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ANSWERS
The key assumption is that as a plug flows through a PFR, the fluid
is perfectly mixed in the radial direction but not in the axial direction
(forwards or backwards). Each plug of differential volume is considered as
a separate entity, effectively an infinitesimally small
continuous, limiting to zero volume.
19.
Which type of equation models are used for the
designing of plug flow reactor?
The PFR is governed by ordinary differential equations, the solution for
which can be calculated providing that appropriate boundary
conditions are known.
20.
Which state of matter work best with the PFR?
The PFR model works well for many fluids: liquids, gases, and slurries.
21.
What are the applications of Plug flow reactor?
Plug flow reactors are used for some of the following applications: Largescale production
slow reactions
Homogeneous or heterogeneous reactions
Continuous production
High-temperature reactions
22.
What are the advantages of Plug flow reactor?
Plug flow reactors have a high volumetric unit conversion, run for long
periods of time without maintenance, and the heat transfer rate can be
optimized by using more, thinner tubes or fewer, thicker tubes in parallel.
23.
What are the disadvantages of Plug Flow reactor?
Disadvantages of plug flow reactors are that temperatures are hard to
control and can result in undesirable temperature gradients. PFR
maintenance is also more expensive than CSTR maintenance.
24.
What is the Material balance equation for the PFR ?
[accumulation] = [in] - [out] + [generation] - [consumption]
25.
What are the assumptions to be carried out for
industrial plug flow reactor designing?
Assumptions:
plug flow
steady state
constant density (reasonable for some liquids but a 20% error for
polymerizations; valid for gases only if there is no pressure drop, no net
change in the number of moles, nor any large temperature change)
single reaction occurring in the bulk of the fluid (homogeneously).
26.
What is the second name of Plug Flow reactor?
The second name of plug flow reactor is tubular flow reactor.
27.
What type of flow is referred in tubular flow reactor?
Turbulent flow generally is preferred to laminar flow, because mixing and
heat transfer are improved. For slow reactions and especially in small
laboratory and pilot-plant reactors, establishing turbulent flow can result
in inconveniently long reactors or may require unacceptably high feed
rates
28.
What are the Features of an ideal reactor?
Uniform distribution
Short residence time
Advanced technique
Smooth appearance
Quality design
Ensure safe heat transfer
Static mixing of components
29.
What is a trickle bed reactor?
A trickle-bed reactor (TBR) is a chemical reactor that uses the downward
movement of a liquid and gas over a packed bed of catalyst particles. It is
considered to be the simplest reactor type for performing catalytic
reactions where a gas and liquid (normally both reagents) are present in
the reactor and accordingly it is extensively used in processing plants.
30.
What are the applications of Trickle Bed Reactor?
Typical applications are liquid-phase hydrogenation, hydrodesulfurization,
and hydrodenitrogenation in refineries (three phase hydrotreater)
and oxidation of harmful chemical compounds in wastewater streams or
of cumene in the cumene process.
31.
Trickle bed reactor mostly known as?
Three Phase reactor.
32.
Why trickle bed reactor also termed as three phase
reactor:
The gas and liquid co-currently flow downward over a fixed bed of catalyst
particles. Concurrent down-flow of gas and liquid over a fixed-bed of
catalyst. Liquid trickles down, while gas phase is continuous.
33.
What are the parameters are to be considered for
trickle bed reactor designing:
Gas flow rate
Liquid Flow rate
Fluid properties
Packing Characteristics
34.
What are the approximate dimensions for trickle bed
reactor?
Approximate dimensions of commercial trickle-bed reactors are a height of
10 m and a diameter of 2 m.
35.
What is the ideal tubular reactor?
An ideal tubular reactor is one in which there is no mixing in longitudinal
direction and mixing takes place only in radial direction and there is a
uniform velocity across the radius.
36.
Which type of reactor is most suitable for isothermal
reactions?
Back mix reactor is most suitable for isothermal reactions.
37.
When a semi batch reactor is preferred?
A semi batch reactor is preferred when
A highly exothermic reaction is to be controlled
Undesirable reactions
A gas reacted with liquid
38.
Homogeneous reactors include?
PFR
CSTR
Batch
Semi Batch
39.
Heterogeneous reactor include?
Packed Bed
Moving Bed
Fluidized Bed
40.
What are the Reactor type Configuration?
Gas-liquid reactor
Liquid-liquid reactor
Fluid-solid reactor
41.
Gas liquid reactor include?
Absorption column
Bubble column
Tank reactor
Distillation column
Monolith reactor
42.
Liquid-Liquid reactor Include?
