Professional Documents
Culture Documents
II
CONTENT:
1
SAFETY
1.1
1.2
1.3
Safety instructions
Specified applications
Safety notes on the equipment operation
2.1
Drawing
2.1.1
eBR 80
2.2
Operating principle
2.2.1
2.2.2
Adding features
Construction
3
3
2.3
Technical features
2.4
Test
INSTALLATION
ELECTRICAL CONNECTION
FUNCTIONAL TEST
1
1
1
2
5.1
5.1.1
5.1.2
9
9
5.2
10
10
11
7.1
7.2
7.3
Operation
Maintenance
Movement, transport and storage
11
11
11
A.1
A.2
Addressing
Registers Tables
12
13
A.2.1
A.2.2
13
13
A.3
Register Description
14
A.3.1
14
APPENDIX B PETCOCK
B.1
Connection
15
B.2
15
C.1
Drawing
16
C.2
Construction
16
17
18
1. SAFETY
1.1 Safety instructions
Make sure that any personnel installing and operating the electronic Buchholz relay:
Are technically qualified and competent
Fully comply with these assembling instructions
Improper operations or misuse could cause danger to:
Life and limb
To the equipm ent and other assets of the operator
To the proper function of the equipment
Safety instructions in this manual are shown in three different forms to emphasize important information.
WARNING
This information indicates particular danger to life and health. Disregarding such a warning can lead to
serious or fatal injury.
CAUTION
This information indicates particular danger to equipment and/or other property of the user. Serious or fatal
injury cannot be excluded.
NOTE
This note gives important and specific information concerning the equipment.
CAUTION
Installation, electrical connection and fitting the device may only be performed by qualified personnel and
only in accordance with this instruction manual.
It is the responsibility of the user to ensure that the device is used for specified application only.
For safety reasons, please avoid any unauthorized and improper usage.
WARNING
All relevant fire protection regulations must be strictly followed.
9
10
10
Fig. A
Fig. C
Fig. B
2.2.2 Construction
eBR Electronic Buchholz Relay is built on a robust foundation which consists of a die casting aluminum main body with two tempered
glass inspection windows (1/A) with graduated scale markings (cubic centimeters) that indicates the oil volume passing through the
relay. The oil drain plug is located at the bottom of the main body (2/A).
The top cover holds the frame which contains the moving parts of the eBR: two floats (3/B) and their associated switch reeds and
magnets, two calibrated flow valves (4/B).
Also:
A gas discharge valve with G1/8 in male thread with protective cap (5/C)
A valve for pneumatically testing the alarm and insulation circuits, with protective cap (6/C)
A push rod for volume alarm mechanical verification of the reed switch with protective cap (7/C)
A push rod for trip mechanical verification of the reed switch with protective cap (8/C)
A terminal box (9/A)
All the external parts are resistant to transformer oils, salt fog and UV rays.
Color
Ambient temperature
-40C +80C
Degree of protection
Oil temperature
-40C115C
Weight
6,5 Kg
Ventilation valve
Cable gland
n2 x M25x1.5
Terminal box
Wires
Max 2.5mm advised 4x1mm o 6x1mm shielded twisted pair cable for analog/digital
output
Alarm
Trip
1.0
1.0
1.5
1.0/1.5
2.0
1.0/1.5/2.0
2.5
1.0/1.5/2.0/2.5
3.0
Power consumption
0,5 W
~ 200m
~ 500m
(3)
Voltage
Current
Breaking capacity
250 W
L/R<40 ms
230 V a.c.
400 VA
cos >0.5
Table 1
(1)
2.4 Tests
Description
Reference standard
Description
Reference standard
IEC 61 000-4-4
Immunity test
IEC 61 000-6-2
Conducted disturbances
IEC 61 000-4-6
Emission standard
IEC 61 000-6-4
Electrostatic discharge
IEC 61 000-4-2
IP degree - IP 65
CEI EN 60259
IEC 61 000-4-8
Vibration Test
IEC 60068-3-3
IEC 61 000-4-5
Vibration Test
CEI EN 60721-3-4
(Class 4M4)
IEC 61 000-3-2
Low temperature
IEC 60068-2-1
IEC 61 000-3-3
Dry heat
IEC 60068-2-2
IEC 61 000-4-3
IEC 60068-2-30
Supply variation
IEC 61 000-4-11
IEC 60068-2-78
Table 2
3. Installation
CAUTION
The operating and installation requirements described in this manual must be strictly followed. If not, the
device can be damaged or a malfunction may occur.
eBR Electronic Buchholz Relay (1/D) is installed in the pipe (2/D) between the transformer tank (3/D) and the oil conservator (4/D).
Make sure that the pipe and the eBR Electronic Buchholz Relay have the same nominal diameters.
3
Fig. D
The red arrow on the cover at the top of the relay should always point towards the oil conservator.
The eBR must initially be full of oil which means that the minimum oil level of the conservator must be higher than the discharge valve
on the top of the relay (5/C).
