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STANDARD KEMAHIRAN PEKERJAAN

KEBANGSAAN
(NATIONAL OCCUPATIONAL SKILLS STANDARD)

INDUSTRIAL AUTOMATION ENGINEERING


SUPPORT SERVICE
LEVEL 2
MC-091-2:2013

JPK

Jabatan Pembangunan Kemahiran


Kementerian Sumber Manusia, Malaysia

STANDARD PRACTICE
NATIONAL OCCUPATIONAL SKILLS STANDARD (NOSS) FOR;
INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE -LEVEL 2
MC-091-2:2013

1. INTRODUCTION
The Standard Practice and Standard Content are part of the NOSS document
which is produced together with the Training Manual and Internship Manual to
complete the whole NOSS.
This is a review NOSS for the Industrial Automation Engineering Support Service
under the Machinery & Equipment sector. This document only covers competency
standard for Level 2. This NOSS illustrates a structured set of activities that are
essential to reach competencies for this particular occupation as well as facilitating
interested individuals to embark on a career in this industry.
The development of this NOSS is to attract industry and training sectors towards a
flexible, dynamic and responsive skills accreditation systems to meet the industrial
needs. This NOSS shall be used as a guide to keep current training programs up to
date and abreast with Industrial Automation Engineering science and technology.
Industrial automation is a discipline that comprises of knowledge, skills and attitude
from various engineering fields, which include mechatronics, electronic, electrical,
mechanical, chemical, metallurgy, computer, software and communication
engineering.
In todays competitive free market environment the dependency on human strength
and capability alone does not position the industrialists ahead of their competitors.
Entrepreneurs are under tremendous pressure when customers required higher
quantity of products within shorter period of time, but putting lower price as one of
the conditions. The uncertainty on the demand for labour supply in terms of quality
and quantity, and the insecure social environment are two of the major issues
faced in the course of strengthening the organizations production or services
capacity. This major syndrome that has haunted the entrepreneurs since the 80s
has successfully been reduced to a more comfortable level with the establishment
of industrial automation systems.
With the automation system, many industries
previously depended highly on labourers have opted for the automation system and
managed to stabilize their productions. Thus, at the same time, the difficulty in
obtaining workforces in dangerous, difficult and dirty sectors or known as 3D
sector could now be overcome.
The establishment of industrial automation system has stabilized the productions
that previously depended upon the volatile human labors. With the automation
system, the ability in maintaining the production standards due to the elimination of
exhaustion and emotional factors in the systems itself is higher. It has been proven
to date that demands on the products of industrial automation has increased and
the usage of automation system in the industry becomes a necessity and
undisputed. In brief industrial automation is a way of industrial life today and in the
future. It is hard to imagine industrial societies lives without industrial automation
as it covers just about any productions and services including the production of
food, equipment, hardware, mining, construction, shipping, aeronautical,
agriculture, medical, aerospace, defense and weaponry. Continuous effort in the

creations of new areas in science and technology and existing system


modifications pursuits are nonstop and limitless.
The Industrial Automation Engineering Support Service personnel are the
technicians who are responsible for the industrial automation engineering support
service functions in organizations. The role of the incumbent is to ensure the
administration and execution of the support service functions is well-organized in
order to achieve the departmental objectives and organizational mission and vision
as a whole. It is the requirement for the incumbent to have the industrial
automation related engineering skills, knowledge and attitude.
2. OCCUPATIONAL STRUCTURE
This NOSS provides the employers and employees the information on Industrial
Automation Engineering Support Service functions and working environment. It
underlines the career path and employment development for this profession.
2.1 OCCUPATIONAL AREA
Industrial automation technology utilized in various industries such as
manufacturing, engineering services, water supply engineering, construction, oil &
gas, mining, security & defence, building services, transportation, maritime,
hospitality, sea port & air port Services, Bio-Medical & Health services, agriculture
etc. In general it can be divided into Industrial automation engineering and
Industrial automation production or operation (Application). Although it had been
utilized by various industries, the concept, application, development system and
nature or work are similar. For this NOSS development and training, focus will
solely be given to Industrial Automation Engineering Support Service Level 2.
The Industrial Automation Engineering Support Service Level 2 support Industrial
Automation Engineering function in the organization. Figure 1.1 illustrates the
hierarchy and career path for those involved in the industry.
The development of this NOSS at Level 2 (Refer Figure 1.1 Occupational
Framework matrix for Industrial Automation & Mechatronic Sub-sector and
Figure 1.2 Occupational Area Structure (OAS) Chart for Industrial Automation
Engineering is essential so that the sub sector of the industry will have complete
standards and guidelines to be used.
2.2 PRE-REQUISITE
The pre-requisite for Sijil Kemahiran Malaysia (SKM) Industrial Automation
Engineering Support Service Level 2 program is the ability to read, write and basic
arithmetic.

SECTOR
SUB-SECTOR
JOB AREA

MACHINERY & EQUIPMENT


INDUSTRIAL AUTOMATION & MECHATRONIC
INDUSTRIAL AUTOMATION ENGINEERING

Figure 1.1 Occupational Structure Chart for Industrial Automation & Mechatronic Sub-Sector
3

SECTOR
SUB-SECTOR
JOB AREA

MACHINERY & EQUIPMENT


INDUSTRIAL AUTOMATION & MECHATRONIC
INDUSTRIAL AUTOMATION ENGINEERING

LEVEL

INDUSTRIAL AUTOMATION ENGINEERING

Industrial Automation Engineering Management

Industrial Automation Engineering Administration

Industrial Automation Engineering Supervision

2
Industrial Automation Engineering Support Service
1

Figure 1.2 Occupational Area Structure (OAS) Chart for Industrial Automation Engineering

3. DESCRIPTION OF COMPETENCY LEVEL


The NOSS is produced for various occupational areas. For certification candidates must
be assessed and trained at certain levels to substantiate competencies. Below is the
guideline for each NOSS Level as defined by the Department of Skills Development,
Ministry of Human Resources, Malaysia.
Malaysia Skills Certificate Level 1:
(Operation and Production Level)

Competent in performing a range of varied


work activities, most of which are routine and
predictable.

Malaysia Skills Certificate Level 2:


(Operation and Production Level)

Competent in performing a significant range


of varied work activities, performed in a variety of
contexts. Some of the activities are non-routine
and required individual responsibility and
autonomy.

Malaysia Skills Certificate Level 3:


(Supervisory Level)

Competent in performing a broad range of


varied work activities, performed in a variety of
contexts, most of which are complex and nonroutine. There is considerable responsibility and
autonomy and control or guidance of others is
often required.

Malaysia Skills Diploma Level 4:


(Executive Level)

Competent in performing a broad range of


complex technical or professional work activities
performed in a wide variety of contexts and with
a substantial degree of personal responsibility
and autonomy. Responsibility for the work of
others and allocation of resources is often
present.

Malaysia Skills Advanced Diploma


Level 5: (Managerial Level)

Competent in applying a significant range of


fundamental principles and complex techniques
across a wide and often unpredictable variety of
contexts. Very substantial personal autonomy
and often significant responsibility for the work of
others and for the allocation of substantial
resources features strongly, as do personal
accountabilities for analysis, diagnosis, planning,
execution and evaluation.

4.

MALAYSIAN SKILL CERTIFICATION

Candidates after being assessed, verified and fulfilled the Malaysian Skill Certification
requirements shall be awarded with Sijil Kemahiran Malaysia (SKM) for Level 1, 2
and 3, and Diploma Kemahiran Malaysia (DKM) and Diploma Lanjutan Kemahiran
Malaysia (DLKM) for Level 4 and 5 respectively.
This NOSS outlines the competency units, competency profile and curriculum of
competency units in the Industrial Automation Engineering Support Service Level 2
working environment. . It has been analyzed, produced and documented by selected
industrial panel of experts as per the industrial requirements. The industry requires
for the competency units, competency profile and curriculum of competency units are
outlined using high skills standards and consistencies throughout the assessment
process. These were done by laying down a precise framework when conducting the
assessment of competency units, competency profile and curriculum of competency
units. The training and assessment of Industrial Automation Engineering Support
Service Level 2 must be performed in accordance with JPK policy and in adherence
to relevance business policy and legislations.

5. JOB COMPETENCIES
The industrial automation engineering personnel bear responsibilities that are very
challenging in their profession. This is among the professions demanded higher
abilities and competencies in various integrated fields and functions. Incumbents
normally faced significant resource constraint in their effort to manage the rapid
acceleration of technological changes, and at the same time trying to keep reliability
and smooth operating of factory machineries and instruments or service project.
Thus making them seem to be the champion in the operational systems they are in.
5.1

In general the Industrial Automation Engineering Support Service incumbent is


required to acquire the following competencies recognized by the Malaysian
Skills Certificate:

5.2

Industrial automation engineering drafting


Industrial automation computer aided design & drafting
Industrial automation fabrication and sub-assembling
Industrial automation installation
Industrial automation systems maintenance

There is no elective competency for this NOSS.

6. WORKING CONDITIONS
Incumbents in this field work in various environments that include the workshop and
plant environment; in implementing the Industrial Automation Engineering Support
Service functions. They will be in the factory or worksite environment that is exposed
to installation, maintenance and recovery works following where the equipment and
automation system are fitted and needed

The incumbent for this position belongs to the front line support group of the
organisation. In addition to the competencies state at Para 5, incumbent is required
to possess the following skills and qualities in order to be effective:

Self Discipline
Interpersonal skills
Technical skills
Informative
Creative
imaginative
Proactive

Similar to other organization members, Industrial Automation Engineering Support


Service incumbent must uphold the goals and vision of the organisation. This
requires the incumbent to have knowledge of the business of the organisation.
Industrial Automation Engineering Support Service incumbent is also required to
meet clients, visit the production floor, construction sites, the areas of maintenance
and or targeted project in order to get information, check and investigate
manufacturing and or service operational cases. This will expose the incumbent to
unforeseen circumstances. Industrial Automation Engineering Support Service
incumbent must be geared to face various job situations.

7. EMPLOYMENT PROSPECTS
Individual who hunts for a challenging career with higher rate of employability is
suitable to venture into this field. The incumbent ought to be creative, imaginative
and proactive in utilizing industrial automation technology to support solving industrial
problems. Given that the industrial automation affects the whole operations,
incumbents should be responsible and committed in their jobs.
From the career point of view, incumbents in this field always face new challenges,
which urged them to continue to explore new experience and knowledge at work
placed and share experience with peers and colleague from other organization when
facing fresh unique problem from time to time. These factors increase the mind's
activeness and stop the occurrence of career exhaustion. Incumbents become
relevant and preferable with their constants involvement in this area
The demands for Industrial Automation Engineering Support Service incumbents
remain high and will continue to be so in line with the economic growth. It covers
sectors in engineering services, manufacturing, infrastructure, transportation, water
supply, oil & gas, agriculture, medical, marine, construction etc. The demands
became the impeller factor for its development through the SKM certification.
The Governments effort to steadily strengthen our countrys growing economy under
the economic transformation programme forms a guarantee and promising future for
Malaysia citizen. And the benefits are enjoyed by most workforce and businessmen
in Malaysia. The industry growth rate continues to leap and the trend is predicted to
stay positive for the upcoming five to ten years. This economic growth is directly
proportional with the high demand of skilled workers and professional workers
including for to Industrial Automation Engineering Support Service personnel . This
development further enlivened with the increase of foreign investors entry. Foreign
investors bring in vast and high-tech investments. These factors have urged the

growth of high skilled, semi and professional workers such as the Industrial
Automation Engineering Support Service incumbents.
Individuals who have endeavoured into this area have promising future and wider
career path should they work hard, honestly, and apply competencies as part of their
lives culture.
The incumbents shall be able to further their training and enhance their skills by
following higher level SKM programs or similar programs by other recognized
professional bodies and higher learning institution within and outside of the country.
8. SOURCES OF ADDITIONAL INFORMATION
Local

Kementerian Sumber Manusia Malaysia


Aras 6-9 Blok D3, Kompleks D,
Pusat Pentadbiran Kerajaan Persekutuan, 62530 Putrajaya

Centre for Artificial Intelligence and Robotics (CAIRO)


Universiti Teknologi Malaysia
81310 UTM Skudai Johor Malaysia

Malaysia Automation Technology Association


Wisma FMM, No. 3, Persiaran Dagang, PJU 9
Bandar Sri Damansara
52200 Kuala Lumpur
Tel: 603-6286 7200 Fax: 603-6277 6714

Board of Engineers Malaysia


Tingkat 17 Ibu Pejabat JKR Jalan Sultan Salahuddin
50580 Kuala Lumpur
Tel: +603-2692 5017

German-Malaysian Institute,
Automation and Mechatronics Technology Section,
Industrial Electronics Department.
Jalan Ilmiah, Taman Universiti,
43000 Kajang, Selangor DE. Malaysia.
Tel: 603-89219000 Fax: 603-89219007 Web: www.gmi.edu.my

The Institution of Engineers, Malaysia


Bangunan Ingenieur, Lot 60/62,
Jalan 52/4, Peti Surat 223 (Jalan Sultan),
46720 Petaling Jaya, Selangor Darul Ehsan
Tel : 603 - 79684001/2 Fax : 603 - 79577678
Email : sec@iem.org.my Website : www.iem.org.my

National Industrial Experts and Technologists Council (NIETEC)


18, Jalan Desa Satu, Tmn Universiti,
43000 Kajang, Selangor DE Malaysia.
www.nietec.com.my

International

9.

International Labor Organization


4 route des Morillons , CH-1211 Genve 22 Switzerland
Switchboard: +41 (0) 22 799 6111 Fax: +41 (0) 22 798 8685
Website: http://www.ilo.org
E-mail: ilo@ilo.org

BARA (British Automation and Robot Association)


New Progress House
34 Stafford Road, Wallington,
Surrey SM6 9AA
T: 020 8773 8111, F: 020 8773 0022, E: bara@bara.org.uk

IHS Global Headquarters


321 Inverness Drive South
Englewood, Colorado 80112

BSI Group (British Standard)


389 Chiswick High Road
London, W4 4AL United Kingdom
Fax +44 20 8996 7001

ASTM International,
100 Barr Harbor Drive,
PO Box C700, West Conshohocken,
PA, 19428-2959 USA

APPROVAL DATE
The National Skills Development Board (MPKK), Ministry of Human Resources has
agreed and endorsed this Standard on 30 December 2013

10. ACKNOWLEDGEMENT
10.1 This Standard has been circulated to the respective industry for two weeks for
validation and feedback. The list of companies that have received the draft are
as follows;

i) German-Malaysian Institute,
Automation Mechatronics Technology Section,
Industrial Electronics Department,
Jalan Ilmiah, Taman Universiti,
43000 Kajang, Selangor DE. Malaysia.
Web: www.gmi.edu.my
ii) National Industrial Experts and Technologists Council (NIETEC)

18, Jln Desa Satu, Tmn Universiti, Sg.Tangkas,


43000 Kajang, Selangor DE.
iii) Perusahan Otomobil Nasional Sdn Bhd.
HICOM Industrial Estate,
Batu 3 PO Box 7100
40918 Shah Alam Selangor Darul Ehsan
iv) PERODUA Engine Manufacturing Sdn Bhd.
Sg Choh, Locked Bag 226
48009 Rawang, Selangor Darul Ehsan
v) Panasonic Appliances Foundry Malaysia Sdn Bhd,
Lot 9 & 10, Tangga Batu Industrial Estate,
76400 Tg. Kling Melaka.
vi) OHRM Consult Sdn Bhd.
22-4-1 Diamond Square, Jln 4/50 Off Jln Gombak,
53000, Kuala Lumpur.

10.2 To meet the development process requirement, this standard has been
presented to and reviewed by the following members of the Standard Technical
Evaluation Committee on 24 July 2013 to ensure the suitability and accuracy
of its contents:
i.

MR. MR. ZAINUL AZHAN BIN AHMAD BASHIR

ii.

MR. ISMAIL BIN IBRAHIM

iii.

MR. FAKHRUL ANWAR BIN KAMBALI

The committee concluded that the standard content is in accordance with the
industry practice and fulfils the latest practice of Industrial Automation.
10.4 The Director General of DSD would like to extend his gratitude to the
organisations and individuals who have been involved in developing this
standard.

10

11.

NOSS DEVELOPMENT COMMITTEE MEMBERS

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

LEVEL 2

PANEL
1.

EN. SYED NIZAM BIN SYED IDRIS

Head of Section
German-Malaysian Institute, Kajang, Selangor

2.

EN. MOHD ZAMRI BIN ABDULLAH

Engineer Principal
Empayar Klana Sdn Bhd.

3.

EN. KAMARUL HAFIZ BIN


MAHPOT

Principal Consultant - Rich Learning Sdn Bhd,


Sri Kembangan, Selangor,

4.

EN. ZALALUDIN BIN SLAMAT

Pengurus Teknikal Pembangunan Sapura


Technical Centre S/Bhd

5.

EN. ABD RAHIM BIN MANSOR

Director
Zasra Technology Sdn Bhd, Shah Alam.

6.

EN. MOHD NAZRI BIN RAIS

Line Operation Engineer


F&N Beverages Sdn.Bhd. Shah Alam

7.

EN. JA'AFAR BIN ABDUL

Asst Manager
Kuari PATI Sdn Bhd, Kuala Lumpur.

8.

EN. HAFIZ CHAI ABDULLAH

Senior Manager
ROHAS-EUCO Industries Berhad

EN. TAJUL ARIFFIN BIN ABD


KARIM

SR. Executive
Onkyo Asia Electronics (M) Sdn. Bhd

10

EN. SHAHRUDDIN BIN MOHAMED

Manager
Canon Opto (M) Sdn Bhd

11

EN.AHMAD ZAZLEY BIN MAT


NASIR

Technical Executive
RAPIDKL Sdn Bhd.

FACILITATOR
1.

DR.MARZUKI BIN UJUD

President
OHRM Consult Sdn Bhd, Kuala Lumpur.

CO-FACILITATOR
1.

2.

PN. ROSITAH BINTI YAHAYA

Senior Consultant
OHRM Consult Sdn Bhd, Kuala Lumpur

HAZIQ ASYRAF BIN MARZUKI

Director - Legitimate Project Management Sdn


Bhd. Kajang, Selangor DE.

11

PROOF READER
1.

Cik NUR KIASATINA BINTI MARZUKI


B.Arch.Sc(Hons) IIUM, B.Architecture (Hons)
IIUM, Cert.G.Translation ITNM.
Cert.Japanese Lang. (UM), Arabic Lang.(IIUM).

Project Director/ Architect


OHRM Consult Sdn Bhd.,
Kuala Lumpur.

12. GLOSSARY
Balloon: Balloon is used to itemize parts in an assembly to identify the parts and sub
assemblies in communicating the design to others. Balloon contain parts list item number.
Balloon guide users to identify parts and its location in the assembly drawing.
Coaching: is a powerful alliance designed to forward and enhance the lifelong process of
human learning, effectiveness and fulfilment. It is a method of directing, instructing and
training a person or group of people, with the aim to achieve some goal or develop
specific skills.
Code of Conduct for Industrial Harmony: Areas for co-operation and Agreed Industrial
Relations Practices. The Code to be observe. Failure to comply with any part of it may
cause the award to be against you.
Conflict: A process that begins when one party perceives that another party has
negatively affected, or is about to negatively affect , something that the first party cares
about.
Counseling: is a conversational process that can be instrumental in the development of
skills that help employees effectively confront and cope with uncertainties and conflicts.
Critical Incidents Method: a techniques that requires written records to be kept of highly
favorable and highly unfavorable actions that occur in an employees work.
Culture: the set of values, guiding beliefs, understandings, and ways of thinking that is
shared by members of an organization and is taught to new memebers as correct.
Employee referral program: is an internal recruitment method employed by
organizations to identify potential candidates from their existing employees social
networks. This scheme encourages a company's existing employees to select and recruit
the suitable candidates from their social networks. As a reward, the employer typically
pays the referring employee a referral bonus.
Employment pass: is type of work pass granted to foreign professionals with suitable
qualifications and experience.
Exempt staff or exempt employee is an employee who falls outside of the definition of
employee by the Employment Act 1955. Exempt employees are most often found in
managerial, supervisory, professional, administrative, and functional leadership roles.
Expatriate: An expatriate (in abbreviated form, expat) is someone who has chosen to
live in a country other than the one in which he or she legally resides.

12

External equity: A condition which exists when pay for employees performing jobs in a
firm that is comparable to that of similar jobs in other firms.
Grievance: means any discontentment or dissatisfaction in an employee arising out of
anything related to the enterprise where he/she is working. It arises when an employee
feels that something has happened or is going to happen which is unfair, unjust or
inequitable.
Industrial Action: Any form of coordinated action in an industrial dispute by employees,
with or without the support of a trade union, that seeks to force employers to agree to
their demands relating to wages, terms of employment, working conditions etc
Internal equity: A condition which exists when employees performing jobs for a company
are paid according to their jobs relative value within that organization.
Job Bidding: A technique that permits individuals in the organization who believe that
they possess the required qualifications to apply for the posted job.
Job analysis: The systematic process of determining the duties and skills required for
performing jobs in an organization.
Job Posting: A procedure for communication to company employees the fact that job
openings exist.
Job Description: A document that provides information regarding the tasks and
responsibilities of the job.
Job Specification: The minimum acceptable qualifications that a person should possess
to perform a job.
Key Performance Indicator:
A Key Performance Indicator (KPI) is a critical
measurement of the performance of essential tasks, operations, or processes. A KPI will
usually unambiguously reveal conditions or performance that is outside the norm and that
signals a need for managerial intervention
Laser cutting is an intensely concentrated beam of light which can be reduced to a tiny
point of very high temperature and controlled in a way which means that complex and
very exact shapes can be cut out of the metal. Often, the laser will be controlled by a
computer which has the pattern required programmed into it. The accuracy and focus of
the laser beam results in a very clean cut and a top rate finish.
Logistics: The procurement, maintenance, distribution, and replacement of personnel
and material.
Objective: is a goal characterized by a comparatively short time span and specific,
measurable achievements,
Organization Design: Is a formal, guided process for integrating the people, information
and technology of an organization. It is used to match the form of the organization as
closely as possible to the purpose(s) the organization seeks to achieve. Through the
design process, organizations act to improve the probability that the collective efforts of
members will be successful.

