NTPC Ltd

Operation & Maintenance Department

Maintenance Planning Department

KSTPS

Daily Planning Meeting

29.09.15

Reported
irpaoT-

Target Date
laxya idnaa^k

ivaBaaga

IN MOTION WEIGH BRIDGE - AVAILABLE

ASH LINE IN SERVICE: 3+2 nos
kaola saoMplar kI ]plabQata/Availability Of Coal Sample : ST-1 AV, ST-2 AV, ST-3
NAV
CHP/ saI eca pI
28.09.15 CONV-1B IDLER R/P & TAKE UP PULLEY WORK

CHP

SAFETY/
02.09.15 ALL BOILER DRAINS TO BE CONNECTED TO STORM DRAIN

OPN

MD/MS Status/sToTsa Aaof ema DI.ema esa

AVAILABLE
Main Plant Area/maona PlaaMT eiryaa
TIE TRANSFORMER-4 bushing replacement

03.10.15

Station Common/sToSana ka^mana

LIGHTENING ARRESTERS TO BE PROVIDED IN ASH DYKE AREA(STRENGHTHENING OF
EXISTING ARRESTER IS BEING DONE)

EMD
EMD

AHP/eoSa hOMDilaMga PlaaMT

Stage-1/sToja -I
Stage-2/sToja -II
24.09.15 ASP 3A HIGH VIBRATION (foundation curing in progress) U/P
14.09.15
24.09.15
28.09.15
28.09.15
28.09.15

UNIT#1 UNIT#2 UNIT#3 UNIT#4 UNIT#5 UNIT#6 UNIT#7 -

ASL-1 FLUSHING V/V INOPERATIVE

SEAL WATER P/P-2 TRIPPING IN O/L U/P
SEAL WATER P/P-4 TRIPPED ON O/L (FIRST TO BE MADE AVAIL)
DL-4 SUCTION V/V INOPERATIVE
Stage-3/ sToja -III
ASP-B2 MOTOR TB HOT SPOT
ESP Fields NA / [- esa pI iflDsa
Fields out
15/27
15/16/22/23
1/9/23
(PASS-C U/P)
2R/3L/5L/8R/9R/11R/13/14L/16L
14L/15L/25R/31R/45R
13L/16R/20R/23R/26R/27/34R/37/43/45

30.09.15

AHD

PTW REQD
29.09.15
29.09.15

AHD
AHD
AHD
EMD

29.09.15

EMD

OPACITY METER RDG

399/397
-

Stage-1 Common/ sToja -I ka^mana

Unit#1/ yaUinaT -1
Unit#2/ yaUinaT -2
22.09.15 MACHINE IN HYDRAULIC MODE

30.09.15

C&I

Unit#3/ yaUinaT -3
Stage-2 Common/ sToja -II ka^mana
26.09.15 HFO HEATER B & C TEMP CONTROLLER NOT WORKING
28.09.15 IAC-2 VIB IN ALARM RANGE (177/10.6, Loose HP cylinder support)U/P
Unit#4/ yaUinaT -4
Unit#5/ yaUinaT -5
28.09.15 MILL-A FREQUENT REJECT CHOKING
Unit#6/ yaUinaT -6
28.09.15 LP DOSING P/P-A ABN SOUND FROM HYD COUPLING & P/P C-POOR DISCH
Stage-3 common/ sToja -III ka^mana
29.09.15 CT 7B/FAN2TRIAL TAKEN, MOTOR DE VIB IN TRIP RANGE (MISALIGNMENT)

29.09.15

C&I

02.10.15

TMD

29.09.15

BMD

29.09.15

TMD

29.09.15

OFS/EMD

Unit#7/ yaUinaT -7
28.09.15 13 NOS ESP FIELDS HOPPERS TAKING LESS CURRENTI/P
Hydrogen Consumption
5p+2 / 2/ 2/ 1/ 0/ 1/ 2
Members Present
DEPTT
NAME
GM
GM(O&M), GM(MAINT), GM(O)
MM
SK KESHKAR, D PRASAD, RAMESH BABU, N VARA PRASAD, A SENGUPTA, SK MISHRA,
SK SINGH, A K VERMA
C&I
CHEM
CHP
CIVIL
EEMG
EMD
MTP
OPN
MGR
SATETY

S DAS, SN DHARA, D KAR, S GHOSH

V BHATTACHARYA
D N TIWARI
A ACHARYA
B S RAO, A ANSARI
K CHANDRASHEKHAR, B CHAKRABORTHY, KS SINGH
GGK MURTHY, SHARAD T
SHIFT IN CHARGE, GK MOHANTY, S SENGUPTA
SAFETY TEAM

