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Editorial...............................................................................................................3
Spirit n19 | December 2014
Editorial
Dear Castoliner
In this edition of Spirit,
we highlight the investments and developments
within the Castolin Eutectic Group associated with
our strategy of penetrating new markets. Our
history is built on always
developing new markets
and growing. These new
markets can be regional,
new industries, new segments (like Services) or
new technologies with
new products.
As we are all aware, our
world is getting smaller
and more interconnected
every day. This global
nature of our wear protection and specialist
joining world means that
our solutions are needed
not only in developed
countries, but also in developing countries. We
highlight our developing
businesses in the Middle
East and our ambitions
for the new Services plant
in Dubai. Our new applications and industries are
really offering new technical solutions and services
to new customers.
Good examples are given here in the power generation business with our BTC boiler coating solutions. These are
solving complex wear and corrosion problems in Waste Incineration boilers and also in the Steel industry. Examples
of large and successful projects in France and Canada reflect the strong teamwork between countries today. The advanced technologies of BTC, Laser Cladding and HD8 are helping to gain new sales in cement, steel and oil industries.
New product developments also help us to move into new markets. The examples are the new Plasma Transferred
Arc equipment from Poland, plus the new XuperArc and CastoMIG Welding equipment ranges, which were exhibited
at the prestigious EuroBlech fair recently (above photo). The new Maraging electrodes, XuperPhos brazing alloys and
Distribution equipment are products that can open doors and new markets for us. The investments in R&D, Marketing
and Nevax reported reinforce our reputation and brands.
As you will see, there are lots of new initiatives and investments in the Castolin Eutectic Group. It is crucial that these
are leveraged to best help our customers solve problems, and for us to grow in sales. Communication and training
are essential here. The salesmen training in Italy, Canada and in the specialist welding and brazing groups underlines
this commitment from the Group.
Good reading
Gary Heath
Vice President Marketing & CTO
Dubai workshop
being equipped with
cutting-edge capabilities
>> Focus
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Simona: What are the main strengths of the new DrillTec product range?
Bill: We cover everything on the bottom hole assembly so any problem you have, we
have a product and a solution for it.
Simona: And what is unique about the OTW hardbanding range?
Bill: It is unique, because it is the first range specially designed to protect the drilling
casing, and we have a new product, 13CF, which gives you more casing wear, but
very high wear resistance as well. The product is in approval, and it's been widely
accepted in the US, in Europe and now in the Middle East as well.
Simona: In the future, the focus will be more on services than on products?
Bill: It will be a combination of the two, because in the OilTec division we have lot of
clients, who do their own hardfacing, most of the clients do their own hardbanding
or manufacture their own equipment. So on the downhole side , we offer a combination of material supply, products and services.
Simona: What is the happiest memory you have about the company?
Bill: In 39 years with Castolin, too many! The list is very long. I have worked for Castolin in 63 countries on all continents!
On 14-16 October 2014, Castolin exhibited in the Chilventa tradeshow in Nuremberg (Germany), dedicated to HVAC and refrigeration industry. We officially
launched the new XuperPhos CuP alloys range, presented
our Aluminum joining range and performed live brazing
demos, along with videos playing on the interactive giant
iDesk.
On 17 October 2014, the second OEM brazing sales
meeting took place in Bad Soden, where six countries participated. This special group is dedicated
to key brazing accounts with high consumption.
During the meeting, special common actions were
defined and new marketing tools. The team has all
support of our two brazing factories in France and
Italy, whose representatives were also present.
Work in progress
Rolf Trster, Business Development Manager OEM Brazing in Germany, demonstrates Aluminium joining at our Chilventa booth
This alloy formulation assures the highest fluidity. This alloy is perfect for brazing capillary
or close fitting joints with a larger surface area
where little or no finishing is required.
Xuper CuP/CuPAg
This formulation provides the lowest fluidity of the three
alloys. This high viscosity feature is ideal when trying to
restrict the wetting and flow on wide gap joints or small
surface areas.
Two hundred forty kilos of BTW 55, an iron-based alloy resistant to erosion and corrosion,
were used to treat a total surface of 400ft 2.
Eutectic BTC protective coatings significantly extend the service life of new
and worn components, making them
last longer than uncoated parts. BTC
coatings are a more cost-effective solution than replacement of the worn
parts and offer direct savings in materials and valuable reductions in downtime.
The BTC solution is chosen to resist
against the specific conditions of the
corrosive and/or erosive environment.
into four building sections.
Arc spraying the interior of
Electric Arc Furnace elbow
should buy a special kit with dedicated consumables and accessories related to the course (eg. to
attend a TIG welding course, the
participant has to buy a welding
mask and a pair of TIG gloves
beforehand)
The second goal of the training
school is the training of our own
salesforce by letting the technical
delegate practice himself.
In September 2014 Salteco had
a general salesmen meeting and
the participants spent half day in
saldamente to experiment with
the new XuperArc and CastoMig
welding equipment and the new
electrodes XHD 6860 and 6855.
"We have the knowledge, we have
the competence, now we also
have a nice location to train the
new generation of welders!" says
Laura Salvetti, Salteco Marketing
Manager.
COSE?
DOVE?
Saldamente un
progetto Castolin
dedicato alla
formazione
teorico/pratica
dei procedimenti
di saldatura e
brasatura.
Saldatura ad elettrodo
I corsi di formazione
Saldamente, si
svolgeranno su
prenotazione presso
la sede di Limito di
Pioltello (MI),
S.P Rivoltana 35.
Saldobrasatura
Saldatura Tig
INFO E CORSI
GIORNO 24 SETTEMBRE
CORSO SALDATURA TIG
GIORNO 26 SETTEMBRE
PATENTINO DEL BRASATORE
Corso teorico/pratico sulle tecniche
di brasatura.
