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Refrigeration and Air Conditioning Controls

Application guide

Components for CO2 applications


in Industrial Refrigeration

REFRIGERATION AND AIR CONDITIONING

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Contents

Page
Introduction................................................................................................................................... 3
General information about CO2 .................................................................................................... 3
Design pressure...................................................................................................................... 3
Material compatibility .............................................................................................................. 4
Water in CO2 systems ............................................................................................................. 5
Safety valves in CO2 systems ................................................................................................. 7
Capacity.................................................................................................................................. 7
Components for CO2 .................................................................................................................... 8
Coils for solenoid valves ............................................................................................................... 9
Pressure transmitters ................................................................................................................. 10
Filter Driers ................................................................................................................................. 11
Ordering ..................................................................................................................................... 12
Delivery....................................................................................................................................... 19

RA0XA102

Danfoss A/S (RC-CM / MWA), 06 - 2003

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Introduction

The objective of this application guide is


to provide an overview of which Danfoss
Industrial Refrigeration products are suitable
for use in CO2 applications.

For further background information about


CO2 as a refrigerant, please refer to the
Danfoss article "CO2 Refrigerant for Industrial
Refrigeration" (literature number RZ0ZR).

Today, Danfoss is offering a broad programme


of industrial products applicable for CO2,
however this is dependent on demands
regarding the design pressure. The table
on page 8 lists the components which are
suitable for CO2 applications together with the
maximum working pressure limits.

General information about CO2


Design pressure

There are a number of important factors to be


taken into consideration when determining the
design pressure.
1. Pressure during operation:
The pressure during operation is
dependent on actual system design
(single stage, cascade system or CO2brine system) and the load variation.
2. Pressure during stand still:
The pressure during stand still can be
very high and this has to be taken into
consideration:
A small separate refrigeration system
can be used to keep the liquid
temperature at a level, where the
saturated pressure is lower than
the design pressure
Designing the system with an expansion
vessel of a size that prevents the
pressure from exceeding the design
pressure.
Designing the plant so that it can
withstand the saturated pressure at the
design temperature (approx. 80 bar)
From Danfoss experience, it would appear
that the most common solution for industrial
refrigeration applications is to use a small
separate refrigeration system to limit the
temperature of the liquid CO2.

Danfoss A/S (RC-CM / MWA), 06 - 2003

RA0XA102

3. Pressure tolerances for safety valves


(10 15 %)
Safety valves require a certain pressure
difference (difference between set pressure
and reseating pressure) to ensure that the
valve is closed properly.
Normally the closing tolerance is 10%
of the set pressure. Additionally, it is good
practice to add 3-5% to the closing
tolerance, to take care of any pressure
variations / peaks.
Note:
In the IoR - Code of Practice issued by
the Institute of Refrigeration in London, the
above mentioned tolerance is stated to be
20%
4. Temperature / pressure requrements for
defrosting
Depending on the actual design, different
ways of defrosting can be applied (natural,
water, electrical or CO2 hot gas defrosting).
The CO2 hot gas defrosting is the most
efficient, especially at low temperatures,
but it also has the highest pressure
demand. With a design pressure of PS=50
bar, it is possible to reach a defrosting
temperature of approx. 9-10C. The
saturated pressure at 9C is 43.9 bar g. By
adding 10% for the safety valves and
approx. 5% for pressure peaks, the
requirement is for pressure PS ~ 50 bar g.
There is not one common method to perform
defrosting. All methods, as described above,
are used, depending on the system, but also
on the availability of suitable compressors and
other components.

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Material compatibility

CO2 is compatible with almost all common


metallic materials, unlike NH3. There are no
restrictions from a compatibility point of view,
when using copper or brass.
The compatibility of CO2 and polymers is
much more complex. As CO2 is a very inert
and stable substance, the chemical
reaction with polymers is not critical. The
main concern with CO2 is the physiochemical
effects, such as permeation, swelling and the
generation of cavities and internal fractures.
These effects are connected with the solubility
and diffusivity of CO2 in the actual material.

The tests have shown that CO2 is different,


and modifications have to be made on some
products. The large amount of CO2, which
can dissolve in polymers, has to be taken into
consideration. Some commonly used
polymers are not compatable with CO2, and
others require different fixing methods e.g.
sealing materials.
When the pressure is close to the critical
pressure and the temperature is high, the
impact on polymers is much more extreme.
However, those conditions are not important
for industrial refrigeration as pressure and
temperatures are lower for these systems.

Danfoss has carried out a number of tests to


ensure that components released for use with
CO2 can withstand the impact of CO2 in all
aspects.

RA0XA102

Danfoss A/S (RC-CM / MWA), 06 - 2003

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Water in CO2 systems

In NH3 systems it is well known that there


are problems as a result of reaction with oil,
oxygen, water and solid contaminations, but
these are all handled today by frequent oil
changes and use of air purgers. Compared
to NH3 CO2 is less sensitive, but if water is
present, problems may occur.

How can water penetrate into a CO2 system?


The pressure of CO2 systems is always
above the atmospheric pressure, therefore
there are not the same risks as in e.g. NH3
systems, of air/water penetration into a
leaking CO2 system. However, pemeation
of water into the system is still possible.

By charging lubricant (oil) to the compressor.


The acceptable amount of water in CO2
systems is much lower than in systems
with other common refrigerants. If the water
content exceeds the dew-point, and the
temperature is below 0C, the water will
freeze, creating a risk of problems with
equipment in the system e.g. blocking
control valves.
The water can very easily be removed by
mounting a drier in the system.

