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h i g h l i g h t s
Semi-continuous co-digestion of wastes under ve mass ratios can be operated stably.
High biogas yields are achievable in mass ratio 5:5.
Four periods were formed for the digestion.
The N, P, S, Fe, Co and Ni improved gas production and kept the stability of AD.
a r t i c l e
i n f o
Article history:
Received 19 November 2013
Received in revised form 13 January 2014
Accepted 15 January 2014
Available online 25 January 2014
Keywords:
Semi-continuous anaerobic co-digestion
Crop straw residue
Dairy manure
Mass mixing ratio
Biogas
a b s t r a c t
The characteristics of anaerobic semi-continuous co-digestion of dairy manure (DM) with three crop
straw residues (SRs), rice straw, corn stalks and wheat straw under ve mass mixing ratios (SRs/DM)
were investigated. During the anaerobic digestion (AD) process, four periods were identied: startup, rst
stage of stabilization, second stage of stabilization, and suppression. Following the four periods, the
biogas production rate varied between 101 and 576 mL L 1 d 1. A high CH4 content and volatile solid
reduction was maintained at the SRs/DM mass mixing ratio 1:9. The highest cumulative biogas production of more than 19 L was obtained at ratio 5:5. However, ratio 9:1 performed worst in the whole process. Systematic analysis of the elements revealed nitrogen, phosphorus, and trace elements contents
were important for the AD. Overall, the semi-continuous AD is efcient within a wide range of SRs/DM
mass mixing ratios.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
Anaerobic digestion (AD) is a biological process that produces
biogas from bio-degradable wastes by microorganism under poor
or no oxygen conditions. AD is gaining more attention, not only
as a solution to environmental concerns, but also as a potential
energy resource for todays energy-demanding life style. China is
one of the largest agricultural countries, which produces over
600 million ton of crop straw residues (SRs) every year, ranking
rst in the world (MOA, 2011). Rice straw (RS), corn stalks (CS)
and wheat straw (WS) are the top three crop straw wastes in China
and account for 32.3%, 25.0% and 18.3% of the total crop straw output, respectively (MOA, 2011). Thus, making use of these wastes
for biogas generation can be quite signicant. However, crop
wastes cannot be effectively degraded due to an imbalance in
Corresponding author. Address: Biogas Scientic Research Institute of the
Ministry of Agriculture, No. 13, 4th Section, South Renmin Rd., Chengdu, Sichuan,
China. Tel.: +86 28 85230701.
E-mail address: biomagongcheng2013@hotmail.com (G. Zhang).
http://dx.doi.org/10.1016/j.biortech.2014.01.064
0960-8524/ 2014 Elsevier Ltd. All rights reserved.
308
2. Methods
2.1. Collection and preparation of substrates
SRs and DM were obtained from a local farm in Shuangliu
County, Chengdu, Sichuan, China. DM had a total solid (TS) of
18.4%, and was stored at 4 C. RS, CS and WS were prepared by cutting the residues into sections of 23 cm by using a grinder, with a
TS of 90.2%, 89.6% and 90.0%, respectively. Inoculum was the
anaerobic sludge, was obtained from an anaerobic digester of a
sewage plant in Chengdu City, and had a TS of 11.2%, and was also
stored at 4 C. For preservation of more than one week, DM and
sludge were stored at 17 C.
2.2. Experimental design and set-up
The experiment was conducted by using lab-scale anaerobic
digesters fabricated from 1 L polycarbonate cups with whorl cover
for discharging and feeding exibly. The cup had nozzle on the cover sealed with rubber stopper, where glass tube were inserted for
gas owing to the collection bottle full of water, forcing the water
to be pressed out. Gas volume was recorded by measuring the volume of the drain. In this work, semi-continuous fermentation was
used to determine the co-digestion of DM mixed with the three
types of SRs. The working volume of each digester was 800 mL,
including 91.69 g inoculum and an appropriate mass ratio of SRs
and DM. To obtain the best mixing ratio of the co-digestion of
DM and the three SRs, ve different mass mixing ratios at 1:9,
3:7, 5:5, 7:3 and 9:1 were tested under mesophilic conditions
(35 C) for 47 days. Tap water was added to digesters to maintain
a TS content of 8.0%. After 7 days startup, anaerobic co-digestion
was then initiated in a semi-continuous style. All reactors were
gently mixed manually for approximately 1 min prior to discharging and feeding, with a conservative organic loading rate (OLR) of
3.2 g L 1 every two days, as difculties were experienced in achieving steady state performance at an OLR of 1.6 g L 1 every day. Each
309
Fig. 1. Daily biogas production from the semi-continuous co-digestion of SRs and DM under ve mass mixing ratios. Each data point is the average of three independent
replications. Vertical bars represent standard deviations.
310
Fig. 2. Cumulative biogas production from the semi-continuous co-digestion of SRs and DM under ve mass mixing ratios. Each data point is the average of three
independent replications.
