Professional Documents
Culture Documents
CODE
: 0132211BBMD2400
TITLE
: SCOPE OF WORK
SHEET
1 OF
C A
19
PROJECT
NAME
CLIENT
: PDVSA
LOCATION
08/10/02
ISSUE.
DATE
LEADER OF (PDVSA):
DOUGLAS ESPINOZA
FINAL ISSUE
L. CENEDESE
DESCRIPTION
PREPARED
R. LEAL
REVIEWED
R. LEAL
APPROVED
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 2 OF 19
INDEX
DESCRIPTION
PAGE
1.1
SPECIFICATIONS
SCOPE OF SUPPLY
2.1
COMPRESSOR SKID
2.2
CONTROL SYSTEM
2.3
SPARE PARTS
2.4
SPECIAL TOOLS
2.5
BATTERY LIMITS
2.6
TECHNICAL INFORMATION
2.7
TRANSPORTATION
2.8
REQUIRED DOCUMENTATION
2.9
MISCELLANEOUS
10
11
TECHNICAL TRAINING
11
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 3 OF 19
SCOPE OF WORK
1.
N2351-DB-100-1M-15
PDVSA SN-252
PDVSA K-300
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 4 OF 19
PDVSA K-335
API-RP 540
API-RP-551
ISA S 50.1
Process Instruments
2.
SCOPE OF SUPPLY
The
equipment,
material,
information
and
services
to
be
supplied
by
Compressor.
Steam Turbine.
Flexible dry type coupling between steam turbine and speed increasing
gear box.
Flexible dry type coupling between speed increasing gear box and
compressor.
All lube oil piping between Compressor Skid and Lube Oil System,
regardless of location of Lube Oil System.
FORM 0132100ABG40005 Issue. 0 03/07/02
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 5 OF 19
All seal gas piping between Compressor Skid and Seal Gas System,
regardless of location of Seal Gas System.
One (01) set of foundation bolts, plates and leveling screws for
compressor skid.
One (01) set of foundation bolts, plates and leveling screws for Lube Oil
System Skid (if not on Compressor Skid Baseplate).
One (01) set of foundation bolts, plates and leveling screws for Seal Gas
System Skid (if not on Compressor Skid Baseplate).
Instrumentation
2.1.1 INSTRUMENTATION
All instrumentation required for the proper and safe operation and diagnostic of the
Recycle Gas Centrifugal Compressor Package, also including the following:
Compressor and auxiliary system local boards.
All compressor and speed increasing gear box temperature sensing devices.
All compressor and speed increasing gear box vibration sensing devices.
All steam turbine temperature sensing devices.
All steam turbine vibration sensing devices
All pressure transmitters comprised within compressor skid, seal gas system, lube
oil system.
All temperature transmitters.
All flow transmitters and controllers.
All pressure controllers.
All valve position and status indicators.
All valve position and status transmitters.
FORM 0132100ABG40005 Issue. 0 03/07/02
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 6 OF 19
All level sensing devices, indicators, transmitters and controllers.
Keyphasor.
Speed sensing devices.
Speed transmitters.
All junction boxes.
All materials and installation of the wiring system(s) within the Compressor Skid and
Control System.
All motor starters for the equipment in the Compressor Skid and Control System.
2.2 CONTROL SYSTEM
System enclousure.
Triple Modular Redundant Control System.
I/O modules.
Anti Surge Controller.
Vibration and Temperature Monitoring System.
Human Machine Interface Devices.
2.3 SPARE PARTS
One (01) set of recommended startup spare parts quote as an option.
Compressor bundle (Rotor, impellers and diaphragms) quote as an option.
One (01) Speed increasing gear high and low speed pinion set - quote as
an option.
One (01) set of couplings quote as an option.
One (01) set of seals (Compressor) quote as an option.
One (01) set of seals (Steam Turbine) quote as an option.
One (01) set of bearings (Compressor and Steam Turbine) quote as an option.
FORM 0132100ABG40005 Issue. 0 03/07/02
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 7 OF 19
2.4 SPECIAL TOOLS
All special tools and fixtures required to disassemble, assemble, or maintain the
compressor, gear box, couplings, steam turbine, and the control system.
All lifting devices required for the field installation of the compressor skid, lube oil
system, seal gas system and control system. Purchaser will only furnish the crane.
