JSPL

Jindal Steel and Power Limited (JSPL) is one of India's major steel producers with a significant
presence in sectors like Mining, Power Generation and Infrastructure. With an annual turnover of
over US$ 3.5 billion, JSPL is a part of the US$ 18 billion diversified O. P. Jindal Group and is
consistently tapping new opportunities by increasing production capacity, diversifying
investments, and leveraging its core capabilities to venture into new businesses. The company
has committed investments exceeding US$ 30 billion in the future and has several business
initiatives running simultaneously across continents.
Mr. Naveen Jindal, the youngest son of the legendary Shri. O. P. Jindal spearheads JSPL and its
group companies. The company produces economical and efficient steel and power through
backward and forward integration. From the widest flat products to a whole range of long
products, JSPL today sports a product portfolio that caters to varied needs in the steel market.
The company also has the distinction of producing the world's longest 121 meter rails and large
size parallel flange beams for the first time in India.
JSPL operates the largest coal - based sponge iron plant in the world and has an installed
capacity of 3 MTPA of steel at Raigarh in Chhattisgarh. With a 0.6 MTPA wire rod mill and a
one million tonne capacity bar mill at Patratu, Jharkhand, a medium and light structural mill at
Raigarh, Chhattisgarh and a plate mill to produce upto 5.00 metre wide plates at Angul, Odisha.
The company aims for a fast-paced growth so as to contribute substantially to India's long term
prosperity. An enterprising spirit and the ability to discern future trends have been the driving
force behind the company's remarkable growth story. The company has scaled new heights with
the combined force of innovation, adaptation of new technologies and the collective skills of its
15,000 strong, committed workforce. And the recognition it has received only further lends
credence to this. JSPL has recently been rated as the second highest value creator in the world by
Boston Consulting Group; 11th fastest growing company in India by Business World; included in
one of the Fab 50 Companies by Forbes Asia, 2009 and 2010; one of the Best Blue Chip
companies as well as the Highest Wealth Creator by the Dalal Street Journal. It has also been
ranked fourth as per Total Income in the Iron and Steel sector by Dun & Bradstreet.

Philosophy
Vision

Mission

To be a globally admired
organization that enhances the
quality of life of all
stakeholders through
sustainable industrial and
business development.

We aspire to achieve business

excellence through:

The spirit of
entrepreneurship and
innovation

Optimum utilization of
resources

Sustainable
environment friendly
procedures and practices

The highest ethics and

standards

Hiring, developing and

retaining the best people

Maximizing returns to
stakeholders

Positive impact on the

communities we touch

Core Values

Passion for People

Business Excellence

Integrity, Ownership &

Sense of Belonging

Sustainable
Development

GLOBAL FOOTPRINT

INDIA FOOTPRINT

RAIGARH PLANT
JSPL has a state-of-the-art steel making plant at Raigarh, Chhattisgarh which can produce up to 3
million TPA. Equipped with modern machinery, the plant boasts of world-class production
facilities.

Facilities at the plant include:

DRI Plant - 4 nos. of 500 TPD (0.72 million TPA) and 6 nos. of 300 TPD rotary kilns (0.6
million TPA)

0.8 million TPA coke oven plant

2.5 million TPA sinter plant

1.25 million TPA and 0.42 million TPA Blast Furnace

2.0 million TPA and 1.25 million TPA steel melting shop

2 vacuum degassing units

RH degassing unit

1 No. single strand slab caster

1 No. of 6-strand billet-cum-round caster and 1 No. 6 strand billet caster

2 Nos. of 4-strand combi caster

Rail & universal beam mill (RUBM) (0.75 million TPA)

Plate-cum-coil Mill (1.0 million TPA)

Submerged arc furnace (SAF) (0.03 million TPA)

Oxygen plant 37683 Nm3/hr

Lime and dolomite calcinations plant (0.4165 million TPA)

358 MW captive power plant(CPP)

0.7 million TPA Medium & Light Structure mill

Coal-based sponge iron plant

JSPL is recognised as a leader in manufacturing coal-based sponge iron in India. First

commissioned in 1991, JSPL leads the Indian market in this sector and has the worlds largest
coal-based sponge iron plant, with a capacity of producing 1.32 MTPA DRI. It is the only
sponge iron manufacturer in the country with captive raw material resources and power
generation.

Modern rail and universal beam mill

Commissioned in 2003, the mill has a wide range of products ranging from long rails up
to 121 meter to medium and large size parallel flange beams and columns. The product mix

includes: Track Rails, Crane Rails, Parallel Flange Beams and Columns and Channels.
To enhance its productivity & consistency in quality, the new tandem mill, the first of its
kind in India, was purchased from SMS Meer, Germany, and installed & commissioned in
Nov. 2006, in which its patent X-H technology is adopted for rolling of beams and columns.
Other sections like rails and channels are also rolled via the universal route.

India's first state-of-the-art plate mill

Introducing newer technologies, JSPL has installed a plate mill, which manufactures the widest
plates of 3.5 metre in coil form and coils of 3 meter width. It commenced commercial production
from April 07 and has a production capacity of 1 MTPA. The mill has been consistently
producing plates and coils in various grades like EN, DNV, BS, ASTM, JIS, LRS and ABS
certified by CII.

