Out of a Wide Variety of Our Swash Plate Type Axial Piston Pumps, We

Introduce below Those Most Suitable for Construction Machines with

Open Circuits.
KPM Swash Plate Type Axial Piston Pumps Programs for Industrial Vehicles
displacement

60 cm3

double pump (tandem type)

K3V63DT
/K5V80DT

K3V63DTP
/K5V80DTP

K3V112DT
/K5V140DT

K3V112DTP
/K5V140DTP

K3V140DT

K3V140DTP

K5V160DT

K5V160DTP

K5V200DT

K5V200DTP

double pump (parallel type)

single pump

K3V63S/K5V80S

80

110

140

K3V112DP

K3V112S/K5V140S

K3V140S

160

200

K5V160DP

K5V200DP

K5V160S

K5V200S

K5V200SH

K5V200DTH

K5V200DPH

K3V280S

280

K5V200DPH

(PTO / with PTO)

K3V280DTH

K3V280SH

SERIES

With new technology the K5V series has enabled increased

power density.

K3V/K5V

Variation of pump displacement

K3V

63

112

140 180

280

K5V
K5V80 K5V140 K5V160 K5V200
0

50

100

150

200

250

300

displacement (cm 3)

ORDERING CODE
K5V 200 DT H 100 R

9N 01
design code of regulator

K5V series

regulator code

displacement
80 : 80 cm3
140 : 140 cm3
160 : 160 cm3
200 : 200 cm3
DT:
DP:
S :

direction of rotation
R : clockwise
L : counterclockwise
(viewed from shaft end)
desigh code

tandem type double pump

parallel type double pump

: standard
H : with centrifugal pump
P : with PTO

single pump

SPECIFICATIONS
size
displacement (cm3)
1

pressure
(MPa)
speed
(min-1)

2
3

1MPa=10.197kgf/cm2
1Nm=0.10197kgf-m

80

140

160

200

80

140

160

200

rated

34.3

peak

39.2

max. for self priming

2,460

2,160

2,000

max.

3,000

2,500

2,350

529

843

max. input torque of tandem pump (Nm)

max. input torque of attached gear pump with PTO

mass
(kg)

single

48

tandem

81

type

hydraulic
fluid

125

1,900
(2,200) 4
2,200

3. Suction pressure should be

above 0.1MPa.
4. Max. speed with centrifugal pump

294

5. When other kinds of fluid would

be used, please consult with us.

68

86

125

160

antiwear hydraulic fluid

- 20 ~ + 95 C

oil viscosity range

10 ~ 1,000 mm 2/S (cSt)

suction line

80 ~ 150 mesh

return line

nominal 10 micron meter

2. At max. displacement. In case of

engine driving, max. idling speed
should be below this value.
This suction pressure should be
-0.01MPa and above.

1,120

oil temperature range

filtration

1. Pressure to which guarantee of

performance, functions or service
life is applied. Durability is unlimited
(except for the bearing life).

SUMMARY OF REGULATORS
Horsepower Control
control curve

code control type

function & features

According to the rise of delivery pressuer of a pump, the tilting angle of the
pump is automatically decreased, and
the constant torque control is achieved.

constant
horsepower
control

1. According to the rise of deliver y

pressure of a pump, the tilting angle
of the pump is automatically de creased, and the constant torque
control is achieved. (compensation
control)

P2
companion pump
pressure

total
horsepower
control

P2

2.The total horsepower control can be

achieved by decreasing the horsepower of a pump depending upon
the pressure of its companion pump.

P1

pressure cut-off

high pressure
cut-off

If the pressure rises above the set

value, the pump outlet flow is automatically decreased by the pressure
cut-off control.

horsepower control
+ pressure cut-off

total
horsepower control
+ pressure cut-off

6
P

variable
horsepower
control

Variable horsepower control can be

obtained by supplying pilot pressure or
electric current.

Pf

code No.

control
type

10

constant horsepower
control

20

60

2P

total horsepower control +

high-pressure cut-off

total horsepower
control

P2

circuit
diagram

positive flow control +

total horsepower control

P2
P2

Pi1

Flow cotrol and Horsepower control can be combined with

each other.
Examples of applied circuits are shown above.
Please consult us about other kinds of control, if necessary.

