Professional Documents
Culture Documents
NTPC LIMITED-DADRI
P.O. VIDYUTNAGAR, DISTT- G. B. NAGAR, (U.P.) 201008
Deptt:
O&M/OPN -GP
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TITLE: INTRODUCTION
CONTENTS
Sl No
1.
Doc Title
Page No.
INTRODUCTION
Contents
Integrated Policy
Issue Records
Revision History
List of abbreviations
6-7
3.
4.
5.
8
9
10-21
22
6.
23-24
7.
Process Map
8.
26-29
9.
30-43
10.
Competence Norms
44
11.
List of Infrastructure
46
12.
IMS Documents
25
47
47
48
49
50
List of drawings
51
52
53
List of formats
54
17.
List of records
Communication Matrix
55
56
18.
57-60
19.
61-63
20.
OCP
64-85
21.
22.
23.
Improvement Projects
EMP
OHS MP
15.
86
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TITLE: INTRODUCTION
IMS POLICY
(Quality, Environment, Safety and Occupational Health)
NTPC Limited -Dadri is committed to generate reliable
power cost effectively through continual improvement of
performance in the areas of quality, workplace management,
environment, occupational health and safety in a socially
responsible manner
This shall be ensured by actualizing the following strategic
objectives:
- Generating reliable power as per customer requirement
and schedule
- Optimization of Cost
Use of innovation and latest economically viable
technologies.
- Compliance of all applicable legal, contractual and
corporate requirements
- Prevention and Control of pollution, occupational
hazards, incidents, accidents & ill health.
- Developing skills and competencies of all employees
and ensuring their involvement.
- Collecting information on best practices to improve
performance.
- Enhancing satisfaction of all stakeholders
- Waste minimization, utilization of waste and
conservation of Natural Resources .
- Contributing to society.
This policy is communicated to all persons working for the
organization or on its behalf and is made available to
interested parties on demand.
General Manager
O&M/OPN -GP
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TITLE: INTRODUCTION
ISSUE RECORD
S No
COPY HOLDER
MODE
1.
DGM (O)
Hard Copy
2.
SS(O)
Soft copy in
Webdadri
3.
MR
Soft copy in
Webdadri
4.
Soft copy in
Webdadri
Deptt:
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TITLE: INTRODUCTION
REVISION HISTORY
S
No
1
2
Page No
AMENDMENT DESCRIPTION
Rev
No
01
02
9
9
79
57-59
48
DATE
01/04/2007
07/01/2009
REASON FOR
AMMENDMENT (#)
Revision of Target
Revision of Target
01
07/01/2009
Inadequacy
Aspect register
01
04/04/09
Review of aspects
01
10/01/10
IMP
50
01
10/01/10
IMP
55
List of Records
01
10/01/10
ADT
61
01
10/01/10
ADT
71
Waste generated
01
10.01.10
ADT
10
86
Improvement project
01
10/01/10
ADT
11
01
15/05/2010
Revision of Target
12
02
06.01.11
ADT
13
57
IER
01
06.01.11
ADT
14
78
OCP
01
06.01.11
ADT
15
IMS POLICY
02
08/01/10
Revision of Policy
16
DEPTT MOU
02
01/04/11
Revision of Target
17
86
IMPROVEMENT PROJECT
02
01/04/11
New Activity
CODE
DETAILS
ADT
AUDIT OBSERVATION
CODE
E
RPO
ECH
EDIT CHANGES
IMP
DETAILS
REVIEW OF DEPARTMENTAL
OBJECTIVES
SYSTEM IMPROVEMENT
O&M/OPN -GP
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TITLE: INTRODUCTION
LIST OF ABBREVIATIONS
Abbrvn
AHP
APC
ASCE
AUD
AUTP
Aux.
BHEL
BIS
BMD
C&I
C&M
CC
CCD
CEA
Chem.
CISF
CMO
CT
CW
DC
Dept
DG
DGM(O)
DMP
EDC
EED
EEMG
EMD
EMG
FM
FQA
GM
GT
HOD
HR
HRD
USS
WI
Description
Ash Handling Plant
Auxiliary Power Consumption
Assistant Shift Charge Engineer
Ash Utilization Department
Ash Utilization Technology Park
Auxiliary
Bharat Heavy Electrical Ltd.
Bureau of Indian Standards
Boiler Maintenance Department
Control & Instrumentation
Contracts & Materials
Corporate Center
Civil Construction Department
Central Electricity Authority
Chemistry
Central Industrial Security Force
Chief Medical Officer
Cooling Tower
Cooling Water
Declared Capability
Department
Diesel Generator
Deputy General Manager (Operation)
Disaster Management Plan
Employee Development Center
Equipment Erection Department
Energy Efficiency Monitoring Group
Electrical maintenance Department
Environment Management Group
Fuel Management
Field Quality Assurance
General Manager
Generator Transformer
Head Of Department
Heat Rate
Human Resource Department
Unit Service Swichgear
Work instruction
Abbrvn
ISO
IT
LDO
LWC
MR
MAINT
MW
NC
NCR
NRLDC
OLMMS
O&M
OPD
OPN
OS
P&S
PGCIL
PM
PTW
QSP
QMS
RCC
R&D
R&M
R&R
SCE
SG
STP
SS(O)
Supdt
TA
Th
TQM
TS
TG
UCE
UI
Description
International Standard Organization
Information Technology
Light Diesel Oil
Limited Work Certificate
Management Representative
Maintenance
Mega Watt
Non-Conformity
National Capital Region
Northern Region Load Despatch Center
Online Maintenance Management System
Operation & Maintenance
Out Door Patient
Operation
Off Sites
Planning & System
Power Grid Corporation Of India Limited
Preventive Maintenance
Permit To Work
Quality System Procedure
Quality Management System
Regional Control Center
Research & Development
Renovation & Modernization
Rehabilitation & Resettlement
Shift Charge Engineer
Steam Generator(Boiler)
Sewage Teratment Plant
Senior Superintendent (Operation)
Superintendent
Township Administration
Thermal
Total Quality Management
Technical Services
Turbo-Generator
Unit Control Engineer
Unscheduled Interchange
Sr. Supdt..(OPN)
O&M/OPN -GP
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Description
AUDIT OBSERVATION
Abbrvn
n
RPO
ECH
EDIT CHANGES
IMP
Description
REVIEW OF DEPARTMENTAL
OBJECTIVES
SYSTEM IMPROVEMENT
O&M/OPN -GP
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TITLE: INTRODUCTION
TERMS AND DEFINITIONS
S
No
TERM
DEFINITION
1.
2.
3.
4.
5.
6.
8.
GCV=GROSS
CALORIFIC VALUE
NCV= NET
CALORIFIC VALUE
Process
9.
Product
10.
11.
12.
Quality
Quality Objective
Quality Policy
13.
14.
Supplier
Work environment
7.
DADRI
Parameter
GROSS GENERATION
Unit of
Measurement
MU
Target/ Bench
Mark
5400
002
ADHERENCE TO SCHEDULE
UI = 0 or +VE
003
AVAILABILITY FACTOR
93.55
004
HEAT RATE
KCAL/KWH
1975
005
2.45
006
NUMBER OF
OCCASION
007
008
TRAINING ACHIEVEMENTS
VIOLATION
NUMBER OF
OCCASION
7 MANDAYS
009
Improvement projects
No.
100% of the
employees in
operation
department
01
010
QC presentation.
No.
