Mission Statement

A Brief History of Cold Works

Composite Repair and

Rehabilitation technology
has been around for 30 Years
The greatest challenge was
surface preparation was still
considered hot works i.e
Sand Blast, Conventional
Power Tools
To complete the portfolio
and be 100% cold works
solution provider, Safety
Tools Allmet AS cold
grinding and cutting
technology was bundled
together as a holistic
solution.

Cold Works Process

Risks Assessment
Pre Work Testing
Pre Work Safety Training
Customer Approval Process
Surface Preparation using Ex Certified Cold Grinding Methods
Customer Inspection
Application of Composite Repair
Curing Process
Customer Inspection
Testing and Commissioning
Run In Test

OSAT On Site Acceptance Test

Project Completion and Hand Over
Warranty Cycle begins

Customer enquiries to Sales

Department

Leaking?
No

Leaking?
Yes

Sales verify if defect is

leaking or not

Defect
within
Composite
Capability ?
No

Fill up engineering
assessment form and submit
to Technical Department

Revert to
Sales on
alternative
solution

Check operating pressure

and temperature
Defect
within
Composite
Capability ?
Yes

Prepare
proposal and
Site Survey

Pressure and
Temperature
within
capability?
Yes

Perform risks
assessment
and proposed
solution

Pressure and
Temperature
within
capability? No

Refer
customer to
alternative
solution of
check if
operation can
be halted
temporarily
for repair

The importance of compliance and

certifications in Oil and Gas

Are composites an established and compliant repair

method according to ASME PCC-2?

Article 4.1 and 4.2 of ASME PCC-2 guidelines for post

construction repairs using composite

What defines composite long term repair and

temporary repair?
As a guideline,
external corrosion
not more than 80%
repaired with
composites may be
regarded as a long
term repair solution
under condition that
all loose rust,
contaminants are
removed and surface
preparation
performed to
required standard

What defines composite long term repair and

temporary repair?
For external defects, all loose
rust and contaminants must be
removed and defect filled with
suitable filler material for load
transfer to composite. The
corrosion is assumed to have
halted and pipes design
specifications restored.
This may be regarded as a long
term solution because all
external corrosion has stopped
and pipes integrity restored.

For internal corrosion, the defect

may eventually become a through
wall defect. As such, the composite
must be engineered to hold an
eventual leaking defect.
Composites can be engineered to
have a longer repair if the
corrosion rate is known.
All sections with internal defects
are affected by constant changes
and any repairs cannot be regarded
as permanent.
However, if shutdown and
replacement is not an option,
composites may still be the best
solution.

A brief comparison between repair methods (Example: 1 metre section of 20

inch crude oil line with severe external corrosion wall loss
Replacement Program
(Hot Works)

Hot Tapping and Bypass

(Cold Works)

Stop Leak Mechanical

clamps with compound
injection

Cold Works Surface

Preparation and
Composite Rehabilitation

Cost

Project > 1 million baht

Loss of production > 10
million baht a day

Project > 1 million

500,000 baht to 1 million

baht

In general, only 10% to 15%

of the other repair
methods

Duration

More than 3 weeks

More than 3 weeks

At least 1 week

1 Day and service

uninterrupted

Risks

Stop Production and High

Risks

Loss in Production Capability

because bypass lines are
smaller in diameter

Extremely Heavy and can

damage pipeline
Places between two clamps
leaks may surface

No change in production
capability

Effectiveness

New pipe sections with

original design. Same
material means corrosion
problems will start again

Modified pipe runs and

reduced capacity

Good for stop leak but does

not provide engineered axial
reinforcement
Compounds may enter the
pipe process

Composites can be
engineered to meet or
exceed the original
pipeline SMYS, MAOP,
Design Pressure and
Tensile strength and
extremely lightweight

Service Life

Crude Oil and Seawater will

corrode carbon steel

Crude Oil and Seawater will

corrode carbon steel

Needs to constantly refill

compound when loss from
through hole defect

Composite systems are not

affected by corrosion and
have minimum service life
of 20 years

Surface preparation to optimize composite repair and

halt further degradation

If grit blasting to SA2.5 is not permitted due to risks, surface preparation power
tools must be tested to ensure they create the required surface profile for
adhesion

All our explosion proof,

EX certified tools for
surface preparation are
tested to ensure profile
is optimized for
composite repairs

We stress on the
importance of
surface preparation
for all our
composite
applications.

A leader in Cold Works

Composite Technology
with wide-ranging stocks
located at any of our
WRAP offices in APAC

Perry Sim
(Managing Director)

Finance & Administration

Sales & Engineering

Team

Information Technology

HSE Team

Delson Moo
(IT Development)

Sharon Ng
(Account Manager)
Singapore
Chong Cheu Peng
(Accounts
Executive)

Lim Chien Mei

(Operation & Admin
Manager)

Thailand
(Ecoforce
Thailand/WRAP
)

Perry Sim
(Regional Sales Director
& Technical Engineer)

Leonard Lim
(Sales Engineer)

Shang Loong
(Senior Technical
Engineer)

Orawan
Sanglertrattanakul
(Sales Manager)

Indonesia

Brunei

Vietnam

Spencer Jembat
(Sales Engineer)

Khanh Vu
(Director)

Chaw Kuan Mun

(Warehouse Manager)

Australia

Alex Chow
HSE Officer

Soemanto S.E
(Sales Engineer)

Logistic

Rex Sim
(Business Manager &
Technical Engineer)

TBA
(Warehouse Asst.)

