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POWER2015
June 28-July 2, 2015, San Diego, California
POWER2015-49691
Zahid H. Ayub
Isotherm Inc. 7401 Commercial Blvd. East
Arlington, Texas 76001 USA,
Email: zahid@iso-therm.com
ABSTRACT
Fossil fuels are continuously depleting while the global energy
demand is growing at a fast rate. Additionally, fossil fuels based
power plants contribute to environmental pollution. Search for
alternate energy resources and use of industrial waste heat for
power production are attractive topics of interest these days. One
way of enhancing power production and decreasing the
environmental impact is by recuperating and utilizing low grade
thermal energy. In recent years, research on use of organic
Rankine cycle (ORC) has gained popularity as a promising
technology for conversion of heat into useful work or electricity.
Due to simple structure of ORC system, it can be easily
integrated with any energy source like geothermal energy, solar
energy and waste heat. A computer program has been developed
in engineering equation solver (EES) environment that analyzes
and selects appropriate working fluid for organic Rankine cycle
design based on available heat sources. For a given heat source,
the program compares energy and exergy performance of various
working fluids. The program also includes recuperator
performance analysis and compares its effectiveness on the
INTRODUCTION
The current global energy demand is increasing on a
tremendous rate due to increasing population and technological
growth. Fossil fuels make the largest percentage of the Worlds
total energy production. Due to this rise in energy demand,
interest in renewable energy sources and waste heat utilization
in power production has gained popularity in recent years.
Organic Rankine cycle (ORC) is one of the attractive choices to
convert waste heat into useful work. It requires low to medium
temperature heat sources for its operation [1]. Adoption of such
a thermal cycle also contributes to environmental protection.
In this paper an overview of the types of fluids, fluid
characteristics, working of a computer code for analysis and
working fluid selection are presented. Two case studies are
discussed and results presented.
THERMODYNAMIC CYCLE
Evaporator
Expander
Recuperator
= (
Qrec =
(1)
Q rec = (
Qrec =
Condenser
= (
Pump
(4)
(5)
(6)
(7)
(8)
Exergetic
Efficiency of
Evaporator
Thermal
Efficiency
(3)
Net Power
Output
(2)
(9)
(11)
=
(10)
Flow Exergy
Exergy Destruction
( )
)
(12)
Figure 4 Pressure Increment in cycle analysis
= (
=
=
exin
(13)
(14)
evapin
+ (
+
(15)
(16)
Symbol
Value
Effectiveness of Recuperator
0.80
0.80
0.85
1 kg/s
5C
Degree of superheating
5C
Ambient Temperature
25C
1 kg/s
700 kPa
Case-1
170C
Case-2 90C
10 kg/s
110 kPa
20C
Molar Mass
kg/kmol)
56.11
4005
146.1
Isobutane
58.12
3640
134.7
Isobutene
56.11
4010
144.9
Isopentane
72.15
3370
187.2
n-Butane
58.12
3796
152
Propane
44.1
4247
96.68
Propylene
42.08
4665
92.42
R11
137.4
4408
198
R12
120.9
4114
112
R22
86.47
4989
96.13
R32
52.02
5784
78.11
R41
34.03
5897
44.13
R114
170.9
3289
145.7
R123
152.9
3668
183.7
R124
136.5
3624
122.3
R125
120
3618
66.02
R134a
102
4059
101
R142b
100.5
4055
137.1
R143a
84.04
3761
72.7
R143m
100
3635
104.8
R152a
66.05
4520
113.3
R161
48.06
5010
102.1
R218
188
2640
71.87
R227ea
170
2999
102.8
R236ea
152
3429
139.3
R236fa
152
3200
124.9
R245fa
134
3651
154
R290
44.1
4247
96.68
R600
58.12
3796
152
R600a
58.12
3640
134.7
RC318
200
2778
115.2
R1234yf
114
3382
94.7
R1234ze
114
3632
109.4
Butene
(kPa)
(C)
EFFICIENCY
Working Fluid
12
10
8
6
4
2
0
0
10
12
14
16
18
20
40
35
30
25
20
15
10
5
0
0
10
12
14
16
18
20
reduces. The same trend was observed for almost all the working fluids.
Table 3 Maximum cycle performance characteristics for case-1
Working
Fluid
Tsat.