Flow Control
code control type

control curve

function & features

With the manual control, the outlet flow

can be steplessly controlled.

manual flow control

S

lever stroke
Q

Positive flow control can be carried out

by using the pilot pressure.

positive flow control

Pi

pilot pressure

Negative flow control can be carried

out by using the pilot pressure.

negative flow control

Pi

Two-stage max. flow control can be

obtained by supplying external pilot
pressure.
(only in negative flow control)

Pm

2-stage max. flow

control
Pi

Delta P=P A-P L

P A:
pump pressure

load sensing control

Load sensing control can be obtained.

P L:
load pressure
Delta P

With the electric current, the oulet flow

can be controlled.

electric flow control

I

electric current

2N

9L
load sensing control +
total horsepower control +
variable horsepower control

negative flow control +

total horsepower control

P2

Pi1

2C

9N

negative flow control +

total horsepower control +
two-stage max. flow control

P2
Pf

negative flow control +

total horsepower control +
variable horsepower control

P2

Pm1

PL
PA

Pi1

Pf
P2

Pi1

DIMENSIONS
Tandem Type
L1

direction of rotation

Dr1

L3

Dr2

L2

suction

:
:

delivery

clockwise
counterclockwise
(viewed from shaft end)

suction
delivery

Use Dr1 or Dr2 port for case drain.

L4

L9
L10

L7

L15

4-

L8

L14

L6

D2

L11 L12

3 0

Dr2
Dr1

D1
L5

L13
flange mounting face

Tandem Type (with PTO)

L1

L19

Dimensions of PTO unit

L22
L21 M

L18

D3

L20

Dr1

L23

Involute spline
to SAE

Involute spline to SAE

number of teeth

L2

Dr2

cutter

suction

10

flat root

diametral pitch

16/32
30

pressure angle

Use Dr1 or Dr2 port for case drain.

L8

L4

L9

13

root form

type of fit

side fit

rule

SAE

L10

Dr2

L16

Dr1

L6

D2

30

L11 L12

L7

L15

4- d

D1
L5

L13
flange mounting face

delivery

L17
flange mounting face

10

Dimensions

(mm)

size
K3V63
K3V112
K3V140
K3V280
K5V80
K5V140
K5V160
K5V200

D1
180
224
250
300
180
224
250
250

D2
125
160
180
200
125
160
180
180

size
K3V63
K3V112
K3V140
K5V80
K5V140
K5V160
K5V200

L16
110
110
122
110
110
122
122

L17
213
213
292
213
213
292
292

D3
82.55
82.55
101.6

82.55
82.55
101.6
101.6

18
22
22
26
18
22
22
22

L1
76
78
93
115
76
78
93
93

L2
70
80
92
150
70
80
92
92

L3
70
80
92
125
70
80
92
92

L4
142
142
142
142
142
142
142
142

L5
190
234
256
300
190
234
256
256

L6
89
100
112
127
89
100
112
112

L18
177
214
257
177
214
257
257

L19
268
305
361
268
305
361
361

L20

L21
2.4
2.4
2.4
2.4
2.4
2.4
2.4

L22
8
8
15
8
8
15
15

L23

150
150
200
150
150
200
200

106
106
127
106
106
127
127

2M1025
2M1025
4M1222
2M1025
2M1025
4M1222
4M1222

L7
98
110
123
140
98
110
123
123

L8
8
8
8
8
8
8
8
8

L9
228
265
305
356
228
265
305
305

L10
138
167
190
203
138
167
190
190

L11
37
41
53
70
37
41
53
53

L12
37
41
53
70
37
41
53
53

L13
464
538
618
792
464
538
618
618

L14
97
109
121
150
97
109
121
121

Dimensions of shaft end

(mm)
pitch circle dia
29.6
35.0
42.5
54.0
30.0
42.5
42.5
42.5

14
14
17
18
12
17
17
17

Flange mounting face for Suction port ( SAE Rule )