29.09.15

EMD

EQUIPMENTS N/A FOR MORE THAN 15 DAYS

DEPT

AREA

Equipment

Reason for nonavailability

Out Since

Present status

Target
Date

TANK
COLLAPSED

09.12.13

26 PLATE OF 26 REPLACED,
PAINTING TO BE DONE

30.09.15

HI VIB

14.08.15

UNDER PERMIT

30.09.15

ST-I CT P/P-7

Overhauling

20.07.15

HUB ASSEMBLED, MOTOR

D/C TRAIL TO BE DONE

15.09.15

U5

CC PUMP-B

MOTOR BURNT

16.01.15

WILL BE DONE DURING OH

AHD

COMMON

SERVICE WTR.P/P#3 (ST-1)

PUMP N/A

30.06.14

INDENTED

TMD

U4

MAIN AC AHU-6

ABNORMAL
SOUND

30.09.14

BLOWER TO BE REPLACED
30.09.15
(SRM BID I/P)

TMD

STG-3

IAC

SCREW JAMMED 31.05.15

LP SCREW ELEMENT TO BE
30.09.15
REPLACED

OFS

DMP

DM STORAGE TANK#3

OFS

CTCW

ST-II CT 5B/fan9

EMD

CTCW

EMD

31.12.15

st1 emergency hdr

changing

Repeated failure of equipments.(From 01.04.11 to 29.02.12)

Area: BMD (Mills)
Sr No
1
2
3

EQUIPMENT DETAILS
U02 MIL-00B
U02 MIL-00D
U03 MIL-00A

DESCRIPTION
Shaft seal oil lkg
Reject choking
Abnormal sound

Number of
Times
2
4
4

4
5
6
7

U04 MIL-00A
U04 MIL-00G
U06 MIL-00F
U06 MIL-00E

COAL DUST
LKG

High reject
Reject choking
Shaft seal oil lkg

7
3
2

REMARKS

P.O. NO- 4000138800

MANUFACTURING COMPANY N/A, COMPLETE
ASSEMBLY UNDER PROCUREMENT FROM DIFF
COMPANY; PR NO 100111422 (UNDER TECHNICAL
EVALUATION)
INSUFFICENT NUMBER OF BIDS; BOD 31.07.2015
DAMAGED LP SCREW ELEMENT HAS BEEN SENT
TO VENDORS WORKS FOR REPAIR. ALSO INDENT
IS IN PROGRESS FOR NEW SCREW ELEMENT
PROCUREMENT(TC DONE)

UNIT-7 ESP HOPPER HEATER CHECKING STATUS

S.N
1
2
3
4
5
6
7
8
9
10
11
12
13
14

FIELD
(Hopper Heater current Measured-R/Y/B)
13 (15,25,25)
26(15.14,14)
31(15,15,15)
32(14,25,25)
33(18,26,26)
43(15,13,13)
47(14,14,14)
51(26,28,26)
53(22,12,24)
55(18,18,18)
62(17,24,24)
67(22,12,22)
71(14,14,14)
72(15,24,24)

ECKING STATUS
REMARK
BOTH HEATERS -ON
BOTH HEATERS -ON
BOTH HEATERS ON
BOTH HEATERS ON
BOTH HEATERS ON
BOTH HEATERS ON
BOTH HEATERS -ON
BOTH HEATERS ON IN LOCAL BUTHTR-1 OFF IN
SWGR PANEL
BOTH HEATERS ON
BOTH HEATERS- ON
BOTH HEATERS ON
BOTH HEATERS ON
BOTH HEATERS ON
BOTH HEATERS -ON

