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Abstract
LaCrO3 based materials have been studied as alternative anodes to the conventional Ni-YSZ cermet. Thermodynamic calculations as well
as experimental work have been conducted in an attempt to analyze the stability of this system when doped with Mg, Ca, Sr, Mn, Fe, Co and
Ni. Various gas atmospheres were simulated (air, humidified hydrogen, CO and CO2). It was possible to correlate some of the experimental
results (electrochemical, XRD, XPS-Auger, SIMS and TEM-EDS) with the thermodynamic calculations. It was calculated that Sr and Mn
substitution maintain the stability of the perovskite even in the severe reducing conditions used in SOFC, whereas the other substitutions
destabilize the system. Experimentally, transition metal substituted LaCrO3 did not decompose readily in the reducing atmospheres
containing wet hydrogen or methane indicating that the demixing is at least kinetically hindered.
# 2003 Elsevier Science B.V. All rights reserved.
Keywords: SOFC; Anode; Lanthanum chromite LaCrO3; Thermodynamic calculation; Effect of substituents; Effect of corrosive gases
1. Introduction
In solid oxide fuel cells (SOFC), lanthanum chromites,
LaCrO3, were investigated for their use as interconnect
materials for cell stacking and potentially as cathode [1]
and anode [2] electrocatalysts. These perovskite materials
are reported to be quite stable in both oxidative and reductive
atmospheres [3]. They can be easily substituted on the A and
B sites with alkali earth and transition metal elements
respectively, which allows interesting modifications of their
electronic as well as their catalytic properties [4]. In literature, many reports focus on the doping effect of alkali earth
(Mg, Ca, Sr) as well as transition metal (Co, Ni, Cu)
elements on the conductivity, sintering and stability behavior of these materials. Less work is however done on
catalysis, electrocatalysis and the effect of corrosive gases.
We previously explored calcium and/or strontium and
magnesium substituted lanthanum chromites as alternative
anodes to Ni-YSZ cermet [5]. These materials were
observed to inhibit coking but their overall electrocatalytic
activity was found to be low under pure methane feed. Also,
a small degradation was observed and was related to a
progressive reduction of the electrode as well as a topotactic
reaction between excess Ca or Sr with YSZ. It was also
*
Tel.: 41-76-415-5905; fax: 41-21-634-5905.
E-mail address: joseph.sfeir@epfl.ch (J. Sfeir).
1
Present address: HTceramix SA, EPFL Science Park, PSE-C, Swiss
Federal Institute of Technology, EPFL, CH-1015 Lausanne, Switzerland.
0378-7753/03/$ see front matter # 2003 Elsevier Science B.V. All rights reserved.
doi:10.1016/S0378-7753(03)00099-5
3. Results
(4)
(5)
and,
rO rA
tp p
2rO rB
(3)
Also, in order to estimate the enthalpy of formation Df H298
of the LaCr0.5M0.5O3, LaCr0.5M0.5O2.75 and LaM0.5Cr0.5O2.75 phases, the correlation relating the stabilzation
energy, @, to Df H298
and the tolerance factor (Goldschmid),
tp, derived by Yokokawa et al. [9] was used:
277
(6)
with rO, rA and rB the mean Shannon ionic radii [12] of the O,
A and B sites, respectively. The transition metal substituents
were taken in the low spin state. The difference with a high
spin state is at most of 1.5%.
The non-stoichiometry, d, was taken into account by
treating the non-stoichiometric compounds as ideal solid
solutions of LaCrO3 and LaM0.5Cr0.5O2.75 or LaCr0.5M0.5O2.75 for the A-site and B-site M-substituents, respectively.
In the case of Ca and Sr substitutions, the thermodynamic
data for LaM0.5Cr0.5O2.95 were corrected by using the
experimental Kox published by Yasuda et al. [13] and Peck
et al. [14] from:
Df GLa1x Ca; Srx CrO3 ; T Df GLa1x Ca; Srx CrO3d ; T dDox GT
(7)
and,
Dox H Dox S
(8)
lnKox
RT
R
The evolution of Kox for Ca substitution was extrapolated
from Yasuda et al.s thermogravimetric data [13] using the
nxA xB WG
|{z}
GXS
Gmix
(9)
278
1x
RT
This allows the estimation of WG from the experimental data
and the plot of the expected solubility limit for Ca and Sr in
function of temperature as shown in Fig. 1.
3.2. Stability in high oxygen partial pressures for
(Ca, Sr) substituted LaCrO3
La1xCaxCrO3 and La1xSrxCrO3 stability, as calculated
from our estimates, under high oxygen partial pressures is
depicted in Fig. 2 as a function of x. The reaction equations
shown here were chosen among others because they depict
the easiest reaction path. In air, the stability region with Ca
is wider than with Sr. The solubility of Sr under oxygen,
calculated at 800 8C, lies near 0.07, as expected from the
extrapolated value taken from Fig. 1. Ca substitution, however, seems to be more favourable in our calculations than
reported in literature. The thermodynamic parameters estimated for La1xCaxCrO3 are such that the species have
become too stable. However, no attempt was undertaken
to adjust these parameters.
