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NOT hybrid
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Technical specifications
Team details
Team ID
Team name
Vehicle name

53

Energy type
Vehicle category

Is it a hybrid vehicle (internal combustion + electrical)?

Car history
Car development status
Cost of building car (USD)
Cost of shipping, air fare, accommodation (USD)
Percentage of funding already obtained (%)
Is the SEM part of your curriculum

16

Radio Communication
Are you using radio communication?
Is it handsfree?

20

Driver weight
Driver weight with ballast
Is ballast requred to meet the required weight
If ballast is used, what type is it?

20

Helmets
Type of helmet

23

Driver comfort
Cockpit ventilation present

25

Vehicle design
Number of wheels
Sharp edges/objects outside or inside vehicle
Aerodynamic appendages (flaps that move with wind)
Sharp objects inside the vehicle
Car has a rigid and solid floor
Is the car an open top car?
Engine compartment cover can be opened quickly
All parts of drive train within body cover
All parts securely mounted, including battery, cables, wires

26

Chassis/Vehicle roll bar

Distance (gap) between rollbar and driver's helmet (cm)
Extends beyond driver's shoulders
Roll bar withstands 70 kg (154 lbs) static load

Chassis/monocoque wide/long enough to protect driver

27

Engine and Fuel system isolation from driver

Rigid and fire resistant Bulkhead
Are there any gaps between bulkhead and cover?
Engine/energy compartment accessible by the driver
Engine compartment accessible for fueling/inspection

28

Visibility
Direct visibility : arc of 180
2 rear view mirrors of 25 cm

Wet weather visbility - windscreen wipers [UrbanConcept]

29

Safety belts
Safety belts able to withstand 1.5 x drivers weight
Solid chassis mounting
5 mounting points, including crotch point
Is the seatbelt loose when the driver is buckled in?
Seatbelt adjusters positioned so length adjustment is possible?
Top harness mounting is 10 below shoulder of driver
Lap belt joint free to self align to direction of load
How many release buttons are there?

30

Vehicle access
Driver exit time (seconds)
Good closing of body
Ability to open door/opening from inside
Adhesive tape used for door/opening
Method of opening marked on outside

31

Horn: Standard and operational

Horn is operational
Frequency/Tone (Hz)
Decibels @ 4 m away from vehicle (dB)

32

Extinguisher 1 Kg (will be provided by Shell in SEM Asia)

Solidly attached (not loose)

33

Driving position
Leg forward position (not head first)

34

Clutch and Transmission

Clutch system in place [internal combustion only]

Is an automatic transmission used?
Starter motor speed below clutch engagement speed [auto only]?
Starter motor cannot engage clutch [manual clutch only]?
Vehicle has idling capabiltity [UrbanConcept only]?
Is a chain / belt used to transmit power
Chain or belt guard in place (or no chain/belt used)

35

Exhaust system

Evacuate outside the body

Exhaust pipe sticks out very far from the car body (> 2 cm)
Reasonable emission levels
36

Sound level
Sound > 90 dB @4m from vehicle

37

Emergency shut down mechanism

External emergency shut down mechanism present

Internal emergency shut down mechanism present
Stops engine / motor

Physical isolation of propulsion bat & elec system [bat elec]?

Is it a red push button?
Does it latch (and unlatch in a different way - e.g. by turning)
Switch location shown by red arrow with white border
Is the shutdown switch part of the detachable bodywork?
Has Dead man's switch that disengages propulsion/kills engine

39

Vehicle dimensions - Prototype

Height (mm)
Track width (mm)
Height-Track width ratio (calculated)
Wheelbase (mm)
Width (mm) [excluding mirrors]
Length (mm)
Weight of vehicle (kg)
45

Vehicle dimensions - UrbanConcept

Height (mm)
Track width - front (mm)
Track width - rear (mm)
Width (mm) [excluding mirrors]
Wheelbase (mm)
Length (mm)
Driver compartment height (mm)
Driver compartment width at shoulder (mm)
Ground clearance (mm)
Weight of vehicle (kg)
41/48 Wheels and Axles
Appropriate dimensions and fixing
Are the wheels isolated from driver with a bulkhead?

Wheel rims diameter [UrbanConcept]

Do wheels come in contact with other parts of vehicle?

