Professional Documents
Culture Documents
Caution
Personal injury and material damage.
Falling loads in the event of a voltage failure or disconnection of the power sup
ply when installing the drive in an inclined or vertical position.
Secure loads through external safety measures (e.g. toothed latches or mov
able bolts).
Festo AG & Co. KG
Postfach
73726 Esslingen
Germany
+49 711 347-0
www.festo.com
Brief description
8039043
1506NH
[8039045]
Original: de
Motor controller CMMO-ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . English
Translation of the original instructions
The complete documentation for the motor controller CMMO-ST can be
found in the Support Portal www.festo.com/sp.
This brief description is intended solely for initial information. The full description
of the motor controller CMMO-ST-C5-1-DIOP/DION includes the following
documents:
Contents
Designation
Brief description
CMMO-ST-... 1)
Manual
GDCP-CMMO-ST-EA-SY-... 2)
Description
GDCP-CMMO-ST-EA-S1-... 2)
Parameter lists2)
Special documentation
CMMO-ST_SPUL 1)
1)
2)
Fig. 1
1
Safety
Observe the safety instructions and warnings in the documentation of the motor
controller and the documentation of the other components used.
Before mounting and installation work: Switch off the supply voltage. Secure
against accidental reactivation. Only switch on the supply voltage again when
mounting and installation work is complete.
Never remove or insert a plug connector when the motor controller is powered.
Observe the handling specifications for electrostatically sensitive devices.
Only enable the controller if the drive has been professionally installed and fully
parameterised.
Do not perform any repairs on the motor controller. In the event of a defect:
Replace the complete motor controller.
Warning
Serious injury or damage to components as a result of collisions.
Make sure that there are no objects in the positioning range while the system
is connected to a source of electric power.
Make sure that nobody is in, or is able to reach into, the operating area of the
connected actuators
Secure the danger zone through suitable safeguarding measures, e.g. guards
and warnings.
Caution
High temperatures on the housing surfaces.
Touching the surface may cause a person to be startled and react in an uncon
trolled manner, with subsequent damages.
Protect the motor controller to prevent accidental touching.
Inform operating and maintenance staff about any potential hazards.
Before touching the product, e.g. for mounting or installation: Allow the motor
controller to cool down to room temperature.
1.1 Intended use of the CMMO-ST
The motor controller CMMO-ST is intended for controlling the following drives with
2-phase stepper motors from Festo:
Positioning systems in the Optimised Motion Series (OMS) with axis/motor units
from Festo
Configured drives (rotary/linear):
Axes from Festo e.g. EGC, DNCE, DGE
User-defined axes
Observe the specified standards as well as the regulations of the trade associa
tions, the German Technical Control Board (TV), the VDE regulations or the
relevant national regulations.
Observe the limit values for all additional components (e.g. sensors, actuators).
Use the CMMO-ST only as follows
in perfect technical condition
in its original condition, without unauthorised modifications
within the limits of the product defined through the technical data
within the specified service life of the switching elements for the safety function
as an installed device in a control cabinet
Use outside the control cabinet is possible if all of the plug connectors are connec
ted and all unused interfaces are sealed with protective caps.
1.2 Intended use of the STO function
The STO function (Safe Torque Off) according to EN61800-5-2 is intended to
disconnect the torque from a motor that is connected to the CMMO-ST. The STO
function prevents an unexpected start-up of the connected motor. The STO funct
ion should only be used for applications in which the specified safety characteris
tics suffice.
Safety characteristics
The STO function of the CMMO-ST fulfils the requirements for the following safety
characteristics:
PL e/Cat. 3 according to ENISO13849-1
SIL 3 according to EN61800-5-2
SILCL3 according to EN62061
The achievable safety level depends on the other components used to implement
the safety function.
To protect against unintended motor start-up, the motor controller must be ac
tivated via the connection [X3] with the category required for the application accor
ding to EN ISO 13849-1, e.g. via an external safety switching device.
Qualification of specialists (personnel requirements)
The product may only be placed in operation by a qualified electrotechnician who
is familiar with:
installation and operation of electrical control systems
the applicable regulations for operating safety-engineered systems
the applicable regulations for accident prevention and occupational safety
the documentation for the product
Diagnostic coverage (DC) for the safety function
Diagnostic coverage depends on the interconnection of the motor controller with
the control loop system as well as the implemented diagnostics measures.
If a potentially dangerous malfunction is recognised during the diagnostics, ap
propriate measures must be taken to maintain the safety level.
Note
The motor controller cannot detect a cross circuit in the input circuit by itself.
If required, use a safety switching device with cross-circuit detection.
Product description
Fig. 3
Version status
ENISO13849-1:2008-06/AC:2009-03
EN 61800-5-2:2007-10
EN62061:2005-04
aJ
1
2
3
4
5 6
Operator package
Brief description
CD-ROM with following contents:
Parameterisation software Festo Configuration Tool (FCT)
Product documentation
Parameter lists for supported positioning systems
Assortment of plugs NEKM-C-10 with 5 plug connectors for motor, encoder, power
supply, reference switch and for switching signals of the STO function
H-rail clip
Fig. 4
4
Scope of delivery
Mounting
aA
Caution
Unexpected and unintended movement of the drive during mounting, installation
and maintenance work.