Market Sectors
1st
Pipelines
Replacement
Programs

5th

2nd

Leaking Defects
requiring leak
sealing and
reinforcement

New projects
Corrosion
Protection Products

Opportunities

4th
Spot problems that
may lead to
eventual leaks
e.g pipe supports

3rd
Post Construction
Defects e.g welds,
metal fatigue

Strong References available upon request

Refer

DR10
DR17

1101-PG-A10219-16"-B6101-N
1116-NG-160410-4"-B1101-N

DR34

1119-HFG-190104-4"-B3101-N

DR43

1119-HFG-250134-3"-B3101-W

DR51

1106-DHPF-110918-18"-B1101-N

Down stream of PV1744

Up stream of PV1744

1106-PG-060941-18"-B6101-N
1106-PG-060941-18"-B6101-N

Up stream of FV1745

1106-PG-060818-18"-B6101-N

Down stream of FV1745

1106-PG-060932-18"-B6101-N

DR 14

1106-PG-060941-18"-B6101-N

INM 01

1106-PG-060941-18"-B6101-N

INM 02

1106-PG-060941-18"-B6101-N

Up stream of FV1745

1106-PG-060818-18"-B6101-N

Down stream of FV1745

1106-PG-060932-18"-B6101-N

INM 01

1106-PG-060932-18"-B6101-N

INM 02

1106-PG-060932-18"-B6101-N

Drain line 3"

1106-PG-060941-18"-B6101-N

By pass 2"
Up stream of XV4008

1106-PG-060941-18"-B6101-N
1104-HFG-190128-3"B6101-N

Up stream of PV4052A
1119-HFG-190105-3"-B3101-N
Down stream of PV4052A
1119-HFG-190221-6"-B1201-N
DR 33

Design

Process line no.

1119-HFG-190103-6"-B3101-N

DR 36
1119-LFG-190205-6"-B1201-W

PT of 1119-D-01
1119-HFG-190103-6"-B3101-N
Down stream of PV4011
1119-HFG-190101-6"-B3101-N

Operating

Remark

Pressure

Temperature

Pressure

Temperature

89.5

120

68.5

28

Completed

17.9

65

7.5

25

Completed

43.5

-29 / 175

30

50

Completed

43.5

-29 / 175

30

50

Completed

17.9

65

0.06

30

Completed

79

19 / 70

35 - 45

20

Completed

79

19 / 70

70

50

Completed

79

19 / 150

71

50

Completed

79

19 / 70

70

50

Completed

79

19 / 70

70

50

Completed

79

19 / 70

70

50

Completed

79

19 / 70

70

50

Completed

79

19 / 150

71

50

Completed

79

19 / 70

70

50

Completed

79

19 / 70

70

50

Completed

79

19 / 70

70

50

Completed

79

19 / 70

35 - 45

20

Completed

79

19 / 70

35 - 45

20

Completed

90

19 / 65

20

78

Completed

36

5 / 65.

30

35

Completed

11

.-15 / 65

25

Completed

36

5 / 65.

30

35

Completed

11

19 / 65

7.5

46

Completed

36

5 / 65.

30

35

Completed

36

5 / 65.

30

35

Completed

4 plies base carbon fibre

and 1 ply encapsulating
fiber over the 4 plies to
finish. Leak point must be
patched with steel putty
first before application of
composite repair system

Approximately 20
by 20 (near D, S7)

60
50
40
30
20
10
0

Work Days
Cost, 100K

Corrective Action Inspection Repair (CAIR)

1. Successful CAIR program designed to
intervene in the elimination stage
2. Results in 90% reduction of leaks.
3. 2010 to present no unplanned shutdown as
a result of CAIR program.

In less than 24 hours, WRAP was able to

restore the integrity to a pipeline which
would have taken months to repair. The
turnkey solution is performed under a cold
work permit using state of the art tools.
Pipeline operates at full capacity in 24 hours.

Responsibility All our customers projects are treated as unique and all
work procedures are documented
Professionalism We have the most proficient work method statement
Experience 5 Years of solid experience with knowledge sharing amongst
our APAC presence
Focus We do only composites and composites is our only business
Understanding We have pool of researchers and engineers pioneering
in chemical engineering and materials engineering. We provide answers
to our customers with full confidence
Integrity We do not execute a job when the design considerations are
over what is recommended or tested

Maintenance
supervisor

Maintenance Supervisors shall be in charge of the maintenance organisation setup. He is supported by a

group of highly trained and experienced supporting staff.
He shall be in charge of the Maintenance Team, liaise and coordinate with the customer when
maintenance operations have to be done on Site.

Quality engineer

The quality engineer monitors the quality process on the maintenance actions. Systematic reviews by the
Quality Engineer ensure the expected level of quality during the maintenance activity

Technical support

The technical support is available should any problems occur that cannot be resolved by the maintenance
team. The technical support can be any of the WRAP APAC entities.

Maintenance team

The maintenance team shall report to the maintenance supervisor for the activities pertaining to the
maintenance of the System. They shall be involved in the corrective and preventive maintenance
activities. In order to achieve the required target, the team shall be contactable on a rotation shift for 24
hours operation throughout 365 days.

Note: The point of contact shall be Sales and Marketing Team, 24/7. The sales and marketing team shall
inform local team of the defect. If resources are occupied at time of report, resources will be drawn from any
of the APAC offices. The defect must be handled by the Technical Authority that executed the job.

ORAWAN SANGLERTRATTANAKUL
Email : orawan@wrap.sg
orawan@ecoforcethailand.com
Mobile : +66 81 442 4647
www.wrap.sg