Medium & Light Structural Mill

Furthering our endeavor to provide a complete product basket and an enhanced structural section
range to its customer, JSPL is proud to announce the commissioning of its new state-of-the-art
0.6 MTPA capacity Medium and Light Structural Mill (MLSM). Equipped with advanced rolling
mill technology and equipments from DANIELI, ITALY, it has facility of rolling Parallel Flange
Beams (100-300 mm), Channels (75-300 mm), Angles (100-200 mm), Flats (50-300 mm) &
Rails (30 Ib/y & 24 Kg/m). The mill is ISO 9001 and 14001 certified and also having BIS
certifications for most of the sections

CAPACITY PLANNING

Capacity is defined as the ability to achieve, store or produce. For an organization, capacity
would be the ability of a given system to produce output within the specific time period. In
operations, management capacity is referred as an amount of the input resources available to
produce relative output over period of time. In general, terms capacity is referred as maximum
production capacity, which can be attained within a normal working schedule. Capacity planning
is essential to be determining optimum utilization of resource and plays an important role
decision-making process, for example, extension of existing operations, modification to product
lines, starting new products, etc.
Strategic Capacity Planning
A technique used to identify and measure overall capacity of production is referred to as strategic
capacity planning. Strategic capacity planning is utilized for capital intensive resource like plant,
machinery, labor, etc. Strategic capacity planning is essential as it helps the organization in
meeting the future requirements of the organization. Planning ensures that operating cost are
maintained at a minimum possible level without affecting the quality. It ensures the organization
remain competitive and can achieve the long-term growth plan.

Capacity Planning Classification

Capacity planning based on the timeline is classified into three main categories long range,
medium range and short range.

Long Term Capacity:

Long range capacity of an organization is dependent on various other capacities like
design capacity, production capacity, sustainable capacity and effective capacity. Design
capacity is the maximum output possible as indicated by equipment manufacturer under
ideal working condition. Production capacity is the maximum output possible from
equipment under normal working condition or day. Sustainable capacity is the maximum
production level achievable in realistic work condition and considering normal machine

breakdown, maintenance, etc. Effective capacity is the optimum production level under
pre-defined job and work-schedules, normal machine breakdown, maintenance, etc.

Medium Term Capacity:

The strategic capacity planning undertaken by organization for 2 to 3 years of a time
frame is referred to as medium term capacity planning.

Short Term Capacity: The strategic planning undertaken by organization for a daily
weekly or quarterly time frame is referred to as short term capacity planning.

Goal of Capacity Planning

The ultimate goal of capacity planning is to meet the current and future level of the requirement
at a minimal wastage. The three types of capacity planning based on goal are lead capacity
planning, lag strategy planning and match strategy planning.

Factors Affecting Capacity Planning

Effective capacity planning is dependent upon factors like production facility (layout, design,
and location), product line or matrix, production technology, human capital (job design,
compensation), operational structure (scheduling, quality assurance) and external structure
( policy, safety regulations)

Forecasting v/s Capacity Planning

There would be a scenario where capacity planning done on a basis of forecasting may not
exactly match. For example, there could be a scenario where demand is more than production
capacity; in this situation, a company needs to fulfill its requirement by buying from outside. If

demand is equal to production capacity; company is in a position to use its production capacity to
the fullest. If the demand is less than the production capacity, company can choose to reduce the
production or share it output with other manufacturers.

Capacity Planning - Meaning, Classification and its Goals. 2013. Capacity Planning - Meaning,
Classification and its Goals.

Capacity Planning at JSPL Raigarh

Current capacities of JSPL at Raigarh
Operating 3 Million Ton capacity Steel Plant

Producing 1.60 Million Ton of Hot Metal through Blast Furnace.

Producing world`s longest 120 meter Rails.

Producing large size parallel flange Beams for the first time in India.
Producing widest Steel Plates of up to 3.5 meter width for the first time in India
Operating largest Coal Based Sponge Iron Plant in the world (Capacity 1.4 Million ton)

Future Perspectives:
Jindal Steel and Power (JSPL) is planning to invest Rs 23,000 crore in next three years to
increase its steel making capacity to 14 million tons. According to Deputy Managing
Director and CEO-Steel Business V R Sharma of JSPL
"We will invest a total of Rs 23,000 crore till the end of 2015. Out of this, we plan to
raise Rs 12,000 crore debt, while rest will be funded from internal accruals,"
Of this, about Rs 14,000 crore will be invested on JSPL's upcoming 6 million tonne (MT)
steel plant in Raigarh. The company has plans to commission the first phase of the plant,
having 1.8 MT capacities, in the first quarter of 2013, while rest of the units will get
operational by 2015. Currently, the Naveen Jindal-led steelmaker has 3 MT production
capacities at its Raigarh plant in Chhattisgarh. The company has set an ambitious growth
plan to have 20 MTPA steel making capacity by 2020 and has been on a buying spree in
recent times to secure raw material linkages for its upcoming plants. Recently, it put out a
bid for acquiring Gujarat NRE Coke's coking coal producing Australian subsidiary.
Besides, it has also raised its stake in Australian iron ore mining firm Apollo Minerals,
while it had acquired Canada's CIC Energy last year. Currently, the company has iron ore
and coal mines in Mozambique, Australia, Indonesia and Botswana among others.
JSPL to have 14 MT capacity by 2015; plans to invest Rs 23k cr - Economic Times. 2013. JSPL
to have 14 MT capacity by 2015; plans to invest Rs 23k cr - Economic Times.