01
011
Regular
Medical
Checkup of
Employees
(100%)
DADRI
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O&M/OPN -GP
11. Objective: To achieve MOU targets for Generation , Declared Capability. avail
factor
12. Target: As per MOU target.
23. Team Members: DGM(O), SCE, SR.SUPDT(O), MODULE ENGINEER,
OPERATORS
14. Action Plan:
Sl
Activity
Responsibili
ty
Target Date
Records
DGM(O)
DAILY
DAILY MTP
MEETING/ ORT
DGM ( O)
DAILY
DAILY MTP
MEETING / ORT
SCEs
DAILY
LOG BOOK /
MTP MEETING
SCEs
DURING
SHUTDOWN
DUE TO BTL
ORT REPORT
SCEs
DAILY
ORT report
Every start up
& shutdown
ORT REPORT /
Daily MTP
Meeting
DAILY
DAILY MTP
MEETING/ORT
DGM ( O )
/SCEs
SCEs
O&M/OPN -GP
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03
Activity
Responsibility
DGM(O)/SCE
SCE
Target Date
DAILY
Daily &
Opportunity
DGM(O)/SCE
During shut
down
Records
LOG BOOK
/ ECE
Report
LOG
BOOK/MTP
MEETING
Log book
04
SCE
-do-
LOG BOOK
05
SCE
DURING
WINTER
LOG BOOK
DGM(O)/SCE
Daily
Daily MTP
Meeting /
ORT
SCE
Dailly
06
07
DADRI
Activity
01
Critical operational
procedures are standardized
and standard
checklist/Formats to be
online / followed.
Discussion/ Training on
emergency handling of
Operational staff.
DGM(O)/SCE
In
Practice
DGM(O)/CCR
DGM(O)/SCE
As per
Schedule
Communication
Meeting /
Department site
DGM(O)/SCE
As per
Schedule
Communication
meeting
DGM(O)/SCE
Need
Based
02
03
05
Responsibility Target
Date
Records
In Net
O&M/OPN -GP
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Activity
02
Monitoring of Field
parameters reading and
corrective actions for
improvement.
GTs to be run on premix
mode .
03
Responsibility Target
Records
Date
DGM(O)/SCE MONTHLY LOG Book /
MTP Meeting
/ ORT
DGM(O)/SCE
Daily
Log Book
DGM(O)/SCE
Daily
LOG Book /
MTP Meeting
/ ORT
O&M/OPN -GP
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Responsibility
SCE
Target Date
Daily.
SCE
Daily.
SCE
During start
up.
O&M/OPN -GP
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Activity
Responsibility
Target Date
DGM(O)/SCE
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Activity
Responsibility
Target Date
DGM(O)/SS(O)
Every Year
O&M/OPN -GP
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3
4
5
Activity
Responsibility
Safety in charge
HOD(HR)
Target
Date
Every
Year
Every
Year
Every
Year
Every
Year
O&M/OPN -GP
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Activity
DGM(O)
DGM(O)
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Responsibility
DGM(O)
Target Date
Year end
O&M/OPN -GP
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Activity
To involve staff on improvement activities
and suggesting ways of reducing wasteful
expenditure.
Regular internal 5S audit and
implementation .
Participation in QC and PC activities.
Participation in suggestion scheme
through out the year.
Responsibility Target
Date
DGM(O)
Regular
DGM(O)
Regular
All Staff
Regular
All Staff
Regular
O&M/OPN -GP
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ORGANISATION CHART
DGM (OPN) I/C
SS (OPN)
SCE
MOD-I ENGR
MOD-II ENGR
OFFSITE ENGR
O&M/OPN -GP
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2.
KEY
RESPONSIBILITY
PERSONNEL
DGM (O)
RESPONSIBLE
FOR
IMS IMPLEMENTATION
IN
OPERATION
DEPARTMENT
SS(O)
OPERATION
COORDINATION FOR
IMS ACTIVITIES
3.
SCE
4.
MODULE
ENGR.
IN CHARGE OF TOTAL
OPERATIONAL
ACTIVITIES
IN
SHIFT
IN CHARGE OF TOTAL
OPERATIONAL
ACTIVITIES
IN
ONE MODULE.
AUTHORITY
ACTIVITIES COMMENSURATE
WITH RESPONSIBILITIES IN
CONSULTATION
AND
APPROVAL OF HOD/DOP.
ACTIVITIES COMMENSURATE
WITH RESPONSIBILITIES IN
CONSULTATION
AND
APPROVAL OF HOD/DOP
ACTIVITIES COMMENSURATE
WITH RESPONSIBILITIES IN
CONSULTATION
AND
APPROVAL OF HOD/DOP
ACTIVITIES COMMENSURATE
WITH RESPONSIBILITIES IN
CONSULTATION
AND
APPROVAL OF HOD/DOP
O&M/OPN -GP
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Availability/Sup
ply of DM Water
NRLDC
Revised
Schedule
DC
Revised
DC
CCR
Supply of Soft
Water
Feedback
from NRLDC
Gas Allocation
from NCR of
Availability
M/Cs
Availability of
HSD
TO Northern Grid
Gen.,
Schedule
O&M/OPN -GP
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OBJECT
UI =0 or +VE
START
RECEIVE UI SHEET
FROM O&E
Net UI
0/+VE
YES
NO
NO
Record
reason
Reason
Controllable
YES
Take Corrective/Preventive
Actions
Maintain Records of UI
CA / PA Deviation
STOP
O&M/OPN -GP
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START
Record DM Water
Consumption from
Balance log at 24:00 hrs
DM
CONS.
Mod.#1
OBJECT
DM WATER
CONSUMPTION
100% OF MOU
TARGET
DM
CONS.
Mod.#2
Corrective
Action
TOTAL
DM
CONS.
NO
DEVIATION
FROM DAILY
AVG. OF
YEARLY
TARGET
JUSTIFIED?
YES
LOG
STOP
Deptt:
O&M/OPN -GP
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OBJECT
Heat rate (CC)
-HEAT RATE
HR
START
(CC)
100% OF MOU
HR
(OC)
NHR Nominal Heat Rate
IS
HR (CC)
NHR
NO
HR (OC)
HR(OC)
Yes
Remedial Measures to be
taken to reduce HR
Yes
IS
HR (CC)
NO
NHR
HR (OC)
HR(OC)
STOP
O&M/OPN -GP
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START
Yes
Analysis the cause of higher
APC
Remedial measures to be
taken to reduce APC
Yes
No
STOP
OBJECT
AUXILIARY
POWER
CONSUMPTI
ON
100% OF
MOU
O&M/OPN -GP
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DGM(O)
Sr. Mgr
(Chemistry)
Siemens
documents.
Technical
specification.
MTP meeting
ORT meeting.
O&M/OPN -GP
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DGM(MM)
DGM(o)
SCE
SCE LOG
B
O
O
K
MTP meeting
fineness
report
Ref. Doc.
SIEMENS
MANUAL,TECHNICAL
SPECIFICATION
LMI. IS 1460 FOR HSD.
O&M/OPN -GP
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Monitoring Brief
Acceptance Criteria
Responsibility
Review
Frequency
Ref. Doc.
GAS FLOW
40-45 SM^3/HR. AT
FULL LOAD
MODULE
ENGR..
continuous
AIR INTAKE
FILTER
DP
MODULE
ENGR
continuous
Compressor outlet
pressure(cpd)
> 9 bar.
