Professional Documents
Culture Documents
Definitions
Conditions
Needs
Support
Bridge Elements
DEFINITIONS
Maintenance: a network
level, long-term strategy that
enhances bridge performance
PREVENTIVE
by using an integrated, costeffective set of practices that
MAINTENANCE
extend bridge service life,
improve safety, and meet
CORRECTIVE
CYCLICAL
motorist expectations.
MAINTENANCE
REPAIRS
DEFICIENT
FHWA - A bridge is
structurally deficient
if either the
superstructure,
substructure, or deck
is rated less than 5
on a 9 point scale.
Rating Scale
1 Failed condition
3 Serious deterioration
5 Functioning as
designed
7 New condition
Primary member 10
Abutments
8
Piers
8
Structural Deck
8
Bridge Seats
6
Bearings
6
Wing & Backwalls 5
Secondary member 5
Joints
4
Wearing surface
4
Sidewalks
2
Curbs
1
120,000
70%
100,000
60%
80,000
50%
40%
60,000
30%
40,000
20%
20,000
10%
0%
Pre
1910
1910s 1920s 1930s 1940s 1950s 1960s 1970s 1980s 1990s 2000s
Source: 2007 NBI
Decade Built
Number of Bridges
% of Deficient Bridges
% of Deficient Bridges
Weighed average
condition < 5.0
Deficient
Weights
80
800
75
700
70
65
60
55
1450 bridges
become deficient in
next 5 years
900
Number of Bridges
%GoodandExcellentbyNumber
1500 additional
bridges become
deficient in next 610 years
600
500
400
300
50
200
45
100
0
40
1999
2000
2001
2002
2003
2004
2005
2006
2007
<3 3.1 3.3 3.5 3.7 3.9 4.1 4.3 4.5 4.7 4.9 5.1 5.3 5.5 5.7 5.9 6.1 6.3 6.5 6.7 6.9
2008
Year
LocalBridges
Local Bridges
StateBridges
ASSESSING NEEDS
Inspection data
GOOD
Good
FAIR
Federal formula
Based on deficiency
Rewards poor stewardship
Some flexibility
Preventive/Cyclical
Fair
BAD
0%
Time
FUNDING
Bad
Rehab/Replace
BRIDGE CONDITION
Models focus on
rehab/replace
Maintenance candidates
MAINTENANCE NEEDS
100%
Focus on safety
State Bridges
BRIDGE PARTS
CEUQUESTIONS
PART1
Current Practices in Bridge
Maintenance
EXPANSION JOINTS
All Joints Leak
Armored Joints
Constructability
Repair-ability
Safety hazard
Deterioration
ARMOR-LESS JOINTS
Elastomeric Concrete
Polymer based
Maintenance friendly
Rapid setting
EXPENSIVE
Seals
Repairable
Liquid
Pre-formed
INTEGRAL
ABUTMENTS
INTEGRAL ABUTMENTS
Simple joint
Minimal substructure
Low Maintenance
Design Hierarchy
Integral
Joint-less
Joint expansion end
Joints on both ends
Large skews
Unbalanced spans, etc
PROTECTIVE COATINGS
Lead-Based
Primers
Safety concerns
Moisture-cured
Urethane
Over-coating
Total Removal
Moisture tolerant
CONCERNS
Surface Preparation
Health & Safety
Containment
Cost
Service Life
Performance
New Primer
Zinc
ALTERNATIVES
Weathering Steel
Concrete
Timber
New Coating Systems
WEATHERING STEEL
Self-protecting
Patina
Aesthetics
Environment
Health & Safety
Needs Wet/Dry
Cycles
P/S ADJACENT
BOX BEAMS
Plant Q/C
No Painting
Rapid Construction
Low Initial Cost
Freeboard
Pressure flow
CONCERNS
Longitudinal
Cracking of Decks
Working Cracks
Limited treatments
Deck Deteriorates
Unknown Beam
Condition
Debris
REINFORCING
STEEL
Bare Bars
Premature full-depth
cracking
SIP forms
Corrosion evident
Epoxy Bars
Proven success
Min. increase in $
Stainless
Justifiable
UNCOATED REBAR
HP CONCRETE
Pozzolans
Fly Ash & Silica Fume
High Strengths
Low Permeability
Shrinkage Cracking
Increased permeability
BRIDGE BEARINGS
Steel Bearings
Lubrication Required
Cant meet 4 year cycle