Durata: 1 giorno
Rilascio del patentino secondo la normativa
UNI EN 13585.
NUMERO MINIMO 5 PERSONE
GIORNO 25 SETTEMBRE
CORSO SALDATURA ELETTRODO
Corso teorico/pratico sulle tecniche
di saldatura MMA.
Durata: 1 giorno
Rilascio dellattestato al termine.
RIVOLGITI AL BANCO o
ALLA SEGRETERIA ORGANIZZATIVA
PER MAGGIORI INFORMAZIONI
nza,
a esperie
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From left to right: Gonzalo Guzmn (Line manager Eutectic USA), Manuel Monteiro (General Manager Eutectic Bresil), Carlos Esteves (Sales & Marketing Director Eutectic Corporation),Sebastin Otero (Operations manager Otero),
John Kirkwood (CEO Eutectic Corporation) y Germn Guerrero (Commercial Manager Otero).
Aceros Otero has served as a distributor to Eutectic Castolin for Chile since March 2014. Aceros Otero is part of a Chilean business
group founded in 1963 by Patricio Otero F. The Group has over 50 years' experience in the market, having consolidated a prominent position as one of the country's leading industrial suppliers, through its companies, Aceros Otero, Serviper and Hey! Lease.
The relationship with Eutectic is in its early stages but it is astounding how quickly Aceros Otero is adapting to the Eutectic culture.
This is also down to the management team made up of people like Gonzalo Guzman, Line Manager for Eutectic Castolin. The first
week of June 2014 marked the first coating service job that Eutectic Castolin performed since Aceros Otero represents the company
in Chile. This type of work involves important technical complexities and logistics management. The team included Jos Manuel
Arancibia, dealing with the process, and Rodrigo Cuevas, dealing with the customer. The component requiring wear protection was
a smooth conveyor roller of a paper machine. This pulls newspapers in the final production stage for rolling onto 2 tonne spools.
Given its significant size (8 metres long, 900 mm in diameter and weighing 5 tonnes) and high cost, no spare parts are
available. Not only is the option of a new component extremely expensive but it also takes months for one to be produced in Germany. Therefore, confronted with high wear issues, the customer - a leading paper company in Concepcin - opted for a solution that Eutectic Castolin could provide given their vast experience in the industry.
The roller to be reclaimed in June 2014 was for a paper company in Concepcin. To apply this solution, the roller had to
be sent to Santiago which involved a careful and complex
procedure given the size and weight of the component.
This was no easy task as the roller had been refurbished
before. Grinding took 3 times longer than usual and, as it
was raining in Santiago, the work had to be carried out as
swiftly as possible, since damp causes rusting. The task was
completed successfully despite the weather conditions, and
the roller was returned to Concepcin ready to be mounted
and operate.
Massive roller: 8 metres long and weighing 5 tonnes
11
Sales team in Turkey with CEO Celebi Mecit and Enrique Matey,
BU Manager Welding Consumables ( front row)
Spain: maraging
electrodes
in the limelight >>
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Case study
With its extreme wear-resistance, smooth and regular surface HD8 is the ideal solution for applications
where standard chromium carbides wearplates are
too heavy and not resistant enough, in particular
where large production throughput is required.
For instance, expensive heavy duty
fans are
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From left to right, 2nd row: Didier Mattuizzi (Business manager, Boiler), Eric Cousin (Workshop Manager), Yves Humez
(Robot technician), Wieslaw Prokop (Application specialist), Pierre Bilger (Trainee, Methods), Jremie Prokop (Summer job),
Aurlien Rousseau (Trainee, metalwork)
From left to right, 1nd row: Alain Robet (Former Workshop Manager just before departure), Flix Faure (Business Manager Applications), Mickael Guellil (Services Manager, France), Alexandra Lagache (Sales Administration), Oumar Diallo
(Trainee metalwork), Maxime Aksoy (Interim), Damien Journoux (CDC manufacturing), Jean-Philippe Iteme (Metalwork),
Marc Virat (Metalwork),
A new stage in the development of Castolin Services takes shape in France. To meet all operational, technological
and business objectives, new employees have joined us.
Beginning July 2014, Felix Faure started his mission as plury-disciplinary business manager (robot coatings, CDP
wearplates and constructions, on-site work supervision). Felix was previously responsible for business in the installation of escalators. His profile is particularly interesting since he has a technical background in metalwork,
supplemented by sales training as part of Alstom Boilers.
Eric Cousin joined Castolin France in late July as Workshop Manager. Eric, a former client, was previously responsible
for business in a generalist metalworks workshop and brings singnificant team management experience.
Following the installation of the welding robot and the production launch with the invaluable support of Wieslaw
Prokop, the Castolin Services unit in France has passed to the stage of continuous production. To do this, Yves Humez is now in charge of the well-functioning of robot and CDC manufacturing. Yvez has 10 years experience with an
automotive supplier in the manufacturing of robot tooling.
Dr. Janne Nurminen in our
St. Sulpice lab
in Switzerland
Specialist in
Laser Cladding
His background includes also project
manager missions for two national/
company funded laser cladding development projects that lasted together
5 years. After Ketek, he moved to the
industrial sector by working for Metso
Materials Technology (producing
then paper machines, power stations,
crushers, valves and automation). His
role was as materials specialist and
later as project manager for deliveries of powder metallurgical products
(Hot isostatic Pressing). This lasted
around 6 years and included a half
year secondment in CERN, Geneva.
You
can
reach
Janne
jnurminen@castolin.com
at
>> Marketing
17
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OILTEC DIVISION
Stronger... with
Castolin Eutectic
www.castolin.com