Hydraulic Breakers

Spare Parts List for

HB 4200 and HB 4200 DustProtector

Pt.Id.Nr. 3390 7040 01

Valid from: 06/2004 GB/US

Hydraulic Breakers
Spare Parts List for
HB 4200
HB 4200 DustProtector

E Atlas Copco Construction Tools GmbH

Atlas Copco Construction Tools GmbH

P. O. Box: Postfach 102152
Helenenstrasse 149

45021 Essen
45143 Essen

Federal Republic of Germany

Telephone: . . . . . . . . . . . . .
Telefax Customer Support:

+49 201 633  0

+49 201 633  1352
3

Table of contents
1.

The HB 4200 series of hydraulic breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.

Working tools for HB 4200 / HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.

Dimensions and weights HB 4200 / 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . .

4.

Percussion unit HB 4200 / HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.

Presentation percussion unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.

Spare parts list for percussion unit HB 4200 / HB 4200 DustProtector . . . . . . . . . . . . . .

5.

6.

7.

8.

Hydraulic breaker HB 4200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

5.1.

Presentation HB 4200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

5.2.

Spare parts list for HB 4200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

5.3.

Hammer hoses for HB 4200 / HB 4200 DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Hydraulic breaker HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

6.1.

Presentation HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

6.2.

Spare parts list for HB 4200 DustProtector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

Lubricating on hydraulic breaker HB 4200/4200 DustProtector . . . . . . . . . . . . . . . . .

14

7.1.

Presentation connecting kit for ContiLube II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

7.2.

ContiLube

14

Spare parts list for connecting kit for

II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

StartSelect AutoStart or AutoStop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

1.

The HB 4200 series of hydraulic breakers

The HB 4200 DustProtector hydraulic breaker

is equipped with a wear protection system comprising:

AutoControl
DustProtector
ContiLube II

The hydraulic breakers of the HB 4200 series will be delivered with the following features:

HB 4200

HB 4200 DustProtector

AutoControl

DustProtector

ContiLube II

StartSelect

Vibrosilenced Plus

Instructions for use

Instructions of order0
ing

Sample spare part

order:

Important note:
This spare parts list contains no
safety regulations and is merely
intended to assist in the ordering
of spare parts.
For information on operating,
servicing or repairing the hammer,
the relevant operating manual
must be consulted at all costs.
Please observe the safety regu
lations listed in the relevant oper
ating manual.

Please note the full identification

number of your HB 4200/
DustProtector. This code can be
found on the cylinder ( part no.2 )
Determine the quantity of individ
ual parts which are required and
need to be ordered.
The order must indicate the follow
ing details:

For hydraulic hammer HB 4200

0371 0 HB 4200 0016

H full identification code of the

HB 4200/DustProtector
H required quantity
H part ident. no.
H designation

4 pieces
Pt.Id.No. 3363 0846 21
Tensioning bolts

Atlas Copco Construction Tools

GmbH

HammerNo
Hammertype
Cylinder dimension index
Cylinder No.

Important:
Please indicate the address to
which the parts should be sent
and the type of shipment required.

2.

Working tools for HB 4200 / HB 4200 DustProtector

Description

Useful length
mm (in.)

7.087 in.

Moil point

180 mm

Standard designs:

Flat chisel

Blunt steel

Weight
kg (lbs)

Part ident.
no.

HB 4200

HB 4200 DP

620 (24.4)

575 (22.6)

240 (529)

3363 0871 53

820 (32.3)

775 (30.5)

280 (617)

3363 0822 59

620 (24.4)

575 (22.6)

250 (551)

3363 0859 79

820 (32.3)

775 (30.5)

290 (639)

3363 0822 61

620 (24.4)

575 (22.6)

269 (593)

3363 0872 61

820 (32.3)

775 (30.5)

309 (681)

3363 0822 63

Further special designs available on request.

Please note:

Working steels will be subject to wear in the normal course of operations.

Chisel paste 500 g (1.1 lbs) cartridge, for ContiLube II . . . . . . . . . . . . . . . Pt.Id.No. 3363 0660 65
Manual grease gun for cartridge ContiLube II . . . . . . . . . . . . . . . . . . . . . . Pt.Id.No. 3363 0345 67
Adapter kit for underwater applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pt.Id.No. 3363 0905 31
6

Dimensions and weights HB 4200 / 4200 DustProtector

50

650 (25.6)

800 (31.5)

(1.969)

3.

all dimensions in
mm (inch)

nameplate

d
a

(27.559)

562,5 (22.146)

137,5 (5.413)

(1.969)

180 (7.087)

(1.535)

(6.89)

(9.055)

Main dimensions and service weights

(as shown, without chisel and adapter)
Dimension

HB 4200

a
b
c
d
(6.89)

(1.378)

Weight
kg (lbs)

HB 4200 DP

480 (18.9)

494 (19.4)

2359 (92.9)

2404 (94.6)

820 (32,3)

775 (30.5)

690 (27,2)

721 (28.4)

3281 (7233)

3365 (7419)

Required part0id.0nos for ordering

Pt. id. no.

