PHJ0815 assembling welding and straightening integral machine

Quotation & technical specification

[03/06/2014]

1. Price list:
No.
1

Name
Assembly-weld-straigh
ten all-in-one machine

QTY.
1

Price(USD)
FOB SHANGHAI
112, 000.00

2. Structure principle
Assembling welding and straightening integral machine is a special machine which can make direct
assembling, welding, and straightening for the H-beam flange and web plate. It combines the working
procedures of assembling machine, gantry welding machine, and straightening machine into one machine,
which makes visible higher production efficiency, lower machine cost, and smaller space. Thus it is a
high-efficient machine for H-beam and T-beam production.
This equipment is composed by assembling and welding main machine , assistant straightening machine,
pre-centering system, driving elevating roller conveyor, driving roller conveyor, idle roller conveyor, flux
recycling system, hydraulic system, electrical controlling system, and welding power source etc.
The assembling and welding main machine is composed by bottom stand, up frame, flange and web plate
centering system, main transmission device, welding torch adjusting device, and conduction device etc.
The bottom stand is welding construction, on which there is flange and web plate centering device, main
transmission roller, welding torch adjusting system, conduction device and up frame. On down part of the
bottom stand, there is transmission axis, chain wheel, chain of main transmission system. The main
transmission motor speed-reducer is assembled at the side of the machine bottom stand.
On the up frame, there is assembled with up pressing roller. The up pressing roller is fixed on the elevating
beam of the up frame, the elevating beam can make up and down elevating movement on the rail of the up
frame, which is driven by up pressing cylinder
The flange and web plate centering device is driven by hydraulic motor, the pinch roller centering and
pinching the flange and web plate is driven by worm speed-reducer, gear transmission, screw rod lead screw
The main transmission is of motor speed reducer driven, the main transmission roller rotation is driven by
chain transmission, meanwhile the chain from main machine drive the main straightening roller of the
assistant straightening machine rotating at the same speed. The assembling and welding speed adopts AC
frequent speed adjusting, which can be adjusted in the range of 0.35-3m/min.
The machine web and flange plate orientation, centering, pinch and up pressing roller pinch is driven by
hydraulic system. The action pressure can be adjusted by the pressure adjusting valve of the hydraulic
station.
Assistant straightening machine is composed by up straightening roller system, down straightening roller
system, flange centering device etc. The two up straightening roller is driven by hydraulic cylinder, and can
press down the flange. One down straightening roller is driven by chain of the main machine which can

make continuous straightening of the work-piece.

Pre-centering device is used for making primary centering for the flange and web plate that fed into the
roller conveyor. The flange and web plate two centering system action is driven separately by the two
hydraulic cylinders.
The driving elevating roller conveyor has the function of elevating, and also the supporting of the welded
and deformed work-piece.
The flux recycling system can send the flax to the welding seam, and recycle the remained flux after
welding, which make a circular system of the flux feeding and recycling.
3. Technical data

Web height
200-1500mm
Web thickness
5-16mm
Flange width
200-800mm
Flange thickness
5-20mm
Work-piece length
4000-15000m
Assembling and welding speed
0.35-3 m/min
Main machine power
3 kW
Roller conveyor motor power
0.75*4=6 kW
Flux recycling machine motor power 32=6 kW
Pump station power
4kW
Welding source power
69 kW2=138 kW

4. Supply range and components

a. Main machine: bottom stand, up frame, flange and web centering device, main transmission system etc.
b. Assistant straightening machine: up straightening roller system, down straightening roller system, flange
centering device
c. Roller conveyor: driving roller conveyor 4pcs, idle roller conveyor 4pcs.
d. Pre- centering device: draw bar, drawing pole, hydraulic cylinder one group including 3 sets.
e. Hydraulic system: hydraulic station, high pressure hose
f. electrical controlling system: electrical case, operational box, AC transducer
g. Flux recycling system: recycling machine, separating buckets, flux hopper, feeding hose each 2 sets
h. Welding power: Lincoln DC-1000 and wire feeding machine, controlling box 2 sets
5. Technical documents
Machine operational manual, (including electrical principle drawing, foundation drawing)
Welding power operational manual,
Packing list
Foundation drawing
6. Parts made or prepared by users
a. Foundation (drawing supplied by seller)
b. Foundation bolt and expansion bolt
7. Machine picture