2.5 BATTERY LIMITS
In broad terms, the Recycle Gas Centrifugal Compressor Package is to be supplied
such that all piping and electrical connections to PURCHASERS facilities are located
at the physical edge of the Compressor Skid and the Control System, and do not
require the connection, intervention or installation of any individual component, with
the exception of the leveling and alignment of the steam turbine and compressor,
including the installation of the couplings and guards, and the connection of the Lube
Oil System and Seal Gas System to the Compressor Skid (if and only if the Lube Oil
System and/or Seal Gas System are not mounted on the Compressor Skid
Baseplate). All the electrical connections between the control system and the
compressor skid will be done by a third party. All electrical connections between field
mounted instruments and control system will be done by a third party. All electrical
connections between the control system and PURCHASERS Distributed Control
System (DCS) will be done by a third party. All electrical connections between the
Compressor Skid and the PURCHASERS electrical system will be done by a third
party. All electrical connections between the Control System and the PURCHASERS
electrical system will be done by a third party.
In this document the word piping includes all pipes, bolts, studs, flanges, gaskets,
joints, elbows, tees, reductions, fittings, spectacle blinds and supports, required to
direct the fluid from the source to the sink. CONTRACTOR shall supply all piping
fully welded. No welds will be done by PURCHASER or third party.
2.6 TECHNICAL INFORMATION
The CONTRACTOR shall furnish, as a minimum, the following technical information:
FORM 0132100ABG40005 Issue. 0 03/07/02
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 8 OF 19
a)
Mechanical data books. The mechanical data books shall contain to the fullest
extent the specifications, mechanical data sheets, instrument data sheets,
equipment lists, instrument lists, signals list, valve data sheets, valve list,
QA/QC
reports,
purchase
specifications,
as
well
as,
drawings,
and
c)
Operating manuals.
d)
Maintenance manuals.
e)
Engineering drawings for the electrical system installation, including but not
limited to:
Descriptive bulletins
Bill of materials of all electrical devices
One-Line Diagram(s)
Schematic/Elementary Wiring Diagrams
Interconnection Wiring Diagrams
Conduit/Wiring Installation Plans and Details
FORM 0132100ABG40005 Issue. 0 03/07/02
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 9 OF 19
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 10 OF 19
Fabrication schedules
Procurement schedules
Testing schedules
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 11 OF 19
4.
shall
be
responsible
for
supervising
that
the
installation,
CONTRACTOR shall quote a lump sum daily rate that includes all
TECHNICAL TRAINING
CONTRACTOR shall prepare a technical program for compressor skid components
and control system operating and maintenance personnel. Program shall be based
upon the assumption that the personnel possesses sufficient knowledge and
experience in operation and maintenance of centrifugal compressors, steam turbines
and control system.
The CONTRACTOR shall furnish all instructors, materials, documents and drawings,
conference rooms, including the furnishings, slide and transparency projectors, black
boards or its equivalent, refreshments, and all other writing materials required for this
task.
The technical training program shall include the following:
Operation
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
SHEET 12 OF 19
Balance pistons.
V E P I
Maintenance
Installation/removal of couplings
FORM 0132100ABG40005 Issue. 0 03/07/02
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
SHEET 13 OF 19
Installation/removal of covers
V E P I
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
SHEET 14 OF 19
V E P I
ATTACHMENT A
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 15 OF 19
PFDs
1. ISAL
TM
PROCESS
UNIT.
SEPARATOR
SECTION.
N 2351-DB-100-2P-02
P&IDs
1. ISAL TM PROCESS UNIT. REACTION SECTION. RECYCLE
GAS COMPRESSOR. PIPING & INSTRUMENT DIAGRAM. N
0132211BBP20813
C A
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 16 OF 19
C A
For Approval
As Built
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P. O.
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Electronic
File
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GENERAL
1
Reference List
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Sub-vendor list
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monthly
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22 Installation Manual
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10 Lubricant schedule
Notes:
1.- W: Weeks, M: Months, R: Reproduceable Copy, X: Xerox, E: Electronic Format on CD-Rom.
2.- First submission shall be made within X-weeks or X-months after a purchase commitment as specified.
3.- Submission of revised deviation/Clarification List (to include only the items agreed to by Purchaser) after contract award.
4.- As-build documents shall be submitted before shipment.
5.- This document shall be submitted within 2 weeks after a final inspection.
6.- As a part of Manufacturing Data Records.
CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 17 OF 19
C A
For Approval
As Built
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File
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32 Instrument Drawings
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CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 18 OF 19
C A
For Approval
As Built
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File
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CODE: 0132211BBMD2400
SCOPE OF WORK
ISSUE:
DATE: 08/10/2002
V E P I
SHEET 19 OF 19
C A
For Approval
N of
Prints
After
P. O.
N of
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N of
Prints
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File
Data sheet
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11 Goodman Diagram
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12 Cambell Diagram
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26 Instrument Drawings
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