MODULE
ENGR
continuous
Load : 130 MW IN
EACH GT ON
TEMP.
CONTROL.
MODULE
ENGR
continuous
GT EXHAUST
TEMPERATURES
AND OUTLET
TEMP.
< FLOATING
ALARM/TRIP VALUE.
MODULE
ENGR
continuous
Electricity
generation
As per generation
schedule
DGM(O/MM)
Daily/
monthly
SIEMENS MANUAL,
TECH. SPEC, DFR,
OPPMS, Report in
MTP meeting.
Daily O&E report/ORT
report
SIEMENS MANUAL,
TECH. SPEC, DFR,
OPPMS, Report in
MTP meeting.
Daily O&E report/ORT
report
SIEMENS MANUAL,
TECH. SPEC, DFR,
OPPMS, Report in
MTP meeting.
Daily O&E report/ORT
report
SIEMENS MANUAL,
TECH. SPEC, DFR,
OPPMS, Report in
MTP meeting.
Daily O&E report/ORT
report
SIEMENS MANUAL,
TECH. SPEC, DFR,
OPPMS, Report in
MTP meeting.
Daily O&E report/ORT
report
SIEMENS MANUAL,
TECH. SPEC,
O&M/OPN -GP
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Sl.No. Activity
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Responsibility
DADRI
SCE
MODULE ENGR.
Ref. Doc.
SIEMENS
MANUAL, TECH.
SPEC,
LMI
O&M/OPN -GP
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Monitoring
Brief
HSD flow
Compressor
discharge
pressure
Air intake DP
Bearing Temp.
Bearing
vibration
Aux power
consumption
Heat Rate
DADRI
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-do-doDGM(O)
-do--
-do-doDaily/
monthly
-do-
1970 kcal /
-do-dokwhr
6.0 RECORDS- Boiler desk log book, UCE Log Book, Daily MTP Report, ORT
Report,
O&M/OPN -GP
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Respon
sibility
Ref. Doc.
SCE
MODULE
ENGR.
LMI/OD/OPS/S
YST/006
O&M/OPN -GP
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2.0 SCOPE: To plan monitor and take necessary corrective action in the process of Supply of
steam to turbine and generation of electricity in generator.
3.0 DEFINITIONS: Nil
4.0 PRPCESS OWNER : DGM (O)
5.0 PROCESS INPUTS:
Inputs
Source
Ref Doc.
HP STEAM
LP STEAM
DM WATER
CW WATER
WHRB HP CKT.
WHRB LP CKT.
Dm water p/p house
Dm water p/p house
BHEL MANUAL
SIEMENS MANUAL
CHEMISTRY
CHEMISTRY
Sl.No Activity
The Condensate, Feed Water & Boiler Water system
The condensate from the Hotwell is extracted by CEP & is pumped, via,
Gland steam cooler ,CONDENSATE PRE-Heaters (where it gets heated
up) to the De-aerator for removing dissolved oxygen . The condensate now
becomes Feed water & gets stored in the Feed Water Storage Tank just
below Deaerator. The HP/LP BFPs take Suction from this Feed Storage
tank & pumps this feedwater through economizerAND feed control station
(FRS) to the Boiler Drum, where it becomes Boiler Water. This boiler water
goes to the boiler water tubes where it absorbs heat, transforms in to steam
& return back to the Boiler drum through HP /LP CIRCULATING PUMPS.
Monitoring of the Condensate & feed water system
Under this system, following inspection & testing are conducted by the
module engr. on regular basis for smooth running of the unit .
1a. Boiler drum level.
2b. Feed water and main steam flow etc .
1c. Hotwell level.
2d. Condenser back pressure.
3e. CEP discharge header pressure
4f. Deaerator level/Pressure.
5g. Cycle make up water flow.
6h. BFPs flow.
Corrective and Preventive actions for .The Condensate & feed water
system
Being part of a closed cycle, the deviations in the level of all three storage
vessels Hotwell, Deaerator and Boiler drum are constantly watched and
corrected in order to maintain them at normal level with the help of
respective control system.
Resp.
Ref. Doc.
SCE
MODULE
ENGR.
BHEL
manual
LMI
O&M/OPN -GP
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Sl.No. Activity
The abnormal variation of any of the above storage
vessel level will lead to the failure of the pump, which is
taking suction from it. This calls for maintaining correct
level in these vessels to prevent the failures.
The Boiler drum level control is of utmost importance as
low drum level may cause the starvation of boiler tube
and its failure & high drum level may cause priming and
water carry over to the turbine. To prevent this the Boiler
drum level is maintained with in limits by FRS control
valves. DP is maintained across the FRS control valve to
ensure required feed water flow to Boiler drum by varying
BFP speed with the scoop control mechanism.
The Boiler feed pump draws water from the Deaerator,
whose pressure is maintained by supplying steam to it, in
order to provide positive NPSH to BFP. Deaerator level is
maintained by supplying condensate water through CEP,
which draws water from Hotwell. The Hotwell receives
the condensate from the condensation of steam in
condenser. The Hotwell level is controlled by adjusting
the condensate flow to Deaerator through a control valve.
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Sl.No.
Activity
Condenser back pressure is maintained by creating
vacuum in condenser by drawing out the non
condensable gases as well as by condensing the LPT
exhaust steam with the proper cooling water flow.
Deviations in the condenser back pressure are corrected
by giving proper CW flow in condenser to effectively
condense the LPT exhaust steam & preventing air
ingress to the condenser.
Deviation in condenser back pressure from its design
value causes cycle inefficiency and large deviations in it
may lead to LP blade overheating & its failure. To
prevent this the condenser back pressure is maintained
with in limits
TG lube oil & Governing System
The TG lube oil system lubricates the bearings of the
Main TG & also carries away the heat produced in the
TG bearings. The lube oil systems basically consist of
Main oil tank which stores the governing/lube oil. It
consists MOP (mounted on Main TG shaft), AC LOP, DC
LOP & lube oil coolers. The Governing system controls
the output & speed of the Turbo Generator (TG) through
stop valves and control valves at the steam entrance of
HP & LP Turbine.
DADRI
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Responsibility
SCE
MODULE
ENGR.
Ref. Doc.
BHEL
manual
LMI
O&M/OPN -GP
Page : 40/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Generator System:
The mechanical energy is converted to the electrical
energy
( Product ) in the generator and is supplied to
the switchyard via GT at 400 KV.. Rotor and other
elements of the generator are cooled by the hydrogen
gas, which circulates in the generator by the shaftmounted fans and is in turn cooled by the cooling water
in the gas coolers. To have effective cooling, hydrogen
gas is filled at high pressure. This hydrogen gas is sealed
by generator seal oil system at both the ends. Sealing at
both ends of generator is done by providing the seal oil at
higher pressure than generator hydrogen pressure. In
order to prevent escapement of hydrogen as well as the
formation of explosive mixture of hydrogen & air, Seal oil
to hydrogen differential pressure is maintained with the
available control system. The availability of DC SOP are
checked regularly. The deviation in seal oil temp is
corrected by
regulating cooling water flow to seal oil coolers.
The generator voltage is maintained by AVR, it is kept
under constant watch & corrective actions are initiated in
case of its deviation or generator instability by changing
excitation. Stand by exciter is readily available to meet
the main exciter problem of any unit.
Output
Electricity
To
Switchyard
Ref. Doc.