The recommended angle of inclination of the eBR pipework should be between 0 to 5 degrees. The pipe from the transformer to the
eBR must exit the transformer at the highest point, it must be straight and the recommended length to the relay should be 10 times the
internal diameter of the pipe (L1). The distance between the eBR and the conservator should be at least 3 times the internal diameter of
the pipe (L2).
Make sure that:
eBR must initially be full of oil which means that the minimum oil level of the conservator must be higher than the discharge valve
on the top of the relay (5/C).
Gases produced in the insulating liquid can flow unimpeded to the eBR
The red arrow on the eBR points to the conservator.
The flanges are stressed evenly when tightening the screws.
The slope of the pipe to the conservator is between 0 and 5.
The position of the eBR in relation to the direction of flow does not deviate from the perpendicular by more than 5.
The pipe has no elbows, and bends are designed preferably with an inside pipe radius R > 100 mm.
The free pipe length between the eBR and the tank should be at least 10 times the internal diameter
The free pipe length between the eBR and the oil conservator should be at least 3 times the internal diameter (Should the distance
exceed the above values, a support has to be provided in the immediate vicinity of the eBR).
CAUTION
Make sure during installation that no dirt, moisture or foreign matters get into the relay.
The insulating liquid of the transformer/reactor may not contain conductive materials!
4. Electrical Connection
CAUTION
Electrical connections should only be performed by qualified and skilled personnel trained in the applicable
health and safety regulations of the relevant country.
WARNING
Dangerous electrical voltages!
It is imperative to deactivate the power supply during wiring of the device.
CAUTION
During the terminal box assembly, use caution not to damage the OR gasket. If this occurs it must be
substituted.
If you do not use all the 2 cable glands pay attention to close the free cable gland with a plug or gasket.
Multicore signal leads can be fitted in the Buchholz relay through cable glands (M25x1.5 3/E). A conductor cross section of 1.5 mm2
2
2
(copper) is recommended (4x1mm o 6x1mm shielded twisted pair cable for analog/digital output). The maximum cross section that can
be clamped is 2.5 mm2.
(5)
Scheme
Alarm
level
(2)
NO
Alarm
Speed
Trip
Analog
output
MODBUS
RTU
Petcock
(1)
control
NO
NO
Available
Available
On demand
Available
Available
On demand
(3)
NO
NO
NC
NO
NO
Available
Available
On demand
NC
NO
NC
Available
Available
On demand
NO
NO
C.O.
Available
Available
On demand
C.O.
NO
NO
Available
Available
On demand
NC
NO
C.O
Available
Available
On demand
C.O
NO
NC
Available
Available
On demand
C.O
NO
C.O
Available
Available
On demand
NC
(4)
3
Fig. E
Table 3
Notes
(1)
See Annex B
NO: normal open contact
(3)
NC: normal closed contact
(4)
C.O.: change over contact
(5)
For other specific electrical scheme please contact COMEM
(2)
Scheme
24 VDC (+)
24 VDC (-)
RS485 (B)
RS485 (A)
4-20m A (+)
41
41
41
41
41
41
41
41
41
4-20m A (-)
42
42
42
42
42
42
42
42
42
24
24
24
24
24
24
21
21
GROUND
LEVEL
ALARM
FLOW
VANE
ALARM
21
21
21
21
22
22
22
22
22
22
22
22
22
31
31
31
31
31
31
31
31
31
32
32
32
32
32
32
32
32
32
14
14
14
14
14
14
TRIP
11
12
11
12
12
12
11
11
11
12
12
12
11
12
12
Table 4
Power supply (terminals 1-2): 24 Vdc 10% polarized
Analog output (terminals 41-42): 420 mA - Minimum / Maximum resistance: 100 / 470
Digital output (terminals 3-4): RS485
NOTE
The inner side of the electrical cap accommodates a label with the electrical schem e. The schemes show
the switching systems in their neutral position. The neutral position is the operating condition when the
Buchholz relay is filled with insulating liquid up the required level and the device to be protected operates
without any fault.
5. Functional test
The test can be performed with the help of a test key (mechanically) or by a special test pump (pneumatically). Perform the test while
the eBR Electronic Buchholz Relay is filled with insulating liquid up to the required level.
Fig. F
Damper functioning
CAUTION
For electronic Buchholz relays the damper und hence the lower switching system has to be unlocked after
the test by pushing the test key.
Fig. H
10
7.1 Operation
It is possible to detect the gas accumulation in different way:
Checking the graduated windows
Checking the gas accumulation alarm signal
Continuously via analog output 4-20 mA
Continuously via digital output RS 485 (MODBUS RTU protocol)
It is possible to verify the dampers status:
Checking the alarm/trip signal
Via digital output RS 485 (MODBUS RTU protocol)
It is possible to activate a relay (optional, see annex B) to switch an external electrical petcock
7.2 Maintenance
The eBR Electronic Buchholz Relay is insensitive to ambient conditions, provided these conditions were considered when selecting the
particular design of the Buchholz relay. Therefore, no special maintenance is required during operation.
eBR should be inspected and tested at specified intervals as described in the maintenance instructions of the plant operator. COMEM
recommends performing the following checks:
Check the exterior condition of the device
To verify the contacts function following the chapter 5
Check the gaskets condition and if any leakage exists
CAUTION
Not to paint the device. In this case any guarantees concerning the corrosion resistance decline.