13

Performance Appraisal: A system that provides a periodic review and evaluation of an


individuals job performance.
Performance Dashboard; Performance dashboard is a management tool to gauge
performance and progress toward business goals. Dashboards can be designed and
produced to address a wide range of objectives, from monitoring the viability of a global
organization's business strategy, to keeping a check on a department's ability to achieve
service-level targets.
Performance Gaps . The difference between the objectives established in the goalformulation process and the result likely to be achieved if the existing strategy is
continued.
Plasma Cutting is a metal cutting technique. A plasma torch pumps either oxygen or an
inert gas out of the nozzle at high speed whilst simultaneously sending an electrical arc
through the gas, thus creating plasma which is hot enough to melt the metal whilst also
moving quickly enough to blow any molten.
Situational analysis A situational analysis defines and interprets the state of the
environment of a person or organization. A situational analysis describes an
organization's competitive position, operating and financial condition and general state of
internal and external affairs.
Standard Costing system: is a tool for planning budgets, managing and controlling
costs, and evaluating cost management performance. At the end of the accounting
period, the actual amounts and costs of direct material used and the actual amounts and
pay rates of direct labour utilized are compared to the previously set standards.
Comparing the actual costs to the standard costs and examining the variances between
them allows managers to look for ways to improve cost control, cost management, and
operational efficiency.
Strategy: the current set of plans, decisions and objectives that have been adopted to
achieve the organizations goals.
Turning: is a process via which the sharp point of a cutting tool is applied to the metals
surface as it is rapidly spun by a device such as a lathe, thus removing the top layer of
metal to a pre-determined size.

14

COMPETENCY PROFILE CHART (CPC)


SECTOR

MACHINERY & EQUIPMENT

SUB-SECTOR

INDUSTRIAL AUTOMATION & MECHATRONIC

JOB AREA

INDUSTRIAL AUTOMATION ENGINEERING

NOSS TITLE

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

JOB LEVEL

TWO (2)

COMPETENCY

CORE

MC-091-2:2013

JOB AREA CODE


COMPETENCY UNIT

INDUSTRIAL
AUTOMATION
ENGINEERING DRAFTING

INDUSTRIAL
AUTOMATION COMPUTER
AIDED DESIGN AND
DRAFTING

INDUSTRIAL
AUTOMATION
FABRICATION AND SUBASSEMBLING

INDUSTRIAL
AUTOMATION
INSTALLATION

MC XXX-01

MC XXX-02

MC XXX-03

MC XXX-04

INDUSTRIAL
AUTOMATION SYSTEMS
MAINTENANCE
MC XXX-05

15

COMPETENCY PROFILE (CP)


Sub Sector

INDUSTRIAL AUTOMATION & MECHATRONIC

Job Area

INDUSTRIAL AUTOMATION ENGINEERING

NOSS Title

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

Level

TWO (2)

CU Title
1. Industrial
automation
engineering
drafting

CU Code
MC-XXX-01

CU Descriptor

CU Work Activities

Industrial
automation
engineering drafting is the
competency of composing
plans that are visually
communicated on how some
things function or has to be
constructed.
Industrial
automation
engineering
drafting should be done
using accurate information
as it is used as the visual
communication media of
interested parties and in job
context, social, business and
or legislation. The Industrial
automation
engineering
drafting is in compliance with
conventions, accepted and
understood by the general
locally and international.
It is compulsory to produce

1. Perform Industrial
Automation
Engineering
Sketching

Performance Criteria

1.1

1.2

16

Engineering Drawing Sketching


instruction examined, Instruction
source, instruction authority,
instruction objective checked,
Instruction content studied, imposed
condition, instruction authority,
instruction validity checked,
engineering Drawing Sketching
instruction accepted.
Pre- sketching requirements
preparation performed, sketching
requirement information obtained,
engineering drawing sketching
objectives, engineering drawing
sketching time frame determined,
Site exploration, In-situ
measurements conducted,
sketching concepts & orientation
studied, sample visualization, client
interview conducted, sketching

Industrial
automation
engineering drafting using
accurate
information
as
inaccurate information may
cause deflection in ideology,
end products specification
and construction that are
detrimental and costly.

1.3

The
person
who
is
competent
in
Industrial
automation
engineering
drafting will be able to
perform
Industrial
Automation
Engineering
Sketching,
perform
two
dimensions
Industrial
Automation
Engineering
drawing
development,
develop three dimensional
Industrial
Automation
Engineering
drawing,
prepare Drawing Bill of
Materials
and
perform
Industrial
Automation
Engineering Drawing Filing.
An
effective
industrial
automation
engineering
drafter should be able to
produce clean and precise
technical drawing of an
existing
or
non-existing
object and or any parts of it,
sectional
views,
detail

1.4

17

resources requirements gathered,


engineering sketching tools,
equipment and materials obtained,
engineering drawing sketching
requirements summary generated.
Engineering drawing sketching
carried out, customer requirements
& specification, product/object
specification, actual sample
visualisation obtained, actual object
visualisation conducted, engineering
drawing sketching site visit and
exploration conducted, non-exist
object sketching information
gathering carried out, sketching
Object orientation conducted,
sketching view angle selected,
engineering drawing sketching
resources obtained, engineering
drawing sketching techniques
applied, engineering drawing
sketching procedure followed,
engineering drawing sketching
detail provided, engineering drawing
sketching check & confirmation
conducted, engineering drawing
sketching record prepared.
Engineering drawing sketching
record updated, engineering
drawing sketching record format
utilized, engineering drawing
sketching record contents provided,
engineering drawing sketching
recording techniques applied,
engineering drawing sketching

assemblies and or
subassemblies, hidden parts, its
layout, in two and or three
dimension, using symbols
and
methodology
that
complied with the specified
standards, at a clear view
angle, using a suitable
accurate scale, drawn in an
accurate
dimensions,
providing objects information
as required and or specified,
with the end product could
be confidently referred to
and
become
an
understandable and effective
communication media by
any parties in accordance
with
organizational
requirements.

recording procedure followed,


engineering drawing sketching
record generated.

2. Perform two
dimension Industrial
Automation
engineering drawing
development

2.1

2.2

The outcome of this CU is to


meet occupational skills
standard which incorporate
the skills, knowledge and
attitude to be delivered
systematically.

2.3

18

Two dimension engineering drawing


principles studied, two dimension
engineering drawing produced,
Engineering Drawing instruction
Obtain engineering drawing
requirements examined,
Engineering Drawing Scale and
dimension determined, plan
elevation, side & end elevation
produced, Engineering Drawing
dimensions, Engineering Drawing
detail, Engineering Drawing title
block prepared, Engineering
drawing submission carried out.
Two Dimension Sectional Drawing
produced, sectional Drawing
instruction, two dimension sectional
drawing requirements obtained,
sectional view cutting line
determined, sectional view
produced, sectional view detail, two
dimension sectional Drawing title
block prepared, Two dimension
sectional drawing submission
carried out.
Engineering drawing record
updated, engineering drawing
record format utilized, engineering
drawing record contents provided,
engineering drawing recording

techniques applied, engineering


drawing recording procedure
followed, engineering drawing
record generated.
3. Develop three
dimensional
Industrial
Automation
engineering drawing

3.1

3.2

3.3

19

Three dimensional engineering


drawing development instruction
examined, Instruction source,
instruction authority and instruction
objective checked, Instruction
content studied, Imposed condition,
Instruction authority and instruction
validity checked and three
dimensional engineering drawing
instruction accepted.
Isometric Drawing principles
studied, Engineering Drawing
instruction examined, isometric
drawing requirements obtained,
isometric drawing Scale and
dimension determined, isometric
drawing produced, Isometric
Drawing detail, Isometric Drawing
title block prepared, Isometric
drawing submission carried out.
Orthographic drawing principles
studied, orthographic Drawing
instruction examined, orthographic
drawing requirements obtained,
orthographic drawing Scale and
dimension determined, orthographic
view drawing produced,
orthographic drawing detail and
orthographic drawing title block
prepared, orthographic drawing

plan generated. Orthographic


3.4

4. Prepare Industrial
Automation Drawing
Bill of Materials

4.1

4.2

4.3

20

drawing submission carried out.


Engineering drawing record
updated, engineering drawing
record format utilized, engineering
drawing record contents provided,
and engineering drawing recording
techniques applied, engineering
drawing recording procedure
followed.
Drawing Bill of Materials instruction
examined, instruction source,
instruction authority, instruction
validity, instruction requirements
checked, job objectives defined,
Drawing Bill of Materials job time
frame determined, Drawing Bill of
Materials instruction accepted.
Drawing Bill of Materials
requirements obtained, drawing bill
of materials principles examined,
targeted object specification
obtained, instruments, tools, board
and materials prepared, required
materials information list obtained,
prescribed materials list scrutinized,
required materials quantified,
required part detail & specification
obtained, required parts quantified,
drawing bill of materials
requirements checked.
Component part balloon created,
type of part balloon, component part
balloon purposes determined,

4.4

4.5

5. Perform Industrial
Automation
Engineering
Drawing Filing

5.1

5.2

5.3

21

component part number provided.


Bill of Materials table created, Bill of
Materials table purposes, type of Bill
of Materials table items and
specification determined, Bill of
Materials table created, part list
table contents (Part name, quantity,
part materials and size) inserted, Bill
of Materials table content checked,
updated drawing produced.
Updated drawing filed, Engineering
drawing physical filing systems.
Engineering drawing digital filing
systems examined, engineering
drawing filing carried out,
engineering drawing record
updated.
Engineering Drawing filing
instruction examined, instruction
source, instruction contents,
instruction authority, instruction
validity checked, instruction
acceptance recorded.
Engineering Drawing Filing
requirements prepared, drawing
filing objectives observed, type of
filing (Physical /electronic)
identified, drawing filing tools,
equipments and materials, drawing
filing indexing procedure, drawing
filing procedure, Drawing filing
record, drawing indexing register
obtained.
Drawing indexing performed,

5.4

5.5

22

drawing indexing procedure


identified, drawing indexing register
examined, last series recorded,
drawing revision identification
number checked, drawing indexing
detailing format utilized, unique new
drawing index, revised drawing
version number assigned, drawing
date of birth inserted, drawing index
printed, drawing index register,
Drawing index record updated.
Physical drawing filing carried out,
drawing filing objectives determined,
physical drawing filing procedure
followed, drawing title and coding,
drawing classification, type of
drawing filing determined, physical
filing storage location identified,
drawing security regulations, data
security regulations checked,
drawing storage section, drawing
tray number determined, accurate
drawing filing record prepared,
physical drawing movement record
updated.
Digital drawing filing carried out,
electronic drawing filing procedure
followed, drawing title and coding,
drawing classification, type of
drawing filing determined, digital
filing storage location identified,
digital drawing security regulations
checked, data security regulations
observed, digital drawing storage
section determined, digital drawing

5.6

2. Industrial
Automation
computer
aided design
& drafting

MC-XXX-02

Industrial
Automation
computer aided design and
drafting is a competency of
creating, producing, storing
and
preparing
design
variations of a Industrial
automation
engineering
drafting electronically in two
or three dimensions so that
they can be viewed, printed,
or programmed directly into
automated operation and or
manufacturing systems.
It is compulsory to produce

1. Obtain CAD
software and
requirements

23

drive/tape/disc address assigned,


drawing file saved, digital drawing
filing record , digital drawing file
movement record updated.
Engineering Drawing filing retrieve/
issuance performed, Engineering
Drawing issuance instruction
examined, issuance instruction
authority, instruction validity
checked, instruction acceptance
recorded, Drawing title, drawing
index and coding, drawing
classification, drawing security level,
drawing file location traced, storage
media obtained, digital drawing file
retrieved, date of drawing issuance
determined, issuance and recipient
detail recorded, drawing movement,
Drawing record book updated.

1.1 Computer Aided Design & Drafting


(CADD) Application systems
requisition instruction examined,
instruction official source identified,
instruction direction recognized,
instruction requirements scrutinized
and instruction authority checked in
accordance with organizational
requirements.
1.2 CADD Application product availability
checked.
1.3 CADD Application systems product
requisition generated in accordance
with organizational purchasing

Industrial
automation
engineering design & drawing
using accurate information as
inaccurate information may
cause deflection in ideology,
products
output
and
construction
that
are
detrimental and costly.
The person who is competent
in
Industrial automation
computer aided design and
drafting application will be able
to obtain Computer Aided
Design & Drafting (CADD)
application systems
and
requirements, Install CADD
Application systems, Develop
CADD
Two
Dimension
Industrial Automation Drawing,
Develop
CADD
Three
Dimension
Industrial
automation Drawing, Develop
CADD assembly drawing,
Develop CADD 3D Assembly
Drawing
and
Prepare
CADD
operation report.

2. Install CADD
Application systems

procedure and requirements.


1.4 CADD Software specification
checked.
1.5 CADD software and requirements
delivery inspection conducted ,
CADD items & quantity, Software
contents & serviceability, product
licensing, hardware items, type &
quantity and Product's manual
checked in accordance with
organizational purchasing policy and
procedure.
1.6 Delivery receipt confirmed in
accordance with organizational
purchasing policy and procedure.
2.1 CADD application systems software
installation instruction and
requirements examined in
accordance with organizational
requirements.
2.2 CADD application systems hardware
installation instruction, manual and
requirements examined in
accordance with manufacturer's
specification.
2.3 CADD application systems Installation
requirements examined, installation
tools , equipments and materials
identified, hardware & software
installation requirements scrutinized
and licensing requirements studied in
accordance with organizational
requirements.
2.4 CADD application systems

An
effective
Industrial
Automation Computer Aided
Design & Drafting (CADD)
operator should be able to
produce clean and precise
mechanical drawing of an

24

existing
or
non-existing
object and or any parts of it,
sectional
views,
detail
assemblies and or
subassemblies, hidden parts, its
layout, in two and or three
dimension, using symbols
and
methodology
that
complied with the specified
standards, at a clear view
angle, using a suitable
accurate scale, drawn in an
accurate
dimensions,
providing objects information
as required and or specified,
using a specified computer
aided design and drafting
software, neatly and clearly
printed or plotted, with the
end product could be
confidently referred and
become an understandable
and effective communication
media by any parties in
accordance
with
organizational requirements

3. Develop CADD Two


Dimension Industrial
Automation Drawing

installation planned, CADD


installation objectives, CADD
installation time frame, CADD
installation tools, equipments and
materials determined in accordance
with organizational requirements.
2.5 CADD application systems
Installation performed, installation
tools, equipments and materials
obtained, CADD Hardware Installation
and CADD Software Installation
carried out in accordance with
hardware manufacturers manual and
CADD producers requirements.
2.6 CADD application systems
Installation evaluated, installation
performance parameters determined,
CADD installation evaluation
techniques applied and evaluation
procedure followed in accordance
with organizational requirements.
2.7 CADD application systems
installation record prepared in
accordance with organizational
requirements.
3.1 Industrial Automation Drawing
instruction examined , instruction
source, instruction authority,
instruction validity, instruction
requirements checked, job objectives
defined, Industrial Automation
Drawing instruction accepted.
3.2 CADD Industrial Automation drawing
requirements , Industrial Automation

The outcome of this CU is to


meet occupational skills
standard which incorporate
the skills, knowledge and
attitude to be delivered
systematically.

25

drawing sketches and drawing


information, CADD Industrial
Automation drawing tools and
equipments obtained and Industrial
Automation drawing requirements
gathered.
3.3 Industrial Automation Drawing CADD
Scale and dimension determined, two
dimension drawing requirements
examined, paper formats and units
selected, drawing dimension style
selected, standard line layers and
thickness set, drawing base length
checked and Drawing scale
determined.
3.4 CADD plan elevation determined,
lines based on standard line layers
and thickness produced, construction
line, object line, hidden line produced,
drawing symbols provided.
3.5 CADD side & end elevation produced,
projection line generated, intersection
points determined, object line
produced and projection line cleared.
3.6 CADD Industrial Automation Drawing
dimensions prepared, dimension
detail obtained, information accuracy
checked, dimension line produced,
dimension detail, dimension detail
and dimension style consistencies
checked.
3.7 CADD Industrial Automation Drawing
detail prepared, drawing detail
obtained, font/lettering size selected,
information accuracy, detail spelling,

26

Industrial Automation drawing detail


inserted, detail spelling and font
consistencies checked.
3.8 CADD Industrial Automation Drawing
title block prepared, Industrial
Automation title block detail obtained,
information accuracy checked,
font/lettering size selected, title block
format utilized, title block detail
inserted, drawing title and
identification number provided,
signatories line and arrangements
provided and detail spelling and font
consistencies checked.
3.9 CADD Industrial Automation Drawing
generated, plotter requirements
installed, paper in plotter / printer
prepared, page setup manager set,
plotter / printer, paper size, plot scale,
plot style table for pen assignments,
drawing orientation and drawing scale
determined, Industrial Automation
Drawing plotted and plotting outcome
checked.
3.10 Industrial Automation drawing
submission and drawing final
checking carried out, information
accuracy checked, drawing
submission check list attached,
drawing folded, drawing submitted,
file and Industrial Automation
drawing log book updated.

27

4. Develop CADD
Three Dimension
Industrial
automation Drawing

28

4.1 Industrial Automation Drawing


instruction examined , instruction
source, instruction authority,
instruction validity, instruction
requirements checked, job objectives
defined, Industrial Automation
Drawing instruction accepted.
4.2 CADD Industrial Automation drawing
requirements , Industrial Automation
drawing sketches and drawing
information, CADD Industrial
Automation drawing tools and
equipments obtained and Industrial
Automation drawing requirements
gathered.
4.3 Industrial Automation Drawing CADD
Scale and dimension determined,
three dimension drawing
requirements examined, paper
formats and units selected, standard
line layers & thickness set, drawing
base length checked, drawing scale,
three angles of dimension, thickness
of structures, 3D Object (cube, cone,
cylinder, sphere, geometry, etc.), 3D
construction method (Boolean,
Object Compose, Extrude, Loft,
Bending, FFD, NURB, etc.)
determined and Industrial Automation
Drawing CADD Scale and dimension
factors summarised.
4.4 CADD plan elevation, polylines based
on standard line layers & thickness,
construction line (using 2D spline

shape), object line, curve line, circle


shape, triangle shape, rectangle
shape, hidden line, dimension line,
centre line, section line, dummy
object produced, drawing symbols
provided and CADD plan elevation
(2D shape sketch) checked.
4.5 CADD side & end elevation (3D
transforming) produced, extrude and
revolved method applied, three
dimension object created, Bending
method applied (object reformation),
Boolean method applied ( to
attachment multiple object), NURB
method applied (to construct surface
of objects), CADD side & end
elevation (3D transforming) checked.
4.6 3D Object Editing and Refining
carried out, polygon using and object
edited, Bending method and FFD
method applied, and edited & refined
3D Object checked and recorded.
4.7 Object colouring conducted, object
selected, Material Editor Panel
opened, colour ( from palette)
selected, selected object colour
applied, object colouring process
result checked.
4.8 3D Object Texture &Material Mapping
carried out, object materials (steel,
wood, aluminium, glass, sandy,
shining, rubber, plastic, etc)
determined, Material Editor Panel
open, material from library selected,
self design materials produced, object

29

material produced, object material


named & saved, material object
applied ( to 3D object), and 3D Object
Texture & Material Mapping outcome
checked.
4.9 Rendering conducted, rendering
perspective angle determined,
rendering object determined,
Rendering Panel opened, rendering
method selected, rendering process
conducted, rendering result
previewed.
4.10 CADD 3D process final Output
previewed, perspective rendering
angle determined, rendering object
selected, Rendering Panel opened,
rendering method selected, rendered
object saving location selected,
object format type selected (still
image, video, draft, sequence, movie,
etc ) , format document (jpg, png, avi,
mov, swf, tif, targa, flv, gift) selected
and CADD 3D process final Output
previewed.
4.11 3D Camera Handling performed,
view of visual determined, camera
type selected, camera produced,
camera position edited, camera
distance edited, camera zooming
carried out, camera view perspective
rendering carried out , checked and
recorded.
4.12 CADD Industrial Automation
Drawing dimensions prepared,
dimension detail obtained, information

30

accuracy checked, dimension line


produced, dimension detail checked,
dimension detail and dimension style
consistencies checked.
4.13 CADD Industrial Automation
Drawing detail prepared, drawing
detail obtained, information accuracy
checked, font/lettering size selected,
drawing detail inserted, detail spelling,
Industrial Automation drawing detail
and detail spelling and font
consistencies checked.
4.14 CADD Industrial Automation
Drawing title block prepared,
Industrial Automation title block detail
obtained, information accuracy
checked, font/lettering size selected,
title block format used, title block
detail inserted, Drawing title and
identification number provided,
signatories line and arrangements
provided, detail spelling and font
consistencies checked.
4.15 3D CADD Industrial Automation
Drawing generated, plotter
requirements installed, paper in
plotter / printer loaded, page setup
conducted, plotter / printer, paper
size, plot scale plot style table for pen
assignments, drawing orientation and
drawing scale determined, Industrial
Automation Drawing plotted, plotted
drawing checked.
4.16 Industrial Automation drawing
submission carried out, drawing final

31

checking conducted, information


accuracy checked, drawing
submission check list attached,
drawing folded/rolled and Industrial
Automation drawing log book
updated.
5. Develop CADD
assembly drawing

32

5.1 Assembly Drawing instruction,


instruction source, instruction
authority, instruction validity and
instruction requirements checked, job
objectives defined, Industrial
Automation Drawing instruction
accepted.
5.2 CADD Assembly drawing
requirements, Industrial Automation
drawing sketches & drawing
information, CADD Industrial
Automation drawing tools &
equipments obtained, Industrial
Automation drawing requirements
gathered.
5.3 Assembly drawing requirements
prepared, targeted 2D drawing file
and Assembly drawing specification
obtained, Assembly drawing tools,
equipment, instruments and materials
gathered, layer (by different colour
and line) produced, assembly
component development or Import
assembly component implemented,
layer changed (for assembling),
component reference point produced,
5.4 Assembly drawing produced, main
drawing obtained, component

assembled, layer locked, Assembly


symbol (such as. welding, GD&T)
provided, cutting plane (sectioning)
produced, multi sectioning area view,
object material and hatching process
produced, and line accuracy checked.
5.5 Assembly drawing detail prepared,
drawing detail obtained, information
accuracy checked, font/lettering size
selected, balloon and bill of material
provided, Bill of material information
completed, scale drawing produced
and drawing detail indicated, drawing
detail inserted, detail spelling,
Industrial Automation drawing detail,
and detail spelling and font
consistencies checked.
5.6 Industrial Automation drawing
submission and assembly drawing
final checking carried out, assembly
drawing detail accuracy checked,
drawing submission check list
attached, drawing folded and
Industrial Automation drawing log book
updated.

