DEPARTMENT

OF
COMPUTER SCIENCE & ENGG.
Indira Gandhi Institute of
Technology (BPUT)
Sarang- 759146

AN ENTERPRENEURSHIP PROJECT
On
AUTO TUBES AND FLAPS
(Submitted by the partial Fulfillment of
Bachelors Degree in Computer Science & Engg.
Under Biju Pattnaik University of Technology)

UNDER THE GUIDANCE OF

Mr. Sanjay Kumar Patra
(Lect. Computer Science Department)

SUBMITTED BY
KAMALJIT PATI
CHITTA RANJAN PANI
KAUSHIK PATTNAIK
DEBI PRASAD ROUT
Srirangam priyanka
1. GENERAL:
Name of the entrepreneurs:
Kamaljit Pati
Date of Birth:4th Mar 1991
Age in years:20
Chitta Ranjan Pani
Date of Birth:
Age in years:

1st Jun 1988

23

Debi Prasad Rout

Date Of Birth: 2nd Mar 1990
Age in years: 21
Kaushik Pattnaik
Date Of Birth: 8th April 1990
Age in years: 21
Srirangam Priyanka
Date of Birth:19th Feb 1992
Age in Years:19
Project: Auto Tubes And Flaps
Location: Balasore

Type of organization: Proprietary

2.EDUCATIONAL QUALIFICATION:NAMES
KAMALJIT
PATI

QUALIFICATIO
N
10th

+2

B. TECH

DEBI
PRASAD
ROUT

10th

+2

B. TECH

CHITTA
RANJAN PANI

10th

+2
B.TECH

KAUSHIK
PATTANAIK

10th
+2

SRIRANGAM
PRIYANKA

NAMES OF THE
INSTITUES
R.N. HIGH
SCHOOL,MARKO
NA
BHADRAK JUNIOR
COLLEGE,BHADR
AK
I.G.I.T. ,SARANG

STEWART
SCHOOL,CUTTAC
K
RAVENSHAW
JUNIOR
COLLEGE,CUTTA
CK
IGIT,SARANGA

GOVT. GT
HIGHSCHOOL
BELLAGUNTHA
KSUB COLLEGE
BHANJANAGAR
IGIT,SARANG

STEWART
SCHOOL,BBSR
RAJDHANI JUNIOR
COLLEGE,BBSR

B.TECH

IGIT,SARANG

10th

GOVT. GIRLS
HIGH
SCHOOL,JEYPORE

MAIN SUBJECTS
MTA,MTH,SCL,SCP

CHEMISTRY,MATHEMAT
ICS,
PHYSICS
NETWORKING,TC,CD,C
++,
JAVA
ENGLISH,
MATHMATICS, SCIENCE
CHEMISTRY,MATHEMAT
ICS,
PHYSICS
NETWORKING,TC,CD,C
++,
JAVA
MTA,MTH,SCL,SCP

CHE,MATH,PHY,BIO
NETWORKING,TC,CD,C
++,
JAVA
ENGLISH,
MATHMATICS, SCIENCE
CHEMISTRY,MATHEMAT
ICS,
PHYSICS
NETWORKING,TC,CD,C
++,
JAVA
MTA,MTH,SCL,SCP

+2

VD
COLLEGE,JEYPOR
E
IGIT,SARANG

B.TECH

CHEMISTRY,MATHEMAT
ICS,
PHYSICS
NETWORKING,TC,CD,C
++,
JAVA

3. INTRODUCTION:
The manufacture of auto tubes and flaps is possible well within the
investment limit of small-scale industries and a good number of such units are
working successfully in different parts of the country. Automobile continues to
be the most popular conveyance for the masses and this is going to be so also
for a long time to come. In a developing country like India, automobile forms an
important mode of transport.

4. PRODUCT DESCRIPTION:
It has been specialize in sourcing all type of Automobile inner tubes in Natural
& Butyl Rubber.

THREE
SCOOTER
MOPED
WHEELERS
SIZES
SIZES
SIZES

MOTORCYCLE 4 WHEELERS
SIZES
SIZES

3.50-8

4.00-8

2.25-16

2.50-17

4.50-12

3.50-10

4.50-10

2.25-17

2.50-18

5.60-13

2.75-10

3.00-10

4.50-12

2.50-16

2.75-17

6.00-14

2.75-16

2.75-18

6.00-16 Tractor
Front

2.75-17

3.00-17

6.00-16 Jeep

3.00-18

6.50-14

3.00-19

7.00.16
7.50-16
8.25-16

5. USES AND APPLICATION:

These are used in making auto tyres and tubes. This is also used in
making rubber flaps which is used as cover at the top of auto, or covering any
materials while carrying for long distance in a truck, in hand pump, in model
aircraft, in mat etc.