Designation

3363 0901 49

Hydraulic breaker HB 4200 with ContiLube II

(Vibrosilenced Plus)

3363 0901 81

Hydraulic breaker HB 4200 DustProtector with ContiLube II

(Vibrosilenced Plus)
7

4.

Percussion unit HB 4200 / HB 4200 DustProtector

4.1.

Presentation percussion unit

84

12
12

59
Cylinder cover

10

83

42

40

17
20
AC

CL

39

34

41 38

32

39

31

62

39
Cylinder

16
63

74
75
76

64

4
observe installa
tion direction of
backup ring

4
21
H B 2 2 00

(32)

Cylinder no.
Ser. no..
observe installa
tion direction of
backup ring
29

24

30

25

68

Marked black

65 67
StartSelect
see page 15

24

26
52
46
27

53

HB 4200 DP
47

27

50
49

50
51

47 49

HB 4200
51

Y
X

52

53

85

4.2.
Part
No.

Spare parts list for perc. unit HB 4200 / HB 4200 DustProtector

Part ident. No.

Quan
tity

Designation

Part
No.

Part ident. No.

Quan
tity

Designation

3363 0901 51

Percussion unit
HB 4200 / HB 4200 DP

3363 0834 76

Cylinder cover with parts 16,

18, 19, 43 and 55

46 *
47 *
49 *
50 *

3362 2629 21
3362 2604 33
3362 2615 40
3363 0691 37

4
2
2
1

Seal plug
Locking bush
Bolt
Wear bush

G1
G2
G3
G4
G5

3363 0834 77
3361 3566 13
3363 0855 98
3363 0894 80

1
1
1
1

Zylinder with parts 6567

Percussion piston
Seal bushing; see footnote!
Lower hammer part with parts
27, 47, 5053 and 68

G6
G8
10

3363 0846 21
3363 0694 47
3363 0855 00

4
4
4

Tensioning bolt
Washer
Tensioning bolt with parts 6 and
8

51 *
52 *
53 *
55
56
57
58
59

3363 0885 11
3361 8543 63
3361 8543 47
3361 0315 29
3363 0885 69
3361 3315 55
3360 1037 76
3362 2699 99

1
2
2
6
1
1
6
2

Wear bush
Locking bush
Bolt
Threaded insert
Control valve
Cap
Cylindrical bolt
Swivel joint with parts 7783

12
13
14
15
16
17
18
19
20
21

3360 2067 00
3363 0695 87
3361 8515 91
3361 8515 93
3363 0669 63
3361 8545 11
3361 8441 15
3361 8441 13
3363 0860 99
3363 0872 86

2
1
4
4
1
1
1
1
1
1

Eye bolt
Accumulator HP
Expansion bolt
Washer
Threaded plug
Nonreturn valve
Threaded plug
Sieve disk
Plug
Filling valve with parts 28 and
92

22 *
23 *
24 *
25 *
26 *
27 *
28 *
29 *
30 *

3362 2675 89
3362 2675 85

3363 0836 71
3363 0690 83
3360 1751 25
3360 9214 13
3363 0835 94

8
6
(2)
(2)
1
1
1
2
2

Seal
Seal
Sealing (see part 30)
Backup ring (see part 30)
Stripper
Buffer ring
Oring
Locking pin
Set of sealings with parts
24 and 25

60 *
61
62
63 *
64
65
66
67 *
68
73 *
74 *
75
76
77
78
79 *
80 *
81
82
83
84 *

3360 3143 73
3360 1037 50
3363 0354 53
3360 3143 70
3363 0354 25
3363 0825 93
3363 0825 05
3363 0832 45
3363 0853 21
3360 3143 75
3360 4781 71
3361 8546 57
3360 4784 39
3362 2698 61
3361 3566 43
3361 8462 82
3361 8462 81
3361 3566 45
3360 0282 00
3361 3534 89
3361 8504 22

2
12
1
1
1
1
1
1
4
1
1
1
1
2
2
4
4
2
2
2
1

31 *
32 *
33 *
34 *
35 *
36 *
38 *
39 *
40 *
40 *
41 *

3363 0857 69
3363 0870 25
3362 2675 86
3363 0874 83
3360 3143 64
3360 3280 46

3363 0854 82
3361 8462 77
3363 0835 93

1
1
1
1
1
1
2
2
1
1
2

Spacer ring
Sealing
Seal
Backup ring
Oring
Backup ring
Sealing (see part 41)
Backup ring (see part 41)
Sealing; to SN 1524
Sealing; from SN 1524
Set of sealings with parts
38 and 39