MAN/002/ST-1/GEN-001
MAN/002/ST-2/GEN-001
O&M/OPN -GP
Page : 41/86
Doc Ref:ND-IM-OPG
Monitoring
Brief
Steam temps
Acceptance
Criteria
530-540 C
Condenser
Back
Pressure
MOT level
40-100 mmHg
EOP
availability
Daily trial to
check
healthiness
40-47 C
TG lub oil
temp
TG brg temp
and vibration
MW and
MVAR
Generator
H2 gas
pressure
Seal oil DP
> -20 mm
As per load
As per grid
condition
2.7-3.0
Kg/cm2
Responsibility
MODULE
ENGR.
MODULE
ENGR.
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Review
Frequency
continuous
-do-
MODULE
ENGR.
MODULE
ENGR.
Daily
MODULE
ENGR.
MODULE
ENGR.
MODULE
ENGR.
MODULE
ENGR.
continuous
Ref. Doc.
SIEMENS,
BHEL,
TECH.
SPEC.
daily
CONTINUOUS
-do-do-
1.2- 1.5
MODULE
-doKg/Cm2
ENGR.
Electricity
As per
MODULE
Daily/ monthly
generation
Schedule
ENGR.
PROCESS E: The process of supply of generated electricity to the grid .
1.0 PURPOSE: The purpose of this document is to describe the process of
supply of generated electricity to the grid
2.0 SCOPE: To plan monitor and take necessary corrective action for supplying
generated electricity to the grid.
3.0 DEFINITIONS: Nil
4.0 PRPCESS OWNER : DGM (O)
5.0 PROCESS INPUTS
Prepared by: Yash Pal
Sr. Supdt..(OPN)
O&M/OPN -GP
Page : 42/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Inputs
Source
Ref Doc.
Electricity after voltage step up From Generator MAN/002/ST-1/GEN-001
MAN/002/ST-2/GEN-001
Sl.No. Activity
Responsibility Ref.
Doc.
Corrective and preventive Actions for Switchyard
SCE
LMI
Engineer
Electric power generation in all units is maintained by
SCE/ MODULE ENGINEER as per generation schedule,
this as the final output flows to the 400 kV Switchyard.
From switchyard this power instantaneously goes to the
grid through 400 KV and 220 KV lines.
The switch yard Incharge keeps a close watch on the out
put of all units & the line loading of all the 400 KV and
220 KV lines. He also remains in touch with grid
controllers about the availability & loading of other
important transmission lines. In case of significant
deviations in unit / line loading or any trip out in DGPS
switch yard or other important generating station &
transmission lines of Eastern grid, he takes corrective &
preventive action by informing the SCE/MOD. ENGR. &
coordinates with grid controller.
The grid frequency and the bus voltage at DGPS end are
also kept under close watch & in case of deviations in
them, appropriate corrective actions are initiated by the
switchyard Incharge by consulting SCE and grid
controlling authorities.
All 400 KV & 220 KV equipments such as breakers,
isolators, transformers, reactors, CTs & CVTs, are
checked regularly for healthy functioning in order to
prevent them from failure.
SF6 pressure is watched and its deviations are corrected
by getting defects attended by maintenance department
in order to ensure healthiness of circuit breakers. For SF 6
gas filled breakers, their gas pressure is watched &
corrective actions are initiated in case of deviation (such
as getting gas filled by maintenance department).
MODULE ENGR.
DADRI
Ref.
Doc.
O&M/OPN -GP
Page : 44/86
Doc Ref:ND-IM-OPG
SL.
NO.
DESIGNATION
01
02
SCE
03
MODULE
ENGINEER
DGM(O)
04
05
OFFSITE
ENGR.
06
OPERATORS
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
SKILLS REQUIRED
(FOR CRITICAL
ACTIVITIES)
Monitoring of MOU
targets, managing
manpower
Monitoring of shift
activities, managing
people
-DO-
TRAINING REQUIRED
Monitoring ,
management of
people
Operation OF GT/
ST.
Advance Trg on
simulator,Tech. Trgs,
Management Trgs
Simulator trg
Local equipment
operation
-DO-
Management Trgs
Advance Trg on
simulator,Tech. Trgs,
Management Trgs
-DO-
REMARKS
O&M/OPN -GP
Page : 45/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
S.
No.
01 CCR FOR OPERATION OF gt /st UNITS
02 220 KV SWITCHYARD
03 OFFSITE AREAS LIKE CW PUMP HOUSE,
COMPRESSOR HOUSE ,DG SETS,
04
06
07
Quantity/Capacity
01 NOS
O1 NO
01 EACH
01 EACH
18 NOS
O&M/OPN -GP
Page : 46/86
Doc Ref:ND-IM-OPG
S No
APPLICABLE LEGISLATION
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
RESPONSIBILITY
DGM(O), DGM (CHE )
RECORDS A/V
WITH
EMG/CHEMISTRY
EMG/CHEMISTRY
DGM (O)
SAFETY
DGM(O),DGM(MM),
DGM(EEMG)
DGM (O),DGM(MTP)
MTP
MTP
O&M/OPN -GP
Page : 47/86
Doc Ref:ND-IM-OPG
REFERENCE MANUAL
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
S
No
01
Technical Diary
IDENTIFICATION
CODE
QM-OPG-01
02
QM-OPG-02
03
ST MANUAL
QM-OPG-03
04
05
QM-OPG-04
QM-OPG-05
A/V WITH
SOFT COPY IN CCR
PC / WEB DADRI
LIBRARY/CONTROL
ROOM / SOFT COPY
IN WEB DADRI
LIBRARY/CONTROL
ROOM / SOFT COPY
IN WEB DADRI
CONTROL ROOM
CONTROL ROOM
TITLE OF DOCUMENT
NRLDC GENERATION SCHEDULE
IDENTIFICATION
CODE
NRLDC-01
A/V WITH
CONTROL ROOM
O&M/OPN -GP
Page : 48/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
EQUIPMENT / COMPONENT
A/V WITH
Nil
O&M/OPN -GP
Page : 49/86
Doc Ref:ND-IM-OPG
S
No
01
02
03
04
TITLE OF REPORT
Format- A (DC)
Details of Generation & Line Flow Data
Generation Data (SAP)
ORT Data
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
DESPATCHED TO
RCC
NRLDC
OS
EEMG
FREQUENCY
Daily
Daily
Daily
Monthly
O&M/OPN -GP
Page : 50/86
Doc Ref:ND-IM-OPG
S
No
01
02
03
04
05
06
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
DRAWING CODE /
NO.
A/V WITH
NIL
O&M/OPN -GP
Page : 51/86
Doc Ref:ND-IM-OPG
S
No
01
02
03
04
05
06
EQUIPMENTS (CRITICAL /
REQUIRING CALIBRATION)
Nil
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
EQUIPMENT CODE
CALIBRATION
RECORD A/V WITH
O&M/OPN -GP
Page : 52/86
Doc Ref:ND-IM-OPG
S No
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
DADRI
W.I. No.
OPG-WI-1
OPG-WI-2
OPG-WI-3
OPG-WI-4
OPG-WI-5
OPG-WI-6
OPG-WI-7
OPG-WI-8
OPG-WI-9
OPG-WI-10
OPG-WI-11
OPG-WI-12
OPG-WI-13
OPG-WI-14
OPG-WI-15
OPG-WI-16
O&M/OPN -GP
Page : 53/86
Doc Ref:ND-IM-OPG
S No
01
02
03
04
05
FORMAT DESCRIPTION
Department Distribution Register
Record matrix
Non conformity register
Format A For DC TO RCC
Revised DC Format
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
FORMAT No.