Fig. 3 shows the stability of La1xCaxCrO3 and La1xSrxCrO3, as a function of x, under low oxygen partial pressures
corresponding to the working atmosphere of an anode in
3% H2 O H2 or CH4. These calculations indicate that, for
the A-site substitution, Ca would highly destabilize the
LaCrO3 phase whereas Sr would be expected to preserve
the perovskite phase even under the lowest oxygen partial
pressures encountered on the anode side. It is only at the
highest temperature (1000 8C) that Ca-containing species
enters the stability region in contact with humidified H2.
The lower solubility limit of calcium under low oxygen
partial pressure is also observed experimentally at 1600 8C,
in 109 atm by Peck et al. [21], whereas Sr solubility is
reported to increase in low PO2 [22]. Thus, the Sr substitution could be more appropriate than Ca for an anode
purpose.
3.4. Volatility diagrams: effect of the gas composition
for (Ca, Sr) substituted LaCrO3
Fig. 4 shows the volatility diagrams of LaCrO3,
La0.85Ca0.15CrO3 and La0.93Sr0.07CrO3 systems, at 800 8C.
These were drawn following the procedure described by Lou
et al. [30,31], and by piling up different diagrams. These
diagrams were set up by generating
1200 reactions for
both Sr and Ca substitutions, by checking the thermodynamic stability of each phase combination and deriving valid
279
(11)
(12)
(13)
(14)
(15)
(16)
280
Fig. 4. Volatility diagrams for the LaCrO3, La0.85Ca0.15CrO3 and La0.93Sr0.07CrO3 systems, at 800 8C. The effect of H2O and CO2 is also highlighted. H2 has
a similar effect to H2O. The presence of impurities can modify much the secondary phases composition.
6:3 1024 and 1:9 1014 atm respectively. In these systems, no chemical thermodynamic analysis was undertaken
in the perspective of understanding the effect of corrosive
gases (air, wet hydrogen, CO and CO2).
3.6. Interfacial reaction with YSZ
Beside Ni who may form mixed phases with YSZ [15], the
pyrochlore phase, La2Zr2O7, is the main reaction product
of LaMO3 with YSZ, M Mg, Mn, Fe and Co [34]. From
these thermodynamic calculations, La2Zr2O7 does not form
under SOFC conditions for Ca and Sr whereas (Ca, Sr)ZrO3
is readily obtained. Sr-substituted LaCrO3 is observed to be
more stable toward these reactions. Ni forms readily
La2Zr2O7 as nickel zirconates are reported to be unstable
[34]. These results indicate that the surface reactions
between YSZ and the LaCrO3 based anodes could be of
importance, in reducing conditions, even at low temperatures. However, there is no experimental evidence
(SEM analysis) that the anode itself reacted directly with
YSZ, unless treated above 1100 8C or when heavily substituted [5].
At x 0:15 of Ca- or Sr-, or x 0:1 of Ni, substituted
LaCrO3 is not expected to react with YSZ at 1200 8C in air.
LaCrO3 is expected to be very stable toward YSZ, both in
reducing and oxidizing conditions, unless Cr dissolves into
YSZ [35] which would allow the resulting precipitated
La2O3 to react with YSZ following reaction (18).
LaCrO3 ZrO2 0:5La2 Zr2 O7 0:5Cr2 O3 ;
DG850 C 24:7 kJ=mol
(17)
(18)
281
Fig. 5. Estimated solubility limit of LaCr1xNixO3. The solubility is a function of PO2 as in the case of LaCr1xMgxO3 [10]. In these calculations, the nonstoichiometry was not taken into account.
4. Discussion
Correlation of these calculations with experimental
results is possible. The volatility diagrams show that the
surrounding gas phase in equilibrium at different PO2 with
LaCrO3 is essentially made up of CrO3(g), CrO2(g), Cr(g)
and LaO(g) (see Fig. 4, case of LaCrO3). This agrees
well with measurements made at 1600 8C by Peck et al.
[36].
The changes in composition of the chromium gas phase
as a function of oxygen partial pressure are also well
predicted in our diagrams when compared to the reported
one at 950 8C by Hilpert et al. [37]. Similarily, as shown in
Fig. 4, CrO2(OH)2(g) is predicted to be the dominant Cr
gaseous species in humidified atmospheres, in accordance
with literature [37]. Also, the secondary phase for the
Ca-substitution is predicted to be CaCr2O4 in reducing
atmospheres in accordance with Peck et al. [21].
XPS measurements made on x 0:15 for Ca- and
Sr-substituted LaCrO3 show a small excess of these elements
on the surface of freshly prepared samples (see Table 1).
This could stem from the preparation procedure [7]. It was
previously observed that a calcination temperature of at
least 1100 8C was necessary to produce an XRD pure
perovskite. However, as reported in literature, pure substituted LaCrO3 has a very narrow window and secondary
phases beneath XRD detection level would be always
expected [7,11,27]. Also, the slow cooling of the calcined
powder could also cause a demixing of Ca or Sr rich
compounds, as the solubility limit is low at room temperature, as discussed above. Another explanation could be the
melts responsible of the sintering of the LaCrO3-based
compounds which are left on the surface of the perovskites
as very thin layers [6].