NTPC Ltd

Reported
irpaoT-

Unit No

28.02.15
20.05.15

CHP
CHP

26.08.15

CHP

02.09.15

CHP

09.05.15

MAIN PLANT

28.05.15

MAIN PLANT

10.07.15

24.04.15

STG-1 AHP

14.05.15

STG-1 AHP

07.09.15
14.02.15

STG-3 AHP

16.07.15

15.10.14

STG-1 COM

15.10.14

STG-1 COM

09.01.15
19.01.15
19.01.15
19.01.15
19.01.15
19.01.15
19.01.15

U#1
U#1
U#1
U#1
U#1
U#1
U#1

06.12.14

U#2

29.06.15
09.07.15

U#2
U#2

18.09.14
20.09.14
04.03.15

U#3
U#3
U#3

10.04.15

U#3

01.06.15
10.08.15

U#3
U#3

09.09.15

U#3

20.10.14

STG-2 COM

31/10/14
24.03.15
05.08.15

STG-2 COM
STG-2 COM
STG-2 COM

10.10.14
22.09.14
15.12.14
15.12.14

U#4
U#4
U#4
U#4

02.06.15
25.05.15

U#4
U#4

05.06.15
03.08.15

U#4
U#4

25.10.14

U#5

17.01.15

U#5

06.08.15

20.10.14
05.11.14

STG-3 COM
STG-3 COM
STG-3 COM

18.11.14
18.05.15

STG-3 COM
STG-3 COM

16.10.14

U#7

02.12.14

U#7

19.05.15

U#7

17.04.15

U#7

06.06.15

U#7

27.07.15
01.08.15
23.07.15
14.09.15

U#7
U#7
U#7
U#7

14.09.15

U#7

21.09.15

U#7

Operatin & Maintenance Deprtment

Maintenance Planning Department
Long Pending Defects

CHP/ saI eca pI

ONE SLUDGE P/P PIT TO BE MADE
STACKER-2 SLEW OUT OF SERVICES
CRH-2 ROOF WATER LOGGING, SLOPE TO BE PROVIDED
Conv-2A/B TE penthouse area water getting ingress from wall
Main Plant Area/maona PlaaMT eiryaa
SMOKE DENSITY (OPACITY) TO BE MADE AVAIL IN UNIT-4, UNIT-6 (PO
PLACED
SIEMENS)
KORBA MAHAN
LINE R PHASE REACTOR BUSHING FAILED U/P

Station Common/sToSana ka^mana

CT-2 SATCOM AC SYSTEM MOTOR NA SINCE ONE MONTH
AHP/eoSa hOMDilaMga PlaaMT
Stage-1/sToja -I
DYKE WETTING SYATEM TO BE MADE AVAILABLE
LP-2 DISCH V/V INOPERATIVE (CLOSED CONDITN)PERMIT REQD
Stage-2/sToja -II
sToja -II
ALL BATPs CURRENT/PRESSURE TO BE PROVIDED IN UCB
Stage-3/ sToja -III
ALL DL LINES SUCTION/DISCHARGE V/V NOT OPERATING AND ASL
DISCHARGE VALVE INOPERATIVE
IAC...U/P
Stage-1 Common/ sToja -I ka^mana
STORM WATER DRAIN PUMP 2 NOS NO DISCHARGE....FOUNDATION FOR
GATE TO BE MADE
UNIT-1 LIFT TO BE COMMISSIONED

Unit #1/ yaUinaT -1

BOILER DRUM SAFETY V/V B 13 PASSING /GAGGED
BFP-B OIL LKG BETWEEN LOC-A/B
MAL-26 PASSING
MC-84 D/A OVERFLOW CV PASSING
BFP-B DISCH (FW-102A) DISCH INT. VALVE JAMMING
ERV PASSING
FD-A DROPWISE OIL LKG FROM COOLER RETURN

Unit#2/ yaUinaT -2
H2 DROP RATE HIGHER WITH DRIER -A IN SERVICE.V/V PASSING.
(OVERHAULING JOB)

OPACITY METER NOT WORKING (1/2) SPARE PROB

BFP-B BCW V/V SEAT NOT AVAILABLE
Unit#3/ yaUinaT -3
MILL-D DRAWING HIGH CURRENT(40AMP/25TPH)
ALL MECH EXHAUSTER VACUUM GAUGE N/A
MS ERV TO BE COMMISSIONED (ISOLATING V/V PASSING) S/D JOB
NOISE LEVEL VERY HIGH IN UCB -3 (ONLY SINGLE DOOR IS THERE)
APH 3B R PH FUSE BLOWN (CABLING I/P)
ME SEAL WATER TO BE DIVERTED TO STORM WATER DRAIN
R-52 BLOCK V/V PASSING s/d
Stage-2 Common/ sToja -II ka^mana
LP ASH WTR P/P-1 DISCH V/V & NRV PASSING
CT4B-FAN-08MOTOR DE VIB IN ALARM RANGE(MISALIGNMENT)
ST-2 TWS NEW COMMON DISCH DRAIN CONSTRUCTION IN PROGRESS
CT FAN 5B FAN 8 VIB IN TRIP RANGE (AFTER SHAFT RECEIVED)
Unit#4/ yaUinaT -4
PA FAN-B DUCT VIB IN TRIP RANGE.U/O
PHE-A LKG FROM ECW SIDE.u/o
COLD GAS TEMP CONTROL V/V NOT CLOSING BELOW 15 %
ESP OUTLET GATES NOT COMMISSIONED.CABLING TO BE DONE.

