Professional Documents
Culture Documents
Fluidization Regimes!
Particle Properties!
References: !
!
!
Overview of Fluidization!
Topics: "
Advantages & disadvantages"
Industrial applications"
Fluidization regimes"
Particle classification in Fluidization"
Velocities definitions"
Particle Properties"
Advantages"
Disadvantages!
"
"
"
"
"
Biofluidization: Cultivation of
microorganisms"
Gas-solid fluidization
Gas-solid fluidization
10
Gas-solid fluidization
11!
Gas-solid fluidization
Bubbling!
Slugging!
12
Slugging!
Cyclone!
Gas-solid fluidization
Fixed bed: fluid percolates through void spaces between stationary particles"
Expanded bed: particles vibrate and move apart"
Incipiently fluidized bed or minimum fluidization: All particles just
supported by upward flowing fluid"
Bubbling (or aggregative or heterogeneous) fluidized bed: Bubbling and
channeling of gas"
Dense-phase fluidized bed: Fairly clear bed surface"
Slugging bed: when bubble size exceeds column size"
Axial slug for fine particles; Flat slug for coarse particles"
!
!
13
Gas-solid fluidization
Dilute- or lean-phase fluidization: particles are carried out of the bed with
the gas"
Fluid bed, fast fluidized bed, circulating fluidized bed fall under this category"
Channeling bed: Small Geldart Group C or A particles!
14
Gas-solid fluidization
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Gas-solid fluidization
16
Vparticle = Vtotal (1 o )
Vvoid = Vtotal o
mbed = pVtotal (1 o ) + f Vtotal o
U, Umf, Umb"
U = Superficial velocity (m/s)"
Umf = Minimum Fluidization Velocity (m/s)!
Umb = Minimum Bubbling Velocity (m/s)!
18
At U Umf , P = H(1-o)(p-f)g$
In other words, P = W / A. (W=weight of bed; A=cross-sectional area of
column)"
Usually, in practice, P < W / A because small percentage of the bed
particles is supported by the wall owing to "
the less than perfect design of the gas distributor"
the finite dimension of the containing vessel"
the possibility of channeling. "
Ergun equation: used to calculate pressure drop for flow through a packed
bed
"
2
2
"
(1 mf ) Umf
1 mf f Umf
P
H mf
=150
3
mf
2 2
p
+1.75
mf is o at U = Umf !
20!
mf3
dp
"
Re p,mf +
3
mf
Re p,mf = Ar
150(1 mf )
Substitute "K1 = 1.75
;
K
=
2
3
3
mf
mf
2
"
Recall:!
Re p,mf =
f d pU mf
f ( p f )gd p3
Ar =
2
K1 Re 2p,mf + K 2 Re p,mf = Ar
"
"
"
"
"
22!
"
Further simplifying for easy usage "
For very small particles "
2
d
p ( p f )g
""
U =
mf
150
3
mf
2
for Re p,mf < 20
1 mf
d p ( p f )g 3
U =
mf for Re p,mf > 1000
1.75 f
2
mf
"
"
"
23!
"
"
24!
3
d p2 ( p f )g mf
2
For very small particles (Rep,mf < 20): " U mf =
150
1 mf
"
"
25!
26
Buoyancy, FB
Drag Force, FD
FB+FD
Fg = mg
FB =
mg
= V p g
2
u
FD = CD
A
2
!
27
Fg
du
m
= Fg FB FD
dt
At terminal velocity, du/dt=0 solve for the terminal velocity
ut =
For spherical particles,
m=
Therefore,
ut =
2g ( p f ) m
A p C D f
d 3p p
and A =
4 ( p f ) gd p
3CD f
!
28
d p2
4
Some caution needed in using under conditions of high temperature, high pressure,
different fluidizing gas.!
29
30
Group !
A!
Group !
B!
Group !
D!
31
32
33
FH is the cohesive force between particles, with a value ranging from 8.8 x
10-8 (for hard material) and 3.7 x 10-7 (for soft material)"
34
Particle Properties !
Material properties: Affect long- and short-range inter particle forces, particle
attrition, erosion behaviors in gas-solid flows"
e.g., drag force, distribution of boundary layer on particle surface, generation and
dissipation of wake vortices"
e.g., physical adsorption, elastic & plastic deformation, ductile & brittle fracturing, solid
electrification, magnetization, heat conduction & thermal radiation, optical transmission"
Needed because particles in fluidized bed applications are non-spherical and polydisperse"
More than 1 equivalent diameter can be defined"
Selection of a desired equivalent diameter depends on specific application!
35
36
Dynamic diameter = diameter of a sphere having the same density and terminal
velocity as the particle in a fluid of the same density and viscosity"
"
In Stokes regime, CD=24/Ret, hence !
37
38
Imaging:
"
"
"
"
39
40
41
42
Gaussian Distribution!
Log-Normal Distribution!
43
44
d1 =
"#d
f N (d p )$% dx
f N (d p )dx
d S2 =
2
"
d
# p fN (d p )$% dx
0
f N (d p )dx
d V3 =
3
"
d
# p fN (d p )$% dx
0
f N (d p )dx
45
d SV =
"#d
3
p
4
"
$
d
f
(d
)
dx
# p N p %
f N (d p )$% dx
2
"
d
# p fN (d p )$% dx
0
d43 =
"#d p fM (d p )$% dx
0
"# f
0
(d p )$% dx
"#d
3
p
f N (d p )$% dx
46
Current:
Average
par)cle
size
measured
and
used
for
reactor
control
Needed:
Knowledge
of
Par.cle
Size
Distribu.on
Width
is
Important
for
Reactor
Control
47
Particle Shape!
Empirical
descriptions of particle shape are usually based on identifying two of the following
characteristic parameters: (i) volume of the particle, (ii) surface area of the particle, (iii)
projected area of the particle, and (iv) projected perimeter of the particle"
All
proposed shape factors to date are open to criticism, because a range of bodies with
different shapes may have the same shape factor."
Sphericity:
Wadell,
1933: "
caveat:
48
Density 1/4!
Bulk density
m pp
b =
Vpp
Particle density
mp
p =
Vp
49
Density 2/4!
What is Porosity?
Enclosed pores and open pores
Pore size and volume (pore volume could be up to 7080%)
Internal surface area (e.g. Zeolite catalyst: 150-250 m2/g)
Density 3/4!
Porous !
particle!
b = p (1 o ) + o = s (1 p ) (1 o ) + o
Bed voidage
Pore fraction
51
Vpore
Volume of
P =
=
Vparticle Volume of
p = 0 for non-porous particle!
Density 4/4!
Particle Density: Summary!
Assume the particle is soaked in fluid, but the fluid doesnt get into
the pores
Mass of
Bulk density =
Volume of
Particle density =
Mass of
Volume of
Skeletal density =
Mass of
Volume of
Abrasiveness Index!
in pulverized coal combustion, abrasiveness of particles severely
limits life of pulverizer grinding elements"
weight loss of metal coupons measured after specified contact with
particles"
53
Erosiveness Index!
weight loss of the coupon is an indication of the erosiveness of the
particular coal and the potential damage to the processing and handling
equipment, and other boiler components"
Attrition Index!
Dictates design of fluidized bed operation, beause attrition affects
entrainment"
Two techniques: Solids impaction on a plate and Davidson jet cup!
!
54
www.psrichicago.com!
To Bag House
Secondary Cyclone
Elbow exit
Riser:
0.30m
ID
x
18.3m
tall
Loop
Seal
Rectangular
Fluidized
Bed
8
Return
Slide
Valve
Mixing
Pot
Air
55
Change in ow proles
Erosion
Art
56