MFG Tooling - 10 Prog Tools-2 PDF

Stock Strip Layout
7.
Design of Press working Tools
Nageswara Rao Posinasetti
February 6, 2012
Fig. From P. N. Rao, Manufacturing Technology, Tata

McGraw Hill, 1998.
3
February 6, 2012
Since, the components are to be ultimately blanked

out of a stock strip, hence , precaution is to be taken
while designing the dies for utilizing as much of stock
as possible.
It is also necessary in progressive dies, to ensure
continuous handling of the scrap on the die block,
which means that the scrap strip should have
sufficient strength.
February 6, 2012

McGraw Hill, 1998.
4
February 6, 2012
Percentage
utilization = 56.5%

McGraw Hill, 1998.
5
February 6, 2012

McGraw Hill, 1998.
6
February 6, 2012
Percentage
utilization = 56.5%
Percentage
utilization = 56.5%
Percentage
utilization = 73.5%
Percentage
utilization = 73.5%
Percentage
utilization = 76%

McGraw Hill, 1998.
7
February 6, 2012

McGraw Hill, 1998.
8
Fig. From P. N. Rao, Manufacturing

Technology, Tata McGraw Hill, 1998.
9
February 6, 2012

McGraw Hill, 1998.
10

McGraw Hill, 1998.
11
February 6, 2012
February 6, 2012
February 6, 2012

McGraw Hill, 1998.
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February 6, 2012

McGraw Hill, 1998.
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McGraw Hill, 1998.
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McGraw Hill, 1998.
15
February 6, 2012
February 6, 2012

McGraw Hill, 1998.
16
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February 6, 2012

McGraw Hill, 1998.
17
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Sheet Metal Die Design Procedure
31
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33
February 6, 2012
Step 1: Decide the tentative sequence

of operations.
Sheet Metal Die Design Procedure
32
Step 1: Decide the tentative sequence of operations.

Step 2: Layout the stock strip, preferably using at least three
part templates.
Step 3: Establish centre line of pressure.
Step 4: Establish location of pilot hole punches.
Step 5: Decide on the punches to be used and their placement
from the strip layout.
Step 6: Make preliminary layout of die block.
Step 7: Locate and design any finger, swing type, or automatic
stops.
Step 8: Selection of best die set, total design

considered.
Step 9: Make adequate provisions for scrap disposal.
Step 10: Decide best keying methods.
Step 11: Check for good dowelling practice.
Step 12: Make punch plate sufficiently thick to
support all punches adequately.
Step 13: Decide upon stripper and shedders and
requirements.
February 6, 2012
34
February 6, 2012
Step 2: Layout the stock strip, preferably using at

least three part templates.
35
February 6, 2012
36
February 6, 2012
Step 3: Establish centre line of

pressure.
Centre Line of Pressure
37
February 6, 2012
38
Shearing should be symmetrical about the axis of the

ram.
This ensures no side thrust.
To do this, the point on the die block is to be found
out, through which the resultant of all the shearing
forces is acting and this is coincided with the ram
axis.
This point is called the centre line of pressure.
(c) TMH New Delhi, Manufacturing
Technology Vol 1, Foundry, Forming and
Welding by P N Rao
6 February 2012
Step 4: Establish location of pilot hole

punches.
39
(c) TMH New Delhi, Manufacturing

Technology Vol 1, Foundry, Forming and
Welding by P N Rao
6 February 2012
40
February 6, 2012
42
February 6, 2012
Step 5: Decide on the punches to be used

and their placement from the strip layout.
41
February 6, 2012
43
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44
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46
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48
February 6, 2012
Step 6: Make preliminary layout of die

block.
45
February 6, 2012
Step 7: Locate and design any finger, swing type,

or automatic stops.
47
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49
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11

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Stock Strip Layout

Nageswara Rao Posinasetti

Fig. From P. N. Rao, Manufacturing Technology, Tata

Since, the components are to be ultimately blanked

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Fig. From P. N. Rao, Manufacturing Technology, Tata

Sheet Metal Die Design Procedure

Step 1: Decide the tentative sequence

Sheet Metal Die Design Procedure

Step 1: Decide the tentative sequence of operations.

Step 8: Selection of best die set, total design

Step 2: Layout the stock strip, preferably using at

Step 3: Establish centre line of

Centre Line of Pressure

Shearing should be symmetrical about the axis of the

Step 4: Establish location of pilot hole

(c) TMH New Delhi, Manufacturing

Step 5: Decide on the punches to be used

Step 6: Make preliminary layout of die

Step 7: Locate and design any finger, swing type,

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