Condenser
Pressure
Ratio
Pinch Point at
Evaporator
Qrec
kW
kW
VER
Butene
143.5
30.1
10.21
15.5
67.38
26.53
27.67
67.05
14.35
Isobutane
133.4
30.09
8.079
14.86
59.35
36.55
45.33
64.32
11.42
Isobutene
144.3
30.1
10.24
16.62
73.02
25.67
39.5
67.87
14.01
Isopentane
164.9
30.26
20
19.83
89.61
5.042
104
83.43
25.89
n-Butane
150.6
30.11
11.99
16.88
75.97
19.38
56.48
71.95
17.1
Propane
95.82
30.03
3.539
9.654
35.83
74.16
4.6
44.5
4.378
Propylene
91.54
30.02
3.21
9.13
32.02
78.44
3.843
42.63
3.787
R11
165.3
30.22
19.79
18.68
42.17
4.642
10.09
81.6
20.72
R114
145.3
30.13
11.8
15.33
24.33
24.65
26.19
73.56
17.31
R12
110.9
30.05
4.968
10.23
15.7
59.13
0.1155
56.19
6.123
R123
165.1
30.25
22.58
19.23
42.28
4.89
27.05
80.38
27.81
R1234yf
94.41
30.05
3.88
10.39
17
75.58
10.96
45.43
5.157
R1234ze
108.9
30.06
5.629
11.54
22.12
61.05
11.25
51.39
7.562
R124
121.6
30.08
7.296
13.11
22.56
48.36
11.76
57.38
9.948
R125
66.21
30.01
2.075
5.591
6.458
103.8
4.474
28.42
2.462
R134a
100.8
30.04
4.734
10.26
20.14
69.18
2.681
46.44
6.004
R142b
136.6
30.09
9.314
14.64
35.13
33.39
9.953
63.11
12.25
R143a
72.67
30.03
2.357
6.578
10.83
97.31
3.524
32.34
2.778
R143m
104.4
30.05
4.926
10.89
21.89
65.62
7.614
48.74
6.532
R152a
112.7
30.05
5.881
11.86
35.28
57.28
3.21
52.67
7.157
R161
101.5
30.05
4.266
10.61
36.68
68.5
3.567
48.02
4.921
R218
72.49
30.04
2.382
6.682
5.635
97.49
13.36
33.27
3.209
R22
95.57
30.02
3.764
9.83
17.85
74.41
1.787
45.2
4.226
R227ea
102.7
30.06
5.117
10.92
14.18
67.29
17.85
49.53
7.563
R236ea
138.7
30.12
12.54
15.43
29.61
31.31
28.08
66.55
18.3
R236fa
124.7
30.1
8.961
13.73
23.94
45.27
21.43
59.83
12.93
r245fa
153.5
30.16
18.44
16.96
40.29
16.52
28.55
71.93
26.01
R290
95.82
30.03
3.539
9.654
35.83
74.16
4.6
44.5
4.378
R32
78.1
30.03
2.699
7.655
18.77
91.88
3.215
36.65
2.849
R41
44.52
30.01
1.236
2.009
4.48
125.5
10.53
13.99
1.198
R600
150.6
30.11
11.99
16.88
75.97
19.38
56.48
71.95
17.1
R600a
133.4
30.09
8.079
14.86
59.35
36.55
45.33
64.32
11.42
RC318
114.9
30.09
6.821
12.76
16.15
55.12
27.28
57.04
10.18
16
14
Efficiency
12
10
Tcd=30C
8
Tcd=35C
Tcd=40C
4
2
0
0
10
12
14
16
18
20
Effect of Recuperator:
90
80
70
60
50
40
30
20
10
0
16
11
Butene
Isobutane
Isobutene
Isopentane
n-Butane
Propane
Propylene
R11
R114
R12
r123
R1234yf
r1234ze
R124
R125
R134a
R142b
R143a
R143m
R152a
R161
R218
R22
R227ea
R236ea
R236fa
r245fa
R290
R32
R41
R600
R600a
RC318
-4
Butene
Isobutane
Isobutene
Isopentane
n-Butane
Propane
Propylene
R11
R114
R12
r123
R1234yf
r1234ze
R124
R125
R134a
R142b
R143a
R143m
R152a
R161
R218
R22
R227ea
R236ea
R236fa
r245fa
R290
R32
R41
R600
R600a
RC318
Working Fluids
Working Fluids
Recuperated ORC
Non-Recuperated ORC
Recuperated ORC
Non-Recuperated ORC
Working Fluids
15
10
5
Figure 11 Vapor expansion ratio (VER) for different working fluids for
case-1
RC318
R236fa
R236ea
R22
R227ea
R218
R143a
R143m
R125
R134a
R124
r1234ze
r123
Working Fluids
Heat Source at 170C
1%
14%
Condenser
27%
R1234yf
R12
R114
Evaporator
Expansion Machine
RC318
R236fa
R236ea
R227ea
R22
R218
R143m
R143a
R134a
R125
R124
r1234ze
R1234yf
r123
R12
R114
58%
90
80
70
60
50
40
30
20
10
0
Pump
Working Fluids
Comparison of Cases:
Power (kW)
50
40
30
20
10
RC318
R236fa
R236ea
R227ea
R22
R218
R143m
R143a
R134a
R125
R124
r1234ze
r123
R1234yf
R12
R114
Working Fluids
NOMENCLATURE
120
100
80
C
D
e
E
h
s
T
VER
60
40
20
RC318
R236fa
R236ea
R227ea
R22
R218
R143m
R143a
R134a
R125
R124
r1234ze
R1234yf
r123
R12
R114
Working Fluids
Conclusion
Increment in loop
Flow exergy (J/kg)
Exergy (J/kg)
Specific enthalpy (J/kg)
Mass flow rate (kg/s)
Time rate of heat transfer (W)
Specific entropy (J/kg.K)
Temperature (C)
Vapor expansion ratio
Time rate of work done (W)
Increment in pressure
Exergetic Efficiency
effectiveness
Thermal Efficiency
Isentropic Efficiency
Entropy Production
Subscript
amb
c
cd
cdin
cdout
cin
cout
cr
des
evap
evapin
evapout
ambient
Cold fluid
condenser
Condenser inlet
Condenser outlet
Cold fluid inlet
Cold fluid outlet
Critical
Destruction
Evaporator
Evaporator inlet
Evaporator outlet
exin
exout
exp
f
h
hin
hout
in
min
out
P
pin
pout
pump
rec
recin
Recout
REFERENCES
[1]
[2]
[3]
[4]
[5]
10