When charging CO2, there are different


grades of CO2, some of which allow
relatively high amounts of water.
CO2 is treated as a very safe refrigerant,
and is therefore handled without following
the normal safety requirements. If a system
is opened up, air can penetrate into it, and
the moisture can condense inside the tubes.
If the system is not evacuated properly,
some water may well be retained.

Driers in CO2 are very efficient, and are


normally mounted in the liquid line to avoid
any unnecessary pressure drops being
created.

Water Solubility in Refrigerants.


Gas Phase

Water Solubility in Refrigerants.


Liquid Phase

(Y-Axis Linear)

(Y-Axis Linear)

1600

2500

2000
1200

R134a
1000

800

600

400

mg of water/kg refrigerant [ppm]

mg of water/kg of refrigerant [ppm]

1400

R134a
1500

CO2

1000

500

200

0
-60

CO2
-50

-40

-30

-20

-10

10

20

30

40

50

60

Tem perature [ C]

0
-60

-50

-40

-30

-20

-10

10

20

30

40

50

60

Tem perature [ oC]

Fig. 1: Water solubility

Fig. 1 shows the maximum (water) moisture


content that can be dissolved in the liquid and
gas phases of CO2, compared with R 134a.

Danfoss A/S (RC-CM / MWA), 06 - 2003

RA0XA102

Water in CO2 systems


(cont.)

Industrial Refrigeration Valves for CO2 Applications

mg of water/kg of refrigerant [ppm]

Technical leaflet

100
90
80
70
60
50

CO2 +
Water

CO2 +
ICE

40
30
20
10
0

Water solubility in Refrigerants

CO2 Gas Phase


(Y-Axis Linear)

CO2 + H2O gasPhase


-50

-40

-30

-20

-10

10

20

Temperature [C]

1600

mg of water/kg of refrigerant [ppm]

R134a

NH3

1400

R22

1200
1000
800

R404A
600
400
200

CO2

0
-60

-50

-40

-30

-20

-10

10

20

30

40

50

60

Temperature [C]

Fig. 2: Water solubility

In fig. 2, the maximum water content, which


can be dissolved in the CO2 gas phase,
is compared with other commonly used
refrigerants. The maximum water content

for CO2 is much lower than for the other


refrigerants. If the maximum concentration is
exceeded, this will appear as free water or as
ice in the refrigeration system.

mg of water/kg refrigerant [ppm]

Water in CO2
Danfoss Sight Glass SGN in CO2
100

"Wet"

90
80
70
60
50
40
30

"Dry"

20
10
0
-50

-40

-30

Fig. 3: SGN moisture indication for CO2

-20
-10
Tem perature [C]

10

20

An indication of water content can be obtained


by using a Danfoss SGN sight glass.
- A dry system is shown with a green
indicator
- A wet system is shown with a yellow
indicator
Water/moisture content values for these
conditions are shown in fig. 3

RA0XA102

Danfoss A/S (RC-CM / MWA), 06 - 2003

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Water in CO2 systems


(cont.)

CO2 system with filter drier and indicator

Condenser

Evaporator

Filter drier

Moisture indicator

Fig. 4: CO2 systems with DML filter drier and SGN indicator

Safety valves in CO2


systems

Due to the thermodynamic properties of CO2,


in particular the triple point, which is located
at much higher pressure than for all other
common refrigerants, the formation of solid
CO2 can occur.
If a safety valve is mounted in a CO2 system
at e.g. 50 bar, the pressure in the downstream
(outlet) line from the safety valve will pass the
triple point at 5.2 bar.
Below the triple point, CO2 will change from a
mixture of liquid and vapour into a mixture of
solid and vapour.
The formation of solid CO2 in the downstream
line can, in the worst case, block this line.

The most effective solution to this problem is


to mount the safety valve without an outlet
line, thus blowing directly into the atmosphere.
The phase change of the CO2 does not take
place directly in the valve, but just after the
valve, and in this case in the atmosphere.
If safety valves or any other safety devices,
have to be mounted in liquid lines, they must
never blow to the atmosphere or any other
places where the backpressure is below 5.2
bar.
If the back-pressure is below the triple point (5.2
bar) a very high fraction of the CO2 will be solid.

Fig. 5: Flow in downstream lines from safety valves

Capacity

CO2 capacity calculations for Danfoss


Industrial Refrigeration components can
be undertaken using the DIRcalc selection
software.

Danfoss A/S (RC-CM / MWA), 06 - 2003

RA0XA102

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Components for CO2

Today, Danfoss is offering a broad programme


of industrial components applicable for CO2.

Please note the high pressure specials are


generally available to order only and extended
delivery times should be considered.

The majority of components listed below


have been evaluated and upgraded, and
are therefore applicable for CO2 within the
pressure and temperature range stated in
the technical documentation. In particular the
pressure is the limiting factor for this group of
components.

Pressure Equipment Directive (PED)


The Industrial Refrigeration valves are
approved in accordance with the European
standards specified in the Pressure Equipment
Directive and are CE marked.