49

Tyres - [UrbanConcept]

Width of tyre (mm) [UrbanConcept]

Tyre thread depth (mm) [UrbanConcept]
42/47 Vehicle handling and driver position
Steering is precise (no excessive play)
Turning radius (m)

Proper steering wheel [UrbanConcept]

Steering wheel diameter (cm) [UrbanConcept]
43/51 Braking
1 independent front system [Prototype]
1 independent rear system [Prototype]
Disc or V-brake [Prototype]
4 disc hydraulic brake [UrbanConcept]
2 independent systems in "X" design or front / rear [UrbanConcept]
Brake pedal size 5 x 5 cm [UrbanConcept]

How many brake pedals are there? [UrbanConcept]

Ergonomic (able to activate with hands on steering)
Individual brake systems hold the car on a 20% incline?
Do you use electronic braking?

Wet weather braking capability [UrbanConcept]

46

Vehicle body [UrbanConcept]

Covers all mechanical parts, wheels & suspension

Wings/fenders are integral part of body
Are you using a commercial body?
Access typical of production car (e.g. door)
Door opening is at least 500 x 800 mm
Opening mechanism firmly attached (no adhesive tape)
Roof present
Windscreen present
Effective windscreen wiper(s) present
Luggage compartment 50x40x20 cm (L,H,W), accessible
Luggage compartment is strong enough to hold weight of ballast
Suitcase like object provided
Suitcase type provided
Are there any sharp edges inside or outside the car?
Is there a towing hook/ring capable of pulling vehicle weight?
Is the towing hook/ring placed fully under the body?
Towing hook opening width (cm)
50

Lighting [UrbanConcept]

2
2
2
2
2
52

front headlights
front turn indicators
amber rear turn indicators
red rear brake lights
red rear lights

Wet weather running [UrbanConcept]

Capable of running in wet weather

Electric windscreen wipers which give a clear view
Windscreen wipers easily operated by driver switch
Proper ventilation to prevent fogging of windscreen
Electrical system suitable for wet weather conditions
Wet weather braking capability
57

Vehicle electrical systems

Electrical safety
Maximum voltage at any point in electrical system
Maximum nominal voltage at any point in electrical system
All batteries & super capacitors short circuit protected?
Short circuit protection on +ve terminal of battery/super cap
Electrical circuits protected against electrical overload?
All batteries & super capacitors outside driver compartment

Super capacitor [H2 & hybrids]

Number of super capacitors
Super capacitor isolated from frame and accessory battery
Accessory Batteries

Number of accessory batteries

Number of terminals on the batteries

Used for compressors/blowers/engine cooling/motors
Maximum voltage of the battery (V)
Amp-hours of battery (Amp-hr)
Is it a lithium polymer battery?
- Is there a BMS that automatically isolates battery
- Is there a metal tray underneath the battery
Does the accessy battery have a negative ground?
4B
60

61

62

64

64

INTERNAL COMBUSTION

Other on-board energy

Coolant system used
Are any auxiliary (additional) energy sources used?
Electric pump used for oil / water / fuel system?
Electrical energy used to drive the vehicle?
Pneumatic energy used to drive the vehicle?
Are additives/ hydrogen/ water/ catalysts added to the fuel?
Fuel tank
Are you using a Shell fuel tank from e-shop?
Number of fuel tanks
Fuel tank capacity (ml)
Fuel delivery method
- What is the safety valve pressure limit (bars)?
-What is the normal operating pressure (bars)?
Are the fuel hoses compatible with the fuel?
Are the fuel hoses translucent?
Are the fuel hoses rigid?
Is the top of fuel tank > 5 cm BELOW the roll bar?
Is the fuel tank vertical?
Is the fuel tank accessible to a 1 metre long vertical burette?
Is there a fuel return line?
- Is the fuel return line returning below the fuel tank?
Fuel system
Fuel filter present?
Solenoid valve present
Float chamber
Carburetor
Fuel injection system
Is there any fuel in the air intake system?
Is there recyling of blowby gas?
Hybrids
-What kind of hybrid is it (parallel/series)
- Is the generated energy stored in a super capacitor?
- External connectors for measuring super cap voltage?
- Have you added a drawing of how the hybrid system works?
Starter
Do you use an electric starter motor?
Can the starter propel the vehicle forward?

Is a red starter light connected to the starter motor included?

Does the starter light turn on when electrical starter motor runs?
Does the starter light turn on whenever the engine runs?
Is the luminescence equivalent to a 21 W light bulb?
Is this shown in your electrical circuit diagram?
65

Hydrogen

5 cm ventilation hole at highest point of engine compartment?