85 *
92
X *

3361 3297 94
3360 4784 26
3363 0342 65

1
1
(1)

Oring
Cylindrical bolt
Valve
Oring
Threaded plug
Threaded plug
Valve bush
Oring
Threaded insert
Oring
Oring
Connecting screw
Threaded plug
Adapter
Adapter
Oring
Backup ring
Washer
Snapring
Dust cap
Set of sealings for part 59 (with
parts 79 and 80)
Dust cap
Threaded plug
Stripper (see spare parts list
HB 4200 DP, see page 13)

Y *

3363 0886 51

(1)

3361 3290 22
3363 0660 96

1
1

42 *

3361 0318 10

Oring

43
45 *

3360 4783 45
3361 3315 29

4
2

Threaded insert
Retainer bar




*
*

Base for stripper (see spare

parts list HB 4200 DP, see
page 13)
Diaphragm for part 13
Set of sealings

The parts marked K are subject to wear and tear in the

course of normal operations.
It is essential to indicate the ser. no. of the hammer
when ordering spare parts.

Attention: Seal bushing pt.id.no. 3363 0855 98 has to be installed only together with spacer ring
pt.id.no. 3363 0857 69! See presentation on page 8!

Important: When ordering a percussion unit or part no. 5 for DustProtector version it is imperative to order
additionally part nos X (Pt. id. no. 3363 0342 65) and Y (Pt. id. no. 3363 0886 51).

5.

Hydraulic breaker HB 4200

5.1.

Presentation HB 4200

101

208
400
(401)

122, 123
400
(401)
202
203
204
150

(see page 11)

200

100

121

270

102
201
203
204

205
104

207
1
103
207

206

120

Attachment to an existing carrier re0

quires an additional adapter matching
the carrier in question.

10

5.2.

Spare parts list for HB 4200

Part No.

Pt.Id.No.

Quantity

3363 0901 49

Hydraulic breaker HB 4200

3363 0901 51

Percussion unit HB 4200

270

3363 0671 23

ContiLube II (see separate Operating Instructions)

3363 0834 69

Connecting kit for ContiLube II (see page 14)

Designation

Spare part list for hammer box HB 4200

100

3363 0828 07

Hammer box HB 4200

101 *

3361 3567 89

Elastic pad

102 *

3361 3569 25

Damping element

103 *

3362 2698 03

Guide plate

104 *

3362 2652 15

Guide plate

120

3362 2616 98

Transport safety device

121

3360 1141 51

Cylindrical bolt

122

3360 1032 55

Nut

150

3363 0895 67

CE name plate

3363 0664 99

Set of plastic parts with pnos 101104

Parts for hammer box HB 4200 (additional parts for Vibrosilenced Plus)
200 *

3363 0311 83

Cover

201

3363 0843 33

Cover

202

3363 0844 29

Cover

203

3360 4333 81

10

Hexagon head bolt

204

3361 8505 96

10

Pair of locking rings

205 *

3363 0311 81

Cover

206 *

3362 2678 95

Plug

207 *

3362 2678 99

11

Plug

208 *

3363 0680 99

Cover

Contained in the adapter:

121

3360 1141 51

12

Cylindrical bolt

123

3361 8533 65

12

Pair of locking rings

The parts marked K are subject to wear and tear in the course of normal operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.
Note:
When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance
with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic
hammer plus hammer box (not including connector and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

5.3.
400 K
(401) K

Hammer hoses for HB 4200 / HB 4200 DP

3361 8538 60
3361 8538 61

2
2

Hose, I.D. 32 (1 1/4"), both ends with 1 5/8" JIC, L=2800 mm (110 in.)
Hose, I.D. 32 (1 1/4"), both ends with 1 5/8" JIC, L=3500 mm (138 in.)

11

6.

Hydraulic breaker HB 4200 DustProtector

6.1.

Presentation HB 4200 DustProtector

120

101

122, 123

202
203
204
400
(401)
150

208
400
(401)
(see page 11)

121

270

205

102

200

201
203
204

104

100
207
1
103

207
206

Y
Detail Y

Detail X

3
2

113

114

Attachment to an existing carrier requires an addi0

tional adapter matching the carrier in question.

12

111

115
110

112

6.2.

Spare parts list for HB 4200 DustProtector

Part No.

Pt.Id.No.