ESP PASS-D FIELD STATUS N/A IN UCB

MS STRAINER-3 G/L LKG
ID ALL INLET/OUTLET GATES INOPERABLE FROM UCB
ESP PASS D COMMUNICATION NA
Unit#5/ yaUinaT -5
UNIT 5&6, BATP DISCHARGE LINES TO BE FITTED WITH PRESSURE
GAUGE. P/P-A COMPLETED, B WITH OPPORTUNITY
CC P/P-B TRIPPED ON E/F

Unit#6/ yaUinaT 6
MS RHS SAFETY V/V SIMERING AT PRESS 174.5
Stage-3 common/ sToja -III ka^mana
CW LWP-2 DISCH POOR
CW P/P-7A THRUST BRG TEMP MAINTAINING HIGHU/O
STAGE III DFA SETTLING BIN DRAIN LINE -PNEUMATIC V/V TO BE
PROVIDED.
CLF MAKE UP PUMP B VIBN IN ALARM RANGE . PUMP DE 135/7.0
CW P/P-1 THRUST BRG TEMP MAINTAINING HIGH(83 IN DAY TIME)
Unit#7/ yaUinaT -7
FD FAN-A, LOP-A DISCH VALVE /NRV SUSPECTED STUCK UP (IN CLOSED
CONDITION)
PW TEMP CONTROLLER KEPT ON MANUAL.
IAC TRIPPED ON 1ST STG DISCH TEMP HIGH... U/P
#3 ARCW STRAINER - B INLET V/V INOPERATIVE IN CLOSED CONDITION
VAM-2 NOT MAINTAINING CHILLED WTR TRMP
GT 7R ACETYLENE LEVEL HIGH (UNDER Observation)
TD BFP-A TH BRG TEMP 3/4 POINTS NA
MILL A VIB IN ALARM RANGE
HPCV-2 NOT OPERATING
SERVICE WATER P/P-A VIB IN ALARM RANGE (MAT NA)
SERVICE WATER P/P-A SHAFT SHEARED

KSTPS

Target
laxya
01/05/15
25.05.15

Dept
Remarks
ivaBaag
CIVIL
CHP
CHP/CIV
civil
C&I

31.05.15

EMD

Erection & commissioning to be

done
PR processed, review in Tuesday
meeting. Expected completion two
years.

EMD

AHD
AHD

Spares available; Isolation permit

required;permit to be issued

EMD
AHD
17.07.15

Spares not available , TC given on

04.08.2015

TMD

CIVIL
EMD/CIV Civil front not ready for taking up
balance works

TMD
TMD
TMD
TMD
BMD
BMD

Minor Lkg./O/H job

O/H job
O/H job
O/H job

EMD

3-way valve defective. Old drier to be

replaced with new Refrigerant drier.
PO placed and material is expected
by 31.03.2015

C&I
TMD

PR Raised, PO Pending

BMD
C&I
PO placed
BMD/C&I
15.06.15
OPP
11.08.15
18.09.15

CIVIL
EMD
Opportunity job.
BMD/CIVI
L
BMD
AHD

10.06.15

Spares available; Isolation permit

required;permit to be issued

OFS
CIVIL
OFS
BMD
TMD
regasketing of plates needed.
EMD,C&I To be taken up by C&I
EMD,C&I Cabling and installation of coupling
relays in progress. Commissioning
during opportunity.

LONG
25.05.15

EMD
TMD

OPP
10.08.15

EMD/C&I
EMD

OPPORTUNITY

AHD/C&I Already provided before line

modification ;
EMD
Defective motor to be replaced
during O/H. Spare motor to be made
ready after removal from Unit-6.
Spares under procurement.

07.08.15

BMD
OFS
OFS
C&I

To be taken up by AHD for VV

replacement

OSM
OFS
BMD
C&I
LONG

TMD

22.04.15

TMD

06.07.15

TMD

31.08.15
OPPORTUNITY

EMD
C&I
CIVIL/BM
D
TMD
OFS

MAT NA

OFS

Engg Issue taken up with BHEL/PE

SHUTDOWN

S. No. Pending Civil Works

1
Unit 7 vacuum p/p new foundation to be made
2

DDCMIS ST 2 CT BUILDING WORK

Rooms near Chimneys of stage-I &2 for CEMS Pkg

4
5
6
7

Stage-I DDCMIS RIO Rooms construction

Seepage in Stage-III SWAS Room
Closing of wall of stg-II SWAS Chiller room.
UNIT # 7 ACID TANK APPROCH

ACID brick FILLING WORK IN DM PLANT

TRACK HOPPER MCC ROOM 2- SEEPAGE WORK

10

STACK YARD RETAINING WALL

11
12

CHIMNEY ST-1 & 2 REPAIR JOB

RAW WATER PP HOUSE BATTRY ROOM

13

U # 1 LIFT WORK

14

Repair of rail track near GT#7R. (Existing GT running with

liability, may need replacement. without rail repair the job can
not be done)

15

Five additional anchor points for dragging of GTs of Unit#7

during urgency.
Foundation work for relocation of LAs (Total 9 nos) of KBhilai#1 and 2 and K- Korba West Line for erection work of new
wave trap of these three lines. Foundation work for erection of
new wave traps (6nos) are also required. This is stage#1 R & M
activity. Vendor is asking for erection charges of wave trap. So
uregency is there for foundation work of LAs and wave traps.
Drawing available with Civil.