Special components for high pressure CO2


applications have been developed. The most
common types of valves are listed on the
following pages.
CO2
60
55

Pressure (bar)

50
Design pressure (bar-g): PS + 15 %
PS 50

45
40

PS + 10% (bar-g)

PS 40

35
30

"Saturated"pressure (bar-a)

25
PS 25

20
-30

-20

-10
0
Design temperature (C)

DN

Danfoss industrial refrigeration


high pressure components
Modulating liquid level regulators
Main Valves, Solenoid Valves
Pilot Valves for PM Main Valves
Motor Regulating Valves
Motor Expansion Valves
Float Valves
Stop Valves
Regulating Valves
Stop Check Valves
Gas Powered Stop Valve
Safety Valves and Change Over Valves

Filters
Check Valves

Solenoid Valves
Electrically operated expansion valve
Level Indicator
Filter drier
Moisture indicator

PMFL PMFH
PM1 PM3 PML PMLX
EVM
Other pilots
MRV
MEV
HFI

RA0XA102

5 - 65
5 - 65

all
all
100, 150

5 - 65
5 - 65
100 - 150

SV
SVA
SVA
REG
SCA
GPLX
SFV
BSV
DSV 1, DSV 2

1-3 & 4,5,6


10 - 200

10 - 200

250, 300
all
all
80, 100, 125
15, 20, 25
8
all

250 - 300
15 - 65
15 - 125
80 - 125
15 - 25
8
20 - 32

POV
FIA
NRVA
NRVS
CHV
EVRA
EVRS
AKVA
AKS 41

40, 50, 80
all
all
20, 25, 32
all
all
all
all
all

40 - 80
15 - 200
15 - 65
20 - 32
15 - 40
10 - 40
10 - 25
15 - 40

DML
SGN

All marked components are


applicable for CO2 in the
standard execution.
These components are
applicable for CO2 40 bar or
50 bar.
8

all
all

10

20

PS PS PS
25 40 50
bar bar bar
The product can
be used in
standard version.
All products are
CE approved

The product must


be manufactured
in a special
version (higher
test pressure,
marking and
documentation).
All products are
CE approved

**) 1

**) 1
**) 1
**) 1

**) 1

The product must


be manufactured
in a special
version (design
modification,
higher test
pressure, marking
and documentation).
All products are
CE approved

42 bar
35 bar

In connection with the CE approval of these


valves, Danfoss has implemented product
modifications and approved them for the
maximum pressure. The products are
subject to specific testing and marking,
but all of them are CE approved.
Danfoss A/S (RC-CM / MWA), 06 - 2003

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Coils for solenoid valves

Due to the high pressure difference between


the condenser and evaporator, the Maximum
Opening Pressure Differential (MOPD)
demand for the solenoid valve in some
applications may exceed the standard coil
capabilities.

If the MOPD demands are beyond the


capability of the 20 W coil program or a d.c.
supply is used, Danfoss has developed a new
coil concept, Power Electronic. With this new
program the MOPD of the solenoid valve can
be increased up to 50 bar.

Typical applications could be:


Liquid injection for cooling the compressor
Hot gas defrost
Shut off valve before expansion valve

As illustrated below, the power of a coil with


"Power Electronic" feature, the inrush is higher
than a standard coil. After 100 msec. the
power of the coil reduces to a lower level than
a standard coil. Therefore "Power Electronic"
will give a higher MOPD and a lower power
consumption than a standard coil.

Therefore Danfoss offers a 20 W coil, that


covers a MOPD range up to 40 bar.
The 20 W coil program includes 24, 110 and
230 V a.c. 50 Hz power supplies.

"Power electonic" for 230V, 50Hz

Standard coil for 20W, 230V, 50Hz

Power

Inrush

Power

55 watt
20 watt

Holding

4 watt
Time

Time

For further information, please contact


Danfoss

Danfoss A/S (RC-CM / MWA), 06 - 2003

RA0XA102

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Pressure transmitters

AKS 3000 is a series of absolute transmitters


with high-level signal conditioned current
output, developed to meet demands in A/C and
refrigeration.
AKS 3000 utilises the proved piezoresistive
measuring principle, which has been used for
decades in Danfoss pressure transmitters.

All materials in contact with the refrigerant and


materials for the housing are AISI 316L stainless steel. No soft gaskets, all environmental
sealings are made through laser weldings
only.
AKS 3000 has a 4 to 20 mA output, and is
available with 2 m cable or with spade
terminals and DIN 43650 plug.

The pressure reference is a sealed gauge.


This means that atmospheric pressure
variations have no influence on regulating
accuracy. A must in accurate low pressure
regulation.

Features

Designed to meet A/C and refrigeration demands without compromising control accuracy
concerning
Tough environment
Vibration
Shock during operation and transport
Humidity and ice formation
Temperature variations
Corrosive media like ammonia gases
and salt mist
Convenient performance
4 to 20 mA signal
1% typical accuracy
0.5% typical linearity
Prepared for high pressure refrigerants
Bar code for tracing of calibration data

Application
Fan speed control
High pressure control
Compressor capacity control
Evaporator pressure detection
Oil pressure control
Approvals
UL
CE marked acc. to the EMC directive

Perfect system integrity


Compact design
Max. working pressure 33 bar
Temperature compensation for suction
line
Optimized accuracy at 10C and +20C
for suction line installations, see page 4
1/4 -18 NPT, G 3/8 A or 1/4 flare ensures tight
pressure connection
All laser welded AISI 316L stainless
steel enclosure
No soft seals
Enclosure: IP 65 with plug; IP 67 with
cable

10

RA0XA102

Danfoss A/S (RC-CM / MWA), 06 - 2003

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Eliminator
liquid line filter driers

Eliminator liquid line filter driers protect


refrigeration and air-conditioning systems from
moisture, acids, and solid particles. With these
contaminants eliminated, systems are safer
from harmful chemical reactions and from
abrasive impurities.
Type DML driers have a core composition of
100% molecular sieves.