6. PROCESS MANUFACTURE:

Auto tubes are manufactured by moulding method. First of all rubber

along with other materials is properly mixed in the two roller mill or a ban bury
mixer. This compounded rubber is fed into the extruder and the rubber
compound takes the shape of long tube, then proper length of this green tube is
cut and tube valve is fitted in this green tube and the end of the tubes are jointed
by means of butt joining machine. This green tube is vulcanized in the mould
having air pressure inside. After proper vulcanizing it is tested by filling specific
amount of air inside for leakage, if any.
Auto flaps are manufactured by the pressure moulding technique in the
mould, after making the rubber compound on a two roll mixing mill.

7. MARKET SURVEY:
At present the following units are reported to be manufacturing auto tubes
and flaps in our country.

1. Rubber Kings Tyre India Pvt. Ltd.

2.
3.
4.
5.
6.
7.

8.

104, Naindhara Appts., Nr. Gnfc Infotower, S.g. Road, Bodakdev,,

AHMEDABAD, India
Capital Auto Rubber Products Pvt. Ltd.
137, Roz-ka -meo Industrial Area,, SOHNA, India
Duropolyprene Limited
47B, Diamond Harbour Road, Kolkata - 70, West Bengal, India
Bhagavati Rubber Products Industries
411/2, Ph-ii, G.i.d.c., Vatva,, Gujarat, India
Sonil Ventilfabrik
B - 48, GIDC Indl. Estate,, Jamnagar, Gujarat, India
Indiana Polymers (P) LTD
I.D.Plot, Vaikom, Kottayam, Kerala, India
SUN SHINE INDUSTRIS
ST NO 3 , NEW JANTA NAGAR, DABA ROAD , GILL ROAD,
LUDHIANA, Punjab, India
TJP GROUP OF COMPANIES
Industrial Development Plot, Poovanthuruth, Kottayam, Tamil
Nadu, India

8. DETAILS OF PROJECT: MANUFACTURING /

SERVICING:

8.1 Production Program:

SL.NO
.

DESCRIPTION

NOs VALUE
.
(Rs)

Rubber mixing mill 14" 36"

complete with reduction gear, safety
2
devices, chilled cast iron roll with 20
H.P. 3 Phase motor.

15,00,00

Tube extrusion unit complete with

reduction gear, size 6" dia with 10
H.P. motor.

2,00,000

Tube molding units complete with

hydraulic

8,00,000

Valve tightening machine complete

with electric motor and other
accessories.

20,000

Valve nut punching machine.

25,000

Air removing machine complete

with accessories.

90,000

Air compressor complete with 15

HP motor.

4,00,000

Moulding units for flaps complete

with Hydraulic pump and other
controls.

3,50,000

Boiler rating capacity 150 kg./hr at

150 psi pressure complete with all
accessories and pump

6,00,000

10

Weighing balance and miscellaneous

2
tools.

80,000

11

1. Thickness gauge tester

5,000

2. Hardness tester

15,000

3. Tensile testing

1,00,000

4. Compression testing apparatus

10,000

5. Impact tester

20,000

6. Abrador

20,000

7. Ross flex machine

20,000

8. Ageing block

50,000

12

Electrification and installation

charges @ 10% of cost of machinery
and equipment.

4,30,000

13

Cost of office equipments/ working

table etc.

2,00,000

14

Generator, Transformer and

accessories, water, pollution control
devices etc.

15,00,000

Total erected cost of machinery and

equipment

64,35,000

8.2 Raw Materials (ANNUAL COST):

INDIGE
SL
-NOUS/
PARTICULARS
NO.
IMPORTED
1

Smoked Natural
Rubber

Ind.

RATE
QTY. PER VALUE
KG. KG.
(Rs.)
(Rs.)
16000 60

9,60,000

Synthetic Rubber do

4000

120

4,80,000

China Clay

do

4000

20,000

Carbon Black

do

2000

50

1,00,000

Stearic Acid

do

300

600

1,80,000

Zinc Oxide

do

600

105

63,000

Sulphur

do

400

40

16,000

Valve Fitting

do

28,000
2
Nos.

Processing Oil

do

56,000
10,000

10

Chemicals like
Accelerator
antioxidant etc.

11

Packing material
and other
do
expenses

30,000

TOTAL

19.35,000

Ind.

20,000

8.3 Utilities (Annual Cost):

SERIAL NO.

PARTICULARS

(Rs.)

Power

50,000

Fuel

30,000

Water

5,000

8.4 Land, Building and other Civil Works:

SERIAL
NO.
1
2

PARTICULARS DESCRIPTION
Total Area
500 m2
Covered Area
200 m2
TOTAL CIVIL COST

VALUE
(Rs.)
15,00,000.00
10,00,000.00
25,00,000.00

8.5 Man Power:

SERIA

DESIGNATION

NO.

VALUE

L NO.

(Rs.)

Manager

15,000

Accountant/Storekeeper

12,000

Clerk-cum-Typist

5,000

Peon

6,000

Watchman

10,000

Supervisor

8,000

Skilled workers

20

80,000

Unskilled workers

10

30,000

TOTAL

1,64,000

Perquisites @ 22% of Salaries

36,080

TOTAL

2,00,080

Say

2,00,000

9. COST CALCULATION:
9.1 Fixed Capital Investment:
SERIAL NO.

ITEM

VALUE
(Rs.)