6. Develop CADD 3D
Industrial
Automation
Assembly Drawing

6.1 Three D Assembly Drawing instruction


examined, instruction source,
instruction authority, instruction
validity and
instruction
requirements checked, job objectives
defined, Industrial Automation
Drawing instruction accepted.
6.2 CADD 3D Assembly drawing

33

requirements and Industrial


Automation drawing sketches,
drawing information, CADD Industrial
Automation drawing tools and
equipments obtained, Industrial
Automation drawing requirements
gathered.
6.3 CADD 3D Assembly drawing
requirements prepared, targeted 3D
drawing file, Assembly drawing
specification obtained, Assembly
drawing tools, equipment, instruments
and materials obtained, individual /
parts drawing produced and new
assembly lay out produced.
6.4 3D Assembly drawing produced, main
drawing obtained, first component
positioned, component added,
component inserted, image moved &
and rotated, component mated,
alignment process conducted, mating
concentric and coincident performed,
assembly motion performed, hiding
and transparency initiated,
component properties checked,
assembly image analyzed, compute
mass properties calculation,
interference detection checking
performed, value of dimension
changed, physical simulation
conducted, exploded assemblies
performed, explode line sketched,
animating explode view performed.
6.5. CADD 3D Assembly Drawing Detail

34

prepared, drawing detail obtained,


information accuracy checked, multi
view orientation performed, balloon
provided, bill of material provided,
font/lettering size selected, bill of
material information completed, scale
drawing produced, detail drawing
produced and indicated cutting plate (
sectioning) produced, assembly
symbol produced (eg. welding, GD&T
and etc), detail spelling checked,
Industrial Automation drawing detail
checked, detail spelling and font
consistencies checked.
6.6. CADD 3D Industrial Automation
drawing submission carried out,
assembly drawing final checking
conducted, assembly drawing detail
accuracy checked, drawing
submission check list attached,
drawing Folded/rolled, Industrial
Automation drawing log book
updated.
7. Prepare CADD
operation report.

35

7.1 CADD application performance record


examined.
7.2 CADD operation report planning
conducted, CADD operational critical
area identified, report parameters
indicated, organizational requirements
scrutinized.
7.3 CADD operation report performed,
CADD reporting format utilized, report
subjects covered, report contents
elaborated and CADD operation

report generated in accordance with


organizational requirements.
7.4 CADD operation report
implementation evaluated.
7.5 CADD operation report feedback
obtained.
3. Industrial
automation
fabrication
and subassembling

MC-XXX-03

Industrial
automation
fabrication
and
subassembling is a competency
of constructing by making,
combining
and
or
assembling pieces into a
finished product or subassemblies
product
or
component.
Industrial
Automation
Fabrication
involve cutting,
bolting
bending, folding, soldering ,
welding, , brazing, rivetting ,
wiring, moulding, stamping,
electronics
components
installation, usually pieces of
metal to form the desired
finished
product,
subassembled
products
or
components.
It is important someone
directly
involved
with
Industrial
automation
fabrication
and
subassembling support service
to give high commitment and

36

1. Examine Industrial
Automation Fabrication
instruction

1.1 Instruction source, instruction


authority, instruction validity,
instruction content checked.
1.2 Industrial fabrication instruction
accepted
1.3 Industrial fabrication instruction
recorded.

2. Prepare Industrial
Automation Fabrication
& Sub Assembling
requirements

2.1 Industrial Automation Fabrication &


Sub Assembling drawing and
Industrial Automation Fabrication &
Sub Assembling specification
obtained.
2.2 Industrial Automation Fabrication &
Sub Assembling parameters and
Industrial Automation Fabrication &
Sub Assembling time frames
determined.
2.3 Industrial Automation Fabrication &
Sub Assembling tools, equipment and
material, and Industrial Automation
Fabrication & Sub Assembling
standard operating procedures
obtained.

3. Perform Industrial
Automation Fabrication

3.1 Industrial Automation Fabrication &


Sub Assembling drawings examined,

cooperation because end


result of their work are the
combination
of
inter
dependable sub-assemblies
that form one industrial
automation
system
Failure in any part of the
functions will affect function
whole system.
The
person
who
is
competent in
Industrial
automation computer aided
design & drafting will be able
to
examine
Industrial
Automation
Fabrication
instruction,
prepare
Industrial
Automation
Fabrication
&
Sub
Assembling
requirements,
perform
Industrial
Automation Fabrication &
Sub
assembling
implementation,
perform
Industrial
Automation
Fabrication
&
SubAssembling Testing, perform
Industrial
Automation
Fabrication
&
Sub
Assembling
product
packaging
and
Perform
Industrial
Automation
Fabrication
&
Sub
Assembling product delivery
preparation.

37

& Sub Assembling


implementation

plan drawing, elevation drawing,


sectional drawing, assembly drawing,
drawing detail, Bill of Materials,
Schematic plan, component layout
plan studied.
3.2 Industrial Automation Fabrication &
Sub Assembling specifications
examined.
3.3 Cutting process, plasma Cutting,
bend sawing, disc Cutting, laser
cutting (Advance tech) and water Jet
cutting (Advance Tech) conducted,
machining process, joining process,
Sheet metal joining, Soldering,
Welding, Bolt & Nut joining, Riveting
and Brazing conducted, moulding
process arrangement, Sand
moulding, Plastics moulding, Injection
moulding, Gravity moulding, High
pressure moulding and Low pressure
moulding arrangement conducted,
wiring process, Soldering connection,
Crimping, Interconnecting cables,
Cable termination, Wiring, Cable
tagging and Grounding conducted,
printed circuit board assembling,
component Soldering, connector
terminating and copper route printing
conducted, and component sub
assembling carried out.

4. Perform Industrial
Automation Fabrication
& Sub Assembling
Testing

4.1 Component wiring test, printed circuit


board assembling test, component
sub assembling test, joining test
conducted.

4.2 Industrial Automation Fabrication &


Sub Assembling Testing record
prepared, Industrial Automation
Fabrication & Sub Assembling
Testing record form, Industrial
Automation Fabrication & Sub
Assembling Testing result, Industrial
Automation Fabrication & Sub
Assembling Testing remarks
prescribed.
4.3 Industrial Automation Fabrication &
Sub Assembling product inspection
carried out.
4.4 Industrial Automation Fabrication &
Sub Assembling product inspection
logbook updated.

An effective industrial
automation
systems
fabrication
technician
should be able to perform
industrial
automation
fabrication process until
the industrial automation
systems
fabrication
components, assemblies
and sub-assemblies are
formed and ready for
installation as specified by
the
organization.
Fabrication works should
be implemented neatly,
accurately, functional and
safe
according
to
specifications with cost
optimization, low scrap
value,
optimum
labor
utilization and within a
given time frame. The
administrators
performance
shall
be
measured based on the
said requirements that are
translated
into
the
prescribed objectives and
organization
requirements.

5. Perform Industrial
Automation Fabrication
& Sub Assembling
product packaging

38

5.1 Industrial Automation Fabrication &


Sub Assembling product packaging
requirement prepared, Packaging
procedure, packaging technique,
packaging safety, packaging
material, product packaging
identification system obtained.
5.2 Industrial Automation Fabrication &
Sub Assembling product pre
packaging inspection, Industrial
Automation Fabrication & Sub
Assembling packaging process, and
Industrial Automation Fabrication &
Sub Assembling Product Labelling
5.3 Industrial Automation Fabrication &
Sub Assembling product packaging
recorded.

The outcome of this CU is to


meet occupational skills
standard which incorporate
the skills, knowledge and
attitude to be delivered
systematically.

4. Industrial
automation
installation

MC-XXX-04

6. Perform Industrial
Automation Fabrication
& Sub Assembling
product delivery
preparation.

1. Examine Industrial
Automation System
installation Instruction

Industrial
automation
installation
is
the
competency that supports
the management fixing and
placing
the
industrial
automation systems or any
part of the systems to order
and effectively functioning as
required by the client.
The
support
services
incumbent is required to
work hand in hand to
complete the interrelated
sets of jobs. Any malfunction
at any sub-systems means
the whole systems failure.
The

person

who

6.1 Industrial Automation Syst.


Fabrication product sub-assembly
listing prepared.
6.2 Industrial Automation Syst.
Fabrication product tagging prepared
6.3 Industrial Automation Syst.
Fabrication product documentation
prepared
6.4 Industrial Automation Syst.
Fabrication & sub-assembly product
documentation and drawing
attached.
6.5 Industrial Automation Syst.
Fabrication& sub-assembly log book
updated.

1.1

1.2
1.3

2. Prepare Industrial
Automation System
installation
Requirements

2.1
2.2

2.3
2.4

is

39

Source of instruction, instruction


authority, instruction validity, and
instruction content checked.
Industrial Automation System
installation instructions accepted.
Industrial Automation System
installation instructions recorded.
Industrial Automation System
installation objective observed
Industrial Automation System
installation specification, and
Industrial Automation System
installation Standard operation
procedure obtained.
Prescribed installation plan
examined.
Industrial Automation System

competent
in
Industrial
automation installation will
be able to
examine
Industrial Automation System
installation
instruction,
prepare
Industrial
Automation
System
installation
requirements,
perform
Industrial
Automation
System
installation implementation,
perform
Industrial
Automation System
trial
run,
perform
Industrial
Automation System trial run
record submission.

installation checklist obtained,


Industrial Automation System
installation tools, equipments and
machineries, Industrial Automation
System installation record systems,
Corrective Action Requisition
Procedure, and Corrective
Installation Record Systems
obtained.
3. Perform Industrial
Automation System
installation
implementation

3.1

3.2

An
effective
industrial
automation
installation
technician should be able to
perform industrial automation
installation process using
allocated resources that are
most economical according
to the specified methodology
and techniques as instructed
in order to achieve the
function objective in the
safest atmosphere and cost
optimization according to set
schedule.
Customer
acceptance to the industrial
automation installation that is
perfect, functional and on
time according to the agreed

3.3
3.4

3.5

3.6

40

Industrial Automation System


installation specification, Installation
on program specification, and
corrective Installation Systems
specification examined.
Installation standard operating
procedure followed.
Installation implementation
technique applied.
Mechanical part installation
program, part Assembling, part
Greasing, part Lubricating, part
Joining, part Aligning, part Levelling,
part Gap setting, part Limit setting
carried out.
Electrical part installation program,
part Power Supply Termination, part
Wiring, part insulating, part
Grounding, part calibration, part
terminal connection, and part
communication connection carried
out.
Pneumatic / hydraulic part
installation Program, part air supply
connection tubing, part connect power

specification
and
organization requirements is
the best outcome.

pack supply, part Cylinder stroke


adjustment, and part Limit switch
alignment carried out.
3.7 Industrial Automation System
installation implementation recorded.

The outcome of this CU is to


meet
occupational skills
standard which incorporated
of the skills, knowledge and
attitude to be delivered
systematically.

4. Perform Industrial
Automation System
trial run

4.1

.
4.2

4.3

4.4

4.5

41

Industrial Automation System trial


run instruction, Industrial Automation
System trial run requirement,
Industrial Automation System trial run
procedure, and Industrial Automation
System trial run tools, equipment and
machineries obtained.
Mechanical performance trial run
conducted, alignment, vibration level,
run out, back lash and mechanical
part Motion checked.
Electrical functionality trial test
conducted, motor movement, motor
direction, sensor functionality and
controller functionality tested.
Pneumatic and hydraulic
functionality test, instrument
functionality test and Industrial
Automation System trial run
conducted, sequential, functionality
ensured, cycle time, safety system
functionality checked, and durability
test conducted.
Corrective Action Request Order
performed, Corrective Action Request
job sheet received, Corrective Action
Request order performed, Corrective
Action Request feedback obtained,
Corrective Action Request Report

4.6

5. Industrial
automation
systems
maintenance

MC-XXX-04

Industrial
Automation
Systems maintenance is the
competency of restoring or
retaining
industrial
automation
systems,
equipments,
machineries,
components, and or any
related devices to the
specified efficiency level to
achieve
the
optimum
economic
capacity
and
longer life.
The malfunction of the
Industrial Automation System
maintenance
support
services function will directly
increase the operation idle
time and the operation cost.

42

closed.
Industrial Automation System trial
run result compiled.

5. Perform Industrial
Automation System
trial run record
submission

5.1 Industrial Automation System trial run


record prepared, Industrial
Automation System trial run record
form, Industrial Automation System
trial run result, Industrial Automation
System trial run remarks prescribed.
5.2 Industrial Automation System trial run
record generated.
5.3 Industrial Automation System trial
run record submitted.

1. Examine Industrial
Automation System
maintenance
Instruction

1.1 Source of instruction, instruction


authority, instruction validity,
instruction content checked.
1.2 Industrial automation system
maintenance instruction accepted.
1.3 Industrial automation system
maintenance instruction recorded.

2. Prepare Industrial
Automation System
maintenance
Requirements

2.1 Industrial Automation System


maintenance objective observed
2.2 Industrial Automation System
maintenance specification, Industrial
Automation System maintenance
Standard operation procedure
obtained.
2.3 Prescribed Industrial Automation
System Total Preventive Maintenance
(TPM) plan examined
2.4 Industrial Automation System TPM
wear and tear spare part list,

The
person
who
is
competent in
Industrial
automation
systems
maintenance will be able to
examine
Industrial
Automation
System
maintenance
Instruction,
prepare
Industrial
Automation
System
maintenance Requirements,
perform
Industrial
Automation
System
maintenance
implementation,
Perform
Industrial Automation System
maintenance testing and
Perform
Industrial
Automation
System
maintenance test record
submission

2.5
2.6
2.7
2.8

3. Perform Industrial
Automation System
maintenance
implementation

An
effective
industrial
automation
systems
maintenance
technician
should be able to perform
industrial
automation
maintenance functions and
ensure the operations of
industrial automation runs
well
with
breakdowns,
operation idle time and the
stoppage
interferences
records are within permitted
level with maintenance cost

43

Industrial Automation System TPM


Check list, Industrial Automation
System TPM maintenance tools,
equipments and machineries,
Industrial Automation TPM record
systems obtained.
Corrective Maintenance Standard
Operating Procedure gathered.
Corrective Action Requisition
Procedure obtained.
Corrective Action frequency analysis
obtained.
Corrective Maintenance Record
Systems obtained.

3.1 Industrial Automation System


maintenance specification examined,
TPM Program specification,
Corrective Maintenance Systems
specification examined, TPM
standard operating procedure
followed, TPM implementation
technique applied.
3.2 Mechanical part TPM program
carried out, Greasing, Aligning,
Tightening, Replacing, Trouble
shooting, and Backlash setting carried
out.
3.3 Electrical part TPM program carried
out, Winding, Continuity, Insulation,
Voltage level, Current leakage,
Grounding checking, Calibration, and
Trouble shooting carried out.
3.4 Pneumatic / hydraulic part TPM
Program carried out, Leaking,

optimization. The technician


is also responsible
to
achieve his individual and
team performance objectives
and contribute toward the
highest achievement of the
operation in accordance with
the
organization
requirements.

Pressure, Blocking, Oil level carried


out.
3.5 Instrument TPM Program carried out,
Calibration, Continuity, Voltage level,
Current leakage, Trouble shooting
carried out.
3.6 Corrective Action Request Order
performed, Corrective Action Request
job sheet received, Corrective Action
Request order performed, Corrective
Action Request feedback obtained,
Corrective Action Request Report
closed, Corrective Action Request
Logbook updated.
3.7 Industrial Automation System
maintenance implementation
recorded.

The outcome of this CU is to


meet
occupational skills
standard which incorporate
the skills, knowledge and
attitude to be delivered
systematically.
.

44

4. Perform Industrial
Automation System
maintenance testing

4.1 Mechanical test, electrical test,


pneumatic and hydraulic test,
instrument test conducted.
4.5 Industrial Automation System
maintenance periodical systems test
result compiled.

5. Perform Industrial
Automation System
maintenance test
record submission

5.1 Industrial Automation System


maintenance test record prepared,
Industrial Automation System
maintenance testing record form,
Industrial Automation System
maintenance testing result, Industrial
Automation System maintenance
testing remarks prescribed,
5.2 Industrial Automation System
maintenance test certificate/result

attachment provided.
5.3 Industrial Automation System
maintenance test record submitted.

45

CURRICULUM OF COMPETENCY UNIT (CoCU)


Sub Sector

INDUSTRIAL AUTOMATION & MECHATRONIC

Job Area

INDUSTRIAL AUTOMATION ENGINEERING

NOSS Title

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

Competency Unit Title

INDUSTRIAL AUTOMATION ENGINEERING DRAFTING

Learning Outcomes

The person who is competent in this CU shall be able to produce clean and precise technical drawing of an existing
or non-existing object and or any parts of it, sectional views, detail assemblies and or sub-assemblies, hidden parts,
its layout, in two and or three dimension, using symbols and methodology that complied with the specified
standards, at a clear view angle, using a suitable accurate scale, drawn in an accurate dimensions, providing objects
information as required and or specified, with the end product could be confidently referred to and become an
understandable and effective communication media by any parties in accordance with organizational requirements.
. Upon completion of this competency unit, trainees will be able to :

Competency Unit ID
Work Activities

1. Perform
Industrial
Automation
Engineering

Perform Industrial Automation Engineering Sketching


Perform two dimension engineering drawing development
Develop three dimensional engineering drawing
Prepare Drawing Bill of Materials
Perform Engineering Drawing Filing
MC-XXX-1

Related Knowledge

Level

Training Duration

Related Skills

Attitude/Safety/
Environmental

110 Hours
Training
Hours

Credit Hours
Delivery
Mode
Lecture

i. Industrial Automation
Engineering Sketching
Sketching instruction
detail

46

11
Assessment
Criteria

Industrial
Automation
Engineering

Work Activities

Related Knowledge

Related Skills

Instruction source
Instruction authority
Instruction objective.
Instruction content
Imposed condition
Instruction authority.
Instruction validity
Engineering Drawing
Sketching instruction
acceptance.

Sketching

ii.

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria
Sketching
Sketching
instruction
interpreted,
Instruction source,
instruction
authority,
instruction
objective
confirmed,
Instruction content
interpreted,
imposed condition,
instruction
authority,
instruction validity
confirmed,
engineering
Drawing Sketching
instruction
acceptance
acknowledged.
Pre- sketching
requirements
preparation
executed,
sketching
requirement
information
spelled,
engineering

Pre-sketching
requirements
preparation
Sketching requirement
information.
Engineering drawing
sketching objectives
determinants.
Engineering drawing
sketching time frame
determinant.
Site exploration
In-situ measurements
Sketching concepts &
orientation studies.
Sample visualization
Client interview
Sketching resources
requirements
Engineering sketching

47

Work Activities

Related Knowledge

Related Skills

tools, equipment and


materials.
Engineering drawing
sketching requirements
summary.
iii.

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria
drawing sketching
objectives,
engineering
drawing sketching
time frame
ascertained, Site
exploration, In-situ
measurements
executed,
sketching concepts
& orientation
interpreted,
sample
visualization, client
interview
executed,
sketching
resources
requirements
listed, engineering
sketching tools,
equipment and
materials listed,
engineering
drawing sketching
requirements
summary
produced.
Industrial
Automation
Engineering

Industrial Automation
Engineering Sketching
sketching activities
Customer
requirements &
specification
Product/object
specification
Actual sample
visualisation
Actual object
visualisation.
Engineering drawing
sketching site visit and
exploration.
Non-exist object
sketching information
gathering.
Sketching Object
orientation
Sketching view angle
selection.
Engineering drawing
sketching resources
Engineering drawing

48

Work Activities

Related Knowledge

iv.