Column reactor
Mixer-settler reactor
43.
Fluid-Solid reactor includes?
Packed Bed
Fluidized Bed
44.
What are the advantages of Bed reactor?
Flexible
Same reactor for multiple fluids
45.
Tube reactor are mostly used for?
Homogeneous reactions
Liquid Phase reaction
46.
Which direction of flow is suitable for the reaction?
Radial turbulent direction of flow is suitable for carry out effective
reactions in reactors.
47.
Define Reactor?
It is reacting vessel designed for chemical reaction.
48.
. How reactor are classified according to method of
operation
Batch reactor
Continuous reactor
Semi batch reactor
49.
How reactors are classified according to shape?
Tank reactor
Tabular reactor
50.
How reactors are classified according to phase of
reacting material?
Homogeneous phase reactor
Heterogeneous phase reactor
51.
Define Batch reactor?
The reactor in which reaction material at feed at begging and bulk of
product is obtained at last.
52.
Define continuous reactor?
70.
How many power generation houses in Pakistan using
FBC reactor?
Only one power generation house at Khanot in Pakistan using FBC reactor.
71.
How many FBC reactors are being used at Khanot
power generation house?
Three FBC reactors.
72.
Enlist the main factors that must be considered during
reactor designing?
Chemical factor, mass transfer factor, heat transfer factor, safety and
economical factor
73.
Define Exothermic reaction?
Reactions which release energy for completion.
74.
Define endothermic reactions?
Reactions which require energy for completion.
75.
Define Kc and K.
Kc is equilibrium constant.
K is rate constant.
76.
Define equilibrium?
The condition at which neither reactant into product nor product into
reactant changes.
77.
Importance of equilibrium in reactors?
Whenever equilibrium in reactor exists there will be no yield of product.
78.
What are two main types of nuclear reactors?
i) Boiling water reactor (BWR).
ii) Pressurized water reactor (PWR).
79.
Define boiling water reactor?
A reactor in which fuel is Uranium oxide and coolant and modector is
water which is directly boiled to produce steam.
80.
Define Nuclear reactions?
Reactions which changes the nucleus of an atom is called nuclear
reactions.
81.
What are two types of nuclear reactions?
i) Nuclear fission reaction.
ii) Nuclear fusion reaction.
82.
Define nuclear fission reaction?
Fission is the splitting of large nuclei into smaller nucleus.
83.
Define nuclear fusion reaction?
Fusion is fusing of two or more lighter nuclei into larger nuclei.
84.
Which type of reaction occurs at sun?
Nuclear fusion reaction occurs at sun.
85.
Justify gasifier is reactor?
It is reactor because in which reaction take place as a result we get syn
gas as product.
86.
Define coal gasification?
It is a process of producing synthetic gas from coal by reacting coal with
steam and O2 in gasifier reactor.
87.
What are three main sections of coal gasifier reactor?
Pyrolysis
Combustion
Gasification.
88.
Define Pyrolysis?
Q no 112:
Ans :
Q no 120:
reactor?
Ans:
as a
Q no 121:
Ans:
the
desired flow rate is relatively small and does not impose
any
serious limitations on the condition of operation.
Q no 122:
Ans:
reactions and
different paths.
Why in P.F.R reactions are so fast?
Because it provides large surface area of heat
offers high surface to volume ratio.
reactors?
Ans The limitations are that more complex and expensive than tabular
units. All calculations performed with CSTRs assume perfect mixing. At
steady state, the flow rate in must equal the flow rate out, otherwise the
tank will overflow or go empty.
Q171 What are the areas involving CSTR?
Ans The areas involving are chemical industry especially liquid/gas
reactions.
Q172 Why CSTR reactors are used as multiphase?
Ans Multiphase CSTR can also be used when two immisible liquids or
visous liquids are present and require a high agitation rate.
Q173 How sizing of CSTR reactors are done in series?
Ans One can also design any sequence of reactors in series provided there
are no side streams by defining the overall conversion at any point.
Q174 What should be done to know the dynamic behavior of CSTR
reactor?
Ans TO describe the dynamic behavior of a CSTR mass component and
energy balance equations must be developed. This requires an
understanding of the functional expressions that describe chemical
reactions.
Q175 What do you mean by stirring blades?
Ans Stirring blades also called agitators are used to mix the reactants.
Q. No: 196 List any three guidelines for mass and energy balance.
Ans:
Following are few basic guidelines for mass and energy
balance:
For a complex production stream, it is better to first draft the overall
material and energy balance.
While splitting up the total system, choose, simple discrete sub-systems.
The process flow diagram could be useful here.