a
50.8
50.8
61.9
69.8
50.8
50.8
61.9
61.9

c
60
60
76
89
60
60
76
76

b
88.9
88.9
106.4
120.7
88.9
88.9
106.4
106.4

a
23.8
23.8
27.8
31.8
23.8
27.8
27.8
27.8

b
50.8
50.8
57.2
66.7
50.8
57.2
57.2
57.2

c
19
19
25
32
19
25
25
25

a
G 1/2
G 3/4
G 3/4
G 3/4
G 1/2
G 3/4
G 3/4
G 3/4

12 / 24
2.5
2.5
3.0
2.5
2.5
2.5
2.5

SAE
JIS B 1603
JIS B 1603
JIS B 1603
JIS B 1603
JIS B 1603
JIS B 1603
JIS B 1603

(mm)

d
31.0
31.0
37.5
61.5
31.0
37.5
37.5
37.5

L9

(mm)

e depth
M1016
M1016
M1222
M1220
M1016
M1222
M1222
M1222

Drain port (Rule: JIS B 2351)

size
K3V63
K3V112
K3V140
K3V280
K5V80
K5V140
K5V160
K5V200

30
20
20
20
20
20
20
20

d depth
M1218
M1218
M1624
M1624
M1218
M1218
M1624
M1624

Flange mounting face for Delivery port (SAE Rule)

size
K3V63
K3V112
K3V140
K3V280
K5V80
K5V140
K5V160
K5V200

rule

a
L9

(mm)

b
22.6
30.8
30.8
30.8
22.6
30.8
30.8
30.8

c
2.5
3.5
3.5
3.5
2.5
3.5
3.5
3.5

d
19
20
23
23
19
20
23
23

15

b
c

size
K3V63
K3V112
K3V140
K3V280
K5V80
K5V140
K5V160
K5V200

module

a
d

K3V63
K3V112
K3V140
K3V280
K5V80
K5V140
K5V160
K5V200

pressure angle

no. of teeth

spec.

size

45

11

L15
195
220
245
286
195
220
245
245

DIMENSIONS
Parallel Type
L11
L7

Dimensions of PTO unit

13

L4

D2

+0.05

101.6+0.03

L5

2.4

19
L6

L8

L13

30

L1

(127.3)

45

L2

L3

15

272

direction of rotation: clockwise

(viewed from shaft end) 12 d

delivery

Involute spline
to ANSI

47

Use Dr1 port for case drain.

110

Dr1

+0.127

L10

22.276 0

L9

D1

4=

7
12
0)
( 21
146

90

8-M12
thread depth 22

suction

360

L12

164

with PTO

143

160

Dimensions
size

D1

D2

K3V112
K5V160
K5V200

429
530
530

410
511
511

d
11
14
14

L1

L2

L3

L4

L5

L6

L7

L8

L9

L10

L11

L12

L13

235
272
272

113
135
135

163
206
206

111
141
141

256
301
301

428
456
492

493
519
570

34
36
52

5
5
5

148
135
135

522
575
625

391
422
400

385
398
398

Dimensions of shaft end

pitch circle dia (mm)

14
15
15

35.0
47.6
47.6

size

a
50.8
77.8
69.9

c
60
102
83

b
88.9
130.2
120.7

size

23.8
31.8
31.8

50.8
66.7
66.7

c
19
32
32

rule

20
30
30

2.5
8/16
8/16

JIS B 1603
ANSI
ANSI

(mm)

d depth
M1218
M1624
M1624

Flange mounting face for Delivery port (SAE Rule)

K3V112
K5V160
K5V200

module

Flange mounting face for Suction port (SAE Rule)

K3V112
K5V160
K5V200

pressure angle

K3V112
K5V160
K5V200

no. of teeth

e depth

34.0
41.5
41.5

M1016
M1222
M1222

a
15

Drain port (Rule: JIS B 2351)

a
b

G 3/4
G 3/4
G 3/4

30.8
30.8
30.8

3.5
3.5
3.5

20
23
23

12

(mm)

a
d

size

K3V112
K5V160
K5V200

(mm)

spec.

size

45

Single Type
L4

for K5V200S

suction

L1

4- d

delivery
direction of rotation
: clockwise
: counterclockwise
(viewed from shaft end)

L6

L2

L16

L7

L3

Dr1

suction

Dr2

delivery

L16
L5

L8

L9
L10

L4

D1

Dr2
Dr1
L14

L6

D2

L11 L12

30

L7

L15

4- d

L13

L5

flange mounting face

Use Dr1 or Dr2 port for case drain.