Related Skills

sketching techniques
application.
Engineering drawing
sketching procedure
Engineering drawing
sketching detail
provision.
Engineering drawing
sketching check &
confirmation
Engineering drawing
sketching record
preparation
Industrial Automation
Engineering Sketching
sketching record update.
Utilize Industrial
Automation
Engineering
Sketching sketching
record format
Provide Industrial
Automation
Engineering
Sketching sketching
record contents.
Apply Industrial
Automation
Engineering
Sketching sketching
recording techniques
Follow Industrial

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria
Sketching
sketching
executed,
customer
requirements &
specification,
product/object
specification,
actual sample
visualisation
displayed, actual
object visualisation
executed,
engineering
drawing sketching
site visit and
exploration
executed, nonexist object
sketching
information
gathering
executed,
sketching Object
orientation
executed,
sketching view
angle ascertained,
engineering
drawing sketching
resources
displayed,

49

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Automation
Engineering
Sketching sketching
recording procedure
v. Industrial Automation
Engineering Sketching
sketching record
generation.

i. Examine Industrial
Automation
Engineering
Sketching Sketching
instruction
ii. Perform Presketching
requirements
preparation.
iii. Carry out Industrial
Automation
Engineering
Sketching sketching
iv. Update engineering
drawing sketching
record.
v. Generate Industrial
Automation
Engineering
Sketching sketching
record

50

Practical

Assessment
Criteria
Industrial
Automation
Engineering
Sketching
sketching
techniques used,
Industrial
Automation
Engineering
Sketching
sketching
procedure
completed,
Industrial
Automation
Engineering
Sketching
sketching detail
spelled, Industrial
Automation
Engineering
sketching check &
confirmation
executed,
Industrial
Automation
Engineering
Sketching
sketching record
produced.
Industrial

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
Attitude:
i. Detail in examining
engineering
Drawing
Sketching
instruction
ii. Objective focused
in performing Presketching
requirements
preparation.
iii. Informative in
carrying out
engineering
drawing sketching
iv. Accurate in
updating
engineering
drawing sketching
record.
Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically
powered
equipment.

51

Training
Hours

Delivery
Mode

Assessment
Criteria
Automation
Engineering
Sketching
sketching record
produced,
Industrial
Automation
Engineering
Sketching
sketching record
format used,
Industrial
Automation
Engineering
Sketching
sketching record
contents produced,
Industrial
Automation
Engineering
Sketching
sketching
recording
techniques used,
Industrial
Automation
Engineering
Sketching
sketching
recording
procedure
completed,

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
iv. Enforce safety &
health rules and
regulations
v. Ensure safe
working
condition.
vi. Promote good
safety & health
practice at
workplace.

Training
Hours

Delivery
Mode

Assessment
Criteria
Industrial
Automation
Engineering
Sketching
sketching record
produced.

Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice
paperless office.
Practice recycle
policy.
2. Perform two
dimension
engineering
drawing
development

Two dimension
engineering
drawing produced,
Engineering
Drawing instruction
produced,
engineering
drawing
requirements
listed, Engineering

i. Two dimension
engineering drawing
development procedure
Instruction
Requirements
Scale and dimension.
Plan elevation
Side & end elevation.
Dimensions

52

Work Activities

Related Knowledge

ii.

iii.
iv.
v.
vi.
vii.
viii.

ix.
x.
xi.
xii.

Related Skills

Drawing detail
Drawing title block.
Drawing submission
Two dimension sectional
drawing development
procedure
Two dimension sectional
drawing requirements
View cutting line
Sectional view
development.
Sectional view detail
Two dimension sectional
drawing methodology
Engineering drawing
record documentation
requirement
Engineering drawing
record format
Engineering drawing
record contents.
Engineering drawing
recording procedure
Engineering drawing
record generation.
i. Develop two
dimension
engineering
drawing
ii. Develop Two
Dimension Sectional

53

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria
Drawing Scale and
dimension
ascertained, plan
elevation, side &
end elevation
produced,
Engineering
Drawing
dimensions,
Engineering
Drawing detail,
Engineering
Drawing title block
produced,
Engineering
drawing
submission
executed.
Two Dimension
Sectional Drawing
produced,
sectional Drawing
instruction, two
dimension
sectional drawing
requirements
listed, sectional
view cutting line
ascertained,
sectional view
produced,
sectional view

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Drawing
iii. Carry out two
dimension sectional
drawing submission
iv. Update engineering
drawing record.

Attitude:
i. Precise in
developing two
dimension
engineering
drawing
ii. Precise in
developing Two
Dimension
Sectional Drawing
iii. Timely in carrying
out two dimension
sectional drawing
submission
iv. Accurate in
updating
engineering
drawing record.
Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.

54

Training
Hours

Delivery
Mode

Assessment
Criteria
detail, two
dimension
sectional Drawing
title block
produced,
Two dimension
sectional drawing
submission
executed.
Engineering
drawing record
produced,
engineering
drawing record
format used,
engineering
drawing record
contents produced,
engineering
drawing recording
techniques used,
engineering
drawing recording
procedure
completed,
engineering
drawing record
produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

iii. Ensure electrical


safety on all
electrically
powered
equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe
working
condition.
vi. Promote good
safety & health
practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice
paperless office.
iv. Practice recycle
policy.
v.
3. Develop
three
dimensional
Industrial
Automation

Lecture

i. Three dimensional
engineering drawing
development instruction
verification

55

Three dimensional
engineering
drawing
development

Work Activities
engineering
drawing

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

ii. Isometric drawing


philosophy.
iii. Isometric Drawing
specification
iv. Isometric development
methodology.
v. Isometric drawing
requirements
vi. Isometric drawing Scale
and dimension.
vii. Isometric Drawing detail
viii. Isometric Drawing title
block.
ix. Orthographic drawing
philosophy
x. Orthographic drawing
requirements
xi. Orthographic drawing
Scale and dimension.
xii. Orthographic view
drawing development.
xiii. Orthographic Drawing
detail.
xiv. Orthographic drawing title
block.
i. Examine three
dimensional
engineering drawing
development
instruction
ii. Develop Isometric
Drawing

56

Practical.

Assessment
Criteria
instruction
interpreted,
Instruction source,
instruction
authority and
instruction
objective
confirmed,
Instruction content
interpreted,
Imposed condition,
Instruction
authority and
instruction validity
confirmed and
three dimensional
engineering
drawing instruction
acceptance
signed..
Isometric Drawing
principles
interpreted,
Engineering
Drawing instruction
interpreted,
isometric drawing
requirements
listed, isometric
drawing Scale and
dimension
ascertained,

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

iii. Develop
orthographic
drawing
iv. Carry out
orthographic
drawing submission
v. Update engineering
drawing record.

Attitude:
i. Detail in examining
three dimensional
engineering
drawing
development
instruction
ii. Objective focused
in developing
Isometric Drawing
iii. Objective focused
in developing
orthographic
drawing
iv. Timely in carrying
out two dimension
sectional drawing
submission
v. Accurate in
updating
engineering

57

Training
Hours

Delivery
Mode

Assessment
Criteria
isometric drawing
produced,
Isometric Drawing
detail, Isometric
Drawing title block
produced,
Isometric drawing
submission
executed.
Orthographic
drawing principles
interpreted,
orthographic
Drawing instruction
interpretedd,
orthographic
drawing
requirements
listed, orthographic
drawing Scale and
dimension
ascertained,
orthographic view
drawing produced,
orthographic
drawing detail and
orthographic
drawing title block
produced,
orthographic
drawing plan
produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
drawing record.
Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically
powered
equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe
working
condition.
vi. Promote good
safety & health
practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice
paperless office.
iv. Practice recycle

58

Training
Hours

Delivery
Mode

Assessment
Criteria
Orthographic
drawing
submission
executed.
Engineering
drawing record
updated,
engineering
drawing record
format used,
engineering
drawing record
contents provided,
and engineering
drawing recording
techniques used,
engineering
drawing recording
procedure followed

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

policy.
4. Prepare
Drawing Bill
of Materials

i.
ii.
iii.
iv.
v.
vi.
vii.
viii.
ix.
x.
xi.
xii.
xiii.

xiv.
xv.

Lecture

Drawing Bill of Materials


instruction specification
Drawing Bill of Materials
requirements sources
Drawing bill of materials
principles.
Targeted object
specification
Required materials
information list.
Prescribed materials list.
Required materials
quantification.
Required part detail &
specification
Required parts
quantification.
Drawing bill of materials
requirements check.
Component part balloon
specification
Component part balloon
purposes.
Part list table contents
(Part name, quantity, part
materials and size)
Bill of Materials table
specification
Updated drawing filing.

59

Drawing Bill of
Materials
instruction
interpreted,
instruction source,
instruction
authority,
instruction validity,
instruction
requirements
confirmed, job
objectives
interpreted,
Drawing Bill of
Materials job time
frame determined,
Drawing Bill of
Materials
instruction
acceptance
acknowledged.
Drawing Bill of
Materials
requirements
listed, drawing bill
of materials
principles
interpreted,
targeted object

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Delivery
Mode
Practical.

i. Examine Drawing Bill


of Materials
instruction
ii. Obtain Drawing Bill
of Materials
requirements
iii. Create component
part balloon
iv. Create Bill of
Materials table.
v. File updated
drawing

Attitude:
i. Detail in examining
Drawing Bill of
Materials
instruction
ii. Meticulous in
obtaining Drawing
Bill of Materials
requirements
iii. Creative in
creating
component part
balloon
iv. Accurate in
creating Bill of
Materials table.
v. Systematic in filing

60

Training
Hours

Assessment
Criteria
specification listed,
instruments, tools,
board and
materials listed,
required materials
information list
displayed,
prescribed
materials list
confirmed,
required materials
counted, required
part detail &
specification listed,
required parts
counted, drawing
bill of materials
requirements
confirmed.
Component part
balloon created,
type of part
balloon,
component part
balloon purposes
ascertained,
component part
number displayed.
Bill of Materials
table produced, Bill
of Materials table
purposes, type of

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
up updated
drawing
Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically
powered
equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe
working condition.
vi. Promote good
safety & health
practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.
iv. Practice recycle

61

Training
Hours

Delivery
Mode

Assessment
Criteria
Bill of Materials
table items and
specification
ascertained, part
list table contents
(Part name,
quantity, part
materials and size)
displayed, Bill of
Materials table
content confirmed,
updated drawing
produced.
Updated drawing
filed, Engineering
drawing physical
filing systems.
Engineering
drawing digital
filing systems
interpreted,
engineering
drawing filing
executed,
engineering
drawing record
produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

policy.
5. Perform
Engineering
Drawing
Filing

Lecture

i. Engineering Drawing filing


instruction requirement
ii. Engineering Drawing Filing
requirements
iii. Drawing filing objectives.
iv. Type of filing (Physical
/electronic)
v. Drawing filing tools,
equipments and materials.
vi. Drawing filing indexing
procedure.
vii. Drawing filing procedure.
viii. Drawing filing record
ix. Drawing indexing register
x. Drawing indexing
procedure
xi. Drawing indexing register.
xii. Drawing revision
identification number
xiii. Drawing indexing detailing
format.
xiv. Revised drawing version
number
xv. Drawing date of birth.
xvi. Drawing indexing method
xvii. Physical drawing filing
requirement
xviii. Physical drawing filing
procedure
xix. Drawing title and coding

62

Engineering
Drawing filing
instruction
interpreted,
instruction source,
instruction
contents,
instruction
authority,
instruction validity
confirmed,
instruction
acceptance
acknowledged..
Engineering
Drawing Filing
requirements
produced, drawing
filing objectives
achieved, type of
filing (Physical
/electronic)
ascertained,
drawing filing
tools, equipments
and materials,
drawing filing
indexing
procedure,

Work Activities

Related Knowledge

Related Skills

xx. Drawing classification


xxi. Type of drawing filing
xxii. Physical filing storage
location identification.
xxiii. Drawing security
regulations
xxiv. Data security regulations.
xxv. Drawing storage section
determinant.
xxvi. Drawing filing record
accuracy.
xxvii. Physical drawing
movement record update.
xxviii. Digital drawing filing
requirement
xxix. Electronic drawing filing
procedure
xxx. Drawing title and coding.
xxxi. Drawing classification.
xxxii. Type of drawing filing.
xxxiii. Digital filing storage
location
xxxiv. Digital drawing security
regulations
xxxv. Data security regulations.
xxxvi. Digital drawing storage
section.
xxxvii. Digital drawing
drive/tape/disc address.
xxxviii. Drawing file saving.
xxxix. Digital drawing file
movement record update.

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria
drawing filing
procedure,
Drawing filing
record, drawing
indexing register
listed.
Drawing indexing
performed,
drawing indexing
procedure
ascertained,
drawing indexing
register
interpreted, last
series recorded,
drawing revision
identification
number confirmed,
drawing indexing
detailing format
used, unique new
drawing index,
revised drawing
version number
printed, drawing
date of birth
printed, drawing
index printed,
drawing index
register, Drawing
index record

63

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

xl. Engineering Drawing filing


retrieve/ issuance
condition
i. Examine
Engineering
Drawing filing
instruction
ii. Prepare
Engineering
Drawing Filing
requirements
iii. Perform drawing
indexing
iv. Carry out physical
drawing filing
v. Carry out digital
drawing filing
vi. Perform
Engineering
Drawing filing
retrieve/ issuance

Practical

Attitude:
i. Detail in examining
Engineering
Drawing filing
instruction
ii. Detail in preparing
Engineering
Drawing Filing

64

Assessment
Criteria
produced.
Physical drawing
filing carried out,
drawing filing
objectives
ascertained,
physical drawing
filing procedure
completed,
drawing title and
coding, drawing
classification, type
of drawing filing
ascertained,
physical filing
storage location
ascertained,
drawing security
regulations, data
security
regulations
confirmed, drawing
storage section,
drawing tray
number
ascertained,
accurate drawing
filing record
produced, physical
drawing movement
record produced.
Digital drawing

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
requirements
iii. Accurate in
performing
drawing indexing
iv. Systematic in
carrying out
physical drawing
filing
v. Systematic in
carrying out digital
drawing filing
vi. Meticulous in
performing
Engineering
Drawing filing
retrieve/ issuance
Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically
powered
equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe
working condition.

65

Training
Hours

Delivery
Mode

Assessment
Criteria
filing carried out,
electronic drawing
filing procedure
completed,
drawing title and
coding, drawing
classification, type
of drawing filing
ascertained, digital
filing storage
location
ascertained, digital
drawing security
regulations
confirmed, data
security
regulations
complied, digital
drawing storage
section
ascertained, digital
drawing
drive/tape/disc
address printed,
drawing file saved,
digital drawing
filing record ,
digital drawing file
movement record
produced.
Engineering
Drawing filing

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
vi. Promote good
safety & health
practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.
Practice recycle
policy

66

Training
Hours

Delivery
Mode

Assessment
Criteria
retrieve/ issuance
executed,
Engineering
Drawing issuance
instruction
interpreted,
issuance
instruction
authority,
instruction validity
confirmed,
instruction
acceptance
acknowledged,
Drawing title,
drawing index and
coding, drawing
classification,
drawing security
level, drawing file
location traced,
storage media
listed, digital
drawing file
retrieved, date of
drawing issuance
ascertained,
issuance and
recipient detail
recorded, drawing
movement,
Drawing record

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria
book record
produced.

Employability Skills
Core Abilities

01.01
01.02
01.03
01.04
01.05
01.06
02.01
02.02
02.03
02.04
02.05
02.06
02.07
02.08
03.01
03.02
03.03
03.04
03.05
03.06

Social Skills

Identify and gather information


Document information, procedures or processes
Utilize basic IT applications
Analyse information
Utilize the Internet to locate and gather information
Utilize word processor to process information
Interpret and follow manuals, instructions and SOPs
Follow telephone/ telecommunication procedures
Communicate clearly
Prepare brief reports and checklists using standard forms
Read/interpret flowcharts and pictorial information
Write memos and letters
Utilize Local Area Network (LAN)/Intranet to exchange information
Prepare pictorial and graphic information
Apply cultural requirements to the workplace
Demonstrate integrity and apply ethical practices
Accept responsibility for own work and work area
Seek and act constructively upon feedback about performance
Demonstrate safety skills
Respond appropriately to people and situations
67

1.
2.
3.
4.
5.
6.
7.
8.

Communication skills
Conceptual skills
Interpersonal skills
Learning skills
Leadership skills
Multitasking and prioritizing
Self-discipline
Teamwork

03.07
03.08
04.01
04.02
04.03
04.04
04.05
06.01
06.02
06.03
06.04
06.05
06.06

Resolve interpersonal conflicts


Develop and maintain a cooperation within work group
Organize own work activities
Set and revise own objectives and goals
Organize and maintain own workplace
Apply problem solving strategies
Demonstrate initiative and flexibility
Understand systems
Comply with and follow chain of command
Identify and highlight problems
Adapt competencies to new situations/systems
Analyse technical systems
Monitor and correct performance of systems

Tools, Equipment and Materials (TEM)


Items

Ratio (TEM: Trainee)


1.
2.
3.
4.

Computer Set with words processing & graphic application.


LCD Projector or any other projector with white screen
Drawing board
Measuring Instrument

1:25
1:25
1:1
1:1

REFERENCES
1. Frederick E. Giesecke, Alva E. Mitchell, Henry C. Spencer, Ivan L. Hill , John Thomas Dygdon ,James E. Novak , Shawna E. Lockhart ,
Prentice Hall; 13 edition (May 23, 2008), Technical Drawing (13th Edition), ISBN: 978-0135135273
2. Frederick E. Giesecke, Peachpit Press 1992, Principles of Technical Drawing, ISBN: 978-0023437359
3. John S. Rooke, IndyPublish.com, 2008, Textbook of Mechanical Drawing: Being an Explanation of the Principles of Geometry and
Orthographic Projection, the Helix, and Toothed Gearing, ISBN: 9781437165753

68

4. Frederick E. Giesecke (Author), Ivan L. Hill (Author), Henry C. Spencer (Author), Alva E. Mitchell (Author), John Thomas
Dygdon (Author), James E. Novak (Author), Shawna E. Lockhart (Author), Marla Goodman , Peachpit Press, 14 Ed, 2011, Technical Drawing
with Engineering Graphics, ISBN: 978-0135090497

69

CURRICULUM OF COMPETENCY UNIT (CoCU)


Sub Sector

INDUSTRIAL AUTOMATION & MECHATRONIC

Job Area

INDUSTRIAL AUTOMATION ENGINEERING

NOSS Title

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

Competency Unit Title

COMPUTER AIDED DESIGN & DRAFTING

Learning Outcome

The person who is competent in this CU shall be able to produce clean and precise mechanical drawing of an existing
or non-existing object and or any parts of it, sectional views, detail assemblies and or sub-assemblies, hidden parts,
its layout, in two and or three dimension, using symbols and methodology that complied with the specified standards,
at a clear view angle, using a suitable accurate scale, drawn in an accurate dimensions, providing objects information
as required and or specified, using a specified computer aided design and drafting software, neatly and clearly printed
or plotted, with the end product could be confidently referred and become an understandable and effective
communication media by any parties in accordance with organizational requirements. Upon completion of this
competency unit, trainees will be able to :
1. Obtain CAD software and requirements
2. Perform CADD Application systems installation
3. Develop CADD Two Dimensional Industrial Automation Drawing
4. Develop CADD Industrial Automation Three Dimensional Drawing
5. Develop CADD Industrial Automation assembly Drawing
6. Develop CADD Three Dimensional Industrial Automation Assembly Drawing
7. Prepare CADD operation report.

Competency Unit ID

Work Activities

MC-XXX-2

Related Knowledge

Level

Training Duration

Related Skills

Attitude/Safety/
Environmental

70

120 Hours

Training
Hours

Credit Hours

Delivery
Mode

12

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

1. Obtain
CADD
software and
requirements

Training
Hours

Delivery
Mode
Lecture

i. CADD Application
requisition concept &
requirements.
ii. CADD Application product
availability
iii. Source of CADD software
iv. Type of CADD Software
v. CADD Software
specification
vi. CADD software and
requirements delivery
inspection.
vii. CADD Delivery receipt.

i. Examine CADD
application systems
requisition
instruction &
requirements.
ii. Check CADD
Application product
availability.
iii. Check CADD
Software
specification
iv. Generate CADD
Application systems
product requisition.
v. Conduct CADD
software and

71

Practical

Assessment
Criteria
CADD Application
systems requisition
instruction &
requirements
interpreted so that
instruction official
source declared,
instruction
direction officiated,
instruction
requirements listed
and instruction
authority
confirmed.
CADD Application
product availability
confirmed.
CADD Application
systems product
requisition
produced.
CADD Software
specification
confirmed.
CADD software
and requirements
delivery inspection
executed so that
CADD items &
quantity, Software

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

requirements
delivery inspection.
vi. Check delivery
receipt.

Attitude:
i. Thorough in
examining CADD
Application
instruction &
requirements.
ii. Informative in
checking CADD
Application product
availability.
iii. Detail in checking
CADD Software
specification
iv. Accurate in
generating CADD
Application
systems product
requisition.
v. Meticulous in
checking CADD
software and
requirements
delivery.
vi. Confidence in
confirming delivery
receipt.