Fig. 3. Biogas production rate in four periods (startup, rst stage of stabilization,
second stage of stabilization and suppression) from the semi-continuous codigestion of SRs and DM under ve mass mixing ratios. Each data point is the
average of three independent replications.
co-digestion of SRs and DM. Possible reasons for the low carbon to
biogas efciency in the SRs/DM 9:1 reactors include the following:
(1) Imbalance of C/N in the mass mixing ratio 9:1of SRs/DM; (2)
Lack of trace nutrients through the presence of the ratio; (3) Organic overloading, resulting in a reduction in the methanogenic activity; and (4) High levels of carbohydrates in the straws that
converted carbon to excessive acid and occurred before methanogenesis (Mata-Alvarez et al., 2000).
pH is one of the key factors in AD, and the growth of methanogens can be signicantly inuenced by the pH level (Rajagopal
et al., 2013). The pH value reected the changing processes in
the digesters with similar trends in all the mixtures during the
47 days of semi-continuous co-digestion (Fig. 4). On day 2, the
pH values decreased from 6.80 to 5.25 with SRs percentage
increasing in the ve mixing ratios, and WS/DM 9:1 had the lowest
pH value (5.25). But from day 13, the pH values increased in all the
mixtures, and then remained at approximately 7.00 until the end
of the experiment. This stability conrmed that the biogas production of each mixture reached the methanogenesis stage. It further
indicated that excess acid was not formed in the suppression period, as moderate pH was recorded. However, the pH of SRs/DM 9:1
valued from 5.50 to 5.25 before day 23, showing the buffering
capacity of DM did not work, as SRs composed 90% of the total substrate mass. According to the results from both daily and cumulative biogas production, it could be concluded that the optimal pH
values for the co-digestion of SRs and DM ranged from 6.80 to
7.20, as ratio 5:5 showed. These results are consistent with Abouelenien et al. (2010) who found that with an ammonia-stripping
unit (here similar to SRs), methane was successfully produced from
the treated chicken manure at a pH of approximately 6.70.
The methane content of the biogas from all the SRs/DM ratios
varied among the four periods, from 29.3% to 40.1% for the startup
time, 50.464.5% for the rst and second stage, and 50.130.2% for
the suppression, which showed a relatively big deviation over the
entire digestion (Fig. 4). This was consistent with the result from
daily biogas production in Fig. 1. In the rst 5 days, the methane
content had a faster increase only for ratio 1:9 of RS/DM and
WS/DM, from 40.6% to 55.3%. This increase could be observed in
all the ratios of CS/DM, indicating that CS reached the methanogenesis stage earliest among the three SRs. The methane content of
other four ratios of RS/DM and WS/DM were below 40% in the rst
5 days, some even had a value of 29.3%. Reason for this might be
that, compared to RS and WS, CS had more easily degradable organic matter, which boosted the activity of the microbiology in
311
Fig. 4. Methane content (line and symbol) and pH values (symbol) from the semi-continuous co-digestion of SRs and DM under ve mass mixing ratios. Each data point is the
average of three independent replications.
the startup time (Liew et al., 2012). When the easily degraded matter was used up, CS/DM got a similarly methane content as RS/DM
and WS/DM, as Fig. 4 showed. However, unlike their methane content, the difference for the three SRs was not evident in the biogas
production rate or daily biogas production in the startup time.
After day 35, the methane content decreased dramatically for all
the treatments, especially for WS/DM 1:9, which was only 30.7%
on day 36. As pH was normal, this could be the result of inhibitors
generated with the digestion going on, thus affecting the growth of
methanogens during the AD process (Chen et al., 2008; Madsen
et al., 2011).
In order to determine the amount of co-substrate that had been
degraded in the co-digestion experiments, VS and TS analysis of all
the ratios were carried out at the end of the digestion. The calculated reductions for each ratio are reported in Fig. 5A and B. The
ANOVA results indicated that just as the VS reduction for different
ratios of RS/DM, the population means of TS reduction for different
ratios of RS/DM and WS/DM were not signicantly different, ranging from 38.4% to 45.2%. For the VS reduction of WS/DM, ratio 1:9
was 50.0% more than that of WS/DM 9:1(p < 0.05). As it is known,
TS of lignocellulose is mainly composed of VS and ash (Soest et al.,
1991). And the results indicated that there might be more ash content in the WS, causing the TS reduction trend to disagree with that
of the VS. Unlike RS/DM and WS/DM, the TS reduction of CS/DM
1:9 was signicantly different from that of CS/DM 7:3, with an increase of 40.2% (p < 0.05). And for VS reduction, CS/DM 1:9 was signicantly different from that of 7:3 and 9:1, increasing 35.0% and
35.5%, respectively (p < 0.05). In sum, SRs/DM 1:9 performed best
in the organic solids destruction, and rather than those of RS/DM
and WS/DM, different ratios of CS/DM led to different substrate
reduction results.