Only mild soap and water should be used to clean the electrical box cover. Solvents must not be used for
any reason as they will degrade the performance of the paint. Use of solvents on the unit will immediately
void the warranty.
11
This electronic Buchholz relay has a default address equal to 32 and its address can be changed from 32 to 47.
It is not possible to give an address outside of range from 32 to 47.
The address can be modified from default value by dipswitches on electronic board.
The dipswitches involved are ones from 1 to 4 and they can be modified according to table 1.
Fig. I
DIPSWITCHES
ADDRESS
32
OFF
OFF
OFF
OFF
33
ON
OFF
OFF
OFF
34
OFF
ON
OFF
OFF
35
ON
ON
OFF
OFF
36
OFF
OFF
ON
OFF
37
ON
OFF
ON
OFF
38
OFF
ON
ON
OFF
39
ON
ON
ON
OFF
40
OFF
OFF
OFF
ON
41
ON
OFF
OFF
ON
42
OFF
ON
OFF
ON
43
ON
ON
OFF
ON
44
OFF
OFF
ON
ON
45
ON
OFF
ON
ON
46
OFF
ON
ON
ON
47
ON
ON
ON
ON
Table 5
12
TYPE
R/W
FUNCTION
0x2000
0x2001
R/W
0x2002
0x2003
0x2004
0x2005
0x2006
0x2007
0x2008
0x2009
0x200A
Software version
Table 6
Maximum and Minimum values are stored and saved from register 0x2100 to register 0x215F.
th
The last four weeks data (from current day) are stored and saved daily, at the beginning of the 5 week the maximum and minimum
values of the entire older week are stored and saved in 0x2138 and 0x2139 registers and so on.
Summarizing, in this table (7) the data are collected as follows:
1)
2)
In the first 28 rows are saved max and min of the latest 28 days;
In the remaining rows are saved max and min of the oldest 19 weeks.
REGISTER
TYPE
R/W
FUNCTION
0x2100
0x2101
0x2102
0x2103
0x2104
0x2105
..
..
..
0x2134
0x2135
0x2136
0x2137
0x2138
0x2139
...
..
0x215C
0x215D
0x215E
0x215F
13
14
Appendix B Petcock
On demand the electronic eBR Electronic Buchholz Relay can be supplied with the possibility to manage via MODBUS an output relay.
This output relay could be utilized for the gas discharge valve opening for example
B.1 Connection
The connection can be done directly on the electronic board following the picture below
NC
NO
Fig. L
NO: normal opent
NC: normal closed
C: common
10/15
250/400
2500
500
10/0.3/0.12
300 (5/5)
Technical data
6
-/10x10
100000
6/4
6(10 mm)
1000
-40 +80C
Table 8
15
Fig. M
C.2 CONSTRUCTION
The COMEM Gas Sampling device is manufactured from an aluminum alloy casting with the following fittings:
A tempered glass inspection window with graded markings for volume indication.
A gas sampling valve (2/M).
A bleed valve (3/M).
A gas inlet valve for pneumatic testing (5/M).
A valve for draining oil from the relay (this can be mounted on the right or left hand side of the body (6/M) or (7/M).
As a routine test all castings are tested by injecting ambient air at 2.5 bar for 2 minutes.
A certificate to this effect is supplied with the unit.
For the sake of standardization the device is fitted with the left and right hand valve supports but only one valve.
Customer can then choose which side he prefers.
With fittings for outside dia. 6 tubes, code 1RDPG00006 (on request);
with fittings for outside dia. 8 tubes, code 1RDPG00007 (on request);
with fittings for outside dia. 10 tubes, code 1RDPG00005 (standard).
16
Electrical scheme
(see chapter 4)
Seal
BR80
BS80
NBR -40C
HNBR
VITON
Flow Speed
Alarm
Speed
YES
NO
24/48V AC/DC
110/220V AC/DC
Table 9
17
Description
A
B
E
F
H
I
Pneumatic testing
Dip switches
L
M
Table 10
Picture
F
G
Number
Description
1
2
9
10
3
Flow vanes
5
6
Discharge valve
Pneumatic valve
1
2
Buchholz relay
Pipe
Transformer tank
4
1
Transformer conservator
Un-losable screw
2
3
4
1
2
2
1
Plug
Screw valve
4
5
Cup
Pump
Discharge valve
7
1
Plug
Upper GSD discharge valve
2
3
4
5
6
8
9
10
Pipe
11
Pipe
Table 11
18
19
20
21