72

Training
Hours

Delivery
Mode

Assessment
Criteria
contents &
serviceability,
product licensing,
hardware items,
type & quantity and
product's manual
confirmed in
accordance with
organizational
purchasing policy
and procedure.
Confirmed Delivery
receipt collected in
accordance with
organizational
purchasing policy
and procedure.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically
powered
equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe
working condition.
vi. Promote good
safety & health
practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

73

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

iv. Practice recycle


policy.
2.Perform
CADD
Application
systems
installation

Lecture

i. CAD software Installation


instruction and
requirements.
Hardware requirements
Software requirements
Licensing requirements
ii. CAD installation planning
CAD installation
objectives.
CAD installation time
frame
CAD installation tools,
equipments & materials.
iii. CAD Installation
Installation Tools ,
equipments and
materials.
Hardware Installation
Software Installation
iv. CAD Installation evaluation
Installation performance
parameters
Evaluation techniques
Evaluation procedure.
v. CAD installation record
Hardware Installation
Software Installation

74

CAD Software
installation
instruction and
requirements
interpreted.
CAD hardware
installation
instruction, manual
and requirements
interpreted.
CAD Installation
requirements
interpreted so that
installation tools ,
equipments and
materials listed,
hardware &
software
installation
requirements
ascertained and
licensing
requirements
understood.
CAD installation
planning executed
so that CAD
installation
objectives,

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

i. Examine CAD
Software
installation
instruction and
requirements.
ii. Examine CAD
hardware
installation manual
and requirements.
iii. Examine CAD
Installation
requirements.
iv. Plan CAD
installation
v. Perform CAD
Installation
vi. Evaluate CAD
Installation
vii. Accurate in
preparing CAD
installation record

Delivery
Mode
Practical

Attitude:
i. Detail in examining
CAD Software
installation
instruction and
requirements.
ii. Detail in examining
CAD hardware
installation manual

75

Training
Hours

Assessment
Criteria
installation time
frame, installation
tools, equipments
and materials
ascertained.
CAD Installation
executed so that
installation tools ,
equipments and
materials acquired,
CAD Hardware
Installation and
CAD Software
Installation
executed in
accordance with
hardware
manufacturer's
manual and CAD
producers
requirements.
CAD Installation
passed so that
installation
performance
parameters
ascertained, CAD
installation
evaluation
techniques used
and evaluation
procedure

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
and requirements.
iii. Detail in examining
CAD Installation
requirements.
iv. Objective focused
in planning CAD
installation
v. Meticulous in
performing CAD
Installation
vi. Accurate in
preparing CAD
installation record
Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically
powered
equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe
working condition.
vi. Promote good
safety & health

76

Training
Hours

Delivery
Mode

Assessment
Criteria
completed in
accordance with
organizational
requirements.
CAD installation
record produced in
accordance with
organizational
requirement.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.
iv. Practice recycle
policy.
3. Develop
CADD Two
Dimensional
Industrial
Automation
Drawing

Lecture

i. Examine CADD Two


Dimensional Industrial
Automation Drawing
instruction
instruction source
instruction authority
instruction validity
instruction requirements
Assignment objectives
ii. CADD Industrial Automation
drawing requirements
Industrial Automation
drawing sketches and
drawing information
CADD Industrial Automation
drawing tools and

77

CADD Two
Dimensional
Industrial
Automation
Drawing instruction
interpreted ,
instruction source,
instruction
authority,
instruction validity,
instruction
requirements
confirmed, job
objectives
understood,
Industrial
Automation
Drawing instruction

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

equipments.
Industrial Automation
drawing requirements

Training
Hours

Delivery
Mode

Assessment
Criteria
acceptance
signed.
CADD Two
Dimensional
Industrial
Automation
Drawing
requirement,
Industrial
Automation
drawing sketches
and drawing
information, CADD
Industrial
Automation
drawing tools and
equipments listed
and Industrial
Automation
drawing
requirements
collected.
Industrial
Automation
Drawing CADD
Scale and
dimension
ascertained, two
dimension drawing
requirements
listed, paper

iii CADD Two Dimensional


Industrial Automation Drawing
Scale and dimension.
Two dimension drawing
requirements
Paper formats and units
Drawing dimension style
Standard line layers and
thickness
Drawing base length
Drawing scale.
iv. Develop CADD plan
elevation development
Lines based on standard line
layers and thickness
Construction line
Object line
Hidden line
Drawing symbols
v. CADD side & end elevation
development
Generate Projection line
Determine intersection
points
Develop object line

78

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Clear projection line.

Training
Hours

Delivery
Mode

Assessment
Criteria
formats and units
ascertained,
drawing dimension
style ascertained,
standard line
layers and
thickness set,
drawing base
length confirmed
and Drawing scale
ascertained.
CADD plan
elevation
ascertained, lines
based on standard
line layers and
thickness
produced,
construction line,
object line, hidden
line produced,
drawing symbols
produced.
CADD side & end
elevation
produced,
projection line
generated,
intersection points
ascertained, object
line produced and

vi. CADD Industrial


Automation Drawing
dimensions preparation
Dimension detail.
Information accuracy
Dimension line
Dimension detail.
Dimension detail and
dimension style
consistencies.
vii. CADD Industrial
Automation Drawing detail
preparation
Drawing detail.
Information accuracy
Font/lettering size
Drawing detail
Detail spelling
Industrial Automation
drawing detail.
Detail spelling and font
consistencies.
8. CADD Industrial
Automation Drawing title
block preparation
Industrial Automation title
block detail.

79

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria
projection line
removed.
CADD Industrial
Automation
Drawing
dimensions
printed, dimension
detail listed,
information
accuracy
confirmed,
dimension line
produced,
dimension detail,
dimension detail
and dimension
style consistencies
confirmed.
CADD Industrial
Automation
Drawing detail
printed, drawing
detail listed,
font/lettering size
ascertained,
information
accuracy, detail
spelling, Industrial
Automation
drawing detail
printed, detail

Information accuracy
Font/lettering size
Title block format
Title block detail
Drawing title and
identification number.
Signatories line and
arrangements.
Detail spelling and font
consistencies.
9. Generate CADD Industrial
Automation Drawing
Plotter requirements
Paper in plotter / printer
Page setup manager
Plotter / printer features
Paper size
Plotting scale
Plotting style table for pen
assignments
Drawing orientation
Drawing scale
Plot / print Industrial
Automation Drawing
Plotting outcome checking
10. Industrial Automation
drawing submission process
Information accuracy
checking

80

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Drawing submission check


list
Drawing folding method
Industrial Automation
drawing log book.
Industrial Automation
Drawing digital filing.

i. Examine Industrial
Automation Drawing
instruction
ii. Obtain CADD
Industrial
Automation
drawing
requirements
iii. Determine Industrial
Automation Drawing
CADD Scale and
dimension.
iv. Develop CADD plan
elevation
v. Develop CADD side
& end elevation
vi. 6.Prepare CADD
Industrial
Automation Drawing
dimensions
vii. Prepare CADD
Industrial

81

Practical

Assessment
Criteria
spelling and font
consistencies
confirmed.
CADD Industrial
Automation
Drawing title block
produced,
Industrial
Automation title
block detail
printed, information
accuracy
confirmed,
font/lettering size
ascertained, title
block format used,
title block detail
printed, drawing
title and
identification
number printed,
signatories line
and arrangements
allocated and
detail spelling and
font consistencies
confirmed.
CADD Industrial
Automation
Drawing produced,
plotter

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Automation Drawing
detail
viii. Prepare CADD
Industrial
Automation Drawing
title block
ix. Generate CADD
Industrial
Automation Drawing
x. Carry out Industrial
Automation drawing
submission
Attitude:
i. Detail in examining
Industrial
Automation
Drawing instruction
ii. Detail in obtaining
CADD Industrial
Automation
drawing
requirements
iii. Accurate in
determining
Industrial
Automation
Drawing CADD
Scale and
dimension.
iv. Precise in

82

Training
Hours

Delivery
Mode

Assessment
Criteria
requirements
ready, paper in
plotter / printer
loaded, page setup
manager set,
plotter / printer,
paper size, plot
scale, plot style
table for pen
assignments,
drawing orientation
and drawing scale
determined,
Industrial
Automation
Drawing plotted
and plotting
outcome
confirmed.
Industrial
Automation
drawing
submission and
drawing final
checking executed,
information
accuracy
confirmed, drawing
submission check
list disclosed,
drawing folded,
drawing submitted,

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

v.

vi.

vii.

viii.

ix.

x.

83

developing CADD
plan elevation
Precise in
developing CADD
side & end
elevation
Accurate in
preparing CADD
Industrial
Automation
Drawing
dimensions
Accurate in
preparing CADD
Industrial
Automation
Drawing detail
Accurate in
preparing CADD
Industrial
Automation
Drawing title block
Accurate in
generating CADD
Industrial
Automation
Drawing
Confidence in
carrying out
CADD Industrial
Automation
drawing

Training
Hours

Delivery
Mode

Assessment
Criteria
file digitally stored
and Industrial
Automation
drawing log book
update produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
submission
Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically
powered
equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe
working condition.
vi. Promote good
safety & health
practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.
iv. Practice recycle

84

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

policy.
4. Develop
CADD
Industrial
Automation
Three
Dimensional
Drawing

Lecture

i. CADD Industrial Automation


Three Dimensional Drawing
instruction
ii. CADD Industrial Automation
drawing requirements
Industrial Automation
drawing sketches and
drawing information
CADD Industrial
Automation drawing tools
and equipments.
Industrial Automation
drawing requirements
iii. CADD Industrial
Automation Three
Dimensional Drawing Scale
and dimension.
three dimension drawing
requirements
paper formats and units
standard line layers &
thickness setting
drawing base length
Drawing scale.
three angles of dimension
thickness of structures
3D Object (cube, cone,

85

CADD Industrial
Automation Three
Dimensional
Drawing instruction
interpreted ,
instruction source,
instruction
authority,
instruction validity,
instruction
requirements
confirmed, job
objectives
explained,
Industrial
Automation
Drawing instruction
acceptance
signed.
CADD Industrial
Automation Three
Dimensional
Drawing instruction
requirement,
Industrial
Automation
drawing sketches
and drawing
information, CADD

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

cylinder, sphere,
geometry, etc.)
3D construction method
(Boolean, Object
Compose, Extrude, Loft,
Bending, FFD, NURB,
etc.)

Training
Hours

Delivery
Mode

Assessment
Criteria
Industrial
Automation
drawing tools and
equipments
displayed and
Industrial
Automation
drawing
requirements
listed.

iv. CADD plan elevation (2D


shape sketch)
polylines based on
standard line layers and
thickness
construction line using 2D
spline shape
object line
curve line
circle shape
triangle shape
rectangle shape
hidden line
dummy object
drawing symbols
CADD plan elevation (2D
shape sketch)

CADD Industrial
Automation Three
Dimensional
Drawing Scale and
dimension
ascertained, three
dimension drawing
requirements
interpreted, paper
formats and units
ascertained,
standard line
layers & thickness
set, drawing base
length confirmed,
drawing scale,
three angles of
dimension,
thickness of
structures, 3D

v. CADD side & end elevation


(3D transforming)
development
Extrude method
application

86

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

three dimension of objects


(polygon) development
Bending method
application
Boolean method to
attachment multiple object
NURB method to
construct surface of
objects
CADD side & end
elevation (3D
transforming) checking

Training
Hours

Delivery
Mode

Assessment
Criteria
Object (cube,
cone, cylinder,
sphere, geometry,
etc.), 3D
construction
method (Boolean,
Object Compose,
Extrude, Loft,
Bending, FFD,
NURB, etc.)
ascertained and
Industrial
Automation
Drawing CADD
Scale and
dimension factors
summarised.

vi. 3D Object Editing and


Refining
polygon editing
object editing using
Bending method
object editing using FFD
method

CADD plan
elevation, polylines
based on standard
line layers &
thickness,
construction line
(using 2D spline
shape), object line,
curve line, circle
shape, triangle
shape, rectangle
shape, hidden line,
Dimension line,

vii. Object Colouring


3D object
Material Editor Panel
opening
colour from palette
selection
colour to selected object
application
object colouring process
result checking

87

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria
centre line, section
line, dummy object
produced, drawing
symbols drawn
and CADD plan
elevation (2D
shape sketch)
confirmed.

viii. 3D Object Texture


&Material Mapping
object materials (steel,
wood, aluminium, glass,
sandy, shining, rubber,
plastic, etc)
material selection from
library
Self design material
development
object material
development
material object naming
material object to 3D
object application
3D Object Texture
&Material Mapping
outcome checking

CADD side & end


elevation (3D
transforming)
produced, extrude
method and
revolved method
used, three
dimension object
produced, Bending
method applied
(object
reformation),
Boolean method
used ( to
attachment
multiple object),
NURB method
used (to construct
surface of objects),
CADD side & end
elevation (3D
transforming)

ix. Rendering process


rendering perspective
angle
rendering object
Rendering Panel opening
rendering method
selection
rendering process
performance
rendering result preview

88

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

x. CADD 3D process final


Output preview
perspective angle to
rendering
Rendering Panel opening
rendering method
selection
location to save rendered
object selection
object format type (still
image, video, draft,
sequence, movie, etc)
selection.
format document (jpg,
png, avi, mov, swf, tif,
targa, flv, gift) selection
rendering development

Training
Hours

Delivery
Mode

Assessment
Criteria
confirmed.
3D Object Editing
and Refining
executed, polygon
using and object
refined, Bending
method and FFD
method applied,
and refined &
refined 3D Object
confirmed and
record produced.
Object colouring
executed, object
ascertained,
Material Editor
Panel opened,
colour (from
palette)
ascertained,
selected object
colour used, object
colouring process
result confirmed.

xi. 3D Camera view


perspective rendering
implementation.
view of visual
type of camera
camera development
position of camera
distance of camera
camera zooming
camera view perspective
rendering implementation

3D Object Texture
&Material Mapping
executed, object
materials (steel,

xii. CADD Industrial

89

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Automation Drawing
dimensions
Dimension detail
compilation.
Information accuracy
check.
Dimension line
development
Dimension detail check.
Dimension detail and
dimension style
consistencies check.

Training
Hours

Delivery
Mode

Assessment
Criteria
wood, aluminium,
glass, sandy,
shining, rubber,
plastic, etc)
ascertained,
Material Editor
Panel open,
material from
library ascertained,
self design
materials
produced, object
material produced,
object material
named & saved,
material object
used (to 3D
object), and 3D
Object Texture &
Material Mapping
outcome
confirmed.

xiii. CADD Industrial


Automation Drawing detail
preparation.
Drawing detail
compilation.
Information accuracy
check
Font/lettering size
selection
Drawing detail insertion.
Detail spelling check
Industrial Automation
drawing detail check..
Detail spelling and font
consistencies check

Rendering
executed,
rendering
perspective angle
ascertained,
rendering object
ascertained,
Rendering Panel

xiv. CADD Industrial


Automation Drawing title

90

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

block
Industrial Automation title
block detail.
Information accuracy
check
Font/lettering size
selection.
Title block format
utilization
Title block insertion
Drawing title and
identification number
provision.
Signatories line and
arrangements provision.
Detail spelling and font
consistencies check.

Training
Hours

Delivery
Mode

Assessment
Criteria
ready, rendering
method
ascertained,
rendering process
executed,
rendering result
previewed.
CADD 3D process
final Output
previewed,
perspective
rendering angle
ascertained,
rendering object
ascertained,
Rendering Panel
opened, rendering
method
ascertained,
rendered object
saving location
ascertained,
object format type
ascertained (still
image, video, draft,
sequence, movie,
etc ) , format
document (jpg,
png, avi, mov, swf,
tif, targa, flv, gift)

xv. 3D CADD Industrial


Automation Drawing
generation
Plotter requirements
installation
Paper in plotter / printer
preparation.
Page setup manager
Plotter / printer selection
Paper size selection
Plot scale selection
Plot style table for pen
assignments

91

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Drawing orientation
Drawing scale selection
Plot / print Industrial
Automation Drawing
Plotting outcome

Training
Hours

Delivery
Mode

Assessment
Criteria
ascertained and
CADD 3D process
final Output
previewed.

xvi. Industrial Automation


drawing submission
Drawing final checking
Information accuracy
checking
Attach drawing
submission check list
Fold/roll drawing
i. Industrial Automation
drawing log book update.
i. Examine Industrial
Automation Drawing
instruction
ii.Develop CADD plan
elevation (2D shape
sketch)
iii. Carry out 3D Object
Editing and Refining
ix. Conduct Rendering
xiii. . Prepare CADD
Industrial Automation
Drawing detail
xv. Generate 3D CADD
Industrial Automation

92

3D Camera
Handling
performed, view of
visual ascertained,
camera type
ascertained,
camera produced,
camera position
edited, camera
distance edited,
camera zooming
executed, camera
view perspective
Practical
rendering executed
, confirmed and
record produced.
CADD Industrial
Automation
Drawing
dimensions
prepared,
dimension detail
obtained,
information
accuracy checked,
dimension line

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Drawing
xvi. Carry out Industrial
Automation drawing
submission
Attitude:
i. Thorough in
examining
Industrial
Automation
Drawing
instruction
ii. Resourceful in
obtaining CADD
Industrial
Automation
drawing
requirements
iii. Objective
focused in
determining
Industrial
Automation
Drawing CADD
Scale and
dimension.
iv. Careful in
preparing CADD
Industrial
Automation
Drawing

93

Training
Hours

Delivery
Mode

Assessment
Criteria
produced,
dimension detail,
dimension detail
and dimension
style consistencies
checked.
CADD Industrial
Automation
Drawing
dimensions
prepared,
dimension detail
obtained,
information
accuracy checked,
dimension line
produced,
dimension detail,
dimension detail
and dimension
style consistencies
checked.
CADD Industrial
Automation
Drawing title block
produced,
Industrial
Automation title
block detail
obtained,

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
dimensions
v. Meticulous in
preparing CADD
Industrial
Automation
Drawing detail
vi. Detailed in
preparing CADD
Industrial
Automation
Drawing title
vii. Meticulous in
generating 3D
CADD Industrial
Automation
Drawing
viii. Punctual in
carrying out
Industrial
Automation
drawing
submission
Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically

94

Training
Hours

Delivery
Mode

Assessment
Criteria
information
accuracy
confirmed,
font/lettering size
selected, title block
format used, title
block detail
inserted, Drawing
title and
identification
number provided,
signatories line
and arrangements
provided, detail
spelling and font
consistencies
confirmed.
3D CADD
Industrial
Automation
Drawing produced,
plotter
requirements
usabled, paper in
plotter / printer
loaded, page setup
executed, plotter /
printer, paper size,
plot scale plot style
table for pen
assignments,

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
powered
equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe
working condition.
vi. Promote good
safety & health
practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.
iv. Practice recycle
policy.

Training
Hours

Delivery
Mode

Assessment
Criteria
drawing orientation
and drawing scale
determined,
Industrial
Automation
Drawing plotted,
plotted drawing
confirmed.
Industrial
Automation
drawing
submission
executed, drawing
final checking
executed,
information
accuracy
confirmed, drawing
submission check
list attached,
drawing
folded/rolled and
Industrial
Automation
drawing log book
updated.
CADD Industrial
Automation
Drawing detail
produced, drawing

95

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria
detail obtained,
information
accuracy,
font/lettering size
confirmed, drawing
detail inserted,
Detail spelling
Check Industrial
Automation
drawing detail.
Detail spelling and
font consistencies.

5. Develop
CADD
Industrial
Automation
assembly
Drawing

Lecture

i. CADD Industrial
Automation assembly
Drawing concept and
application.
ii. Assembly drawing
principles
iii. Assembly drawing
purposes
iv. Assembly Drawing
instruction
v. CADD Industrial
Automation assembly
Drawing requirements
Obtain Industrial
Automation drawing
sketches and drawing
information
Obtain CADD Industrial

96

CADD Industrial
Automation
assembly Drawing
instruction,
instruction source,
instruction
authority,
instruction validity
and instruction
requirements
interpreted, job
objectives
understood,
Industrial
Automation
Drawing instruction
signed.
CADD Industrial

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Automation drawing tools


and equipments.
Gather Industrial
Automation drawing
requirements

Training
Hours

Delivery
Mode

Assessment
Criteria
Automation
assembly Drawing
requirements,
Industrial
Automation
drawing sketches
& drawing
information,
CADD Industrial
Automation
drawing tools &
equipments
received, Industrial
Automation
drawing
requirements
listed.
Assembly drawing
requirements
produced, targeted
2D drawing file and
Assembly drawing
specification
received,
Assembly drawing
tools, equipment,
instruments and
materials listed,
layer (by different
colour and line)
created, assembly

vi. CADD Industrial


Automation assembly
Drawing requirements
preparation
Targeted 2D drawing file.
Assembly drawing
specification
Assembly drawing tools,
equipment, instruments
and materials.
Layer (by different colour
and line).
Assembly component
development/ Import
assembly component
Part layer changes (for
assembling).
Component reference
point development
vii. CADD Industrial
Automation assembly
Drawing development
Main drawing preparation
Component assembling

97

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

assemble & dissemble


layer Locking systems
Develop assembly
symbol (such as. welding,
GD&T).
Develop cutting plane (
sectioning )
Develop multi sectioning
area view
Develop object material
Conduct hatching
process.
Check line accuracy

Training
Hours

Delivery
Mode

Assessment
Criteria
component
development or
Import assembly
component
executed, layer
changed (for
assembling),
component
reference point
displayed.,
Assembly drawing
produced, main
drawing received,
component
assembled, layer
locked, Assembly
symbol (such as.
welding, GD&T)
printed, cutting
plane (sectioning)
produced,
multi sectioning
area view
produced, object
material and
hatching process
executed, and line
accuracy
interpreted.

viii. Prepare CADD Industrial


Automation assembly
Drawing detail
Obtain drawing detail.
Check information
accuracy
Select font/lettering size
Balloon creation
Bill of material provision
Bill of material
information.
Scale drawing
development
Drawing detail indication
& development.
Detail spelling checking
Font consistencies

98

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

checking
ix. Industrial Automation
drawing submission
implementation
Assembly drawing final
checking
Assembly drawing detail
accuracy checking
Drawing submission
check list
Industrial Automation
drawing log book update.

i. Examine Assembly
Drawing instruction
ii. Obtain CADD
Assembly drawing
requirements
iii. Prepare Assembly
drawing
requirements
iv. Develop Assembly
drawing
v. Prepare Assembly
drawing detail
vi. Carry out Industrial
Automation drawing
submission

99

Practical

Assessment
Criteria
Assembly drawing
detail produced,
drawing detail
received,
information
accuracy
interpreted,
font/lettering size
selected, balloon
and bill of material
drawn, Bill of
material
information
completed, scale
drawing produced
and drawing detail
printed, drawing
detail inserted,
detail spelling,
Industrial
Automation
drawing detail, and
detail font
consistencies
interpreted.
Industrial
Automation
drawing
submission and

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
Attitude:
i. Detail in examining
Assembly Drawing
instruction
ii. Detail in obtaining
CADD Assembly
drawing
requirements
iii. Objective focused
in preparing
Assembly drawing
requirements
iv. Accurate in
developing
Assembly drawing
v. Thorough in
preparing
Assembly drawing
detail.
vi. Confidence in
carrying out
Industrial
Automation
drawing
submission
Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.