Eliminator type DML, with a solid core of


100% molecular sieves, is optimised for use
with HFC and CO2 refrigerants and polyolester
(POE) or polyalkyl glycol (PAG) oils. Type DML
driers are designed for applications requiring
high water adsorption, and can be used with
any manufacturers compressor. Because type
DML driers contain no activated alumina, oil
additives will not be depleted.

All Eliminator driers have a solid core with


binding material held to an absolute minimum.
Core selection is primarily based on the
refrigerant oil used in the system.

Features

The Core
100% 3 molecular sieves core.
High drying capacity minimizing the risk of
acid formation (hydrolysis).
Optimized for HFC refrigerants (R 134a,
R 404A, R 410A, etc.) and CO2 with POE or
PAG oils. Compatible with R 22.
Will not deplete oil additives.

The Filter
25 m filter provides high retention with
minimal pressure drop.
Thermally stable up to 120C (248F).

The Shell
UL approved for MWP of 42 bar (609 psi).
Available with solder (Cu-plated steel
connectors) and flare connections.
Compact 3 cubic inches drier ideal for
refrigeration and air conditioning units.
Corrosion resistant powder-painted finish.
Can be used in all environments including
marine applications.
Allows installation with any orientation
provided the arrow is in the flow direction.
Available in sizes from 3 to 75 cubic inches.

Capacity

DML capacities for CO2 are similar to R134a


and R22 and these tables can be used for
selection purposes.

Danfoss A/S (RC-CM / MWA), 06 - 2003

RA0XA102

11

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Ordering

The following list details the most commonly


used Danfoss refrigeration components for
CO2 applications. Components with alternative
types of connections and dimensions can be
supplied on request.

The list also includes components which are


not suitable for use with NH3, but are suitable
for use for CO2 systems (moisture indicators
and filter driers).

Stop valve
Size
mm

The Code Numbers specified include a


mix of special high pressure and standard
products. In both cases the Maximum Working
Pressures should be adhered to.

Type

Max. Working
Pressure

Connection

in.

Code Number

10

/8

SVA 10 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3829

10

/8

SVA 10 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3830

15

/2

SVA 15 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3831

15

/2

SVA 15 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3832

20

/4

SVA 20 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3815

20

/4

SVA 20 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3833

25

SVA 25 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3834

25

SVA 25 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3835

32

11/4

SVA 32 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3836

32

11/4

SVA 32 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3837

40

11/2

SVA 40 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3838

40

11/2

SVA 40 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3839

50

SVA 50 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3840

50

SVA 50 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3841

65

21/2

SVA 65 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3791

65

21/2

SVA 65 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3842

Type

Max. Working
Pressure

Connection

Regulating valve
Size
mm

in.

Code Number

15

REG 15 D ANG CONE#4

50 bar (725 psi)

DIN

148G3172

15

REG 15 D ANG CONE#5

50 bar (725 psi)

DIN

148G3173

15

REG 15 D ANG CONE#6

50 bar (725 psi)

DIN

148G3174

15

REG 15 D ANG CONE#7

50 bar (725 psi)

DIN

148G3175

20

REG 20 D ANG CONE#4

50 bar (725 psi)

DIN

148G3176

20

REG 20 D ANG CONE#5

50 bar (725 psi)

DIN

148G3177

20

REG 20 D ANG CONE#6

50 bar (725 psi)

DIN

148G3178

20

/4

REG 20 D ANG CONE#7

50 bar (725 psi)

DIN

148G3179

25

REG 25 D ANG CONE#4

50 bar (725 psi)

DIN

148G3180

25

REG 25 D ANG CONE#5

50 bar (725 psi)

DIN

148G3181

25

REG 25 D ANG CONE#6

50 bar (725 psi)

DIN

148G3182

25

REG 25 D ANG CONE#7

50 bar (725 psi)

DIN

148G3183

32

11/4

REG 32 D ANG CONE#10

50 bar (725 psi)

DIN

148G3184

32

11/4

REG 32 D ANG CONE#8

50 bar (725 psi)

DIN

148G3185

32

11/4

REG 32 D ANG CONE#9

50 bar (725 psi)

DIN

148G3186

40

11/2

REG 40 D ANG CONE#10

50 bar (725 psi)

DIN

148G3187

40

11/2

REG 40 D ANG CONE#8

50 bar (725 psi)

DIN

148G3188

40

11/2

REG 40 D ANG CONE#9

50 bar (725 psi)

DIN

148G3189

50

REG 50 D ANG CONE#11

50 bar (725 psi)

DIN

148G3190

65

21/2

REG 65 D ANG CONE#12

50 bar (725 psi)

DIN

148G3191

Type

Max. Working
Pressure

Connection

/2
/2
/2
/2
/4
/4
/4

Stop check valve


Size
mm

= Butt weld DIN


connection
ANG = Angleway
12

in.

Code Number

15

SCA D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3522

20

/4

SCA D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3168

25

SCA D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3523

32

11/4

SCA D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3524

40

11/2

SCA D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3525

50

SCA D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3424

65

21/2

SCA D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3425

/2

RA0XA102

Danfoss A/S (RC-CM / MWA), 06 - 2003

Technical leaflet

Ordering
(cont.)

Industrial Refrigeration Valves for CO2 Applications

Check valve
Size
mm

Type

Max. Working
Pressure

Connection

in.

