testing of single weld seams for tightness.
Test procedure
Leak liquid shall be applied to the section of the seam to be tested. The transparent vacuum bell jar shall be positioned so
that the seam to be tested is centred to the axis of the vacuum bell jar. The vacuum shall be applied; the liner bends inwards.
The test shall be stopped when the manometer indicates a pressure difference of at least 0.4 bar for DB 1 or 0.2 bar for DB 2.
Test results
Bubbles form at clefts of the seam due to the leak liquid and the vacuum applied. If no bubbles appear, the seam section
tested is considered to be tight.
If the seam is found to be leaky, the cleft shall be marked and repaired by taking suitable measures and shall be tested again.
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NORM S 2076-1 E
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NORM S 2076-1 E
8.3 Welding
Welding work shall only be performed at temperatures above + 5 C and a relative humidity of max. 85%. In exceptional
cases, special precautions shall be taken. Every day, experimental welding using the material to be processed shall be carried out on the site before starting welding work. During this experimental welding, adequate welding parameters shall be
determined and/or set at the welding machine. Moreover, a weld sample shall be taken every 500 running metres of weld
seam and whenever the temperature, wind intensity or atmospheric humidity substantially changes as well as whenever
welding is interrupted and the welding equipment used is defective. The welding test specimen shall be considered positive
if drafting occurs beside the weld seam during the peeling test of the weld seam in accordance with 7.2.
Experimental welding as well as welding test specimens shall be recorded.
Adequate samples shall be stored up to the installations final acceptance and shall be provided to the external supervisory
body upon request.
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NORM S 2076-1 E
NORM S 2072
NORM S 2073
Deponien Dichtungsbahnen aus Kunststoff Anforderungen und Prfungen (Waste disposal facilities Polymer membrane liners Requirements and test methods Marking of conformity)
NORM S 2074-1
NORM S 2076-2
Deponien Geotextile Schutzlager Anforderungen und Verlegung (in Vorbereitung) (Waste disposal facilities geotextile protection layers installation (in preparation))
DIN 51220
Wasserrechtsgesetz 1959-WRG 1959 (Water Act 1959) as amended (in particular WRG amendment 1990, BGBl. No. 252/1990)
DVS 2225-4
Schweien von Dichtungsbahnen aus Polyethylen (PE) fr die Abdichtung von Deponien und Altlasten (Welding of polyethylene (PE) liners for sealing waste disposal facilities and contaminated
sites)