16

17

Completion of pending work of ST#1 GT foundation. Without

that spare GT is lying in rail line and will obstruct movement of
new GT due for delivery in Dec15.

18

Retaining wall of dewatering drain line near GT#3 rail track is to

be carried out on urgent basis. Due to that some portion of
earth under rail track near GT#3 got dislodged. It is unsafe for
movement of GT.

19

Extension of transformer soak pit of Station transformer#5 to

accommodate radiator of new spare transformer. New spare
transformer is to be commissioned at ST#5 area to prove its
performance.

20

Foundation for spare Tie Transformer in switchyard. At present

spare transformer is standing on rail track obstructing
movement of transformer in case of urgency/ or replacement.
Rail track is sinking where spare transformer is lying.

21
22

Repair of switchyard fencing near bay#1.

Replacement of defective old gates of switchyard with
motorized operated sliding type gates.
Relaying/ re build existing roads inside switchyard. (Approved
note with civil maintenance)
New gravel filling in switchyard. (As per visit of GGM in
switchyard and agenda point of BUH dash board).
Gravel filling/ gravel replacement in most of the transformers of
the plant.
Fencing and flooring of spare cable yard in vaccant place in
switchyard near bay#1.
Construction of new battery room in DM plant as existing room
is in very bad shape and may collapse. approved note avaialble
with civil since last 4/5 years.

23
24
25
26
27

28

Replacement of defective and not available pre cast slabs in

switchyard. (Technical audit points pending since 2010-11)

29

HT/ LT motor maintenance shed/ room near the location of old

auxiliary boiler. (Approved note available with civil). Without
proper maintenance room it is very difficult to carry out
overhauling and maintenance of motors creating obstruction in
TG maintenance bay as per present practice. (old point)

30

Cable trench underground/ overground from main trestle to

transformer HT cable box in CT/ CW/ Raw water transformer.
(Approximately 50mtr each cable trench is to be constructed for
laying 33KV cables from main cable trestle to transformer cable
box. trench is to be constructed for six transformer (ST#2 CT
transformers(2nos), ST#2 CW Transformers (2nos), ST#1 CT
and Raw water Transformer(2nos). At present cables are laid
overground from main trestle to transformer and there is fire
risk because of bushes.(old point)

31

Foundation along with soak pit for spare ST#2 CT transformer,

Spare GT ST#3( with rail extension) and spare colony
transformer.(New point)

32

Open shed for Genei, JLG, 15Ton Hydra, 20T crane and
removed accessories of GTs and Tie Transformer. near KorbaBhilai#1 (Switchyard bay#1 empty space).(New point)

33

Brick paving below 33KV trestle along its length.(New point)

34

Hard flooring with anchor points for removed 400KV CTs.

(45nos)(New point)
Foundation along with soak pit for two nos 25MVA CW
augmentation Transformer.(New point)
Earth filling, leveling and Hard flooring in front of unit#7 GT rail
track for proper movement of hydra, filter machines, oil storage
tank etc.(New point)

35
36

37

Stone paving on the face of high elevated area between

stage#2 and ST#3 switchyard near Korba Raipur line#4.(New
point)

38

Switchyard gardening in non equipment area of switchyard

stage#1, 2 and 3 facing towards main road.(old point)
C TOWER 4 A, 4B, 6A 7 6B STRUCTURE REPAIR
ST 1 CT 2 & 3 REFURSHIMENT

39
40
41

STG-1 CT 16 NOS LOUVERS DAMAGED NEEDS

REPLACEMENT

Dept
AHD
C&I
C&I

Remarks by Civil
Approved Note with foundation drawing is
required
OT Case PR 400016502. Tech Bid opened
on 08.07.15
Proposal initiated

C&I
Work started
C&I
C&I
CHEM As the work is in Stg-III project scope ,
Approved Note required from the area in
charge .
CHEM Urgent work completed. Proposal for other
areas under preparation will be sent by
Sep'15
CHP

To be undertaken under roof Waterproofing

works . The proposal with C&M for
preparation of Tender papers

CHP

#N/A

CIVIL
EMD

EMD

Proposal under preparation

Construction of New Battery room will be
completed by Dec'2015
Under progress will be completed by
30.08.15
Will be completed by 30.08.15