Code Number

15

CHV D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3526

20

/4

CHV D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3527

25

CHV D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3528

32

11/4

CHV D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3529

40

11/2

CHV D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3530

50

CHV D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3531

65

21/2

CHV D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3426

Type

Max. Working
Pressure

NRVA 15

40 bar (580 psi)

020-2070

NRVA 20

40 bar (580 psi)

020-2070

NRVA 25

40 bar (580 psi)

020-2072

NRVA 32

40 bar (580 psi)

020-2072

NRVA 40

40 bar (580 psi)

020-2074

NRVA 50

40 bar (580 psi)

020-2074

NRVA 65

40 bar (580 psi)

020-2076

/2

Check valve
Code Number

Flanges have to be ordered separately (See the section Flanges)

Filter
Size
mm

Type

Max. Working
Pressure

Connection

in.

Code Number

15

FIA D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3215

20

/4

FIA D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3195

25

FIA D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3216

32

11/4

FIA D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3217

40

11/2

FIA D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3218

50

FIA D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3219

65

21/2

FIA D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3220

/2

Code numbers include bodies only and filter inserts to be ordered separately

Overflow valve
Size
mm

Type
in.
3

20
25

Max. Working
Pressure

Connection

Code Number

/4

OFV D ANG OVERFLOW VALVE

50 bar (725 psi)

DIN

148G3192

OFV D ANG OVERFLOW VALVE

50 bar (725 psi)

DIN

148G3193

Type

Max. Working
Pressure

Connection

The differential pressure can be adjusted 2-8 bar

Stop valve (stainless steel)


Size
mm

Danfoss A/S (RC-CM / MWA), 06 - 2003

in.

Code Number

15

SVA-SS 15 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3843

15

SVA-SS 15 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3844

20

SVA-SS 20 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3845

20

/4

SVA-SS 20 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3846

25

SVA-SS 25 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3847

25

SVA-SS 25 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3848

32

11/4

SVA-SS 32 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3849

32

11/4

SVA-SS 32 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3850

40

11/2

SVA-SS 40 D ANG STOP VALVE CAP

50 bar (725 psi)

DIN

148B3851

40

11/2

SVA-SS 40 D ANG STOP VALVE H-WHEEL

50 bar (725 psi)

DIN

148B3852

/2
/2
/4

RA0XA102

13

Technical leaflet

Ordering
(cont.)

Industrial Refrigeration Valves for CO2 Applications

Regulating valve (stainless steel)


Size
mm

Type

Max. Working
Pressure

Connection

in.

Code Number

15

REG-SS 15 D ANG CONE#4

50 bar (725 psi)

DIN

148G3542

15

REG-SS 15 D ANG CONE#5

50 bar (725 psi)

DIN

148G3543

15

REG-SS 15 D ANG CONE#6

50 bar (725 psi)

DIN

148G3544

15

REG-SS 15 D ANG CONE#7

50 bar (725 psi)

DIN

148G3545

20

REG-SS 20 D ANG CONE#4

50 bar (725 psi)

DIN

148G3546

20

REG-SS 20 D ANG CONE#5

50 bar (725 psi)

DIN

148G3547

20

REG-SS 20 D ANG CONE#6

50 bar (725 psi)

DIN

148G3548

20

/4

REG-SS 20 D ANG CONE#7

50 bar (725 psi)

DIN

148G3549

25

REG-SS 25 D ANG CONE#4

50 bar (725 psi)

DIN

148G3550

25

REG-SS 25 D ANG CONE#5

50 bar (725 psi)

DIN

148G3551

25

REG-SS 25 D ANG CONE#6

50 bar (725 psi)

DIN

148G3552

25

REG-SS 25 D ANG CONE#7

50 bar (725 psi)

DIN

148G3553

32

11/4

REG-SS 32 D ANG CONE#10

50 bar (725 psi)

DIN

148G3554

32

11/4

REG-SS 32 D ANG CONE#8

50 bar (725 psi)

DIN

148G3555

32

11/4

REG-SS 32 D ANG CONE#9

50 bar (725 psi)

DIN

148G3556

40

11/2

REG-SS 40 D ANG CONE#10

50 bar (725 psi)

DIN

148G3557

40

11/2

REG-SS 40 D ANG CONE#8

50 bar (725 psi)

DIN

148G3558

40

11/2

REG-SS 40 D ANG CONE#9

50 bar (725 psi)

DIN

148G3559

Type

Max. Working
Pressure

Connection

/2
/2
/2
/2
/4
/4
/4

Stop check valve (stainless steel)


Size
mm

in.

Code Number

15

SCA-SS 15 D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3532

20

/4

SCA-SS 20 D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3533

25

SCA-SS 25 D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3534

32

13/4

SCA-SS 32 D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3535

40

11/2

SCA-SS 40 D ANG STOP/CHECK VALVE

50 bar (725 psi)

DIN

148G3536

Type

Max. Working
Pressure

Connection

/2

Check valve (stainless steel)


Size
mm

in.

Code Number

15

CHV-SS 15 D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3537

20

/4

CHV-SS 20 D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3538

25

CHV-SS 25 D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3539

32

13/4

CHV-SS 32 D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3540

40

11/2

CHV-SS 40 D ANG CHECK VALVE

50 bar (725 psi)

DIN

148G3541

Type

Max. Working
Pressure

Connection

/2

Filter (stainless steel)


Size
mm

in.