F-IM-02
F-IM-06
F-IM-33
F-08(GPS-P-01)
F-08(GPS-P-02)
O&M/OPN -GP
Page : 54/86
Doc Ref:ND-IM-OPG
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
S
No
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
RECORD DESCRIPTION
RECORD No.
16
SCHEDULE
EMERGENCY
17
18
19
20
SCHEDULE
PROPOSED ABT D.C. FOR NEXT DAY
MESSAGE BOOK
DFR REGISTER
GAIL/ENERGY METER REGISTER
EQUIPMENT
DADRI
CHECKING
LS-GP-01-00
LE-GP-02-01
LE-GP-02-02
LO-GP-03-01
LO-GP-03-02
LO-GP-04-00
LO-GP-06-00
LO-GP-07-00
LO-GP-08-00
F-01(GPS-P-01)
F-02(GPS-P-01)
F-03(GPS-P-01)
F-04(GPS-P-01)
F-05(GPS-P-01)
F-06(GPS-P-01)
RETENTION
PERIOD
TWO YEARS
TWO YEARS
TWO YEARS
TWO YEARS
TWO YEARS
TWO YEARS
TWO YEARS
TWO YEARS
TWO YEARS
FIVE YEARS
ONE YEARS
TWO YEARS
TWO YEARS
ONE YEARS
TWO YEARS
RETENTION
AT
EEMG
EEMG
EEMG
EEMG
EEMG
EEMG
EEMG
EEMG
EEMG
EEMG
EEMG
EEMG
EEMG
EEMG
EEMG
F-07(GPS-P-01)
TWO YEARS
EEMG
F-08(GPS-P-01)
F-11(GPS-P-01)
F-12(GPS-P-01)
F-13(GPS-P-01)
ONE YEARS
FIVE YEARS
ONE YEARS
FIVE YEARS
EEMG
EEMG
EEMG
EEMG
O&M/OPN -GP
Page : 55/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
SL
NO
COMMUNI
CATION
DETAIL
MODE
RESP
ONSIBI
LITY
FREQUENC
Y
1.
Integrated
Policy
Display in
Dept
Dept
Head
Once in 3
Months
2.
MoU
Dept
Head
3.
Progress
on MoU
Display in
UCB /Deptt
Meeting
Deptt Meeting
/ LAN
4.
Corrective
&
Preventive
Actions
External /
Internal
Customer
Complaints
Statutory &
Regulatory
Requireme
nts
All Tech. /
General
Communic
Daily MTP
meeting/
ORT/ Deptt
Meeting
Daily MTP
meeting/ Dept
meeting
Dept
Head
All time/
Once a
Month
Once a
Month/All
Time
Daily/
Monthly
Dept
Head
Daily/
Monthly
All
Empl
oyees
Displays in
LAN
-do-
All time
All
Empl
oyees
All
Emplo
yees
LAN / Display
in UCB/
Communicati
Dept
Head
All Time/ As
and when
reqd.
All
Empl
oyees
5.
Dept
Head
COMMUNICATION TO
Within
MR /
Othe
Cust
Deptt
TQM
r
omer
Cell
Dept
t
All
Empl
oyees
All
Empl
oyees
All
Empl
oyees
All
Empl
oyees
Deptt:
O&M/OPN -GP
Page : 56/86
Doc Ref:ND-IM-OPG
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Title: IER
(A)QUANTITY
(B)
OCCURRENCE
(C)IMPACT
(D)LEGAL REQ
(E)DETECTION
(F)CONTROL
SCORE G = ABCDEF
Negligible
1
Low
Rare
1
Once in week
2
No visual effect
No
1
Yes
10
Immediate
1
With in 1 hour
2
2
Moderate
3
High
4
Excessive
5
With in 24
hours
3
Several times
a day
4
Continuous
5
Nuisance /
discomfort
2
Depletion of
natural
resources
3
Global concern
4
With in 8 hrs
Human interference
needed
3
3
With in 24 hrs
4
Human health
After 1 day
effect 5
5
Fatal
6
If score is > 30 or impact is >4 or D=10 aspect is significant
ND-ROA-OPG
S No
ACTIVITY
D/I
HSD Unloading
Pump Operation
Movement of
Tankers & Rakes
4
5
I
6
ENV ASPECT
N/ A/
E
ENV
IMP
QT
Y
A
OCCR
B
IMP
C
LEG
D
DET
E
CON
F
SCOR
E
G
ACTION/
REMARK
S
OCP-26
Leakage
from Hose
Pipe
Leakage
from
Unloading
P/p
Leakage
W/S
36
W/S
W/S
10
160
Fire /
Explosion
Vehicular
Emissions
Leakage of
Lube Oil
Dust
Emission
10
240
12
W/S
A/W
OCP-26,
DMP
OCP24,DMP
Sr. Supdt..(OPN)
MR
HOD(OPN)
O&M/OPN -GP
Page : 57/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Title: IER
S
No
7
8
9
10
ACTIVITY
D
/I
Chlorination Plant
Operation
Leakage
Leakage
Waterblow
down
Water
Drainage
Leakage of
Chlorine
Leakage of
Chlorine
Dust
Emission
DNR
A/W
12
13
D
D
D
D
Noise
Energy
Consumptio
n
Gas
Leakage
Energy
Consumptio
n
Explosion
D
D
CO2
emission
Leakage
N
A
A
A
NOISE
WATER USE
WATER
LOSS
DNR
DNR
W.POL
D
D
Leakage
SPILLS
A
A
DNR
W
NOISE
Energy
Consumptio
n
DNR
14
15
16
17
Compressed Air
Plant Operation
Air Conditioning
System
Operation of Gas
Turbine on Fuel Gas
(Bursting
of
Pipeline)
QUENCHING OF
CBD
D
D
18
19
20
21
22
STEAM LEAKS
EFFLUENT
DICHARGE
Fire Fighting Line
Leakage
OIL SYSTEM
CW Pump
Operation (GAS &
Thermal)
ENV
IMP
Gas
EMISSION
D
Air Filter Changing
Compressed Air
Plant Operation(Gas
& Thermal)
N/ A/
E
D
11
ENV ASPECT
A
A
DNR
O3
DEPL
A
E
DNR
A
QTY
A
OCCR
B
IMP
C
LEG
D
DET
E
CON
F
SCORE
G
ACTION/
REMARKS
72
OCP-47
36
OCP-26
24
54
OCP-39
54
OCP-4
10
400
12
10
600
60
OCP-43
10
360
OCP-38
60
OCP-43
10
480
OCP-47
120
OCP/OPNGP/01
10
600
36
OCP-4
10
320
OCP-21
27
12
40
OCP-15
90
OCP-43
OCP-44
DMP
OCP-15
OCP-15
O&M/OPN -GP
Page : 58/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Title: IER
S
No
23
24
25
26
27
ACTIVITY
Seal Oil System
Hydrogen in
Generator
Hydrogen in Rack
Carbon Dioxide Gas
Main Oil Tank
D
/I
D
ENV
ASPECT
Oil Leakage
N/ A/
E
A
ENV
IMP
W
D
d
D
D
D
D
D
A
E
A
E
A
A
A
A
A/W
A
A
A
W/S
A
N
N
DNR
A
DNR
DNR
Leakage
Fire
Leakage
Fire
Leakage
Oil Leakage
Fire
energy
consum
NOISE
Feed water
leakage
Condensate
water
leakege
Sludge
Disposal
W.Gen.