Quantity

3363 0901 81

Hydraulic breaker HB 4200 DustProtector

Designation

3363 0901 51

Percussion unit HB 4200 DustProtector

2 * 3363 0342 65

Stripper

3 * 3363 0886 51

Base for stripper

270

3363 0671 23

ContiLube II (see separate Operating Instructions)

3363 0834 69

Connecting kit for ContiLube II (see page 14)

Spare parts list for hammer box HB 4200 DustProtector

100

3363 0691 73

Hammer box HB 4200 DustProtector

101 * 3361 3567 89

Elastic pad

102 * 3361 3569 25

Damping element

103 * 3362 2698 03

Guide plate

105 * 3362 2652 15

Guide plate

110 * 3363 0338 03

Floating ring

111 * 3363 0338 01

Counter ring

112 * 3363 0337 33

Guide ring

113 * 3363 0706 44

Bolt

114 * 3361 8543 63

Locking bush

115 * 3361 3297 94

Dust cap

120

3362 2616 98

Transport safety device

121

3361 0317 39

Cylindrical bolt

122

3360 1032 55

Nut

150

3363 0895 67

CE name plate

3363 0664 99

Set of plastic parts 101  105

Parts for hammer box HB 4200 DP (additional parts for Vibrosilenced Plus)
200 * 3363 0311 83

Cover

201

3363 0322 35

Cover

202

3363 0682 43

Cover

203

3360 4333 81

10

Hexagon head bolt

204

3361 8505 96

10

Pair of locking rings

205 * 3363 0311 81

Cover

206 * 3362 2678 95

Plug

207 * 3362 2678 99

11

Plug

208 * 3363 0680 99

Cover

Contained in the adapter:

121

3361 0317 39

12

Cylindrical bolt

123

3361 8533 65

12

Pair of locking rings

The parts marked K are subject to wear and tear in the course of normal operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.
Note:
When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordance
with European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulic
hammer plus hammer box (not including connector and tool).
After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attached
to rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.
13

7.

Lubricating on hydr. breaker HB 4200/4200 DustProtector

7.1.

Presentation connecting kit for ContiLube II

ContiLube II
270
280

273
274
279

256
277
279

282

274
277

273
276
272
281
271
272

275
275
283

278 283
Parts 271, 273, 276 and 281 secured by Loctite 243
Important:
The hydraulic hoses (parts 275 and 278) must be laid in accordance with the diagram, ensuring
that it can be moved freely and does not make contact at any point.

7.2.

Spare parts list for connecting kit for ContiLube II

Part No.

Pt.Id.No.

Quantity

3363 0834 69

270
271
272
273
274
275*
276
277
278*
279*
280
281
282
283

3363 0671 23
3360 1037 50
3361 8505 96
3363 0668 87
3363 0662 33
3363 0838 73
3363 0687 45
3363 0662 34
3363 0838 77
3363 0669 51
3363 0689 37
3360 1037 51
3363 0871 86
3363 0871 85
3361 0316 66

(1)
4
7
1
1
1
1
1
1
2
1
3
1
1
1

Designation
Connection kit for ContiLube II
ContiLube II
Cylindrical bolt
Pair of locking rings
Adapter
Fitting
Hose
Adapter
Fitting
Hose
Seal
Support
Cylindrical bolt
Fitting
Fitting
Loctite 243

The parts marked K are subject to wear and tear in the course of normal operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.
14

278

8.

StartSelect AutoStart or AutoStop

Access to the StartSelect mechanism for the HB 4200 / HB 4200 DustProtector is on the righthand side of the
cylinder (see diagrams on page 8 of this spare parts list).
The diagram on this page shows the parts located at this point and their configuration.
Note: These parts are already included in other lists in this spare parts list.

Spare parts list StartSelect

Part No.

65
66
67 *
207

Part Id. No.

Quantity

Designation

StartSelect

3363 0825 93
3363 0825 05
3363 0832 45
3362 2678 99

1
1
1
1

Screw plug
Valve piston
Oring
Sealing plug

The parts marked K are subject to wear and tear in the course of normal operations.
It is essential to indicate the ser. no. of the hammer when ordering spare parts.

?AutoStop" mode

?AutoStart" mode
= exfactory setting
Connecting bore on
side of cylinder

Part 66 valve piston

Stop

Part no. 207

sealing plug

Stop

Side wall of ham

mer box

Part 67 Oring
M 10 thread
(both ends)
for mounting

Part 65 screw plug

15

Notes:

16

Notes:

17

18

19

Atlas Copco Construction Tools GmbH

Helenenstrasse 149 S 45143 Essen
Postfach 10 21 52 S 45021 Essen
Federal Republic of Germany
Telephone +49 201 633 0
Telefax Customer Support +49 201 633 1352
Internet: www.atlascopco.com

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