Procedure Qualification Record ( PQR)

In accordance with Section IX of ASME Boiler & Pressure Vessel Code

PQR No.
WPS No.
Welding Process

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:

Joints (QW-402)
Joint Design
Root Spacing
Backing
Backing Material ( Type)
Weld layer / Sequence

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:
:
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:

Base Metals (QW-403)

P.No. / Gr. No.
Material Specification/UNS.
Thickness
Maximum pass thickness

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:
:

Filler Metal (QW-404)

Filler Metal Size
Filler Metal F-No.
AWS Specification SFA
Consumable insert
Weld metal thickness
Supplementary filler

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:
:
:
:
:

Filler Metal Product Form :

Weld Metal Analysis. A No. :
AWS Classification :
Electrode/Flux Classification :
Flux type :
Other :

Position ( QW-405)
Groove Position
Fillet

:
:

Weld Progression(Uphill/Downhill) :
Other
:

Preheat ( QW-406)
Preheat Temperature
Others

:
:

Interpass Temperature :
Interpass Temperature Maintenance :

Postweld Heat treament* ( QW-407)

Temperature
:
Rate of Heating
:
Holding Duration
:

Thickness Limits :
Rate of Cooling :
Other
:

Shielding Gas (QW-408)

Shielding Gas
Flow Rate

PQR/JCFF/
WPS/JCFF/

Date
Date

Rev. No. : 0
Type

to
to
to

:
:

P.No. / Gr. No.

Material Specification/UNS No.
Thickness

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:

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:
:
Other :

Composition of Gas Mixture :

Gas Backing (Purging) :

Electrical Characteristics(QW 409)

Current
:
Amperage
:
Pulsing current
:
Metal transfer mode (GMAW/FCAW):
Technique(QW 410)
Travel Speed
:
Oscillation
:
Multi pass/Single Pass
:
Multiple/Single Electrode
:

Polarity
:
Voltage :
Heat Input :
Tungsten Electrode Size :
Bead - String/ weave :
Orifice/Cup/Nozzle size :
Method of cleaning :
Closed to out chamber :

JCF Fluid Flow FZE

PQR No.
WPS No.
Manual or Automatic
Tube to Work - Distance

:
:
:
:

PQR/JCFF/
WPS/JCFF/

JCF Fluid Flow FZE

Rev. No. : 0

Date
:
Date
:
Filler metal delivery :

PQR No.
WPS No.

:
:

PQR/JCFF/
WPS/JCFF/

Date
Date

Rev. No. : 0

:
:

Tensile Test (QW-150)

Specimen No.

Width

Thickness

Guided Bend Test ( QW160)

Specimen No.

Area

Ultimate Total load

Ultimate
Unit stress

Type and Figure No.

Toughness Test ( QW 170 )

Notch
Specimen No.
location

Notch type

Deposit/Weld Chemical Analysis :

C
Cr

Test Temperature

Resu

Impact value
in J

Ni

Mo

Mn

Si

Average

Averag

Cr

Macro Test :
Other Tests:
Hardness Survey QW 462.5 ( e )
Report No:
Weld Metal
HAZ 1
Base Metal
Welder Name
Test conducted by

:
:

ID No.:

Stamp No. :
Laboratory Test report No. :

We certifiy that the statement in this record are true and correct and that the test welds were prepared, welded and tested in
accordance with the requirements of Section IX of ASME Boiler & Pressure Vessel code.

Approved By
For Tyco Flow Control FZE.