Before starting work: Switch off power supplies.
Secure the power supplies against accidental reactivation.
4.1 Mounting the controller
The controller can be mounted with an H-rail or on a flat surface.
61.35mm
max. 5mm
Fig. 5
Mounting on an H-rail
Mount the CMMO-ST on the H-rail as follows:
1. Hang the CMMO-ST over the hook of the H-rail clip and into the H-rail from abo
ve.
2. Press the lower part of the CMMO-ST onto the H-rail until it clicks into place.
Mount the CMMO-ST on a flat surface as follows:
1
2
3
4
5
Fig. 6
5
4
3
2
1
Electrical installation
Pin Function
Caution
Unexpected and unintended movement of the drive during mounting, installation
and maintenance work.
Before starting work: Switch off power supplies. Cancelling the enable signal
on the controller is not sufficient.
Secure the power supplies against accidental reactivation.
8
X2
ESD protection
At unassigned plug connectors, damage can occur to the device or to oth
er system parts as a result of ESD (electrostatic discharge).
Observe the handling specifications for electrostatically sensitive
devices.
Seal unassigned plug connectors with protective caps.
Earth system parts prior to installation.
Use appropriate ESD equipment (e.g. shoes, earthing straps, etc.).
The plug connectors used for connecting the motor controller are included in the
scope of delivery (assortment of plugs NEKM-C-10).
Additional accessories:
1)
Fig. 9
13
X1
2
11
12
Input (I)
13
...
22
Output (A)
02
11
01
02
...
11
23
24
25
LOGIC
OUT1)
+24 V
GND
N 1)
N/ 1)
5V
STO1
STO2
DIAG1
DIAG2
5
X3
Fig. 10
+24 V
LOGIC
OUT
5
STO connection [X3]
Pin Function
6
X6
String A
String A/
String B
String B/
BR+
BR
X1A
Fig. 11
SIGNAL
REF
CMMO-ST-...-DIOP:
Input for PNP switch
switches to +24 V
NO/NC version
GND
5
X9
Connection
+24 V
LOGIC
OUT
Reference potential
0V
Pin Function
Connection
Fig. 8
B/ 1)
0V
25
14
Fig. 7
B 1)
Control cable
NEBC-S1G25-K-3.2-N-LE25
25-pin Sub-D plug
NEFC-S1G25-C2W25-S6
Connecting the I/O interface via a connection block
Connection block
S1G25-C2W25-S7
Cable CMMO-ST/connection block
NEBC-S1G25-K-...-N-S1G25
Motor and encoder cables
NEBM according to the drive configuration in various connector types and lengths
www.festo.com/catalogue
01
1)
A/ 1)
A 1)
Caution
Pin
CMMO-ST-...-DION:
Input for NPN switch
switches to GND
NO/NC version
Fig. 12
Pin
Function
Do not connect!
Do not connect!
Note
Unauthorised access to the device can cause damage or malfunctions. When
connecting the device to a network:
Protect the network from unauthorised access.
Measures for protecting the network include:
Firewall
Intrusion Prevention System (IPS)
Network segmentation
Virtual LAN (VLAN)
Virtual Private Network (VPN)
Security at a physical access level (Port Security).
Additional information Guidelines and standards for security in information
technology, e.g. IEC 62443, ISO/IEC 27001.
Connection
1
X18
8
Fig. 13
Pin
Function
TD+
Transmitted data +
TD
Transmitted data
RD+
Received data +
not connected
not connected
RD
Received data +
not connected
not connected
[VDC]
PELV circuit
(Protected Extra Low Voltage)
[A]
5.7
Nominal current
[A]
Peak current
[A]
0.3
[A]
9.4
Fault signal
LED
Parameterisation interface
Ethernet interface
Parameterisation software
Control interfaces
Digital I/O
Valve profile
Binary profile
Optional: Ethernet
STO
Category
Performance Level
PLe
SIL3
SILCL3
DCavg
[%]
90
MTTFd
[Years]
4500
HFT
PFH
1
[1/hr.]
1.3 x 10-10
T
Proof Test Interval
[Years]
20
Test interval
Duration of use
[Years]
20
Type test
Component/function
I2t monitoring
Power section temperature monitoring
Current monitoring
Voltage failure detection
Undervoltage monitoring
Following error monitoring
Software end-position detection
Protective functions
Degree of protection
6
Commissioning
Connect the CMMO-ST directly to the computer/notebook via an Ethernet cable
(point-to-point connection).
Simplified commissioning for positioning systems (OMS) via integrated web
server with English-language parameterisation and diagnostics website
(http://192.168.178.1)
Complete commissioning of configured motor/axis combinations with FCT
(Festo Configuration Tool)
24 15 %
Additional certifications
UL/RCM Mark
Type of mounting
H-rail
Mounting plate
1)
Fig. 15
8
Diagnostics
1
1
Priority
BLE
Bootloader error
Exxx1)
Error
Axxx1)
Warning
HHHH
P000
Homing
Normal operation
P070
Inch positive
P071
Inch negative
P1xx2)
Positioning mode
P2xx2)
High-power mode
P3xx2)
1)
2)
xxx
xx
Fig. 16
High-speed mode
=Fault number, hexadecimal
=Record number, decimal