Replacement Program
Elastomeric Bearings
Maintenance Friendly
PREVENTIVE MAINTENANCE
TASK CODE
DESCRIPTION
CYCLE
H11
H13
Clean Substructure
Seal Substructure
2 yrs
6 yrs
H29
Lubricate Bearings
4 yrs
2 yrs
Calcium Sulfonate
H58
H59
H60
H69
H73
12 yrs
12 yrs
12 yrs
4 yrs
4 yrs
H75
2 yrs
Needle Scalers
Vacuum Tools
Minimal
Containment
Necessary
H89
Bridge Painting
12 yrs
H38
DECK TREATMENTS
All Concrete Cracks
Transverse
Longitudinal
Map
FILLING CRACKS
SPOT PAINTING
Resume Program
Materials
RADAR
Statistical Analysis
Inspector rating supported
GPR sees things the
inspector doesnt
Rating alone cannot be
used for selecting deck
treatment
Deterioration is age related
Age and % delamination
are not correlated
BRIDGING CRACKS
Treatment
Costs / Bridge
$5K
5.8
Maintenance
Candidates
4.4
$250K
Major Rehab or
Replacement Candidates
790 Poor
$3.7M
MAINTENANCE DESIGN
Weathering Steel
Composite Design
Simple Span
No pier in water
Integral Abutment
No joints
No bearings
Epoxy Bars
Bridge Railing
No sidewalk
PART2
Best Practices in Bridge
Management Decision
Making
Discover
Focus on
programs;
How Do Decisions Rely On:
Bridge Conditions
Maintenance Needs
Effectiveness of Maintenance
Funding Availability
WA
ScotBecker
WisconsinDOT
PeteWeykamp
NewYorkDOT
Tod Kimball
FHWAVermont
MI
GeorgeHearn
Univ.ofColorado
BruceJohnson
OregonDOT
DE
OH
VA
CA
KeithRamsey
TexasDOT
Narendra Khambhati
Arora andAssoc.,NJ
ArtDAndrea
LouisianaDOT
WashingtonDOT
FL
CaliforniaDOT&
ElDorado/PlacerCountyDOTs
MichiganDOT
OhioDOT
FloridaDOT&Turnpike
AASHTO
Academia
FHWA
Consultant
DelawareDOT
VirginiaDOT
KEYFINDINGS
BridgeManagementProcess
PreventiveMaintenance
SiteVisit
ScanTeam
AgencySupport
DocumentReview
Inputs
BridgeManagement
New York
50000000
45000000
MaintenanceNeeds
Prioritization
Performance
Measures
Verification
40000000
35000000
30000000
25000000
20000000
15000000
10000000
5000000
0
1998
1999
2000
2001
2002
2003
2004
Total deficient
2005
2006
2007
2008
MaintenanceNeeds
Serious or
Critical
Poor Fair
Good
Identifiedattheelementlevel
Uniform,specific,andrepeatable
Statedasstandardworkactions
Accessiblethroughouttheagency
1400
Number of Bridges
1200
1000
800
600
400
200
0
1
NBI Rating
Michigan
NBICONDITIONASSESSMENT
55
Ohio
ElementLevelInspection
TYPES
Modified NBI
Commonly
Recognized
(CoRe) Bridge
Elements
Own system
INSPECTIONFORMOHIO
SUPPORTS
Detailed reports
Maintenance
decisions
Treatment options
Early intervention
Minimize repair costs
Uniform,Specific,&Repeatable
METHODS
Inspectors recommend action
Drop-down menu
Actions prioritized
Costs per action
Stored in database
Draft work order
NeedsDatabaseOregon
NeedsDatabase
New York
InspectorRecommendations
Washington
Prioritization
Integrateobjectivesfordeficiencies,
preventivemaintenance,network
performance,andrisk.
EngagebothcentralandregionalDOT.
PrioritizationFormulas
SufficiencyRating(NBI)
DeficiencyFormula
StructuralAdequacyandSafety(55%maximum);
ServiceabilityandFunctionalObsolescence(30%maximum);
EssentialityforPublicUse(15%maximum);SpecialReductions
HealthIndex(Pontis)
HealthIndex(HI)=( CEV TEV) 100
TEV=Totalelementquantity Failurecostofelement(FC)
CEV=( [Quantityinconditionstatei WF(i)]) FC
Health 80-89
Health 70-79
Delaware
Advancefromnetworklevelrankings
toselectionofspecificprojects.