Leakage
A/W
D
D
D
Leakage
Acid leakage
Fumes
A
A
N
A/W
A/W
A
D
D
D
D
Leakage
SPILLS
NOISE
Oil leakage
Smoke
LEAK OF
DISEL
A
A
N
A
N
W
W
A
W/S
A
A
A
E
DNR
W
A
A
N
W
DNR
DNR
28
Boiler Feed Pumps
D
D
D
29
30
31
32
33
34
Condensate
Extraction Pumps
Central Oil
Purification system
Hydrazine Dozing
System
Phosphate Dozing
System
Battery Room
Storage & Issue of
Lube Oil
35
DG Set Operation
36
Cooling Tower
( GAS )
D
D
D
37
CT FAN
OPERATION
FIRE
Oil leakage
from Gear
Boxes.
plume drift
Water
leakage
(Splashing)
ENERGY
CONS
DNR
QTY
A
2
OCCR
B
1
IMP
C
2
LEG
D
1
DET
E
3
CON
F
3
SCORE
G
36
12
5
2
3
2
2
4
1
1
1
1
2
1
6
1
6
2
2
2
10
1
1
1
1
1
1
2
1
2
2
1
2
3
2
3
2
1
600
12
36
24
32
8
90
60
OCP-15
36
OCP-4
36
OCP-4
36
18
2
1
1
5
1
1
1
1
3
5
3
1
18
25
24
1
3
2
3
2
3
1
2
2
2
2
2
1
10
1
1
1
1
1
1
3
2
2
2
12
360
8
24
1
3
1
1
4
4
1
1
1
1
2
3
8
36
18
15
18
30
ACTION/
REMARKS
OCP-3
DMP
DMP
OCP-3
DMP
OCP- 41
OCP-15
DMP
OCP-43
O&M/OPN -GP
Page : 59/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Title: IER
38
39
TRANSPORTATION
OF NATURAL GAS
BY 1.4 KM GAS
PIPE LINE FROM
GAIL TERMINAL TO
GAS PLANT
GAIL TERMINAL
I
I
I
LEAKAGE
FIRE
LEAKAGE
FIRE
A
A
A
DNR
AIR
DNR
AIR
30
OCP-49
4
1
5
1
1
1
5
3
6
10
1
10
2
3
1
2
3
3
800
27
900
DMP
DMP
O&M/OPN -GP
Page : 60/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Activity
Hazard
D-Direct,
N-Normal
I -Indirect
ANAbnormal
RRoutine
Likeli
hood
L
HUL
(1)
UL
(2)
EEmergency
NR-NonRoutine
Likely
(3)
Very
Likely
(4)
Scale
S
1-Spot
Level of
Consequen
ce
C
1-Slightly
Harmful
Detecta
bility
D
1Instanta
neous
2-High
Risk
Classification
(TotalS+L*C+
D)
3
Trivial
Over
Riding
Factor
4-8
Moderate
DCDomino
concern
CEChronic
effect
2-Within
Dept
2-harmful
3-Within
Factory
3-Very
Harmful
3-Low
9-15
Substantial
Outside
Factory4
4-extremely
harmful
Nil-4
16-24
Intolerable
LC-Legal
concern
*If total score is >12 or overriding factor LC/DC/CE the risk is significant
Risk
Total
Risk
Detec
Adequacy of
Measure
Sever
Condition
Level
Hazard
Scale
Likeli
Activity
Risk Assessment
Over riding
F-IM-19
Risk Identification
Risk
Control
Measure
Inspect
ion of
GT
area
Exposu
re to
noise (~
80 dB)
Use of ear
plug
---
unli
kel
y
hearin
g
disco
mfort
Si
g
Classification
[SC+SE+D]
tibility [D]
[SE = L x C]ity
[SC]
hood [L]
Consequence
Likelihood
Gaps, if any
Existing
Ha
zar
d
N/AN/E
R/NR
D/I
Activi
ty
LC
Existing
measures
to continue,
OCP-15
WHRB
/ BFP
house
inspecti
on &
monitor
ing
Combiti
on
chamb
er
inspecti
on
Consequence
Likelihood
Ha
zar
d
a) Fire
due to
oil
spillage
AN
Fire
protection
equipments
placed
--
unli
kel
y
may
cause
dama
ge to
man &
mach
1
1
Si
g
b)
Slippag
e
AN
No
leakages,
Proper
housekeepi
ng
--
unli
kel
y
1
0
S
ub
Exposu
re to
physica
l heat /
High
pressur
e
Exposu
re to
heat
AN
Proper
insulation,
sealing of
equipment
---
unli
kel
y
may
lead
to
physic
al
injury
may
cause
burnin
g
M
od
er
at
e
AN
Fire
sensors,
immediate
actions to
attend
leakages
--
unli
kel
y
may
cause
fire
1
1
Si
g
HSD
handlin
g in
FOPH
area
Risk
Gaps, if any
D/I
R/NR
Activi
ty
Adequacy of
Measure
Risk Classification
Condition
Existing
Hazard
N/AN/E
Activity
Risk Assessment
Scale [SC]
Likelihood [L]
Risk Identification
Total [SC+SE+D]
Doc Ref:ND-IM-OPG
Detectibility [D]
Page : 61/86
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
[SE = L x C]Severity
O&M/OPN -GP
Deptt:
DADRI
Risk
Control
Measure
LC
Fire
control
equipment
s, proper
maintenan
ce.OHSM
S OCP24,26
Proper
maintenan
ce & good
housekeeping
LC
Proper
sealing,
gland
packing,
insulation
have been
provided
Fire
sensors,
proper
railing
etc.OHMS
OCP6,
O&M/OPN -GP
Page : 62/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
R/NR
N/AN/E
Existing
Gaps, if any
[SE = L x C]Severity
Risk
Control
Measure
D/I
Switch
gear/
EHV
switch
yard
Exposure to
flash
over,
Electric
shock
AN
Insulation
, proper
Earthing,
precautio
ns
---
unl
ike
ly
Damag
e to
man &
materia
l
1 S
1 i
g
LC
Steam
turbine
MOT
area
inspecti
on
Oil
spillage &
fire
AN
Proper
maintena
nce and
house
keeping
---
Hi
ghl
y
unl
ike
ly
Accide
nt,
damag
e to
equipm
ent
8 S
i
g
DC
Hydrog
en
filling
station
Explosion
due to
leakage
of
hydrogen
AN
Leakage
detection
& pursing
FF
Equipme
nt
available,
LMI
available
---
Hi
ghl
y
unl
ike
ly
Explosi
on
9 S
i
g
DC
Ensuring
additional
earthing &
proper
isolation
OHSMS
OCP5,12
Good
house
keeping,
maintenan
ce, Fire
protection
system
installed
existing
measure
to
continued
OCP-16
Haz
ard
Total [SC+SE+D]
Risk Classification
Risk
Detectibility [D]
Activity
Adequacy of
Measure
Likelihood [L]
Condition
Consequence
Hazard
Likelihood
Activity
Risk Assessment
Scale [SC]
Risk Identification
O&M/OPN -GP
Page : 63/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
RESPONSIBILITY
REF. DOC.