Staff and Labour

2,00,000

Raw Materials

19,35,000

Utilities

Other Contingent Expenses

TOTAL

TOTAL WORKING CAPITAL (3 MONTHS

BASIS)

9.2 Total Capital Investment:

85,000
1,14,000
23,34,000
93,36,000

SERIAL NO.

ITEM

VALUE
(Rs.)

Fixed

89,35,000

Working Capital

93,36,000

TOTAL

1,82,71,000

9.3 Financial Implications:

SERIAL
NO.

COST OF PRODUCTION
(PER YEAR)

VALUE
(Rs.)

Total Recurring Cost (per year)

93,96,000

Depreciation on machineries and

equipment @10%

6,23,500

Depreciation on office equipment @ 20%

Interest on total investment @ 12%

40,000
21,92,520

TOTAL

1,22,52,020

Say

1,22,52,000

9.4 Turnover(per year):

ITEM

QTY.

RATE (RS.)

VALUES
(RS.)

Tubes

3,00,000

50

1,50,00,000

Flap

2,00,000

20

40,00,000

TOTAL

9.5. Net Profit(per year):

1,90,00.000

Profit = Turnover - Cost of production

= Rs. 1,90,00,000 - Rs 1,22,52,000
= Rs. 67,48,000

9.6 Net Profit Ratio:

Net profit per year 100
= -----------------------------Turn Over
67,48,000
= ---------------100
1,90,00,000
= 35.5%

9.7 Rate of Return:

Net profit per year
= ----------------------- 100
Total investment
67,48,000 100
= -----------------------------1,82,71,000
= 36.9%

9.8 Break-even Point:

SL.
NO.

FIXED COST

VALUE
(Rs.)

Depreciation on machinery and equipment

Depreciation on office equipment

Interest on total capital investment @ 12% per annum 21,92,520

Rent of building

Insurance

1,20,000

40% of salary and wages

9,60,000

40% of other contingent expenses

5,47,200

40,000
Nil

TOTAL

44,83,220

SAY

44,83,000

Net Profit (per year)

B.E.P.

6,23,500

F.C. 100
-----------------------------F.C.+ Profit
44,83,000100
----------------------------44,83,000 + 67,48,000
= 39.9%

10. SUPPLEMENTARY DETAILS:

10.1 Do you have own house/property etc.-YES

10.2 Own insurance policy-YES

10.3 Any interest in other firms-YES
10.4 Do you belong to SC/ST/OBC/GENERAL?-GENERAL
10.5 Present monthly income- NIL

11. REFERENCE:
SL.
NO.

1.

NAME

ADDRESS

OCCUPATION

Ms.
Swapna
Das

Federation of Indian Chambers

of Commerce and Industry
Federation House
Tansen Marg
New Delhi - 110 001

Information
Manager
TIMEIS Project

MARKET STUDY
MARKET POTENTIAL:

As auto continues to be the most popular mode of transport both in

urban and rural areas, the demand for auto tubes and flaps is likely to
increase day by- day. Moreover, this is a labour intensive type of unit and
can be located in rural areas solving rural unemployment problem, Small
Scale Auto Tubes and flaps units can also function as ancillaries to
establish large scale manufacturers.
PRODUCTION TARGETS:
Presently the production of auto tubes is about 3,00,000 in numbers
and auto flaps is about 2,00,000 in numbers is obtained. But with present
extension of the plant this expected to reach about 6,00,000 numbers of
auto tubes and 4,00,000 numbers of auto flaps in the next 3 years and the
profit is expected to be doubled by this time.

BASIS AND PRESUMPTIONS:

1. The estimates are drawn for a production capacity generally
considered techno-economically viable for a model type of manufacturing
activity.
2. The information supplied is based on standard type of
manufacturing activities, utilizing conventional techniques of production.
3. The cost in respect of land and building, machinery and
equipment, raw materials and the selling price of the finished products
etc. are those generally obtained at the time of the preparation of the
Project Report.
4. Where as some names of manufacturers/suppliers of machinery
and equipments, raw materials are indicated at the end of the profile,
these are by no means exclusive or exhaustive.

QUALITY CONTROL & STANDARDS:

Auto Tubes and Flaps envisaged in the project will be made as per
Consumers Specifications. Most of the units manufacturing this items
function as an ancillary unit to large scale units.

PRODUCT CODE: 374894000

IMPLEMENTATION SCHEDULE:
In the project, land and building has been taken as rented and as
such there is no problem of acquisition of land and other formalities. The

entire plant and machinery and other equipments have to be purchased

and installed. It may take about 3 to 6 months on an average for a concern
to go into regular production.

SUPPLY POSITION:
The supply of auto tubes and flaps is done everywhere, but it
depends on the demand of people. Supply is high in metros. In Orissa the
demand is high in Cuttack, BBSR, Jajpur, Paradeep, Jagsingpur &
Berahmpur.

Date:
Place:

Signature