EMD

Will be completed by 30.08.15

EMD

Proposal will be sent by 30.08.15

EMD

EMD

Proposal will be sent by 30.08.15

EMD

Proposal will be sent by 30.08.15

EMD

Proposal will be sent by 30.08.15

EMD

Proposal will be sent by 30.08.15

EMD
EMD

Proposal will be sent by 30.08.15

Proposal will be sent by 30.08.15

EMD

Proposal will be sent by 30.08.15

EMD

Proposal will be sent by 30.08.15

EMD

Proposal will be sent by 30.08.15

EMD

Proposal will be sent by 30.08.15

EMD

Proposal will be sent by 30.08.15

EMD

Proposal will be sent by 30.08.15

EMD

EMD

EMD

EMD

EMD
EMD
EMD
EMD

EMD

EMD
OFS
OFS
OFS

PROPOSAL BEING INITIATED

status as on 07.09.15
Approved Note with foundation drawing is required
OT Case PR 400016502. Tech Bid opened on 08.07.15
Proposal initiated PR NO-200056181 Dated 17.04.2015
Work started
Will be attended in waterproofing contract
0
Will be completed by 30.11.15

Urgent work completed. Proposal for other areas under

preparation will be sent by Sep'15
To be undertaken under roof Waterproofing works . The
proposal with C&M for preparation of Tender papers

Will be attended under CHP civil works contract. Tech.

Bid opened on 08.07.15
Proposal under preparation
Construction of New Battery room will be completed by
Dec'2015
Under progress will be completed by 20.09.15
Will be completed by 15.09.15

Will be completed by 15.09.15

Will be completed by 30.11.2015

Proposal will be sent by 30.09.15

Proposal will be sent by 30.09.15

Proposal will be sent by 30.09.15

Proposal will be sent by 30.09.15

Proposal will be sent by 30.09.15

Proposal will be sent by 30.09.15
Proposal will be sent by 30.09.15
Proposal will be sent by 30.09.15
Proposal will be sent by 30.09.15
Proposal will be sent by 30.09.15
Wil be constructed by 31.12.2015

Proposal will be sent by 30.09.15

Proposal will be sent by 30.09.15

Proposal will be sent by 30.09.15

Approved Note along with Foundation Drawing

Required for making Proposal
Approved Note along with Foundation Drawing
Required for making Proposal

Approved Note with foundation drawing is required

Approved Note with foundation drawing is required
Approved Note with foundation drawing is required
Approved Note with foundation drawing is required

Approved Note with foundation drawing is required

Approved Note with foundation drawing is required

PROPOSAL INITIATED
WILL BE TAKEN UP AFTER STG II CT REPAIR
WORKS
WILL BE ATTENDED BY 30.11.2015

TURBINE AREA DEWATERING PUMPS AVAILABILITY

Unit

Total Dewatering pumps

Number of Pumps available in

Auto

Unit 1

Unit 2

Unit 3

Unit 4

Unit 5

Unit 6

5
3

5
--

Unit 7

AVAILABILITY
Number of Pumps available
in Manual

Number of Pumps not

available

--

--

--

--

--

--

-2

1
1

Points discussed and decided in review meeting of CHP with GM (O&M) on

Points Discussed
1

Availability of torch to be ensured with every shift in charge (4-5 torches

per group) and maintenance engineers.

For chute cleaning 4 nos hose pipe with nozzle should be made available in
each crusher house.

3
4
5

5 nos. poking rod per crusher and 2 nos. poking rod per TP should be made
available.
Resource mapping of the contractors is to be done and to be submitted to
MTP.
Extension of skirt board is to be done. Clearance between skirt plate and
belt to be maintained as 50mm.

6
7

Deflectors to be provided in all chutes where central loading is there.

Paddle feeder to be fully utilized at its full capacity.

All blades of plough feeder should be maintained as design size.

9
10
11

Daily report of chute cleaning/choking is to be submitted to GM (O&M)

If any contract requirement is there urgent proposal are to be initiated.
It is to be ensured that at a single time only 2 nos. crushers are running as
per the running stream.

12
13
14

Tripper by pass gate to be made operable in all hoppers.

Mill 3F is to run at any time by operation on request of CHP dept.
All safety norma are to be followed and PPEs to be used al CHP area.

with GM (O&M) on 22.07.15

Remarks

Complied (2 in UCB & 6 with

Maint avail)
Complied
3 Available, 2 will be available
by
today
Data
collection i/p. 31.07.15
Work taken up
Work in progress
Blade dimensions to be taken up
& blade will be replaced on need
basis
Blade dimensions to be taken up
& blade will be replaced on need
basis
In practice
In practice
6A,6B done
In practice