Code Number

15

FIA-SS 15 D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3221

20

/4

FIA-SS 20 D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3222

25

FIA-SS 25 D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3223

32

13/4

FIA-SS 32 D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3224

40

11/2

FIA-SS 40 D ANG FILTER HOUSING

50 bar (725 psi)

DIN

148H3225

Max. Working
Pressure

Connection

/2

Overflow valve (stainless steel)


Size
mm
20
25

Type
in.
3

Code Number

/4

OFV-SS 20 D ANG OVER FLOW VALVE

50 bar (725 psi)

DIN

148G3194

OFV-SS 25 D ANG OVER FLOW VALVE

50 bar (725 psi)

DIN

148G3195

Differential pressure can be adjusted 2-8 bar

14

RA0XA102

Danfoss A/S (RC-CM / MWA), 06 - 2003

Technical leaflet

Ordering
(cont.)

Industrial Refrigeration Valves for CO2 Applications

Pilot operated main valve


Type

Max. Working
Pressure

Code Number

PM 1 - 5

40 bar (580 psi)

027F4001

PM 1 - 10

40 bar (580 psi)

027F4002

PM 1 - 15

40 bar (580 psi)

027F4003

PM 1 - 20

40 bar (580 psi)

027F4004

PM 1 - 25

40 bar (580 psi)

027F4005

PM 1 - 32

40 bar (580 psi)

027F4006

PM 1 - 40

40 bar (580 psi)

027F4007

PM 1 - 50

40 bar (580 psi)

027F4008

PM 1 - 65

40 bar (580 psi)

027F4009

Flanges have to be ordered separately (See the section Flanges)

Pilot operated main valve


Type

Max. Working
Pressure

Code Number

PM 3 - 5

40 bar (580 psi)

027F1810

PM 3 - 10

40 bar (580 psi)

027F1811

PM 3 - 15

40 bar (580 psi)

027F1812

PM 3 - 20

40 bar (580 psi)

027F1813

PM 3 - 25

40 bar (580 psi)

027F1814

PM 3 - 32

40 bar (580 psi)

027F1815

PM 3 - 40

40 bar (580 psi)

027F1816

PM 3 - 50

40 bar (580 psi)

027F1817

PM 3 - 65

40 bar (580 psi)

027F1818

Flanges have to be ordered separately (See the section Flanges)

Solenoid valve with NC/NO pilot valve


Code Number

Type

Max. Working
Pressure

PML 32

40 bar (580 psi)

027F1801

PML 40

40 bar (580 psi)

027F1802

PML 50

40 bar (580 psi)

027F1803

PML 65

40 bar (580 psi)

027F1804

PML 80

40 bar (580 psi)

027F1805

PML 100

40 bar (580 psi)

027F1806

PML 125

40 bar (580 psi)

027F1807

Flanges have to be ordered separately (See the section Flanges)


EVM solenoid valves and coils have to be ordered separately

Pilot
Type

Max. Working
Pressure

CVPP (HP)

40 bar (580 psi)

Code Number
027B1268

Motor expansion valve


Code Number

Type

Max. Working
Pressure

MEV 80-2

40 bar (580 psi)

027F4020

MEV 80-3

40 bar (580 psi)

027F4021

MEV 80-4

40 bar (580 psi)

027F4022

MEV 80-5

40 bar (580 psi)

027F4023

MEV 80-6

40 bar (580 psi)

027F4024

MEV 80-7

40 bar (580 psi)

027F4025

MEV 125

40 bar (580 psi)

027F4026

MEV 200

40 bar (580 psi)

027F4027

MEV 300

40 bar (580 psi)

027F4028

MEV 500

40 bar (580 psi)

027F4029

Flanges have to be ordered separately (see the flange section)

Danfoss A/S (RC-CM / MWA), 06 - 2003

RA0XA102

15

Technical leaflet

Ordering
(cont.)

Industrial Refrigeration Valves for CO2 Applications

Motor regulating valve


Code Number

Type

Max. Working
Pressure

MRV 5

40 bar (580 psi)

027F4080

MRV 10

40 bar (580 psi)

027F4081

MRV 15

40 bar (580 psi)

027F4082

MRV 20

40 bar (580 psi)

027F4083

MRV 25

40 bar (580 psi)

027F4084

MRV 32

40 bar (580 psi)

027F4085

MRV 40

40 bar (580 psi)

027F4086

MRV 50

40 bar (580 psi)

027F4087

MRV 65

40 bar (580 psi)

027F4088

Flanges have to be ordered separately. (See the section Flanges)

Solenoid valve
Size
mm

Code number

Type

Max. Working
pressure

Connection

EVRA 3

40 bar (580 psi)

DIN

032X3050

EVRA 10 with manual stem

40 bar (580 psi)

DIN

032X6210

EVRA 15 with manual stem

40 bar (580 psi)

DIN

032X6215

EVRA 20 with manual stem

40 bar (580 psi)

DIN

032X6220

EVRA 25 with manual stem

40 bar (580 psi)

DIN

032X6225

in

32

11/4

EVRA 32 with manual stem

40 bar (580 psi)

DIN

042H1126

40

11/2

EVRA 40 with manual stem

40 bar (580 psi)

DIN

042H1128

Type

Max. Working
Pressure

Connection

Coils: See Coils for Solenoid valves

Solenoid valve stainless steel


Size
mm

in

Code number

10

EVRS 3

50 bar (725 psi)

DIN

032X3080

15

EVRST 10 with manual stem

50 bar (725 psi)

DIN

032X3083

20

/4

EVRST 15 with manual stem

50 bar (725 psi)

DIN

032X3085

EVRST 20 with manual stem

50 bar (725 psi)

DIN

032X2237

25

/8
/2

Coils: See Coils for Solenoid valves

Electrically operated expansion valve


Valve type

Rated capacity1)

kv-value

Connections
Inlet x outlet

Code no.