100

Training
Hours

Delivery
Mode

Assessment
Criteria
assembly drawing
final checking
executed,
assembly drawing
detail accuracy
interpreted,
drawing
submission check
list attached,
drawing folded and
Industrial
Automation
drawing log book
updated.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

iii. Ensure electrical


safety on all
electrically
powered
equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe
working condition.
vi. Promote good
safety & health
practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.
iv. Practice recycle
policy.

6. Develop
CADD
Three

i. CADD Three Dimensional


Industrial Automation
Assembly Drawing instruction

CADD Three
Dimensional
Industrial

101

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Dimensional
Industrial
Automation
Assembly
Drawing

Instruction source
Instruction authority
Instruction validity

Training
Hours

Delivery
Mode

Assessment
Criteria
Automation
Assembly Drawing
instruction
interpreted,
instruction source,
instruction
authority,
instruction validity
and
instruction
requirements
confirmed, job
objectives
ascertained,
Industrial
Automation
Drawing instruction
signed.
CADD Three
Dimensional
Industrial
Automation
Assembly Drawing
requirements and
Industrial
Automation
drawing sketches,
drawing
information, CADD
Industrial
Automation

ii. CADD Three Dimensional


Industrial Automation
Assembly Drawing
requirements
Industrial Automation
drawing sketches and
drawing information
CADD Industrial Automation
drawing tools and
equipments.
iii. 3D Assembly drawing
requirements preparation.
Targeted 3D drawing file.
Assembly drawing
specification
Assembly drawing tools,
equipment, instruments and
materials gathering.
Individual / parts drawing
development
New assembly lay out
creation.
iv. CADD Three Dimensional
Industrial Automation
Assembly Drawing

102

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

development
Main drawing
First component positioning
Adding component
Insert component
Moving and rotating
Mating component
Component Alignment
Mating concentric and
coincident performance
Assembly motion
performance
Hiding and transparency
Component properties
Assembly analysis
Mass properties calculation
Interference detection
checking
Value of dimension change
Physical simulation
performance
Exploded assemblies
Exploded line sketch
Animating explode view

Training
Hours

Delivery
Mode

Assessment
Criteria
drawing tools and
equipments listed,
Industrial
Automation
drawing
requirements
listed.
CADD Three
Dimensional
Industrial
Automation
Assembly Drawing
ready, targeted 3D
drawing file,
Assembly drawing
specification listed,
Assembly drawing
tools, equipment,
instruments and
materials listed,
individual / parts
drawing produced
and new assembly
lay out produced.
3D Assembly
drawing produced,
main drawing
listed, first
component

v. CADD 3D Assembly
Drawing Detail preparation
Drawing detail gathering
Information accuracy check
Multi view orientation

103

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria
displayed,
component
increased,
component
displayed, image
Moved & and
rotated,
component mated,
alignment process
executed, Mating
concentric and
coincident
executed,
Assembly motion
executed, Hiding
and transparency
executed,
Component
properties
confirmed,
assembly image
interpreted,
compute Mass
properties
calculation,
interference
detection checking
executed, value of
dimension
changed, physical
simulation

Balloon provision.
Bill of material provision.
Font/lettering size selection.
Bill of material complete
information
Scale drawing development
Detail drawing development
and indication
Cutting plate ( sectioning)
development.
Assembly symbol provision
(such as welding, GD&T and
etc)
Detail spelling checking
Industrial Automation
drawing detail checking.
Detail spelling and font
consistencies checking.

vi. Carry out CADD 3D


Industrial Automation drawing
submission
Assembly drawing final
checking
Assembly drawing detail
accuracy checking
Drawing submission check
list attachment.
Fold/roll drawing Industrial
Automation drawing log
book update.

104

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Delivery
Mode

Assessment
Criteria
executed,
exploded
assemblies
executed, explode
line sketched,
animating explode
view executed,

i. Examine 3D
Assembly Drawing
instruction
ii. Obtain 3D CADD
Assembly drawing
requirement
iii. Prepare 3D
Assembly drawing
requirements
iv. Develop 3D
Assembly drawing
v. Prepare CADD 3D
Assembly Drawing
Detail
vi. Carry out CADD 3D
Industrial Automation
drawing submission
vii. Update Industrial
Automation drawing log
book.

Attitude:
i. Detail in examining
3D Assembly Drawing
instruction

105

Training
Hours

1.5. CADD 3D
Assembly Drawing
Detail prepared,
drawing detail
listed, information
accuracy
confirmed, multi
view orientation
executed, balloon
displayed, bill of
material provided,
font/lettering size
selected, bill of
material
information
completed, scale
drawing produced,
detail drawing
produced and
indicated cutting
plate ( sectioning)
produced,
assembly symbol
produced (eg.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
ii. Objective focused
in obtaining 3D CADD
Assembly drawing
requirements
iii. Thorough in
preparing 3D
Assembly drawing
requirements
iv. Objective focused
in developing 3D
Assembly drawing
v. Thorough in
preparing CADD 3D
Assembly Drawing
Detail
vi. Confidence in carry
out CADD 3D
Industrial Automation
drawing submission
Safety:
i. Ensure data
safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically
powered
equipment.

106

Training
Hours

Delivery
Mode

Assessment
Criteria
welding, GD&T
and etc), detail
spelling confirmed,
Industrial
Automation
drawing detail
confirmed, detail
spelling and font
consistencies
confirmed.
CADD 3D
Industrial
Automation
drawing
submission
executed,
assembly drawing
final checking
executed,
assembly drawing
detail accuracy
confirmed, drawing
submission check
list attached,
drawing
Folded/rolled,
Industrial
Automation
drawing log book
updated.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

iv. Enforce safety &


health rules and
regulations
v. Ensure safe
working condition.
vi. Promote good
safety & health
practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice
paperless office.
CAD application
performance report
concept &
requirements
interpreted.
CAD operation
report planning
executed so that
CAD operational
critical area and
report parameters
ascertained,
organizational

i. CAD application
performance report concept
& requirements.
ii. CAD operation report
planning
Prepare CAD
Operational Critical area
operation report.
identification.
Report parameters.
Organizational
requirements.
iii. CAD operation report
implementation.

107

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Report format
Report subjects
Report contents.
Report generation.
iv. CAD operation report
implementation evaluation
v. CAD operation report
feedback.

Delivery
Mode

Assessment
Criteria
requirements
listed.
CAD operation
report drafted so
that CADD
reporting format
used, report
subjects outlined,
report contents
printed and CADD
operation report
produced.
CAD operation
report
implementation
graded.
CAD operation
report feedback
interpreted.

i. Examine CAD
application
performance report
concept &
requirements.
ii. Plan CAD operation
report
iii. Perform CAD
operation report
iv. Evaluate CAD
operation report
implementation.
v. Obtain CAD
operation report
feedback.
Attitude:
i. Thorough in
examining CAD
application

108

Training
Hours

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

ii.

iii.

iv.

v.

performance report
concept &
requirements.
Objective focused
in Plan CAD
operation report
Factual in
preparing CAD
operation report
Factual in
evaluating CAD
operation report
implementation.
Diplomacy in
obtaining CAD
operation report
feedback.
Safety:

i. Ensure data
safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically
powered
equipment.
iv. Enforce safety &
health rules and
regulations

109

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/

Training
Hours

Environmental

Delivery
Mode

v. Ensure safe
working condition.
vi. Promote good
safety & health
practice at
workplace.
Environment:
i. Ensure energy
saver office
equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

Employability Skills
Core Abilities

01.01
01.02
01.03
01.04
01.05
01.06
02.01

Social Skills
1.
2.
3.
4.
5.
6.
7.
8.

Identify and gather information


Document information, procedures or processes
Utilize basic IT applications
Analyse information
Utilize the Internet to locate and gather information
Utilize word processor to process information
Interpret and follow manuals, instructions and SOPs

110

Communication skills
Conceptual skills
Interpersonal skills
Learning skills
Leadership skills
Multitasking and prioritizing
Self-discipline
Teamwork

Assessment
Criteria

02.02
02.03
02.04
02.05
02.06
02.07
02.08
03.01
03.02
03.03
03.04
03.05
03.06
03.07
03.08
04.01
04.02
04.03
04.04
04.05
06.01
06.02
06.03
06.04
06.05
06.06

Follow telephone/ telecommunication procedures


Communicate clearly
Prepare brief reports and checklists using standard forms
Read/interpret flowcharts and pictorial information
Write memos and letters
Utilize Local Area Network (LAN)/Intranet to exchange information
Prepare pictorial and graphic information
Apply cultural requirements to the workplace
Demonstrate integrity and apply ethical practices
Accept responsibility for own work and work area
Seek and act constructively upon feedback about performance
Demonstrate safety skills
Respond appropriately to people and situations
Resolve interpersonal conflicts
Develop and maintain a cooperation within work group
Organize own work activities
Set and revise own objectives and goals
Organize and maintain own workplace
Apply problem solving strategies
Demonstrate initiative and flexibility
Understand systems
Comply with and follow chain of command
Identify and highlight problems
Adapt competencies to new situations/systems
Analyse technical systems
Monitor and correct performance of systems

Tools, Equipment and Materials (TEM)


Items

Ratio (TEM: Trainee)


1. LCD Projector or other type of projector with white screen.
2. Computer Set with words processing & CADD application

1:25
1:25

111

software.
3. Printer or Plotter
4. Stationery

1:25
As required.

REFERENCES
1. Thomas French , Jay Helsel, Glencoe/McGraw-Hill; 13 edition (February 13, 2002), Mechanical Drawing: Board and CAD
Techniques, Student Edition, ISBN: 978-0078251009
2. Terry Wohlers McGraw Hill Professional 2012 Applying AutoCAD 2013, ISBN: 9780073375519
3. Randy Shih , SDC Publications; Pap/Cdr edition (April 27, 2012), AutoCAD 2013 Tutorial - First Level: 2D Fundamentals, ISBN:
978-1585037162
4. Shawna Lockhart , SDC Publications (May 23, 2012), Tutorial Guide to AutoCAD 2013, ISBN: 978-1585037216
5. Elise Moss, SDC Publications (April 13, 2012), Autodesk AutoCAD 2013 Fundamentals, ISBN: 978-1585037148
6. Terence M. Shumaker , David A. Madsen , David P. Madsen, Goodheart-Willcox Co; 18 Ed. 2010 AutoCAD and Its Applications
Basics 2011, ISBN:978-1605253282
7. Novak, Henry C. Spencer, John T. Dygdon, McGraw-Hill/Glencoe; 6 Ed. 1994 Basic Technical Drawing: Student Text
8. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718
9. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701

112

CURRICULUM OF COMPETENCY UNIT (CoCU)


Sub Sector

INDUSTRIAL AUTOMATION & MECHATRONIC

Job Area

INDUSTRIAL AUTOMATION ENGINEERING

NOSS Title

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

Competency Unit Title

INDUSTRIAL AUTOMATION FABRICATION AND SUB-ASSEMBLING

Learning Outcome

The person who is competent in this CU shall be able to perform industrial automation fabrication process until

the industrial automation systems fabrication components, assemblies and sub-assemblies are formed and
ready for installation as specified by the organization. Fabrication works should be implemented neatly,
accurately, functional and safe according to specifications with cost optimization, low scrap value, optimum
labor utilization and within a given time frame. The administrators performance shall be measured based
on the said requirements that are translated into the prescribed objectives and organization requirements.
Upon completion of this competency unit, trainees will be able to:

Competency Unit ID

Work Activities

Examine Industrial Automation Fabrication instruction


Prepare Industrial Automation Fabrication & Sub Assembling requirements
Perform Industrial Automation Fabrication & Sub Assembling implementation
Perform Industrial Automation Fabrication & Sub Assembling Testing
Perform Industrial Automation Fabrication & Sub Assembling product packaging
Perform Industrial Automation Fabrication & Sub Assembling product delivery preparation.
MC-XXX-3

Related Knowledge

Level

Training Duration

Related Skills

Attitude/Safety/
Environmental

1. Examine

90Hours

Credit Hours

Training
Hours

Delivery
Mode
Lecture

i. Industrial Automation

113

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Industrial
Automation
Fabrication
instruction

Training
Hours

Delivery
Mode

Fabrication Official
instruction source,
ii. Industrial Automation
Fabrication Official
Instruction authority
iii. Instruction validity
requirement
iv. Industrial Automation
Fabrication Instruction
content
v. Industrial fabrication
instruction requirement
i.
ii.
iii.
iv.
v.

vi.

Practical

Check Instruction
source
Check instruction
authority
Check instruction
validity
Check instruction
content
Accept industrial
automation
fabrication
instruction
Record industrial
automation
fabrication
instruction

Attitude:

114

Assessment
Criteria
Instruction
source
confirmed.
Instruction
authority
confirmed.
instruction
validity
Instruction
content
confirmed.
Industrial
automation
fabrication
instruction
acceptance
signed.
Industrial
automation
fabrication
instruction
record
produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

i. Detail in checking
Instruction source
ii. Detail in checking
instruction authority
iii. Detail in checking
instruction validity
iv. Detail in checking
instruction content
v. Confidence in
accepting industrial
automation
fabrication instruction
vi. Accurate in recording
industrial automation
fabrication instruction
Environment:
i. Ensure energy saver
office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

2. Prepare
Industrial
Automation
Fabrication &
Sub
Assembling

Lecture

i. Industrial Automation
Fabrication & Sub
Assembling drawing
ii. Industrial Automation
Fabrication & Sub
Assembling specification

115

Industrial
Automation
Fabrication &
Sub
Assembling

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

requirements

Training
Hours

Delivery
Mode

iii. Industrial Automation


Fabrication & Sub
Assembling parameters
iv. Industrial Automation
Fabrication & Sub
Assembling time frames
v. Industrial Automation
Fabrication & Sub
Assembling tools
vi. Industrial Automation
Fabrication & Sub
Assembling equipment
vii. Industrial Automation
Fabrication & Sub
Assembling material
viii. Industrial Automation
Fabrication & Sub
Assembling standard
operating procedures

i. Obtain Industrial
Automation
Fabrication & Sub
Assembling drawing
ii. Obtain Industrial
Automation
Fabrication & Sub
Assembling
specification
iii. Determine Industrial
Automation

116

Practical

Assessment
Criteria
drawing and
Industrial
Automation
Fabrication &
Sub
Assembling
specification
displayed..
Industrial
Automation
Fabrication &
Sub
Assembling
parameters
and
Industrial
Automation
Fabrication &
Sub
Assembling
time frames
ascertained.
Industrial
Automation
Fabrication &
Sub
Assembling
tools,
equipment
and material,
and

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Fabrication & Sub


Assembling
parameters
iv. Determine Industrial
Automation
Fabrication & Sub
Assembling time
frames
v. Obtain Industrial
Automation
Fabrication & Sub
Assembling tools,
equipment, and
material
vi. Obtain Industrial
Automation
Fabrication & Sub
Assembling
standard operating
procedures

Delivery
Mode

Assessment
Criteria
Industrial
Automation
Fabrication &
Sub
Assembling
standard
operating
procedures
displayed.

Attitude:
i. Resourceful in
obtaining Industrial
Automation Fabrication
& Sub Assembling
drawing
ii. Resourceful in
obtaining Industrial
Automation Fabrication
& Sub Assembling

117

Training
Hours

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
specification
iii. Detail in determining
Industrial Automation
Fabrication & Sub
Assembling
parameters
iv. Reasonable in
determining Industrial
Automation Fabrication
& Sub Assembling time
frames
v. Resourceful in
obtaining Industrial
Automation Fabrication
& Sub Assembling
tools, equipment, and
material
vi. Resourceful in
obtaining Industrial
Automation Fabrication
& Sub Assembling
standard operating
procedures
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.

118

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

iv. Enforce safety &


health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety &
health practice at
workplace.
Environment:
i. Ensure energy saver
office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

3. Perform
Industrial
Automation
Fabrication &
Sub
Assembling
implementati
on

i.

ii.
iii.
iv.
v.
vi.
vii.
viii.

Lecture

Industrial Automation
Fabrication & Sub
Assembling drawings
inspection
Plan drawing detail.
Elevation drawing detail.
Sectional drawing detail.
Assembly drawing detail.
Bill of Materials
requirement
Schematic plan
requirement
Component layout plan

119

Industrial
Automation
Fabrication &
Sub
Assembling
drawings
interpreted,
plan drawing,
elevation
drawing,
sectional
drawing,
assembly

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

ix.

x.
xi.
xii.
xiii.
xiv.
xv.
xvi.

Training
Hours

Delivery
Mode

requirement
Industrial Automation
Fabrication & Sub
Assembling specifications
standard
Cutting process
technique
Machining process
technique
Joining process
technique
Moulding process
arrangement
Wiring process
Printed circuit board
concept & assembling
Component sub
assembling process

i. Examine Industrial
Automation
Fabrication & Sub
Assembling
drawings
ii. Examine Industrial
Automation
Fabrication & Sub
Assembling
specifications
iii. Carry out cutting
process

120

Practical

Assessment
Criteria
drawing,
drawing
detail, Bill of
Materials,
Schematic
plan,
component
layout plan
understood.
Industrial
Automation
Fabrication &
Sub
Assembling
specification
s interpreted.
Cutting
process,
plasma
Cutting, bend
sawing, disc
Cutting, laser
cutting
(Advance
tech) and
water Jet
cutting
(Advance
Tech)
executed.
Machining

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

iv.
v.
vi.

vii.
viii.

ix.

Carry out
machining process
Carry out joining
process
Carry out moulding
process
arrangement
Carry out wiring
process
Carry out printed
circuit board
assembling
Carry out
component sub
assembling

Attitude:
i. Detail in examining
Industrial Automation
Fabrication & Sub
Assembling drawings
ii. Detail in examining
Industrial Automation
Fabrication & Sub
Assembling
specifications
iii. Objective focused in
carrying out cutting
process
iv. Objective focused in
carrying out machining

121

Training
Hours

Delivery
Mode

Assessment
Criteria
process,
joining
process,
Sheet metal
joining,
Soldering,
Welding, Bolt
& Nut joining,
Riveting and
Brazing
executed.
Moulding
process
arrangement,
Sand
moulding,
Plastics
moulding,
Injection
moulding,
Gravity
moulding,
High
pressure
moulding
and Low
pressure
moulding
arrangement
executed.
Wiring
process,

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
process
v. Objective focused in
carrying out joining
process
vi. Objective focused in
carrying out moulding
process arrangement
vii. Objective focused in
carrying out wiring
process
viii. Objective focused in
carrying out printed
circuit board
assembling
ix. Objective focused in
carrying out
component sub
assembling

Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working

122

Training
Hours

Delivery
Mode

Assessment
Criteria
Soldering
connection,
Crimping,
Interconnecti
ng cables,
Cable
termination,
Wiring,
Cable
tagging and
Grounding
executed.
Printed
circuit board
assembling,
component
Soldering,
connector
terminating
and copper
route printing
executed.
Component
sub
assembling
executed.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

condition.
vi. Promote good safety &
health practice at
workplace.
Environment:
i. Ensure energy saver
office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

4. Perform
Industrial
Automation
Fabrication &
Sub
Assembling
Testing

Component
wiring test,
Continuity
testing,
Harness
test / cable
test, Pull
test,
Dielectric
strength
test
executed.
printed
circuit
board
assembling
test,
Continuity

i. Component wiring test


process
ii. Printed circuit board
assembling test procedure
iii. Component sub
assembling test process
iv. Joining test procedure
v. Industrial Automation
Fabrication & Sub
Assembling Testing
record technique
vi. Industrial Automation
Fabrication & Sub
Assembling Testing
record form requirement
vii. Industrial Automation
Fabrication & Sub
Assembling Testing result

123

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

requirement
viii. Industrial Automation
Fabrication & Sub
Assembling Testing
remarks requirement
ix. Industrial Automation
Fabrication & Sub
Assembling product
inspection process

i. Conduct component
wiring test
ii. Conduct printed
circuit board
assembling test
iii. Conduct component
sub assembling test
iv. Conduct joining test
v. Prepare Industrial
Automation
Fabrication & Sub
Assembling Testing
record
vi. Utilize prescribed
Industrial
Automation
Fabrication & Sub
Assembling Testing
record form
vii. Determine Industrial
Automation

124

Training
Hours

Delivery
Mode

Assessment
Criteria
test, Open
loop test,
Power-off
test, Incircuit test
and
Functional
test
executed.
component
sub
assembling
test, joining
test, Load
test, Push
test, Pull
test, Bend
test and
Leak test
executed.
Industrial
Automation
Fabrication
& Sub
Assembling
Testing
record
produced,
Industrial
Automation
Fabrication

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Fabrication & Sub


Assembling Testing
result
viii. Prescribe Industrial
Automation
Fabrication & Sub
Assembling Testing
remarks

ix. Carry out Industrial


x.
xi.
xii.
xiii.
xiv.
xv.
xvi.
xvii.
xviii.
xix.
xx. Automation
Fabrication & Sub
Assembling product
inspection
xxi. Update Industrial
Automation
Fabrication & Sub
Assembling product
inspection logbook.