JCF Fluid Flow FZE

JCF Fluid Flow FZE

JCF Fluid Flow FZE

Type of Failure
& Location

Result

Average impact value

Fe

JCF Fluid Flow FZE

Welding Procedure Specification

In accordance with Section IX of ASME Boiler & Pressure Vessel Code

PQR No.
WPS No.
Welding Process

:
:
:

Joints (QW-402)
Joint Design
Root Spacing
Backing
Backing Material ( Type)
Weld layer / Sequence

:
:
:
:
:

Base Metals (QW-403)

P.No. / Gr. No.
Material Specification/UNS.
Thickness Range
Chemical Analysis No

:
:
:
:

Filler Metal (QW-404)

Filler Metal F-No.
Filler Metal Size
AWS Specification SFA
Consumable insert
Weld metal thickness range
Groove
Supplemental filler metal

PQR/JCFF/
WPS/JCFF/

Rev. No. : 0
Type

Date
Date

:
:

to
to
Maximum pass thickness :
Other :

:
:
:
:
:
:

Filler Metal Product Form :

Weld Metal Analysis. A No. :
AWS Classification :
Electrode/Flux Classification :
Flux type :
Fillet :

Position ( QW-405)
Groove Position
Fillet

:
:

Weld Progression(Uphill/Downhill) :
Other
:

Preheat ( QW-406)
Preheat Temperature
Others

:
:

Interpass Temperature :
Interpass Temperature Maintenance :

Postweld Heat treament ( QW-407)

Temperature
:
Rate of Heating
:
Holding Duration
:

Thickness Limits :
Rate of Cooling :
Other
:

Shielding Gas (QW-408)

Shielding Gas
Flow Rate

:
:

Composition of Gas Mixture :

Gas Backing (Purging) :

Electrical Characteristics(QW 409)

Current
:
Amperage
:
Pulsing current
:
Metal transfer mode (GMAW/FCAW):

Polarity
:
Voltage :
Heat Input :
Tungsten Electrode Size :

Technique(QW 410)
Travel Speed
Oscillation

:
:

Bead - String/ weave :

Orifice/Cup/Nozzle size :

JCF Fluid Flow FZE

PQR No.
WPS No.
Multi pass/Single Pass
Multiple/Single Electrode
Manual or Automatic
Tube to Work - Distance

:
:
:
:
:
:

Hardness Requirement
Other Test
Welder Name
Test conducted by

PQR/JCFF/
WPS/JCFF/

Rev. No. : 0

Date
:
Date
:
Method of cleaning :
Closed to out chamber :
Filler metal delivery :

:
:
:
:

ID No.:

Stamp No. :
Laboratory Test report No. :

We certifiy that the statement in this record are true and correct and that the test welds were prepared, welded and tested in
accordance with the requirements of Section IX of ASME Boiler & Pressure Vessel code.

Approved By
For Tyco Flow Control FZE.

JCF Fluid Flow FZE

JCF Fluid Flow FZE

JCF Fluid Flow FZE

Welder Performance Qualification

In accordance with Section IX of ASME Boiler and Pressure Vessel Code

Welder's Name
ID No.
Base Metal/UNS
Process
Direct / Remote visual control

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:
:
:
:
Actual variable
used in qualification

Variables (QW-350)

Backing ( QW-402)
ASME P. No.(QW-403)

:
:

Thickness
Plate / Pipe thickness
Groove
Fillet
Pipe Diameter groove
Pipe Diameter Fillet

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:
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:

Filler Metal
AWS Specn. SFA (QW-404)
Electrode Classification
F.No.
Product form

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:
:
:

Weld Deposit Thickness

Groove
Fillet
Welding Position (QW-405)
Progression(Uphill/Downhill)
Shielding Gas (QW-408)
Backing gas
Metal Transfer Mode (QW-409)
Welding current Type/Polarity
Automatic Arc/Voltage control
Sl.No.

:
:
:
:
:
:
:
:
Guided Bend Tests (QW-160)
Type & Fig. No
Result

Specimen No.

Other Tests
:

Visual Exam Result (QW-302.4)

Radiography Test Result (QW-304 & 305)
Ultrasonic Test Result
Fillet Weld Test
Macro Etch Test
D.P Check
Hardness Test
Welding test conducted by
Mechanical Test conducted by
Laboratory Test Report No.

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:

We certify that the statement in this record are correct and that the test coupon were prepared, welded and
tested in accordance with the requirements of Section IX of ASME Boiler and Pressure Vessel Code.

Test conducted at
For JCF Fluid Flow FZE

ssel Code

WPS No.
Date
Thickness
Type

Qualified Range

Witnessed by

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