5.1 Inspect the oil lines thoroughly during the shift and
ensure the tank oil levels are normal
OPERATOR
OPERATOR
LO-MP-O8-XX
LO-GP-08
UCE
Job card/Work
order card
Mntc Engineer
Job card/Work
order card
5.5 Wherever sub drains are provided, ensure that the oil
leak is not entering the sub drains. Wherever sub
drains are not provided ensure oil from settling pit
does not enter the main drain. In case it is entering
the main drain from the sub drain/settling pit, isolate
the sub drain/settling pit temporarily from the main
drain to avoid carry over
OPERATOR
5.6 Arrange to pump out the oil from the sub drain/settling
pit and ensure that no oil is getting carried over to the
drain.
TECHNICIAN
5.7 Wipe out the oil spills/ leaks with cotton waste and put
TECHNICIAN
O&M/OPN -GP
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Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Title: OCP-4, Control Of Water Leaks From Feed / Steam And Fire
Water Systems
1.
2.
3.
4. RESPONSIBILITY:
HoD(Opn_Th), HoD (Mntc_Th) HoD(Opn_Gas), HoD
(Mntc_Gas) HoD(FM), HoD(AHP) & all concerned HODs.
5. PROCEDURE: as described below
DESCRIPTION
RESPONSIBILITY
UCE
UCE
Maintenance
Engineer
REF. DOC.
LO-MP-O7-XX
LO-MP-08-XX
LC-OS-05
LO-GP-03-XX
Job card/Work
order card
Job card/Work
order card
Job card/Work
Maintenance Engineer
Maintenance Engineer
Approved by: V.K.Singh
HOD(OPN)
order card
Job card/Work
order card
O&M/OPN -GP
Page : 65/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Activity
To ensure display of safety instruction and shock Treatment Chart
(CPR)
To ensure deputation of trained personnel, in First Aid and shock
treatment.
Availability of safety appliances and first aid box.
To ensure display of telephone nos. of hospital.
Responsibility
Technician
-do-doSupervisor/
Technician on
duty.
-do-
O&M/OPN -GP
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Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Purpose
2.0
Scope
3.0
Responsibility
04.
5.0
Cross Reference
6.0
Activities
S.
No.
1.
2.
3.
4.
6.1
1.
2.
7.0
Activity
Responsibility
Technician on duty
Technician on duty
O&M/OPN -GP
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Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Purpose
2.0
Scope
3.0
Responsibility
4. 0
5.0
Cross Reference
6.0
Activities
S.No.
1.
2.
3.
4.
5.
6.
7.
Responsibility
Engineer in-charge
-do-
7.0
Checking, Corrective and Preventive Action:
HOD (Elect.Maint.) shall ensured effective implementation of above programme. In case
of any deviation he shall take appropriate Corrective & Preventive action. He shall
conduct monthly meeting for ensuring effective progress.
-do-do-do-do-do-
O&M/OPN -GP
Page : 68/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
SCE
5.2
SCE,
SrMgr(Safety)
5.3
Operator
5.4
UCE
5.5
Inform MTP
recording
UCE
for
Noise
level
monitoring/
UCE
5.6
5.7
5.8
Job
card/work
order card
Job
card/work
order card
LE-GP-02-XX
LE-CHP-01
LE-AHP-01-00
LE-AHP-05-00
O&M/OPN -GP
Page : 69/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Operator
LO-MP-08-XX
LO-GP-08-00
LC-STORE-02
Operator
UCE
UCE
UCE
Job card/WOC
I/C (Mtce -TG),Coal and
Gas
DGM(O-Coal& Gas)
Sr.Mgr(Safety)
Operator
Operator
LO-MP-08-XX
LO-GP-08-00
LC-STORE-02
Sr. Supdt..(OPN)
O&M/OPN -GP
Page : 70/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
RESPONSIBILITY
ALL HODs
ALL HODs
ALL HODs
ALL HODs
HOD (Safety)
ALL HODs
REF. DOC.
O&M/OPN -GP
Page : 71/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
2. SCOPE: Effluent discharge points of Main Plant, CHP, AHP, Ash Mound and BHEL
pump house.
3. DEFINITION :
4.
5.
S.N
o.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
O&M/OPN -GP
Page : 72/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
3.
4.
5.
6.
7.
8.
DESCRIPTION
Display No smoking Zone boards wherever necessary.
Ensure that the personnel working in the area does not use
flammable materials like lighters, cigarretes Bidis etc.
Ensure the availability of ventilation system/exhaust to dispel
emissions if any and fire fighting system of the storage area.
If its not so, ensure its working condition by getting it
attended immediately.
Ensure the availability of correct sized equipment like funnel,
cans etc in good condition, for facilitating the issue in
required quantities at the issue locations. If it is not so,
ensure to make the same available.
Ensure the issue and transfer of the Diesel/Petrol so that
there are no spills on the ground and record the issue in the
issue register.
Ensure PCC flooring at the storage areas with adequate
containment and drainage facilities.
In case of any spills, leaks, ensure to contain and recover the
same. Ensure that the cotton waste/ Jute used for cleaning
the spills/floor is put the identified dust bin.
Record the leaks/spills and actions taken in the log book.
Weekly once ensure the healthiness of fire fighting
equipment and if it is not so, inform concerned I/c for
affecting the corrective actions and record the availability.
RESPONSIBILITY
Incharges
of
all
individual sections as
per point No.4
Incharges
of
all
individual sections as
per point No.4
Store Keeper
Store Keeper
Incharges
of
all
individual sections as
per point No.4
Store Keeper
Store Keeper / operator
of
the
concerned
location
-Do-
O&M/OPN -GP
Page : 73/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
Operator
LO-GP-08-00
Operator
SCE
SCE
I/C (Mtce) Gas
Job card/WOC
DGM(O),Sr.Mgr(Safety)
Operator
LO-GP-08-00
Operator
O&M/OPN -GP
Page : 74/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
PURPOSE : To avoid the spillage of the oil, HFO, LDO during the oil unloading
activity and carry over to the drain.
SCOPE :
Fuel oil unloading area.
DEFINITION : HFO : Heavy furnace oil LDO : Light diesel oil,HSD: High Speed
Diesel
RESPONSIBILITY : HoD(FM), HoD(Opn_Th), HoD(Opn_Gas)
PROCEDURE: As described below
DESCRIPTION
RESPONSIBILITY
REF. DOC.
5.1 Ensure that all the drains leading to the separation
pit are clear and ensure the out let gate of the
separation pit is in closed condition.
5.2 Check for the healthiness of the unloading hoses
and ensure all the bolts and nuts are secured
properly.
5.3 Ensure the header valves are in the closed
condition and open the unloading port valves.
5.4 Start the unloading and inspect the hose and
header for any leakage. In case of any leakage,
stop unloading, inform the same to the engineer
incharge to get it attended.
5.5 Ensure the complete evacuation of the oil from
the rake.
5.6 Disconnect the hoses and ensure the placement
of the same in the hose stand.
5.7 In case of any spills on the ground,ensure the
cleaning of the same with cotton waste and put
the soiled waste into the dust bin provided for it.
5.8 Check the drains leading to the separation pit and
ensure that there is no oil carry over.
5.9 In case of any carry over, ensure the separating
pit is effectively containing the oil carry over.
5.10If, it is not so, inform the area incharge to take the
corrective action.
5.11If necessary do the reclamation of the oil from the
separating pit.
Operator
Technician
Technician
Technician
Area Engineer
Technician
F-FM-01
Technician
Operator
Technician
LO-FO-01
Technician
Technician
O&M/OPN -GP
Page : 75/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
2. SCOPE: Applicable to all areas of Fuel storage and handling, material storage and
handling.