GM(O&M)POINTS

GM(O&M) POINTS
S. No. DATE
1
01.11.14

DESCRIPTION
ASH AROUND ASHLINE (INSIDE PLANT) TO BE DISPOSED AS PER
CONTRACT
SCRAP REMOVAL FROM VARIOUS AREAS
GRASS CUTTING TO BE DONE- 1. UNIT 3 AREA, 2.GATE NO 2 TO FIRE
STATION 3.UNIT 7 SIDE GRASS CUTTING TO BE DONE.
COMPLIANCE REPORT TO BE MADE FOR HOD MEETS TO MTP
AAQMS DISPLAY BOARD AT TOWNSHIP GATE TO BE REPLACED (PR
RAISED)
PROPOSAL TO BE MOVED FOR DEVIATION IN WHITEWASHING
CONTRACT

RESPONSIBILITY
AHD
ALL DEPT
CIVIL

REMARKS
PO to be placed. Negotiation in
process
In Progress
gate-2 done. Rest in progress

HODs
C&I

Offsite, EMD, C&I done.

PR no 100113800

CIVIL

Proposal to be initiated for internal

white washing of Office buildings by
30.09.15
FIN VETTING DONE.

2
3

05.11.14
13.12.14

4
5

02.06.15
24.02.15

25.06.15

26.06.15

02.07.15

BUSHES IN FLOW AND SLOPE DRAINS TO BE CLEANED AT CHARPARA CIVIL

ASH DYKE AREA
DM STORAGE TANK -3 REPAIR WORK
OFFSITE

9
10
11

06.07.15
06.07.15
10.07.15

SCRAP FENCING TO BE REMOVED FROM UNIT#6 & 7 AREA.

TMD
DEBRIS REMOVAL FROM AREA BETWEEN #6 & 7
CIVIL
OPERATION DEPT TO PROCURE SMALL/MINI JCB FOR HOUSEKEEPING OPN

12
13

14.07.15

Ph auto control system is to be indented

C&I
SOX, NOX & OPACITY METER READING TO BE EXTENDED TO # 1-6 C/R C&I

14

26.09.15

stg-1 ALKALI STORAGE TANK TO BE CONVERTED INTO ACID STORAGE

TANK

Page 41

REPAIR COMPLETED. PAINTING

WILL BE COMPLETED BY
30.09.15
30.09.15
30.09.15

SOX, NOX BY 20.09.15.

MILL RUNNING HOURS AND AVAILABILITY FOR THE MONTH OF JULY-20

MILL NO.

TOTAL RUN
HRS(MILL)
JULY-2015

CU.RUN HR
TILL JUNE2015

MILL-1A
MILL-1B
MILL-1C
MILL-1D
MILL-1E
MILL-1F
MILL-2A
MILL-2B
MILL-2C
MILL-2D
MILL-2E
MILL-2F
MILL-3A
MILL-3B
MILL-3C
MILL-3D
MILL-3E
MILL-3F
MILL-4A
MILL-4B
MILL-4C
MILL-4D
MILL-4E
MILL-4F
MILL-4G
MILL-4H
MILL-4J
MILL-5A
MILL-5B
MILL-5C
MILL-5D
MILL-5E
MILL-5F
MILL-5G
MILL-5H
MILL-5J
MILL-6A

725.25
724.50
662.75
675.25
668.50
217.20
480.00
480.00
421.00
266.25
406.75
346.00
677.00
653.25
517.50
600.50
688.50
557.75
497.50
624.80
649.00
463.50
723.75
698.50
353.50
661.00
47.00
705.00
676.75
671.75
587.25
621.75
325.00
476.00
464.00
163.50
711.00

3168.7
2381.3
1769.5
11269.2
11270.6
11653.0
3315.3
2659.5
1070.0
115.0
7739.5
11169.8
10147.5
6959.9
2249.3
3802.5
4642.6
7263.5
14700.4
6521.4
13263.8
12955.8
13280.7
14557.7
6473.5
4040.8
2474.7
5724.2
4585.1
5341.5
14511.3
11488.0
9596.7
10815.1
3970.3
980.4
2888.8

CU.RUN HR REPLACED LAST

Outag STD AVB
(IN SER GR) GR
LIFE. REPLACEM e hrs.
UP TO JULY- Hrs.
ENT DATE
2015

3893.9
3105.8
2432.3
11944.4
11939.1
11870.2
3795.3
3139.5
1491.0
381.3
8146.3
11515.8
10824.5
7613.1
2766.8
4403.0
5331.1
7821.2
15197.9
7146.2
13912.8
13419.3
14004.5
15256.2
6827.0
4701.8
2521.7
6429.2
5261.8
6013.3
15098.6
12109.7
9921.7
11291.1
4434.3
1143.9
3599.8

###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###

8
9
8
12
10
56
0
0
0
8
8
0
24
14
15
13
9
8
48
72
8
12
0
12
40
0
0
16
16
16
12
0
8
56
0
12
12