Connections
Inlet x outlet

kW

tons

m3/h

AKVA 10-1

1.1

0.010

/8 1/2

068F3261

AKVA 10-2

6.3

1.8

0.015

/8 1/2

068F3262

AKVA 10-3

10

2.8

0.022

/8 1/2

068F3263

AKVA 10-4

16

4.5

0.038

/8 1/2

068F3264

AKVA 10-5

25

7.1

0.055

/8 1/2

068F3265

AKVA 10-6

40

11.4

0.103

/8 1/2

068F3266

AKVA 10-7

63

17.9

0.162

AKVA 10-8

100

28.4

0.251

AKVA 15-1

125

35

0.25

Flange

068F50202)

AKVA 15-2

200

60

0.40

Flange

068F50232)

AKVA 15-3

300

90

0.63

Flange

068F50262)

AKVA 15-4

500

140

1.0

Flange

068F50292)

in.

in.

AKVA 20-1

500

140

1.0

1 /4 1 /4

042H2101

AKVA 20-2

800

240

1.6

1 1/4 1 1/4

042H2102

AKVA 20-3

1250

350

2.5

1 1/4 1 1/4

042H2103

AKVA 20-4

2000

600

4.0

1 1/2 1 1/2

042H2104

AKVA 20-5

3150

900

6.3

22

042H2105

Code no.

/2 3/4

068F3281

/2 3/4

068F3282

/2 3/4

068F3283

/2 3/4

068F3284

/2 3/4

068F3285

/2 3/4

068F3286

/2 3/4

068F3267

/2 3/4

068F3268

) Rated capacities are based on


Condensing temperature tc = 32C
Liquid temperature tl = 28C
Evaporating temperature te = 5C
2) Incl. bolts and gaskets but without flanges
Max. working pressure: 42 bar

16

RA0XA102

Danfoss A/S (RC-CM / MWA), 06 - 2003

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Ordering
(cont.)

Flanges:
Butt welding DIN (2448) flanges for NRVA, EVRA
Size
mm

in.

OD

OD

mm

mm

in.

in.

Flange
For use with valve type
type

Code no.

10

18

0.710

0.079

1.3

NRVA 15/20, EVRA 3/10/15

027N1112

15

22

2.5

0.866

0.098

1.3

NRVA 15/20, EVRA 3/10/15

027N1115

20

/4

26.9

2.3

1.059

0.091

1.3

NRVA 15/20, EVRA 3/10/15

027N1120

25

33.7

2.6

1.327

0.103

NRVA 25/32

027N1026

32

11/4

42.4

2.6

1.669

0.102

NRVA 25/32

027N1033

40

11/2

48.3

2.6

1.902

0.103

NRVA 40/50

027N1042

50

60.3

2.9

2.370

0.110

NRVA 40/50

027N1051

65

21/2

76.1

2.9

3.000

0.110

NRVA 65

027N1055

/8
/2

Butt welding DIN (2448) flanges for PM, PML, MRV, MEV, EVRA and AKVA
Size
mm

Danfoss A/S (RC-CM / MWA), 06 - 2003

OD

OD

in.

mm

mm

in.

in.

Code no.

PM 5, 10, 15, 20, 25,


PML 5, 10, 15, 20, 25,
MRV 5, 10, 15, 20, 25,
MEV 80
EVRA 20, 25
AKVA 15-1, 15-2, 15-3, 15-4

027N1220
027N1225
027N1230

0.102
0.103

10

PM 32,
PML 32,
MRV 32,
MEV 125

027N2332
027N2340

1.902
2.370

0.103
0.110

11

PM 40,
PML 40,
MRV 40,
MEV 200

027N2440
027N2450

2.9
2.9

2.370
3.000

0.110
0.110

12

PM 50,
PML 50,
MRV 50
MEV 300

027N2550
027N2565

2.9

3.000

0.110

13

PM 65,
PML 65,
MRV 65,
MEV 500

027N2665

20
25
32

/4
1
11/4

26.9
33.7
42.4

2.3
2.6
2.6

1.059
1.327
1.669

0.091
0.103
0.102

32
40

11/4
11/2

42.4
48.3

2.6
2.6

1.669
1.902

40
50

11/2
2

48.3
60.3

2.6
2.9

50
65

2
21/2

60.3
76.1

65

21/2

76.1

RA0XA102

Flange
For use with valve type
type

17

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

Sight glass
Size

Type

mm

Max. Working
Pressure

in.
/4 1/4
/8 3/8
1
/2 1/2

SGN 6
SGN 10
SGN 12

Flare
ext. ext.

014-0161
014-0162
014-0163

/4 1/4
/8 3/8
1
/2 1/2

SGN 6
SGN 10
SGN 12

Flare
int. ext. 1)

014-0171
014-0172
014-0173

SGN 6s
SGN 10s
SGN 12s
SGN 16s

ODF ODF
solder

014-0181
014-0182
014-0183
014-0184

SGN 6s
SGN 10s
SGN 12s
SGN 18s

ODF ODF
solder

014-0191
014-0192
014-0193
014-0195

SGN 6s
SGN 10s
SGN 12s
SGN 16s

ODF ODM
solder

014-0201
014-0202
014-0203
014-0204

SGRN

NPT

014-0006

6 6
10 10
12 12

1
3

/4
/8
1
/2
5
/8
3

/4
/8
/2
5
/8
3
1

6 6
10 10
12 12
18 18
1

/4
/8
1/
2
5
/8
3

16 16

Code Number

6 6
10 10
12 12

16 16

Connection

/4
/8
1/
2
5
/8
3

/2 NPT

35 bar (507 psi)

) Can be screwed directly into the filter drier.