125

Training
Hours

Delivery
Mode

Assessment
Criteria
& Sub
Assembling
prescribed
Testing
record form
utilized,
Industrial
Automation
Fabrication
& Sub
Assembling
Testing
result
ascertained
, Industrial
Automation
Fabrication
& Sub
Assembling
Testing
remarks
interpreted.
Industrial
Automation
Fabrication
& Sub
Assembling
product
inspection
executed.
Industrial

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Attitude:
i. Objective focused in
conducting
component wiring
test
ii. Objective focused in
conducting printed
circuit board
assembling test
iii. Objective focused in
conducting
component sub
assembling test
iv. Objective focused in
conducting joining
test
v. Accurate in preparing
Industrial Automation
Fabrication & Sub
Assembling Testing
record
vi. Specific in utilizing
prescribed Industrial
Automation
Fabrication & Sub
Assembling Testing
record form
vii. Precise in prescribing
Industrial Automation

126

Training
Hours

Delivery
Mode

Assessment
Criteria
Automation
Fabrication
& Sub
Assembling
product
inspection
logbook
record
produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
Fabrication & Sub
Assembling Testing
result
viii. Precise in prescribing
Industrial Automation
Fabrication & Sub
Assembling Testing
remarks
ix. Detail in carrying out
Industrial Automation
Fabrication & Sub
Assembling product
inspection
x. Accurate in updating
Industrial Automation
Fabrication & Sub
Assembling product
inspection logbook.
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.

127

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

vi. Promote good safety &


health practice at
workplace.
Environment:
i. Ensure energy saver
office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.
Industrial
Automation
Fabrication &
Sub
Assembling
product
packaging
requirement
listed,
Packaging
procedure,
packaging
technique,
packaging
safety,
packaging
material,
product

i. Industrial Automation
Fabrication & Sub
Assembling product
packaging official
requirement
5. Perform
ii. Packaging procedure
Industrial
iii. Packaging technique
Automation
iv. Packaging safety source
Fabrication & v. Packaging material source
Sub
vi. Product packaging
Assembling
identification system
product
process
packaging
vii. Industrial Automation
Fabrication & Sub
Assembling product pre
packaging inspection
procedure
viii. Industrial Automation

128

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Fabrication & Sub


Assembling packing
process
ix. Industrial Automation
Fabrication & Sub
Assembling Product
Labelling process
x. Industrial Automation
Fabrication & Sub
Assembling product
packaging documentation
method
xi. Industrial Automation
Fabrication & Sub
Assembling packing

i. Prepare Industrial
Automation
Fabrication & Sub
Assembling product
packaging
requirement
ii. Obtain Packaging
procedure
iii. Obtain packaging
technique
iv. Obtain packaging
safety
v. Obtain packaging
material
vi. Obtain product

129

Training
Hours

Delivery
Mode

Assessment
Criteria
packaging
identification
system
listed.
Industrial
Automation
Fabrication &
Sub
Assembling
product pre
packaging
inspection,
Industrial
Automation
Fabrication &
Sub
Assembling
packing
process, and
Industrial
Automation
Fabrication &
Sub
Assembling
Product
Labelling
executed.
Industrial
Automation
Fabrication &
Sub

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

vii.

viii.

ix.

x.

packaging
identification system
Carry out Industrial
Automation
Fabrication & Sub
Assembling product
pre packaging
inspection
Carry out Industrial
Automation
Fabrication & Sub
Assembling packing
process
Carry out Industrial
Automation
Fabrication & Sub
Assembling Product
Labelling
Record Industrial
Automation
Fabrication & Sub
Assembling product
packaging

Delivery
Mode

Assessment
Criteria
Assembling
product
packaging
record
produced.

Attitude:
i. Detail in preparing
Industrial Automation
Fabrication & Sub
Assembling product
packaging requirement
ii. Resourceful in

130

Training
Hours

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

iii.

iv.

v.

vi.

vii.

viii.

ix.

x.

131

obtaining Packaging
procedure
Resourceful in
obtaining packaging
technique
Resourceful in
obtaining packaging
safety
Resourceful in
obtaining packaging
material
Resourceful in
obtaining product
packaging
identification system
Detail in carrying out
Industrial Automation
Fabrication & Sub
Assembling product
pre packaging
inspection
Objective focused in
carrying out Industrial
Automation Fabrication
& Sub Assembling
packing process
Accurate in carrying
out Industrial
Automation Fabrication
& Sub Assembling
Product Labelling
Accurate in recording

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
Industrial Automation
Fabrication & Sub
Assembling product
packaging
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety &
health practice at
workplace.
Environment:
i. Ensure energy saver
office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

132

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

6. Perform
Industrial
Automation
Fabrication &
Sub
Assembling
product
delivery
preparation.

Training
Hours

Delivery
Mode
Lecture

i. Industrial Automation Syst.


Fabrication product subassembly listing.
ii. Industrial Automation Syst.
Fabrication product tagging.
iii. Industrial Automation Syst.
Fabrication product
documentation
iv. Industrial Automation Syst.
Fabrication & sub-assembly
product documentation and
drawing.
v. viii. Industrial Automation
Syst. Fabrication & subassembly record.
i.

Prepare Industrial
Automation Syst.
Fabrication product
sub-assembly
listing.
ii. Prepare Industrial
Automation Syst.
Fabrication product
tagging.
iii. Prepare Industrial
Automation Syst.
Fabrication product
documentation
iv. Attach Industrial

133

Practical

Assessment
Criteria
Industrial
Automation
Syst.
Fabrication
product subassembly
listing
executed.
Industrial
Automation
Syst.
Fabrication
product
tagging
executed.
Industrial
Automation
Syst.
Fabrication
product
documentati
on executed.
Industrial
Automation
Syst.
Fabrication &
subassembly
product
documentati
on and

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Automation Syst.
Fabrication& subassembly product
documentation and
drawing.
viii. Update Industrial
Automation Syst.
Fabrication& subassembly log book.
Attitude:
i.

Detail in preparing
Industrial Automation
Syst. Fabrication
product sub-assembly
listing.
ii. Accurate in preparing
Industrial Automation
Syst. Fabrication
product tagging.
iii. Detail in preparing
Industrial Automation
Syst. Fabrication
product documentation
iv. Accurate in attaching
Industrial Automation
Syst. Fabrication& subassembly product
documentation and
drawing.
viii. Accurate in updating

134

Training
Hours

Delivery
Mode

Assessment
Criteria
drawing
produced.
Industrial
Automation
Syst.
Fabrication&
subassembly
log book
record
produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
Industrial Automation
Syst. Fabrication& subassembly log book.
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety &
health practice at
workplace.
Environment:
i.

Ensure energy saver


office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

135

Training
Hours

Delivery
Mode

Assessment
Criteria

Employability Skills
Core Abilities

01.01
01.02
01.03
01.04
01.05
01.06
02.01
02.02
02.03
02.04
02.05
02.06
02.07
02.08
03.01
03.02
03.03
03.04
03.05
03.06
03.07
03.08
04.01
04.02
04.03
04.04
04.05
06.01

Social Skills

Identify and gather information


Document information, procedures or processes
Utilize basic IT applications
Analyse information
Utilize the Internet to locate and gather information
Utilize word processor to process information
Interpret and follow manuals, instructions and SOPs
Follow telephone/ telecommunication procedures
Communicate clearly
Prepare brief reports and checklists using standard forms
Read/interpret flowcharts and pictorial information
Write memos and letters
Utilize Local Area Network (LAN)/Intranet to exchange information
Prepare pictorial and graphic information
Apply cultural requirements to the workplace
Demonstrate integrity and apply ethical practices
Accept responsibility for own work and work area
Seek and act constructively upon feedback about performance
Demonstrate safety skills
Respond appropriately to people and situations
Resolve interpersonal conflicts
Develop and maintain a cooperation within work group
Organize own work activities
Set and revise own objectives and goals
Organize and maintain own workplace
Apply problem solving strategies
Demonstrate initiative and flexibility
Understand systems

136

1.
2.
3.
4.
5.
6.
7.
8.

Communication skills
Conceptual skills
Interpersonal skills
Learning skills
Leadership skills
Multitasking and prioritizing
Self-discipline
Teamwork

06.02
06.03
06.04
06.05
06.06

Comply with and follow chain of command


Identify and highlight problems
Adapt competencies to new situations/systems
Analyse technical systems
Monitor and correct performance of systems

Tools, Equipment and Materials (TEM)


Items

Ratio (TEM: Trainee)


1. LCD Projector or other type of projector with white screen.
2. Computer Set with words processing & Graphic software.

1:25
1:1

REFERENCES

1. Denise Robitaille, Paton Press LLC, 2005, Document Control: A simple Guide To Managing Documentation, ISBN: 1932828-03-6
2. Mike Jones, 2012, First Steps in Documentation for the Small Business - Book 4 Business Operations, ISBN: 9781476270340
3. Jeffrey Robert Stewart, Glencoe, 1995 Professional Records Management, ISBN: 9780028010281
4. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718
5. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701

137

CURRICULUM OF COMPETENCY UNIT (CoCU)


Sub Sector

INDUSTRIAL AUTOMATION & MECHATRONIC

Job Area

INDUSTRIAL AUTOMATION ENGINEERING

NOSS Title

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

Competency Unit Title

INDUSTRIAL AUTOMATION INSTALLATION SUPPORT SERVICE

Learning Outcome

The person who is competent in this CU shall be able to perform industrial automation installation process using

allocated resources that are most economical according to the specified methodology and techniques as
instructed in order to achieve the function objective in the safest atmosphere and cost optimization
according to set schedule. Customer acceptance to the industrial automation installation that is perfect,
functional and on time according to the agreed specification and organization requirements is the best
outcome. Upon completion of this competency unit, trainees will be able to

Competency Unit ID

Work Activities

Examine Industrial Automation System installation Instruction


Prepare Industrial Automation System installation Requirements
Perform Industrial Automation System installation implementation
Perform Industrial Automation System trial run
Perform Industrial Automation System trial run record submission
MC-XXX-4

Related Knowledge

Level

Training Duration

Related Skills

90 Hours

Attitude/Safety/
Environmental

1. Examine
Industrial
Automation

Credit Hours

Training
Hours

Delivery
Mode
Lecture

i. Official instruction
source,
ii. Official Instruction

138

Assessment
Criteria
Source of
instruction,
instruction

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

System
installation
Instruction

Training
Hours

Delivery
Mode

authority
iii. Instruction validity
requirement
iv. Instruction content
confirmation
v. Industrial Automation
System installation
instruction requirement
i. Check source of
instruction
ii. Check instruction
authority
iii. Check instruction
validity
iv. Check instruction
content
v. Accept Industrial
Automation System
installation
instruction
vi. Record Industrial
Automation System
installation
instruction

Practical

Attitude:
i. Detail in checking
source of instruction
ii. Detail in checking
instruction authority
iii. Detail in checking

139

Assessment
Criteria
authority,
instruction
validity, and
instruction
content
confirmed.
Industrial
Automation
System
installation
instruction
acceptance
signed.
Industrial
Automation
System
installation
instruction
record
produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
instruction validity
iv. Detail in checking
instruction content
v. Confidence in
accepting Industrial
Automation System
installation instruction
vi. Accurate in recording
Industrial Automation
System installation
instruction
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety &
health practice at
workplace.
Environment:
i. Ensure energy saver
office equipments.

140

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

ii. Reduce energy


wastage.
iii. Practice paperless
office.
2. Prepare
Industrial
Automation
System
installation
Requirements

Lecture

i. Industrial Automation
System installation
objective
ii. Industrial Automation
System installation
specification acquiring
process
iii. Industrial Automation
System installation
Standard operation
procedure
iv. prescribed installation
plan requirement
v. Official Industrial
Automation System
installation checklist
vi. Industrial Automation
System installation tools,
equipments and
machineries resource.
vii. Industrial Automation
System installation record
systems resource.
viii. Corrective Action
Requisition Procedure
resource.

141

Industrial
Automation
System
installation
objective
achieved.
Industrial
Automation
System
installation
specification
produced,
and
Industrial
Automation
System
installation
Standard
operation
procedure
produced.
Prescribed
installation
plan
interpreted.
Industrial

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

ix. Corrective Installation


Record Systems resource.
i. Observe Industrial
Automation System
installation
objective.
ii. Obtain Industrial
Automation System
installation
specification
iii. Obtain Industrial
Automation System
installation
Standard operation
procedure
iv. Examine prescribed
installation plan
v. Obtain Industrial
Automation System
installation checklist
vi. Obtain Industrial
Automation System
installation tools,
equipments and
machineries
vii. Obtain Industrial
Automation System
installation record
systems.
viii. Obtain Corrective
Action Requisition

142

Practical

Assessment
Criteria
Automation
System
installation
checklist
displayed,
Industrial
Automation
System
installation
tools,
equipments
and
machineries,
Industrial
Automation
System
installation
record
systems,
Corrective
Action
Requisition
Procedure,
and
Corrective
Installation
Record
Systems
displayed.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Procedure.
ix. Obtain Corrective
Installation Record
Systems.
Attitude:
i. Focus in observing
Industrial Automation
System installation
objective.
ii. Resourceful in
obtaining Industrial
Automation System
installation
specification
iii. Resourceful in
obtaining Industrial
Automation System
installation Standard
operation procedure
iv. Thorough in examining
prescribed installation
plan
v. Resourceful in
obtaining Industrial
Automation System
installation checklist
vi. Resourceful in
obtaining Industrial
Automation System
installation tools,
equipments and

143

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
machineries
vii. Resourceful in
obtaining Industrial
Automation System
installation record
systems.
viii. Resourceful in
obtaining Corrective
Action Requisition
Procedure.
ix. Resourceful in
obtaining Corrective
Installation Record
Systems.
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety &
health practice at
workplace.

144

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

Environment:
i. Ensure energy saver
office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

3. Perform
Industrial
Automation
System
installation
implementatio
n

i. Industrial Automation
System installation
specification inspection
list.
ii. Installation Program
specification requirement
iii. Certified Corrective
Installation Systems
specification
iv. Installation standard
operating procedure
v. installation
implementation technique
application
vi. Certified Mechanical part
installation program
vii. Part Assembling
technique
viii. Part Greasing technique
ix. Part Lubricating technique
x. Part Joining technique
xi. Part Aligning technique
xii. Part Levelling technique
xiii. Part Gap setting

Industrial
Automation
System
installation
specification,
Installation
on program
specification,
and
corrective
Installation
Systems
specification
interpreted.
Installation
standard
operating
procedure
completed.
Installation
implementati
on technique
used.

145

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

technique
xiv. Part Limit setting
technique
xv. Certified Electrical part
installation program
xvi. Part Power Supply
Termination requirement
xvii. Part Wiring method
xviii. Part Insulating method
xix. Part Calibration method
xx. Part Terminal Connection
method
xxi. Part Communication
connection method
xxii. Certified Pneumatic /
hydraulic part installation
Program
xxiii. Part air supply connection
tubing requirement
xxiv. Part Connect power pack
supply requirement
xxv. Part Cylinder stroke
adjustment requirement
xxvi. Part Limit switch
alignment requirement
Industrial Automation
System installation
implementation record
documentation
i. Examine Industrial
Automation System
installation

146

Training
Hours

Delivery
Mode

Assessment
Criteria
Mechanical
part
installation
program,
part
Assembling,
part
Greasing,
part
Lubricating,
part Joining,
part Aligning,
part
Levelling,
part Gap
setting, part
Limit setting
executed.
Electrical
part
installation
program,
part Power
Supply
Termination,
part Wiring,
part
Insulating ,
part
Grounding,
part

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

ii.

iii.

iv.

v.

vi.

vii.

specification
Installation
Program
specification
Corrective
Installation
Systems
specification.
Follow installation
standard operating
procedure.
Apply installation
implementation
techniques.
Carry out
mechanical part
installation program
Carry out electrical
part installation
program
Carry out pneumatic
/ hydraulic part
installation
Program
Record Industrial
Automation System
installation
implementation
Attitude:
i. Thorough in examining
Industrial Automation

147

Training
Hours

Delivery
Mode

Assessment
Criteria
Calibration,
part Terminal
Connection,
and part
Communicati
on
Connection
executed.
Pneumatic /
hydraulic
part
installation
Program,
part air
supply
connection
tubing, part
Connect
power pack
supply, part
Cylinder
stroke
adjustment,
and part
Limit switch
alignment
executed.
Industrial
Automation
System
installation

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
System installation
specification
ii. Faithful in following
installation standard
operating procedure.
iii. Creative in applying
installation
implementation
technique.
iv. Objective focused in
carrying out
mechanical part
installation program
v. Objective focused in
carrying out electrical
part installation
program
vi. Objective focused in
carrying out pneumatic
and or hydraulic part
installation Program
vii. Accurate in recording
Industrial Automation
System installation
implementation
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical

148

Training
Hours

Delivery
Mode

Assessment
Criteria
implementati
on record
produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

safety on all
electrically powered
equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety
& health practice at
workplace.
Environment:
i. Ensure energy saver
office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

4. Perform
Industrial
Automation
System trial
run

i. Industrial Automation
System trial run official
instruction
ii. Industrial Automation
System trial run
requirement list
iii. Industrial Automation
System trial run procedure
iv. Industrial Automation
System trial run tools,
equipment and
machineries requirement

Industrial
Automation
System trial
run
instruction,
Industrial
Automation
System trial
run
requirement,
Industrial

149

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

v. Mechanical performance
trial run specification
vi. Alignment requirement
vii. Vibration level
requirement
viii. Run out requirement
ix. Back lash requirement
x. Mechanical part motion
requirement
xi. Electrical functionality trial
test procedure
xii. Motor movement requisite
xiii. Motor direction requisite
xiv. Sensor functionality
requisite
xv. Controller functionality
requisite
xvi. Pneumatic and hydraulic
functionality test requisite
xvii. Instrument functionality
test requisite
xviii. Industrial Automation
System trial run requisite
xix. Sequential specification
xx. Functionality assessment
list
xxi. Official Cycle time
xxii. Safety system
functionality
xxiii. Durability test method
xxiv. Corrective Action Request
Order form.

Training
Hours

Delivery
Mode

Assessment
Criteria
Automation
System trial
run
procedure,
and
Industrial
Automation
System trial
run tools,
equipment
and
machineries
displayed.
Mechanical
performance
trial run
executed,
alignment,
vibration
level, run
out, back
lash and
mechanical
part Motion
confirmed.
Electrical
functionality
trial test
executed,
motor
movement,

150

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

xxv. Corrective Action job


sheet request instruction
xxvi. Corrective Action Request
order process
xxvii. Corrective Action request
feedback assessment
xxviii. Corrective Action Request
Report documentation
xxix. Industrial Automation
System trial run result
compilation method

i. Obtain Industrial
Automation System
trial run instruction.
ii. Obtain Industrial
Automation System
trial run requirement
iii. Obtain Industrial
Automation System
trial run procedure
iv.Obtain Industrial
Automation System
trial run tools,
equipment and
machineries
v.Conduct mechanical
performance trial
run
vi.Conduct electrical
functionality trial test

151

Training
Hours

Delivery
Mode

Assessment
Criteria
motor
direction,
sensor
functionality
and
controller
functionality
confirmed.
Pneumatic
and hydraulic
functionality
test,
instrument
functionality
test and
Industrial
Automation
System trial
run
executed,
sequential,
functionality
worked,
cycle time,
safety
system
functionality
confirmed,
and durability
test
executed.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

vii. Conduct pneumatic


and hydraulic
functionality test
viii. Conduct instrument
functionality test
ix .Conduct Industrial
Automation System
trial run
x. Perform Corrective
Action Request
Order.
xi. Compile Industrial
Automation System
trial run result.
Attitude:
i. Resourceful in
obtaining Industrial
Automation System
trial run instruction
ii. Resourceful in
obtaining Industrial
Automation System
trial run requirement
iii. Resourceful in
obtaining Industrial
Automation System
trial run procedure
iv. Resourceful in
obtaining Industrial
Automation System

152

Training
Hours

Delivery
Mode

Assessment
Criteria
Corrective
Action
Request
Order
executed,
Corrective
Action
Request job
sheet
recorded,
Corrective
Action
Request
order
executed,
Corrective
Action
Request
feedback
reported,
Corrective
Action
Request
Report
answered.
Industrial
Automation
System trial
run result
listed.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
trial run tools,
equipment and
machineries
v. Objective focused in
conducting mechanical
performance trial run
vi. Objective focused in
conducting electrical
functionality trial test
vii. Objective focused in
conducting pneumatic
and hydraulic
functionality test
viii. Objective focused in
conducting instrument
functionality test
ix. Objective focused in
conducting Industrial
Automation System
trial run
x. Objective focused in
performing Corrective
Action Request Order.
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically powered

153

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety
& health practice at
workplace.
Environment:
iv. Ensure energy saver
office equipments.
v. Reduce energy
wastage.
vi. Practice paperless
office.
vii.