3. DEFINITION:
4. RESPONSIBILITY: Concerned HODs
5. PROCEDURE: As described below
ACTIVITY
5.1 Ensure the availability of the adequate fire fighting
system as indicated in the locations by filling the
check list of the fire fighting system
RESPONSIBILITY
Area incharge
Area incharge
Area incharge
Area incharge
Area incharge
REF DOC
Checklist for fire
fighting
O&M/OPN -GP
Page : 76/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
ACTIVITY
Ensure complete isolation of refrigerant gas system
when issuing PTW on A/C system.
Condition of the running A/C equipments to be monitored
(Vibration).
During weekly PM of A/C system, check for leaks using
soap solutions, record and attend the problems if any.
Record filling of gas when required during PM or B/D
maintenance work.
Record annual consumption of refrigerant gas cylinders.
RESPONSIBILITY
HoD
(Opn_Gas)
HoD
(MTP_Gas)
HoD
(Mntc_Gas)
HoD
(Mntc_Gas)
HoD
(MTP_Gas)
REF.
DOC.
Maint. log
book
Maint. log
book
O&M/OPN -GP
Page : 77/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
5.
5.3
5.4
5.5
ACTIVITY
During borewell feeding, ensure premature exhaustion
of Softening plant vessels. Hardness in fore bay not to
exceed 25 ppm.
In case of any technical constraint, e.g.
(a) Lack of sufficient borewell water
(b) Reduced availability of Softening plant due to
overloading of resin etc
Which in turn may affect generation, I/c Chemistry in
consultation with DGM (Opn_Coal) shall take the
appropriate action. Record of the above to be
maintained.
Simulation study to be carried out in one of the
Thermal-Coal units using a trial heat exchanger for
preparing baseline data for further analysis.
Carry out inspection of each condenser during annual
overhauling of each unit and record its scaling status
before and after mechanical cleaning.
Carry out its inspection for next three years and study
the impact of chemical cleaning. Loss in condenser
vacuum due to scaling to be evaluated for the above
period.
Based on the conclusions drawn from the activities
mentioned in 5.3 and 5.4, determine the optimum
period for carrying out acid cleaning.
RESPONSIBILITY
Mgr (Chem)
REF.
DOC.
LO-DM-07
I/c (Chem)
LO-DM-12
I/c (Chem),
HoD (Opn_Th),
I/c (TMD)
I/c (Chem),
HoD (Opn_Th),
LO-DM-12
I/c (TMD),
HoD(O&E_Th)
I/c (Chem),
HoD (Opn_Th),
I/c (TMD)
LO-DM-12
O&M/OPN -GP
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Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
5.3
5.4
5.5
5.6
5.7
RESPONSIREF. DOC.
BILITY
Lab
Asstt
(SWAS-GP)
Lab
Asstt
(SWAS-GP)
Lab
Asstt
(SWAS-GP)
Lab
Asstt
(SWAS-GP)
Lab
Asstt F-03GPS(SWAS-GP)
P-01
SCE (Gas)
Lab
Asstt
(SWAS-GP)
O&M/OPN -GP
Page : 79/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
2. SCOPE: All the four waste heat recovery boilers of the Gas project.
3. DEFINITION(s): WHRB: Waste Heat Recovery Boiler
ppm : Parts Per Million
ppb : Parts Per Billion
SCE : Shift Charge Engineer
LP
: Low Pressure
HP
: High Pressure
TSP : Tri Sodium Phosphate
Ms/cm : Micro Siemens per cm
4. RESPONSIBILITY: Sr Supdt (Chem), Sr Supdt (Opn_Gas)
5. DESCRIPTION:
S.
ACTIVITY
No.
5.1 Analyze the phosphate levels in all the running LP and HP
boilers once per shift
5.2 Maintain the parameter in boiler drum as :
pH
: 9.5-10.5
Phosphate : 2000-6000 ppb
Conductivity: 50 ms/cm
5.3 Recommend dozing of phosphate if pH of boiler drum
reaches 9.6 or phosphate level 2.5 ppm. Normally
recommend dozing for max 30 minutes.
5.4 For preparing a full tank of TSP solution, normally add 810 kg of TSP.
5.5 In case of any deviation, consult Manager (Chem) for
further action. Recommendation for further dozing should
be after checking the effect of previous dozing.
5.6 Send the analysis report as per format F-03 GPS-P-01
along with recommendation in every shift to SCE and Sr
Supdt (Opn_Gas). Keep record of the same.
5.7 Carryout phosphate dozing as per the recommendations
of Chemistry.
RESPONSIREF. DOC.
BILITY
Lab
Asstt
(SWAS-GP)
Lab
Asstt
(SWAS-GP)
Lab
Asstt
(SWAS-GP)
Lab
Asstt
(SWAS-GP)
Lab
Asstt
(SWAS-GP)
Lab
Asstt
(SWAS-GP)
SCE (Gas)
O&M/OPN -GP
Page : 80/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
DGM(OPNGP)
CT
REF. DOC.
report available
with EEMG
Energy
audit
report available
with EEMG
Deptt:
O&M/OPN -GP
Page : 81/86
Doc Ref:ND-IM-OPG
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
REF. DOC.
LO-DM-12
LO-DM-13
LO-DM-14
LO-DM-12
LO-DM-13
LO-DM-14
LO-DM-12
LO-DM-13
LO-DM-14
LO-DM-14
O&M/OPN -GP
Page : 82/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
5.3
5.6
5.7
OCP/ OPN-GP/01
HOD(OpnGas),
HOD (MM GP)
HOD(OpnGas),
HOD (MM GP)
HOD(OpnGas),
HOD (MM GP)
HOD(OpnGas),
HOD (MM GP)
O&M/OPN -GP
Page : 83/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
O&M/OPN -GP
Page : 84/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
5.3
5.4
ACTIVITY
RESPONREF. DOC.
SIBILITY
GAIL- Gas flow meter readings will be jointly checked by HOD
O&E Gas and GAIL representatives daily.
(EEMG_Gas)
Calibration of GAIL Gas chromatograph computer HOD
printouts will be checked by O&E_Gas representative (O&E_Gas)
daily. The printouts will be under the custody of GAIL.
Computation of average NCV of Natural Gas supplied to
Dadri_Gas will be carried out by O&E section of Gas plant
based on Gas chromatograph readings of GAIL.
Checking and signing of daily Joint Ticket of Gas NCV and HOD
2 KF 8.2
Gas quantity supplied to Dadri_Gas shall be done.
(O&E_Gas)
Monitoring of Gas pressure and temperature at CCR as HOD
per WI-12.
(Opn_Gas)
O&M/OPN -GP
Page : 85/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
ACTIVITY
Obtain the GT operating hours on fortnightly basis from
EEMG deptt
Ensure that compressor washing is done during forced
outage whenever there is opportunity.
RESPONSIBILITY
HOD
(EEMG_Gas)
HOD(Opn_Gas)
HOD(MM_Gas)
REF. DOC.
5.3
HOD(Opn_Gas)
HOD(MM_Gas)
5.4
HOD(Opn_Gas)
HOD(MM_Gas)
5.5
HOD(Opn_Gas)
HOD(MM_Gas)
O&M/OPN -GP
Page : 86/86
Doc Ref:ND-IM-OPG
DADRI
Revision : 00
ISSUE No. 03
Issue Date: 29 Nov11
REF. DOC.
OEM tech
Manual