744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0

MILL-6B
MILL-6C
MILL-6D
MILL-6E
MILL-6F
MILL-6G
MILL-6H
MILL-6J
MILL-7A
MILL-7B
MILL-7C
MILL-7D
MILL-7E
MILL-7F
MILL-7G
MILL-7H
MILL-7J
MILL-7K

584.00
713.00
636.50
369.50
495.25
551.00
550.50
151.00
379.75
446.65
413.50
359.00
327.45
263.75
278.75
373.00
67.75
0.00

14472.1
8371.6
2571.9
13851.5
13774.8
5953.1
1924.3
1959.8
4347.8
11015.6
13335.6
7877.0
10296.6
15061.6
5979.7
6203.5
5887.0
848.9

0.0
9084.6
3208.4
14221.0
14270.0
6504.1
2474.8
2110.8
4727.5
11462.2
13749.1
8236.0
10624.0
262.0
6258.4
6576.5
5954.7
848.9

Note: GRS,BRS replaced in Coal mill -6B,7F

: Unit-2 under OH

15056.1

15325.4

###
###
###
###
###
###
###
###
###
###
###
###
###
###
###
###

84
0
0
0
14
6
8
24
0
0
8
0
0
12
0
4
0
0

744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0
744.0

ONTH OF JULY-2015.
AVAILABI %
LITY( Hrs) AVAILABILI
TY

736
735
736
732
734
688
744
744
744
736
736
744
720
730
729
731
735
736
696
672
736
732
744
732
704
744
744
728
728
728
732
744
736
688
744
732
732

98.9%
98.8%
98.9%
98.4%
98.7%
92.5%
100.0%
100.0%
100.0%
98.9%
98.9%
100.0%
96.8%
98.1%
98.0%
98.3%
98.8%
98.9%
93.5%
90.3%
98.9%
98.4%
100.0%
98.4%
94.6%
100.0%
100.0%
97.8%
97.8%
97.8%
98.4%
100.0%
98.9%
92.5%
100.0%
98.4%
98.4%

LAST
RUNNING HR

30/03/44

14014.25
14669.85

12715.35

660
744
744
744
730
738
736
720
744
744
736
744
744
732
744
740
744
744

88.7%
100.0%
100.0%
100.0%
98.1%
99.2%
98.9%
96.8%
100.0%
100.0%
98.9%
100.0%
100.0%
98.4%
100.0%
99.5%
100.0%
100.0%

13369.55

U#1 ESP Pass-C various Air ingress points.

1.
2.
3.
4.
5.
6.
7.
8.

R1H3 (Field 15-R) hopper Man hole puncture.

R2H4 (Field 16-L) hopper man hole air ingress from sides.
R3H4 (Field-17-L) hopper air ingress from side of poking hole shaft.
R4H3 (Field-18-R) air ingress from bellow
R5H3 (Field 19-R) hopper man hole air ingress from sides.
R7H4 (Field-18-L) air ingress from bellow.
Field 15,20 Rapping motor shaft seal air ingress
Field 21 Rapping motor lower side air ingress.

Left (L)-U#4 side, Rig

eft (L)-U#4 side, Right (R)-U#2 side )

Flushing Apparatus valve passing/defects:

4B-1: Valve wheel broken (N/F: 102217956)

4D-8, 19: isolating valve jam and passing ( N/F:102217963, 10
5B-19: Isolating valve spindle free in open condition (N/F: 102
5C-19/20/24: isolating valve passing (N/F:102217948,1022179
5D-7 : Isolating valve spindle free in open condition (N/F:1022
5D-8/14: isolating valve passing (N/F:102217955, 102217958
6B-7: Isolating valve spindle free in open condition (N/F:10221
6B-13: isolating valve passing (N/F:102217965)
6C-7: isolating valve jam and passing (N/F:1022179966)
6C-19: isolating valve passing (N/F:102217968)

Buffer Heater Status:

4A: Module DEFECTIVE
4B: OK (Temp 60 deg cel and increasing)
5A: Power & Control fuse missing
5B: OK (Temp 85 deg cel)
6A: Power Fuse glass cover/holder missing
6B: Heater On temp not increasing
TAC Drier Defects:
TAD A: one drier missing and remaining drier not working
TAD-B : drier not working: gas leakage
TAD-C : Modification done and drier bypassed
TAD-D: one drier missing and remaining drier not working.
TAD- E:one drier missing and remaining drier not working
TAD-F: Drier not working

N/F:102217963, 102217960)
condition (N/F: 102217943)
02217948,102217950, 102217953)
ondition (N/F:102217945)
7955, 102217958)
ondition (N/F:102217952)

1022179966)

er not working

er not working.
er not working