The ANOVA also showed that the means of three straws were
not signicantly different from each other in the VS and TS reductions. However, Fig. 5 C differed as the biogas productivity of WS/
DM 3:7 reached 198 mL g 1 VS, 9.6% and 16.7% more than that of
RS/DM 3:7 and CS/DM 3:7, respectively (p < 0.05). Compared to
RS/DM 5:5, the biogas productivity of WS/DM 5:5 was better,
reaching 209 mL g 1 VS, which also was the best of all the SRs/
DM ratios (p < 0.05). These results disagreed with those of Wu
et al. (2010), who found that WS demonstrated a lower biogas productivity than CS and oat straw even it had a higher carbon content
than the latter two residues. But for the biogas production from VS
mass in this work, WS had a better performance than RS and CS.
3.3. Elements analysis using a PCA
Generally speaking, the C/N ratios of different substrates mixtures in AD greatly inuence biogas production (Kayhanian,
1999; Wang et al., 2012). Results of the element analysis showed
that the feedstock of SRs/DM in the ve mixing ratios had a C/N ratio of about 7.8, 10.7, 15, 21 and 33, respectively. However, with
the increasing of the C/N, there was no obvious trend for the biogas
production change in the ve mixing ratios. And with the semicontinuous co-digestions going on, the biogas production came
to a stop.
To better understand the processes in play during the biogas
production, this work tested not only C and N contents, but also
P, K, S, Fe, Co, and Ni in all the feedstocks and efuent samples at
the end of the digestion. And PCA was used to determine the
importance of each element.
In this study, PCA showed a smaller partial correlation
(KMO = 0.931) and a high dependence (P < 0.001) (Fig. 6). In general, the KMO value is higher than 0.9 and the P value is lower than
0.001 can be viewed as very suitable for PCA. The PCA of all the
samples yielded two PC factors (PC1 and PC2) that accounted for
84.69% of the variance. The plots of PCA factor scores vs. elements
provided an indication of the element types of each PC and therefore identied the elements that contributed to the variance in the
specic SRs/DM ratio, which may explain the biogas production
differences (Fig. 6). Eight elements could be identied by PCA.
PC1 (64.51% of the variance) was mainly related with TN, TP, Tsu,
Tfe, Tco and Tni, which were indicative of ammonia, phosphate
and trace element. PC2 (20.18% of the variance) was associated
with a primary element, carbon, which was indicative of carbohydrate, including hemicellulose (ve carbon polymers), cellulose
(six carbon polymers) and lignin (phenol polymers), which were
mainly in straws (Bauer et al., 2009). TK had comparative scores
in both of the two PC plots.
In Fig. 6, ve regions could be drawn. Region I, including three
efuent samples (outCS5:5, outWS5:5, and outWS1:9), clustered
with higher second (>0.6) and moderate rst (<0.4) PCA loading,
indicated that element C and K were dominant in the three efuent
312
Fig. 5. Substrate utilization of the semi-continuous co-digestion of SRs and DM under ve mass mixing ratios: (A) VS reduction (B) TS reduction (C) Biogas production. Each
data point is the average of three independent replications. Vertical bars represent standard deviations. The ANOVA test was conducted to determine the differences between
ratios. Values with the same letters indicate no signicant difference at p < 0.05.
samples. As Fig. 5C showed, WS/DM 5:5 obtained the highest biogas productivity per gram of VS. PCA here may give reason for this,
that was, compared with other out samples, outWS5:5 had the
highest TC and TK content, and contained moderate TN, TP, and
the feedstock samples became lower and lower, but the PC2 loading varied little, indicating it were N, P, and trace elements in PC1
that determined the differences of the element composition of the
feedstocks. In other words, if there was much more straw in the
substrate, there was less N, P, and trace elements, which leaded
to less biogas yield as this work showed. In general, these PCA results suggested that co-digestion of SRs and DM with suitable N, P,
and trace elements content as ratio 5:5 was an effective way to
prolong the period of the highest gas production and improve biogas yield.
4. Conclusion
This study examined the mechanisms underlying the biogas
production of anaerobic semi-continuous co-digestion using three
types of straws and ve mixing ratios. First, it was found the AD
could be divided into four periods, with the highest biogas production rate occurring in the rst stage of stabilization, except for SRs/
DM 9:1. CS/DM 5:5 showed the highest nal cumulative biogas
production. SRs/DM 1:9 increased fast in methane content. From
PCA, it was suggested good biogas production needed suitable N,
P, and trace elements contents. Overall, except SRs/DM 9:1, the
other four ratios had a high potential for anaerobic semi-continuous co-digestion.
Acknowledgements
The authors gratefully thank Dr. Liette Vasseur (Minjiang scholar at Fujian Agriculture and Forestry University) for the English
scientic editing. The authors would like to acknowledge nancial
support from the National Science & Technology Pillar Program
during the Twelfth Five-year Plan Period (2011BAD15B03).
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