5 cm ventilation hole at highest point of driver compartment?
Hydrogen flowmeter visible from outside
Flowmeter pressure same as fuel cell pressure
How many hydrogen cylinders are you using?
Do you use oxygen or compressed air reserves?
What is your fuel system pressure (bars absolute)?
What kind of piping are you using?
Are you using teflon tape or equivalent to seal connections?
Is system: Tank > regulator > solenoid valve > flow meter > FC
Is the solenoid shutdown valve normally opened?
Is there a purge pipe for hydrogen?
Purge pipe exits outside vehicle?
H sensor (1% H) near engine compartment ventilation hole?
Does shutdown system shut both solenoid valve & motor?
Shut down activated in 3 ways: H sensor, driver, external?
Are there any leaks from the hydrogen system?
Electrical system
Electrical energy stored before driving motor?
Super capacitor used to store electricity produced by the FC?
Electrical/electronic casings are transparent
Accessory battery
Accessory bat. used for compressors, pumps, fuel cell cooling?
Accessory battery used to start the fuel cell?
External battery
External battery used to start the vehicle?
- What is the voltage?
- What is the power rating (Amp-hours)?
- Are there connectors outside the vehicle?
Supercapacitor:
- What is the maximum voltage? (Volts)
- What is the power rating (Watts)?
- What is the capacitance (Farads)?
- Number of terminals on the supercapacitor
- Fuse on supercapacitor +ve (Amps)
- Are there connectors outside the car for voltage measurement?
- Super capacitor isolated from frame and accessory battery
Fuel cell (FC)
Number of cells
Active area of ONE cell (cm )
Brand and model of fuel cell
Fuse on fuel cell +ve terminal

Fuse rating (Amps)

Fuel cell isolated from frame and accessory battery
67

Battery electric

1 labelled Joulemeter (for motor)

Joulemeter inaccessible to driver
Joulemeter can be read without removing cover of vehicle
Propulsion battery
Propulsion battery voltage (V) - nominal
Propulsion battery voltage (V) - max
Number of terminals on the batteries
Is it a lithium polymer battery?
- Is there a BMS that automatically isolates battery
- Does the BMS do cell balancing during charging?
- Maximum cell level voltage cut-off during charging (Volts)
- Minimum celll level voltage cut-off during discharge (Volts)
- Maximum discharge current (Amps)?
- Maximum battery temperature cut-off limit (C)
- Do you know where is the temperature measurement taken?
- Do you have printed documentation for the BMS data above?
- Do you have a battery bag or fire blanket for battery charging?
Watt -hours of battery (W-hr) - battery electric vehicles only
Battery circuit isolated from frame
How will you ship the battery to the event?
Motor
How many motors do you have
Is the motor a 2 wire motor or 3 wire motor
Type of motor controller
- Does the PCB have the word "SEM" etched into it ?
- Do you have the schematic of the PCB ?
Solar panel
Is a solar panel used to supplement the propulsion battery?
68

CNG

5 cm ventilation hole at highest point of engine compartment?

5 cm ventilation hole at highest point of driver compartment?
What is the maxmum temperature of the CNG cylinder (C)
What is your CNG system pressure (bars absolute)?
Do you have certification that the hoses are suitable for CH4?
Minimum rated pressure of the hoses/connectors (bars)
Is system: Tank > regulator assembly > hose > injector
Is the entire fuel system removable for weighing?
Is the solenoid shutdown valve normally opened?
Is there a safety valve, which discharges outside the vehicle?
CH4 sensor (1% ) near engine compartment ventilation hole?
- Sensor has a manual reset in engine compartment?
Does shutdown system shut both solenoid valve & engine?
Shut down activated in 3 ways: CH4 sensor, driver, external?
Are there any leaks from the CNG system?
58 c Documentation to be brought to event (in bound book)

i) ii)

Energy supply diagram (tank to engine/motor)

Propulsion system diagram (engine/motor to wheels)
Electrical schematic

Hybrid system diagram

Motor controller and sub-component schematic
Motor controller flowchart
BMS information (including cut-off limits)
Battery and battery charger information
Software code and documentation for the motor controller
Flowchart for motor controller
PCB schematic layout
Super capacitor information
Fuel cell information (including surface area/cell)

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