5. Perform
Industrial
Automation
System trial
run record
submission

i. Industrial Automation
System trial run record
requirement
ii. Industrial Automation
System trial run record
form
iii. Industrial Automation
System trial run result
Industrial Automation
System trial run remarks

Industrial
Automation
System trial
run record
produced,
Industrial
Automation
System trial
run record
form,
Industrial
Automation

iv. Industrial Automation


System trial run record

154

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

allocation
i. Prepare Industrial
Automation System
trial run record
ii. Generate Industrial
Automation System
trial run record
iii. Submit Industrial
Automation System
trial run record
Attitude:
ii. Timely in preparing
Industrial Automation
System trial run record
ii. Accurate in generating
Industrial Automation
System trial run record
iii. Confidence in
submitting Industrial
Automation System
trial run record
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical
safety on all
electrically powered

155

Training
Hours

Delivery
Mode

Assessment
Criteria
System trial
run result,
Industrial
Automation
System trial
run remarks
interpreted.
Industrial
Automation
System trial
run record
produced
Industrial
Automation
System trial
run record
registered.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/

Training
Hours

Environmental

Delivery
Mode

equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety
& health practice at
workplace.
Environment:
viii. Ensure energy saver
office equipments.
ix. Reduce energy
wastage.
x. Practice paperless
office.

Employability Skills
Core Abilities

01.01
01.02
01.03
01.04
01.05
01.06
02.01

Social Skills
1.
2.
3.
4.
5.
6.
7.
8.

Identify and gather information


Document information, procedures or processes
Utilize basic IT applications
Analyse information
Utilize the Internet to locate and gather information
Utilize word processor to process information
Interpret and follow manuals, instructions and SOPs

156

Communication skills
Conceptual skills
Interpersonal skills
Learning skills
Leadership skills
Multitasking and prioritizing
Self-discipline
Teamwork

Assessment
Criteria

02.02
02.03
02.04
02.05
02.06
02.07
02.08
03.01
03.02
03.03
03.04
03.05
03.06
03.07
03.08
04.01
04.02
04.03
04.04
04.05
06.01
06.02
06.03
06.04
06.05
06.06

Follow telephone/ telecommunication procedures


Communicate clearly
Prepare brief reports and checklists using standard forms
Read/interpret flowcharts and pictorial information
Write memos and letters
Utilize Local Area Network (LAN)/Intranet to exchange information
Prepare pictorial and graphic information
Apply cultural requirements to the workplace
Demonstrate integrity and apply ethical practices
Accept responsibility for own work and work area
Seek and act constructively upon feedback about performance
Demonstrate safety skills
Respond appropriately to people and situations
Resolve interpersonal conflicts
Develop and maintain a cooperation within work group
Organize own work activities
Set and revise own objectives and goals
Organize and maintain own workplace
Apply problem solving strategies
Demonstrate initiative and flexibility
Understand systems
Comply with and follow chain of command
Identify and highlight problems
Adapt competencies to new situations/systems
Analyse technical systems
Monitor and correct performance of systems

Tools, Equipment and Materials (TEM)


Items

Ratio (TEM: Trainee)


1. LCD Projector or other type of projector with white screen.

1:25

157

2. Computer Set with words processing & Graphic software.


3. Stationery

1:1
As required

REFERENCES

1. Denise Robitaille, Paton Press LLC, 2005, Document Control: A simple Guide To Managing Documentation, ISBN: 1932828-03-6
2. Mike Jones, 2012, First Steps in Documentation for the Small Business - Book 4 Business Operations, ISBN: 9781476270340
3. Jeffrey Robert Stewart, Glencoe, 1995 Professional Records Management, ISBN: 9780028010281
4. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718
5. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701

158

CURRICULUM OF COMPETENCY UNIT (CoCU)


Sub Sector

INDUSTRIAL AUTOMATION & MECHATRONIC

Job Area

INDUSTRIAL AUTOMATION ENGINEERING

NOSS Title

INDUSTRIAL AUTOMATION ENGINEERING SUPPORT SERVICE

Competency Unit Title

INDUSTRIAL AUTOMATION SYSTEM MAINTENANCE

Learning Outcome

The person who is competent in this CU shall be able to perform industrial automation maintenance functions and
ensure the operations of industrial automation runs well with breakdowns, operation idle time and the stoppage
interferences records are within permitted level with maintenance cost optimization. The technician is also
responsible to achieve his individual and team performance objectives and contribute toward the highest
achievement of the operation in accordance with the organization requirements. Upon completion of this competency
unit, trainees will be able to:

Competency Unit ID

Work Activities

Examine Industrial Automation System maintenance Instruction


Prepare Industrial Automation System maintenance Requirements
Perform Industrial Automation System maintenance implementation
Perform Industrial Automation System maintenance testing
Perform Industrial Automation System maintenance test record submission
MC-XXX-5

Related Knowledge

Level

Training Duration

Related Skills

Attitude/Safety/
Environmental

1. Examine
Industrial

i.

90 Hours

Training
Hours

Credit Hours

Delivery
Mode
Lecture

Official source of
instruction

159

Assessment
Criteria
Source of
instruction,

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Automation
System
maintenanc
e Instruction

Training
Hours

Delivery
Mode

ii. Official instruction


authority
iii. Instruction validity
requirement
iv. Instruction content
specification
v. Industrial automation
system maintenance
instruction acceptance
requirement
vi. Industrial automation
system maintenance
instruction recording
method
i. Check source of
instruction
ii. Check instruction
authority
iii. Check instruction
validity
iv. Check instruction
content
v. Accept industrial
automation system
maintenance
instruction
vi. Record industrial
automation system
maintenance
instruction

160

Practical

Assessment
Criteria
instruction
authority,
instruction
validity,
instruction
content
confirmed.
Industrial
automation
system
maintenance
instruction
acceptance
signed.
Industrial
automation
system
maintenance
instruction
record
produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
Attitude:
i. Factual in checking
source of instruction
ii. Factual in checking
instruction authority
iii. Factual in checking
instruction validity
iv. Detailed in checking
instruction content
v. Confidence in
accepting industrial
automation system
maintenance
instruction
vi. Accurate in recording
industrial automation
system maintenance
instruction
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.

161

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

vi. Promote good safety &


health practice at
workplace.
Environment:
i. Ensure energy saver
office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

Lecture

2. Prepare
i. Industrial Automation
Industrial
System maintenance
Automation
objective
System
ii. Industrial Automation
maintenanc
System maintenance
e
specification
Requiremen iii. Industrial Automation
ts
System maintenance
Standard operation
procedure Industrial
Automation System Total
Preventive Maintenance
(TPM) plan prescription
iv. Industrial Automation
System TPM wear and tear
spare part list sources
v. Industrial Automation

162

Industrial
Automation
System
maintenance
objective
achieved.
Industrial
Automation
System
maintenance
specification,
Industrial
Automation
System
maintenance
Standard
operation

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

vi.

vii.
viii.

ix.
x.
xi.

Training
Hours

Delivery
Mode

System TPM Check list


sources
Industrial Automation
System TPM maintenance
tools, equipments and
machineries sources
Industrial Automation TPM
record systems resource.
Corrective Maintenance
Standard Operating
Procedure
Corrective Action
Requisition Procedure.
Corrective Action frequency
analysis source.
Corrective Maintenance
Record Systems source.
i. Observe Industrial
Automation System
maintenance
objective.
ii. Obtain Industrial
Automation System
maintenance
specification
iii. Obtain Industrial
Automation System
maintenance
Standard operation
procedure
iv. Examine prescribed

163

Practical

Assessment
Criteria
procedure
displayed.
Prescribed
Industrial
Automation
System Total
Preventive
Maintenance
(TPM) plan
interpreted.
Industrial
Automation
System TPM
wear and
tear spare
part list,
Industrial
Automation
System TPM
Check list,
Industrial
Automation
System TPM
maintenance
tools,
equipments
and
machineries,
Industrial
Automation
TPM record

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

v.

vi.

vii.

viii.

ix.

x.

xi.

xii.

Industrial
Automation System
Total Preventive
Maintenance (TPM)
plan
Obtain Industrial
Automation System
TPM wear and tear
spare part list
Obtain Industrial
Automation System
TPM Check list
Obtain Industrial
Automation System
TPM maintenance
tools, equipments
and machineries
Obtain Industrial
Automation TPM
record systems.
Gather Corrective
Maintenance
Standard Operating
Procedure
Obtain Corrective
Action Requisition
Procedure.
Obtain Corrective
Action frequency
analysis data.
Obtain Corrective
Maintenance

164

Training
Hours

Delivery
Mode

Assessment
Criteria

systems
listed.
Corrective
Maintenance
Standard
Operating
Procedure
displayed.
Corrective
Action
Requisition
Procedure
displayed.
Corrective
Action
frequency
analysis data
displayed.
Corrective
Maintenance
Record
Systems
displayed.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Record Systems.
Attitude:
i. Focus in observing
Industrial Automation
System maintenance
objective.
ii. Resourceful in
obtaining Industrial
Automation System
maintenance
specification
iii. Resourceful in
obtaining Industrial
Automation System
maintenance Standard
operation procedure
iv. Thorough in examining
prescribed Industrial
Automation System
Total Preventive
Maintenance (TPM)
plan
v. Resourceful in
obtaining Industrial
Automation System
TPM wear and tear
spare part list
vi. Resourceful in
obtaining Industrial
Automation System
TPM Check list

165

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
vii. Resourceful in
obtaining Industrial
Automation System
TPM maintenance
tools, equipments and
machineries
viii. Resourceful in
obtaining Industrial
Automation TPM
record systems.
ix. Resourceful in
gathering Corrective
Maintenance Standard
Operating Procedure
x. Resourceful in
obtaining Corrective
Action Requisition
Procedure.
xi. Resourceful in
obtaining Corrective
Action frequency
analysis.
xii. Resourceful in
obtaining Corrective
Maintenance Record
Systems.
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.

166

Training
Hours

Delivery
Mode

Assessment
Criteria

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

iii. Ensure electrical safety


on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety &
health practice at
workplace.
Environment:
iv. Ensure energy saver
office equipments.
v. Reduce energy
wastage.
vi. Practice paperless
office.

3. Perform
Industrial
Automation
System
maintenanc
e
implementat
ion

Lecture

i. Industrial Automation
System maintenance
specification
ii. Corrective Maintenance
Systems specification
iii. TPM Program
specification
iv. TPM standard operating
procedure
v. TPM implementation

167

Industrial
Automation
System
maintenance
specification
interpreted,
TPM
Program
specification,

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

technique application
vi. Mechanical part TPM
administration
vii. Greasing requirement
viii. Oiling requirement
ix. Aligning method
x. Tightening process
xi. Replacing requirement
xii. Trouble shooting
process
xiii. Backlash setting
xiv. Electrical part TPM
program administration
xv. Winding process
xvi. Continuity process
xvii. Insulation process
xviii. Voltage level
requirement
xix. Current leakage
xx. Grounding checking
xxi. Calibration
xxii. Trouble shooting
process
xxiii. pneumatic / hydraulic
part TPM Program
administration
xxiv. Leaking
xxv. Pressure measurement
xxvi. Blocking requirement
xxvii. Oil Level
xxviii. Instrument TPM
Program administration

Training
Hours

Delivery
Mode

Assessment
Criteria
Corrective
Maintenance
Systems
specification
interpreted,
TPM
standard
operating
procedure
completed,
TPM
implementati
on technique
used
Mechanical
part TPM
program
executed,
Greasing,
Aligning,
Tightening,
Replacing,
Trouble
shooting,
Backlash
setting
executed.
Electrical
part TPM
program
executed,

168

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

xxix.
xxx.
xxxi.
xxxii.
xxxiii.
xxxiv.
xxxv.
xxxvi.
xxxvii.

xxxviii.

xxxix.

Training
Hours

Delivery
Mode

Calibration
Continuity process
Voltage Levelling
Current leakage
Trouble shooting
process
Corrective Action
Request instruction
Corrective Action job
sheet work instruction
Corrective Action
Request feedback
Corrective Action
Request Report
finishing
Corrective Action
Request Logbook
updating requirement
Industrial Automation
System maintenance
implementation record
production

i. Examine Industrial
Automation
System
maintenance
specification
Corrective
Maintenance
Systems

169

Practical

Assessment
Criteria
Winding,
Continuity,
Insulation,
Voltage
level, Current
leakage,
Grounding
checking,
Calibration,
Trouble
shooting
executed.
Pneumatic /
hydraulic
part TPM
Program
executed,
Leaking,
Pressure,
Blocking, Oil
level
executed.
Instrument
TPM
Program
executed,
Calibration,
Continuity,
Voltage
level, Current
leakage,

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

specification.
ii. Follow TPM
standard operating
procedure.
iii. Apply TPM
implementation
technique.
iv. Carry out
mechanical part
TPM program
v. Carry out electrical
part TPM program
vi. Carry out
pneumatic /
hydraulic part TPM
Program
vii. Carry out
instrument TPM
Program
viii. Perform Corrective
Action Request
Order.
ix. Record Industrial
Automation
System
maintenance
implementation
Attitude:
i. Thorough in examining
Industrial Automation
System maintenance

170

Training
Hours

Delivery
Mode

Assessment
Criteria
Trouble
shooting
executed.
Corrective
Action
Request
Order
executed,
Corrective
Action
Request job
sheet
registered,
Corrective
Action
Request
order
executed,
Corrective
Action
Request
feedback
produced,
Corrective
Action
Request
Report
settled,
Corrective
Action
Request
Logbook

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental
specification
ii. Faithful in following
TPM standard
operating procedure.
iii. Creative in applying
TPM implementation
technique.
iv. Objective focused in
carrying out
mechanical part TPM
program
v. Thorough in carrying
out electrical part TPM
program
vi. Objective focused in
carrying pneumatic /
hydraulic part TPM
Program
vii. Objective focused in
carrying instrument
TPM Program
viii. Thorough in
performing Corrective
Action Request Order.
ix. Accurate in recording
Industrial Automation
System maintenance
implementation
Safety:
i. Ensure data safety.

171

Training
Hours

Delivery
Mode

Assessment
Criteria
record
produced.
Industrial
Automation
System
maintenance
implementati
on record
produced.

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

ii. Ensure safe work


methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety &
health practice at
workplace.
Environment:
i. Ensure energy saver
office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.
Mechanical
test executed
Electrical test
executed
Pneumatic
and hydraulic
test executed
Instrument
test executed

i. Conduct mechanical test


4. Perform
ii. Conduct electrical test
Industrial
iii. Conduct pneumatic and
Automation
hydraulic test
System
iv. Conduct instrument test
maintenanc v. Compile Industrial
e testing
Automation System
maintenance periodical
systems test result.

172

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

i.
ii.
iii.
iv.
v.

Delivery
Mode

Assessment
Criteria
Industrial
Automation
System
maintenance
periodical
systems test
result
binded.

Conduct
mechanical test
Conduct electrical
test
Conduct pneumatic
and hydraulic test
Conduct instrument
test
Compile Industrial
Automation System
maintenance
periodical systems
test result.
Attitude:
i. Meticulous in
conducting
mechanical test
ii. Meticulous in
conducting electrical
test
iii. Meticulous in
conducting pneumatic
and hydraulic test
iv. Meticulous in
conducting instrument
test
v. Systematic in
compiling Industrial
Automation System
maintenance
periodical systems test

173

Training
Hours

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

Training
Hours

Delivery
Mode

Assessment
Criteria

result.
Safety:
i. Ensure data safety.
ii. Ensure safe work
methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety &
health practice at
workplace.
Environment:
i.

Ensure energy saver


office equipments.
ii. Reduce energy
wastage.
iii. Practice paperless
office.

5. Perform
Industrial
Automation
System
maintenanc

Industrial
Automation
System
maintenance
test record

i.Industrial Automation
System maintenance test
record requirement
ii.Industrial Automation
System maintenance

174

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

e test
record
submission

testing record form


prescription
iii.Industrial Automation
System maintenance
testing result
iv.Industrial Automation
System maintenance
testing remarks
v.Industrial Automation
System maintenance test
certificate/result attachment
procedure
vi.Industrial Automation
System maintenance test
record submission
requirement
vii.
i.

Prepare Industrial
Automation System
maintenance test
record
Prescribe Industrial
Automation System
maintenance testing
record form
Prescribe Industrial
Automation System
maintenance testing
result
Prescribe Industrial
Automation System

175

Training
Hours

Delivery
Mode

Assessment
Criteria
prepared,
Industrial
Automation
System
maintenance
testing
record form,
Industrial
Automation
System
maintenance
testing result,
Industrial
Automation
System
maintenance
testing
remarks
prescribed,
Industrial
Automation
System
maintenance
test
certificate/res
ult
attachment
provided.
Industrial
Automation
System

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/
Environmental

maintenance testing
remarks
ii. Provide Industrial
Automation System
maintenance test
certificate/result
attachment.
iii. Submit Industrial
Automation System
maintenance test
record

Delivery
Mode

Assessment
Criteria
maintenance
test record
submitted.

Attitude:
i. Meticulous in preparing
Industrial Automation
System maintenance
test record
ii. Systematic in providing
Industrial Automation
System maintenance
test certificate/result
attachment.
iii. Confidence in
submitting Industrial
Automation System
maintenance test
record
Safety:
i. Ensure data safety.
ii. Ensure safe work

176

Training
Hours

Work Activities

Related Knowledge

Related Skills

Attitude/Safety/

Training
Hours

Environmental

Delivery
Mode

methodology.
iii. Ensure electrical safety
on all electrically
powered equipment.
iv. Enforce safety &
health rules and
regulations
v. Ensure safe working
condition.
vi. Promote good safety &
health practice at
workplace.
Environment:
i.

Ensure energy saver


office equipments.
ii. Reduce energy
wastage.
Practice paperless
office.

Employability Skills
Core Abilities
01.01
01.02
01.03
01.04

Social Skills
1.
2.
3.
4.
5.

Identify and gather information


Document information, procedures or processes
Utilize basic IT applications
Analyse information

177

Communication skills
Conceptual skills
Interpersonal skills
Learning skills
Leadership skills

Assessment
Criteria

01.05
01.06
02.01
02.02
02.03
02.04
02.05
02.06
02.07
02.08
03.01
03.02
03.03
03.04
03.05
03.06
03.07
03.08
04.01
04.02
04.03
04.04
04.05
06.01
06.02
06.03
06.04
06.05
06.06

Utilize the Internet to locate and gather information


Utilize word processor to process information
Interpret and follow manuals, instructions and SOPs
Follow telephone/ telecommunication procedures
Communicate clearly
Prepare brief reports and checklists using standard forms
Read/interpret flowcharts and pictorial information
Write memos and letters
Utilize Local Area Network (LAN)/Intranet to exchange information
Prepare pictorial and graphic information
Apply cultural requirements to the workplace
Demonstrate integrity and apply ethical practices
Accept responsibility for own work and work area
Seek and act constructively upon feedback about performance
Demonstrate safety skills
Respond appropriately to people and situations
Resolve interpersonal conflicts
Develop and maintain a cooperation within work group
Organize own work activities
Set and revise own objectives and goals
Organize and maintain own workplace
Apply problem solving strategies
Demonstrate initiative and flexibility
Understand systems
Comply with and follow chain of command
Identify and highlight problems
Adapt competencies to new situations/systems
Analyse technical systems
Monitor and correct performance of systems

178

6. Multitasking and prioritizing


7. Self-discipline
8. Teamwork

Tools, Equipment and Materials (TEM)


Items

Ratio (TEM: Trainee)


1.
2.
3.
4.
5.
6.

LCD Projector or other type of projector with white screen.


Computer Set with words processing & CADD software.
Individual maintenance Tools Set.
Sample Total Preventive Maintenance program checklist
Industrial Automation Systems model or sample
Personal Safety Attire

1:25
1:1
1:1
1:1
As required
As required

REFERENCES
1. Thomas French , Jay Helsel, Glencoe/McGraw-Hill; 13 edition (February 13, 2002), Mechanical Drawing: Board and CAD
Techniques, Student Edition, ISBN: 978-0078251009
2. Terry Wohlers McGraw Hill Professional 2012 Applying AutoCAD 2013, ISBN: 9780073375519
3. Randy Shih , SDC Publications; Pap/Cdr edition (April 27, 2012), AutoCAD 2013 Tutorial - First Level: 2D Fundamentals,

ISBN: 978-1585037162
4. Shawna Lockhart , SDC Publications (May 23, 2012), Tutorial Guide to AutoCAD 2013, ISBN: 978-1585037216
5. Elise Moss, SDC Publications (April 13, 2012), Autodesk AutoCAD 2013 Fundamentals, ISBN: 978-1585037148
6. Terence M. Shumaker , David A. Madsen , David P. Madsen, Goodheart-Willcox Co; 18 Ed. 2010 AutoCAD and Its

Applications Basics 2011, ISBN:978-1605253282


7. Novak, Henry C. Spencer, John T. Dygdon, McGraw-Hill/Glencoe; 6 Ed. 1994 Basic Technical Drawing: Student Text
8. Michael Netzley & Graig Snow, Prentice Hall 1st. Ed. 2001, Guide to Report Writing ISBN 978-0130417718
9. John Bowden, Writing a Report- How to Accurate in preparing, Write & Present Really Effective, ISBN 978-1845284701

179

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