Dimensions
size

K3V63
K3V112
K3V140
K3V280
K5V80
K5V140
K5V160
K5V200

(mm)

D1

D2

180
224
250
300
180
224
250

125
160
180
200
125
160
180
165

d
18
22
22
22
18
22
22
21

L1

L2

L3

L4

L5

L6

L7

L8

L9

L10

L11

L12

L13

L14

L15

L16

76
78
93
115
76
78
93
75

70
80
92
150
70
92
92
92

70
80
92
125
70
92
92
92

142
142
142
142
142
142
142
142

190
234
256
300
190
234
256
262

89
100
112
127
89
100
112
131

98
110
123
140
98
110
123
131

8
8
8
8
8
8
8
16

210
250
292
343
210
257
292
300

138
167
190
203
138
167
190
190

37
41
53
70
37
41
53
53

37
41
53
70
37
41
53
53

277
309
366
433
277
326
366
389

89
109
121
135
89
110
121
121

195
220
245
286
195
220
245
245

225

Dimensions of shaft end

K3V63
K3V112
K3V140
K3V280
K5V80
K5V140
K5V160
K5V200

no. of teeth

pitch circle dia (mm)

pressure angle

module

rule

14
14
17
18
12
17
17
13

29.6
35.0
42.5
54.0
30.0
42.5
42.5
41.3

30
20
20
20
20
20
20
30

12/24
2.5
2.5
3.0
2.5
2.5
2.5
8/16

SAE
JIS B 1603
JIS B 1603
JIS B 1603
JIS B 1603
JIS B 1603
JIS B 1603
SAE

Flange mounting face for Delivery port (SAE Rule)

Flange mounting face for Suction port (SAE Rule)

(mm)

c
19
19
32
32
25
25
38
38

d depth
M1016
M1016
M1218
M1220
M1216
M1216
M1624
M1624

Drain port (Rule: JIS B 2351)

size
K3V63
K3V112
K3V140
K3V280
K5V80
K5V140
K5V160
K5V200

a
G 1/2
G 3/4
G 3/4
G 3/4
G 1/2
G 3/4
G 3/4
G 3/4

b
22.6
30.8
30.8
30.8
22.6
30.8
30.8
30.8

c
2.5
3.5
3.5
3.5
2.5
3.5
3.5
3.5

(mm)

L9

size
K3V63
K3V112
K3V140
K3V280
K5V80
K5V140
K5V160
K5V200

(mm)

d
19
20
23
23
19
20
23
23

15

b
c

b
50.8
50.8
66.7
66.7
57.2
57.2
79.4
79.4

a
d

a
23.8
23.8
31.8
31.8
27.8
27.8
36.5
36.5

size
K3V63
K3V112
K3V140
K3V280
K5V80
K5V140
K5V160
K5V200

45

13

a
30.2
30.2
50.8
69.9
35.7
61.9
61.9
61.9

b
58.7
58.7
88.9
120.7
69.9
106.4
106.4
106.4

c
32
38
60
80
38
76
76
76

d depth
M1218
M1218
M1218
M1220
M1218
M1624
M1624
M1624

L9

spec.

size

CAUTION FOR INSTRUCTION

Mounting Direction and Drain Piping

The pump shaft should be mounted in the horizontal
direction as shown in the figure below.
The drain line loop must be extended above the top of
the pump case.
The upper drain port should be used, and the drain
pipe size must be equal to or larger than the drain port
size.
In case of the pumps with centrifugal pump, the drain
lines must be settled on each pump.

front pump

rear pump
tandem pump

Filtration
For satisfactory service life
of these pumps in
application, the operating
fluid should be continuously
fiitered to keep at least the
cleanliness level of NAS 1638
Class 9. ( ISO 4406-/18/15 )

Examples of using a filter

10 m

10 m

air

150 mesh

150 mesh

14

A 10 m filter must be used

in the return line and a 80 ~
150 mesh strainer in the
suction lines.