Choose the material and energy balance envelope such that, the number
of streams entering and leaving, is the smallest possible.
Always choose recycle streams (material and energy) within the
envelope.
Q. No: 197 How material and energy balance helps in energy
conservation?
Ans: In material and energy balance study by assessing the input,
conversion efficiency, output and losses helps in establishing the basis for
improvements and potential savings. It helps in finding improvements in a
prioritized manner.
Q. No: 198 How material and energy balance helps in energy
conservation?
Ans:
In material and energy balance study by assessing the input,
conversion
efficiency, output and losses helps in establishing the basis for
improvements and potential savings. It helps in finding improvements in a
prioritized manner.
Q. No: 199 In reheating furnace, which loss component will be
recovered (or) recycled energy?
Ans: In reheating furnace, a part of the waste heat in the flue gas losses
is recoverable.
Q. No: 200 Why evaluation of energy and mass balance is
important?.
Ans: Material and energy balances are important, since they make it
possible to identify and quantify previously unknown losses and
emissions. These balances are also useful for monitoring the advances
made in an ongoing project and while evaluating cost benefits.
Q. No: 201 Why Sankey diagram is useful in energy balance
calculations?
Ans: The Sankey diagram is very useful tool to represent an entire input
and output energy flow in any energy equipment or system such as boiler
generation, fired heaters, furnaces after carrying out energy balance
calculation. This diagram represents visually various outputs and losses so
that energy managers can focus on finding improvements in a prioritized
manner.
Q. No: 202 Differentiate exothermic and endothermic reactions.
Ans:
Exothermic reaction: A chemical reaction in which Heat is
released.
Endothermic reaction: A chemical reaction in which heat is absorbed.
Q. No: 203 List any three energy loss components in chemical
plant.
Ans:
Energy loss components in chemical plants are:
1. Flue / exhaust gas losses (from boilers, reactors etc.)
2. Evaporation loss (from cooling tower, condenser)
3. Surface heat losses (boilers, process equipment etc.)
Q. No: 204 Which one is second form of energy?
Ans:
Electricity is second from of energy.
Q. No: 205 In an utility steam boiler, what is the range of heat loss
due to radiation?
Ans:
1%
Q. No: 206 What Sankey diagrams show in graphics?
Ans:
It shows energy input, energy output and energy balance.
Q. No: 207 Losses in energy and material balance is considered
as?
Ans:
It is considered as outputs.
Q. No. 208: What is heat of reaction?
Ans: Heat of reaction is the amount of heat that must be added or
removed during a chemical reaction in order to keep all of the substances
present at the same temperature
Q. No. 209: What are the most important assumptions for
mathematically modelling of continuous stirred tank reactor?
Ans: Batch reactors often are used because of their suitability and
convenient use mainly in laboratory experimentation.
Q. No: 224 Where CSTR configuration is widely used?
Ans: The CSTR configuration is widely used in industrial applications and
in wastewater treatment units (i.e. activated sludge reactors).
Q. No: 225 What is anaerobic filter?
Ans: The anaerobic filter is similar to a trickling filter in that a biofilm is
generated on media. The bed is fully submerged and can be operated
either upflow or downflow. For very high strength wastewaters, a recycle
can be employed.
Q. No: 226 What is anaerobic contact?
Ans: This process can be considered as an anaerobic activated sludge
because sludge is recycled from a clarifier or separator to the reactor.
Since the material leaving the reactor is a gas-liquid-solid mixture, a
vacuum degasifier is required to separate the gas and avoid floating
sludge in the clarifier.
Q. No: 227 What is packed bed reactor?
Ans: Packed beds can either be run in the submerged mode (with or
without aeration) or in the trickle flow.
Q. No: 228 What are fixed stationary particles or surface reactors?
Ans: The most common reactor configuration used for immobilized cells
is that of packed bed of particles. The advantages of packed beds include
simplicity of operation and reasonable high mass transfer rates. Problems
in the operation of packed beds include obstruction by uncontrolled cell
growth and compression of the particles leading to excessive pressure
drops. For these reasons simple packed bed reactors are mostly used for
the case of non viable cells.
Q. No: 229 What is Air lift or Bubble column reactors?
Ans: In these reactors mixing circulation and aeration is performed by
gas injection and if needed by additional external liquid circulation to
obtain the required mixing pattern.
Q. No: 230 Define the phases of reactors?
Ans: Most reactors contain three phases:
Solid phase (biomass aggregates or biomass immobilized on carrier
material)
Liquid phase (water phase with pollutants / nutrient and products)
Gas phase (air or gas feed, gaseous products CO2, N2, CH4).