Health below 70
MaintenanceAccountabilityProgramWashington
PerformanceMeasures
Matchobjectivesinbridgemaintenance
Identifyworktoadvancemaintenance
objectives
Virginia
Providesimpleindicationsofstatusof
bridgenetworks
4A2PerformanceMeasurement
4A2StructuralBridgeRepair Washington
Bridgeinspectionsresultinthetodolist of
smallerscalestructuralrepairsfortheMaintenance
Programtocomplete.Examplesoftheserepairs
include:
BridgeCapRepair
BridgeColumnRepair
DebrisRemoval
ScourRepair
ExpansionJointRepair
Washington
90 -100% completed
80 - 89% completed
65 - 79% completed
50 64% completed
Less than 50% completed
$40
$6
$9
01/02
02/03
03/04
04/05
500
$13
$6
$20
3030
2991
2952
2,500
$94
$94
$94
$94
$94
2,000
$80
1,500
$60
1,000
$40
0
09/10
10/11
11/12
12/13
13/14
$20
Fiscal Year
Funding $
01/02
02/03
03/04
04/05
500
$13
08/09
$9
07/08
$6
06/07
$6
05/06
$6
$-
$-
Backlog Bridges
0
05/06
06/07
07/08
08/09
09/10
10/11
11/12
12/13
13/14
Fiscal Year
71
Funding $
Backlog Bridges
Reduce Backlog
72
# of Bridges
2913
2647
2507
2544
2320
2095
1870
$100
3,500
3,000
2007 & 2009 Five Year
Plan
$63
1,000
$120
1645
1,500
$140
$63
$63
$60
$63
$160
$94
$94
$94
$80
$94
2,000
4,000
Actual
2874
$180
2835
3,000
$94
$200
# of Bridges
3117
3078
3039
3000
2961
2844
2544
2320
2095
3,500
2,500
$94
1645
$120
1870
$140
$6
$160
2883
Actual
CalTrans
2922
Projected
$94
$180
$100
4,000
$200
Verification
Strategyiseffective
8,623 Bridges
Current - 69%
Goal 85%
Investmentpaysoff
Needsaremet
2,544 Bridges
Current - 20%
Goal 10%
300 Bridges/Yr
Maintenance Program
40 Bridges/Yr
Preservation Program
Rehab. Program
(Major Maintenance)
LevelofServiceindicators
Needs Accomplishment=Gap
Workcompleted
9,122 Bridges
Current - 71%
Goal 85%
ReportintoBMS,MMS,Capital
Program,
Maintenance Program
CALTRANS
PreventiveMaintenance
2,835 Bridges
Current - 22%
Goal 10%
560 Bridges/Yr
Significantpartofprogram
Appliedbeforebridgesbecomedeficient
Implementsclearplansofaction
Flexibleallocationofresources
(SHOPP)
20 Bridges/Yr
Preservation Program
870 Bridges
Current - 7%
Goal 5%
Rehab. Program
(Major Maintenance)
TrackingTrends
1,333 Bridges
Current - 11%
Goal 5%
(SHOPP)
74
Michigan
Deterioration Rate
Statewide Trunkline Bridges
200
Linear Fit
150
100
50
0
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
Year
76
Washington
BridgeDeckPreservationMatrixMichigan
CyclicalMaintenance
Virginia
77
78
AgencySupport
BearingReplacementProgramNew York
LEGISLATURE:
gastax,dedicatedfund,MPO
percentage
DOTExecutives:Maintenanceisnotaepisodic.
ODOT FixitFirst
79
DOTCentral:Usequantitativeperformance
measures,Recognizedistricts firsthandknowledge
DistrictEngineers:Evaluateneedsandtrendsfunds
andprojects
Inspectors: Identifyneeds,recommendactions
Crews: Executework,takeinitiative
FundingLevels
Michigan
Fixed: 22% PM, 30% Rehab, 48% Replace
Ohio, Washington
15% to MPOs (Fed. legislation @ 15% min.)
Virginia
Majority of $ maintenance - legislated
California
PM from $6M to $94M
DIRECTION
Service-life Extension
Mobility
Advances in Materials
Concrete repairs, Coatings
Culverts
Comparative Measures
Partnerships
Industry, Consultants
Regional Groups
Communication
Owners, Legislatures
Triage
Posted & Closed
Assessment
Treatments
Holistic
Management
CEUQUESTIONS