Level indicator
Type

Length

Length

Measuring range

Measuring range

AKS 41
without Bargraph

AKS 41
with Bargraph

mm

ins

mm

ins

Code no.

Code no.

AKS 41-3

280

11.02

207

8.1

084H4053

084H4153

AKS 41-5

500

19.69

427

16.8

084H4055

084H4155

AKS 41-8

800

31.5

727

28.6

084H4058

084H4158

AKS 41-10

1000

39.37

927

36.5

084H4060

084H4160

AKS 41-12

1200

47.24

1127

44.4

084H4062

084H4162

AKS 41-15

1500

59.06

1427

56.2

084H4065

084H4165

AKS 41-17

1700

66.93

1627

64.1

084H4067

084H4167

AKS 41-22

2200

86.61

2127

83.7

084H4072

084H4172

AKS 41-30

3000

118.1

2927

115.2

084H4080

084H4180

Must be calibrated for CO2


AKS 41U is also available (see technical leaflet)
Max. working pressure: 60 bar

18

RA0XA102

Danfoss A/S (RC-CM / MWA), 06 - 2003

Technical leaflet

Ordering
(cont.)

Industrial Refrigeration Valves for CO2 Applications

Filter drier with Cu-plated steel connectors


Type
DML 032s
DML 032.5s
DML 033s
DML 034s

Conn.
in.

Code no.

Conn.
mm

Code no.

1/4

023Z4552
023Z4553
023Z4555
023Z4556

6
8
10
12

023Z4551
023Z4553
023Z4554
023Z4557

42 bar (609 psi)

023Z4559
023Z4560
023Z4562
023Z4564
023Z4565

6
8
10
12
16

023Z4558
023Z4560
023Z4561
023Z4563
023Z4565

42 bar (609 psi)

023Z4567
023Z4568
023Z4570
023Z4572
023Z4573

6
8
10
12
16

023Z4566
023Z4568
023Z4569
023Z4571
023Z4573

42 bar (609 psi)

023Z4575
023Z4576
023Z4578
023Z4580
023Z4581
023Z4582
023Z4583

6
8
10
12
16
19
22

023Z4574
023Z4576
023Z4577
023Z4579
023Z4581
023Z4582
023Z4583

42 bar (609 psi)

023Z4585
023Z4587
023Z4588
023Z4589
023Z4590
023Z4592

10
12
16
19
22
28

023Z4584
023Z4586
023Z4588
023Z4589
023Z4590
023Z4591

42 bar (609 psi)

12
16
22
28
12
19
22
28

023Z4593
023Z4595
023Z4596
023Z4597
023Z4599
023Z4601
023Z4602
023Z4603

42 bar (609 psi)

22
28

023Z4605
023Z4606

42 bar (609 psi)

/16
3/8
1/2

DML 052s
DML 052.5s
DML 053s
DML 054s
DML 055s

1/4
5/16

DML 082s
DML 082.5s
DML 083s
DML 084s
DML 085s

1/4

3/8
1/2
5/8

5/16
3/8
1/2
5/8

DML 162s
DML 162.5s
DML 163s
DML 164s
DML 165s
DML 166s
DML 167s

1/4
5/16

DML 303s
DML 304s
DML 305s
DML 306s
DML 307s
DML 309s

3/8

3/8
1/2
5/8
3/4
7/8

1/2
5/8
3/4
7/8

11/8
1/2

DML 414s
DML 415s
DML 417s
DML 419s
DML 604s
DML 606s
DML 607s
DML 609s

7/8
11/8
1/2
3/4
7/8
11/8

023Z4594
023Z4595
023Z4596
023Z4598
023Z4600
023Z4601
023Z4602
023Z4604

DML 757s
DML 759s

7/8
11/8

023Z4605
023Z4607

5/8

Max. working
pressure

Pressure controls
High pressure (HP)
1

Regulating
range
bar

Code no.

Reset

Differential
p
bar

Contact
system

PED
approvals

1/ in.
4
6 mm
flare

Pressure

Type )

High

KP 6W

8 42

4 10

Aut.

SPDT

EN 12263

060-5190

High

KP 6B

8 42

Fixed 4

Man.

SPDT

EN 12263

060-5191

LP/HP

1)

W = Wchter (pressostat), B = Begrenzer (pressure control with ext. reset), S = Sicherheitsdruckbegrenzer (pressure
control with int. reset). A bellows rupture in inner bellows will cause the refrigeration plant compressor to stop.
Max. working pressure: 46.5 bar
Pressure transmitter
Pressure range

Electrical connection

Pressure connection

Code no.

AKS 3000

PE 0...60 BAR

DIN 43650-A,
PLUG PG9

G3/8 EN 837

060G1067

AKS 3000

PE 0...60 BAR

DIN 43650-A,
PLUG PG9

1/4-18 NPT

060G1083

PE 0...60 BAR

DIN 43650-A,
PLUG PG9

7/16-20 UNF Flare

060G1329

PE 0...60 BAR

DIN 43650-A,
PLUG PG9

G1/2 EN 837

060G3631

Type

AKS 3000
AKS 3000

Delivery

Please note the high pressure specials


are generally available to order only
and extended delivery times should be
considered.

Danfoss A/S (RC-CM / MWA), 06 - 2003

RA0XA102

19

Technical leaflet

Industrial Refrigeration Valves for CO2 Applications

20

RA0XA102

Danfoss A/S (RC-CM / MWA), 06 - 2003

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