282
Table 1
Summary of the XPS surface analysis given in percent of the sum of the total metal elements
XPS analysis (%)
catalyst composition
La/Cr
LaCrO3, ap
LaCr0.9Mg0.1O3, ap
LaCr0.9Mg0.1O3, ac
La0.85Ca0.15CrO3, ap
La0.85Ca0.15CrO3, ac
La0.7Ca0.32CrO3, ap
La0.85Sr0.15CrO3, ap
La0.85Sr0.15CrO3, ac
LaCr0.9Mn0.1O3, ap
LaCr0.9Mn0.1O3, ac
LaCr0.9Fe0.1O3, ap
LaCr0.9Fe0.1O3, ac
LaCr0.9Co0.1O3, ap
LaCr0.9Co0.1O3, ac
LaCr0.9Ni0.1O3, ap
LaCr0.9Ni0.1O3, ac
La0.85Ca0.15Cr0.9Ni0.1O3,
La0.85Ca0.15Cr0.9Ni0.1O3,
La0.85Ca0.15Cr0.9Ni0.1O3,
La0.85Ca0.15Cr0.9Ni0.1O3,
La0.85Ca0.15Cr0.9Ni0.1O3,
0.9
2.9
2.8
1.0
1.0
1.0
0.9
0.8
1.2
1.3
1.1
1.2
1.2
1.3
1.6
1.9
1.0
0.8
1.2
1.0
1.2
ap
ac
H2
CO2
air
Mg
Ca
Sr
Mn
Fe
Co
Nia
Ca,
Sr nominal
5.3
4.9
10
22
39
7.5
7.5
16
7.5
7.5
10
14
5
5.7
7.3
8.7
1.9
2.8
?
?
?
?
?
?
?
10
21
15
9
6
7.5
7.5
7.5
7.5
7.5
5
5
5
5
5
5
5
5
5
5
5
5
5
ap: as prepared; ac: after catalysis with CH4. The last three lines show the influence of some gases on the surface segregation [7].
a
Ni peak could not be resolved because of overlapping with La 3d peaks.
(20)
(21)
(22)
DG850 C 90:1 kJ=mol
(23)
(24)
(25)
(27)
283
Table 2
Tracer bulk diffusion and grain boundary diffusion coefficients (Dbulk, Dg.b.), at 1000 8C, and their activation energies, taken from [3842]
Compound
LCC
Level of substitution
Ca 0.25
Ca 0.3
Ca 0.25
LC
Element diffusing
Dbulk (m2/s)
21
Ea (kJ/mol)
Cr
O
Ca
1.07 10
2.2 1016
1019
213
222
La
1019.75
482
Dg.b. (m2/s)
15
1.57x10
2 1011 to 6 1015
1013 to 1012
Ea (kJ/mol)
266
192
5. Conclusions
Acknowledgements
The present author is grateful to Dr. Harumi Yokokawa,
from NIMC, Japan, Dr. Leila Grahl-Madsen from IRD,
Denmark, and Prof. Klaus Hilpert, from Research Center
Ju lich, Germany, for providing the thermodynamic data of
some compounds. Many thanks are due to Prof. P. A. Buffat,
Dr. P. Mo ckli, Dr. D. Le onard and Mr. N. Xanthopoulos, all
members of the Department of Materials Science at EPFL,
for experimental surface analysis and powder characterizations. The financial support of the Japanese NEDO 98-EF2
284
Appendix B. Generated thermodynamic parameters for the compounds of the substituted LaCrO3 phases. The heat
capacity is given as Cp (kJ=molK A B103 T C105 T 2 D106 T 2 , with T in Kelvin
Compounds
Df H298
(kJ/mol)
S298 (J/mol K)
LaCrO3
La0.5Ca0.5CrO3
La0.5Ca0.5CrO2.75
La0.5Sr0.5CrO3
La0.5Sr0.5CrO2.75
LaCr0.5Mg0.5O3
LaCr0.5Mg0.5O2.75
LaCr0.5Mn0.5O3
LaCr0.5Mn0.5O2.75
LaCr0.5Fe0.5O3
LaCr0.5Fe0.5O2.75
LaCr0.5Co0.5O3
LaCr0.5Co0.5O2.75
LaCr0.5Ni0.5O3
LaCr0.5Ni0.5O2.75
LaCr0.5Cu0.5O3
LaCr0.5Cu0.5O2.75
LaCr0.5Zn0.5O3
LaCr0.5Zn0.5O2.75
1534.40
1420.51
1201.35
1416.21
1173.24
1546.07
1521.42
1483.34
1421.56
1455.40
1372.62
1314.66
1351.23
1370.03
1209.77
1321.82
1161.77
1415.73
1255.78
114.00
106.69
101.47
115.41
110.19
112.64
107.42
121.57
123.81
115.81
122.75
118.62
120.44
118.18
112.95
120.48
115.78
121.00
112.95
119.30
128.10
106.9
126.06
104.9
131.08
109.88
111.81
109.19
110.51
111.34
111.16
111.61
270.06
248.85
131.44
110.24
129.82
108.62
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